Danfoss JS1-H Service guide

Danfoss JS1-H Service guide

Service Manual

JS1-H Serviceability

IP54 Joysticks

www.danfoss.com

Service Manual

JS1-H Serviceability for IP54 Joysticks

Revision history

Table of revisions

 

 

 

 

 

 

Date

Changed

Rev

 

 

 

 

 

July 2019

Literature type corrected back to Service Manual and correct literature id number

0103

 

 

 

 

 

July 2019

Title corrected and Literature id number changed

0102

 

 

 

 

 

July 2019

First edition

0101

 

 

 

 

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Service Manual

 

JS1-H Serviceability for IP54 Joysticks

 

Contents

 

HR1, ST7, PR2, ST2, PR7

 

Cup and cable disassembly..........................................................................................................................................................

4

PCBA removal....................................................................................................................................................................................

6

Grip removal from base..................................................................................................................................................................

7

Boot replacement.............................................................................................................................................................................

8

Cable and cup replacement.........................................................................................................................................................

9

ST7, PR2, ST2

 

Items and faceplate removal.....................................................................................................................................................

10

Items and faceplate assembly...................................................................................................................................................

12

Grip assembly..................................................................................................................................................................................

13

PCBA, cup and cable assembly.................................................................................................................................................

13

Grip replacement...........................................................................................................................................................................

16

HR1

 

Grip removal from base...............................................................................................................................................................

17

Boot, cup and cable replacement............................................................................................................................................

17

Items and grip disassembly........................................................................................................................................................

18

Items and grip reassembly..........................................................................................................................................................

19

PR7

 

Cup and cable replacement.......................................................................................................................................................

20

Items and grip disassembly........................................................................................................................................................

20

Items replacement.........................................................................................................................................................................

20

Grip replacement...........................................................................................................................................................................

22

Boot replacement..........................................................................................................................................................................

23

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Service Manual

JS1-H Serviceability for IP54 Joysticks

HR1, ST7, PR2, ST2, PR7

In order to remove the desired item/ items, the following first steps need to be followed no matter what grip is being used.

Cup and cable disassembly

1.Remove the retainer by carefully opening the snap with a screwdriver.

The snap can be easily broken. If it is broken, a new cable will need to be purchased.

2. Carefully pull back the grommet while holding the cable.

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Service Manual

JS1-H Serviceability for IP54 Joysticks

HR1, ST7, PR2, ST2, PR7

3. Remove the 4 screws to open the cup.

4. Unplug the cable connector.

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Service Manual

JS1-H Serviceability for IP54 Joysticks

HR1, ST7, PR2, ST2, PR7

PCBA removal

1. Take a picture to ease the re-installing of the connectors. Unplug all PCBA connectors.

2. Remove the 3 screws from the bottom plate and remove the PCBA.

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Service Manual

JS1-H Serviceability for IP54 Joysticks

HR1, ST7, PR2, ST2, PR7

Grip removal from base

Loosen the 2 set screws and carefully remove the grip (not HR1 and PR7).

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Service Manual

JS1-H Serviceability for IP54 Joysticks

HR1, ST7, PR2, ST2, PR7

Boot replacement

Grip must be removed, as describe in Grip removal from base on page 7.

The boot can be replaced if desired with the following steps.

1. Hold the boot tightly and pull it off (it is not easy to remove).

2.To re-install the boot, place it all around the base, slightly open it and push down to get in the correct place.

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