Service Manual
JS1-H Serviceability
IP54 Joysticks
www.danfoss.com
Service Manual
JS1-H Serviceability for IP54 Joysticks
Revision history |
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Changed |
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July 2019 |
Literature type corrected back to Service Manual and correct literature id number |
0103 |
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July 2019 |
Title corrected and Literature id number changed |
0102 |
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July 2019 |
First edition |
0101 |
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2 | © Danfoss | July 2019 |
AX311058842185en-000103 |
Service Manual |
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JS1-H Serviceability for IP54 Joysticks |
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Contents |
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HR1, ST7, PR2, ST2, PR7 |
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Cup and cable disassembly.......................................................................................................................................................... |
4 |
PCBA removal.................................................................................................................................................................................... |
6 |
Grip removal from base.................................................................................................................................................................. |
7 |
Boot replacement............................................................................................................................................................................. |
8 |
Cable and cup replacement......................................................................................................................................................... |
9 |
ST7, PR2, ST2 |
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Items and faceplate removal..................................................................................................................................................... |
10 |
Items and faceplate assembly................................................................................................................................................... |
12 |
Grip assembly.................................................................................................................................................................................. |
13 |
PCBA, cup and cable assembly................................................................................................................................................. |
13 |
Grip replacement........................................................................................................................................................................... |
16 |
HR1 |
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Grip removal from base............................................................................................................................................................... |
17 |
Boot, cup and cable replacement............................................................................................................................................ |
17 |
Items and grip disassembly........................................................................................................................................................ |
18 |
Items and grip reassembly.......................................................................................................................................................... |
19 |
PR7 |
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Cup and cable replacement....................................................................................................................................................... |
20 |
Items and grip disassembly........................................................................................................................................................ |
20 |
Items replacement......................................................................................................................................................................... |
20 |
Grip replacement........................................................................................................................................................................... |
22 |
Boot replacement.......................................................................................................................................................................... |
23 |
© Danfoss | July 2019 |
AX311058842185en-000103 | 3 |
Service Manual
JS1-H Serviceability for IP54 Joysticks
HR1, ST7, PR2, ST2, PR7
In order to remove the desired item/ items, the following first steps need to be followed no matter what grip is being used.
1.Remove the retainer by carefully opening the snap with a screwdriver.
The snap can be easily broken. If it is broken, a new cable will need to be purchased.
2. Carefully pull back the grommet while holding the cable.
4 | © Danfoss | July 2019 |
AX311058842185en-000103 |
Service Manual
JS1-H Serviceability for IP54 Joysticks
HR1, ST7, PR2, ST2, PR7
3. Remove the 4 screws to open the cup.
4. Unplug the cable connector.
© Danfoss | July 2019 |
AX311058842185en-000103 | 5 |
Service Manual
JS1-H Serviceability for IP54 Joysticks
HR1, ST7, PR2, ST2, PR7
1. Take a picture to ease the re-installing of the connectors. Unplug all PCBA connectors.
2. Remove the 3 screws from the bottom plate and remove the PCBA.
6 | © Danfoss | July 2019 |
AX311058842185en-000103 |
Service Manual
JS1-H Serviceability for IP54 Joysticks
HR1, ST7, PR2, ST2, PR7
Loosen the 2 set screws and carefully remove the grip (not HR1 and PR7).
© Danfoss | July 2019 |
AX311058842185en-000103 | 7 |
Service Manual
JS1-H Serviceability for IP54 Joysticks
HR1, ST7, PR2, ST2, PR7
Grip must be removed, as describe in Grip removal from base on page 7.
The boot can be replaced if desired with the following steps.
1. Hold the boot tightly and pull it off (it is not easy to remove).
2.To re-install the boot, place it all around the base, slightly open it and push down to get in the correct place.
8 | © Danfoss | July 2019 |
AX311058842185en-000103 |