Danfoss JS1000, JS6000 Grips User guide

Technical Information
Joysticks
JS1000, JS6000 Grips
www.danfoss.com
Technical Information
JS1000, JS6000 Joysticks Grips
Revision history Table of revisions
Date Changed Rev
October 2020 Changed document number from 'BC00000072' and '520L0872' to 'BC152886483977' 0903
February 2018 New boot part number 0801
June 2016 Corrected part numbers for Rocker switch and Banana switch covers; updated to
February 2016 Converted to Danfoss layout 0701
June 2013 Grip Button Color Options table HA
January 2010 A Grip Front Plate Diagram illustration GA
December 2009 Pro grip recommendation, IP rating FA
September 2008 obsolete joystick removed, replaced with ball grip EA
04 Jan, 2008 Content update DA
December 2005 Operating and storage temperature updated C
0702
2 | © Danfoss | October 2020 BC152886483977en-000903
Technical Information
JS1000, JS6000 Joysticks Grips

Contents

General Information
Introduction........................................................................................................................................................................................4
JS1000, JS6000 grip selection guide..........................................................................................................................................4
Grip options and joystick base compatibility................................................................................................................... 4
Product configuration model code......................................................................................................................................5
JS1000 grips
JS1000 base model code............................................................................................................................................................... 6
JS1000 grip model code.................................................................................................................................................................7
PRO grip.............................................................................................................................................................................................10
Overview......................................................................................................................................................................................10
Model code nomenclature....................................................................................................................................................10
Specifications.............................................................................................................................................................................10
Connector pin assignments..................................................................................................................................................11
Front plate model code designations...............................................................................................................................12
Dimensions................................................................................................................................................................................. 13
Grip with rocker switch and grip with banana switch......................................................................................................14
Overview......................................................................................................................................................................................14
Model code nomenclature....................................................................................................................................................14
Specifications.............................................................................................................................................................................14
Connector pin assignments..................................................................................................................................................15
Grip with rocker switch dimensions.................................................................................................................................. 15
Grip with banana switch dimensions................................................................................................................................16
Ball grip..............................................................................................................................................................................................17
Overview......................................................................................................................................................................................17
Model code nomenclature....................................................................................................................................................17
Specifications.............................................................................................................................................................................17
Connector pin assignments..................................................................................................................................................17
Dimensions................................................................................................................................................................................. 18
JS6000 grips
JS6000 base model code.............................................................................................................................................................19
JS6000 grips model code............................................................................................................................................................ 20
JS6000 connector pin assignments.........................................................................................................................................22
A grip.................................................................................................................................................................................................. 23
Overview......................................................................................................................................................................................23
Model code nomenclature....................................................................................................................................................23
Front plate model code designations...............................................................................................................................25
Rocker switch profiles............................................................................................................................................................. 26
Rocker switch specifications.................................................................................................................................................26
Rocker switch wiring details................................................................................................................................................. 27
Pushbutton specifications.....................................................................................................................................................28
Pushbutton wiring details.....................................................................................................................................................29
A grip connector pin assignments..................................................................................................................................... 30
Dimensions................................................................................................................................................................................. 33
MG grip.............................................................................................................................................................................................. 34
Overview......................................................................................................................................................................................34
Model code nomenclature....................................................................................................................................................35
Specifications.............................................................................................................................................................................36
MG grip connector pin assignments................................................................................................................................. 36
Switch wiring details............................................................................................................................................................... 37
Dimensions................................................................................................................................................................................. 39
HKN grip............................................................................................................................................................................................ 40
Overview......................................................................................................................................................................................40
Model code................................................................................................................................................................................. 40
Environmental specifications...............................................................................................................................................40
Dimensions................................................................................................................................................................................. 40
Service parts
JS1000 service part availability................................................................................................................................................. 41
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Technical Information
JS1000, JS6000 Joysticks Grips

General Information

Introduction

Danfoss joysticks offer mobile machine product engineers a wide array of grip designs. Each of the grip designs outlined in this document meets the demanding conditions typically found in mobile equipment environments.
The many available grip features provide OEM engineers with options offering a high degree of protection from chemicals, high-pressure wash, shock, vibration and EMC exposure. Danfoss grips are appropriate for both in-cabin and out of cabin applications and feature ergonomic forms that minimize machine operator fatigue.
This publication provides technical information required to specify the grip portion of JS1000 and JS6000 joysticks. Danfoss JS1000 Joystick Base Technical Information, BC152886484104 and JS6000 Joystick Base
Technical Information, BC152886483634 provide technical information required to specify joystick bases.

JS1000, JS6000 grip selection guide

Grip options and joystick base compatibility

Use the following table to determine which joystick base mates with specific Danfoss joystick grips.
JS1000, JS6000 grip options and joystick base compatibility
Grip designation Compatible with Grip functionality (maximum number) Operator presence
Momentary switches Proportional inputs
JS1000 base JS6000 base Rocker Banana Roller
PRO X X (6) X (2) Grip with Rocker Switch X X (1) Grip with Banana
Switch Ball X A X X (8) X (2) X (1) MG X X (2) X (1) HKN X
X X (1)
JS1000, JS6000 grips
PRO grip Grip with rocker switch and grip
Ball grip
with banana switch
A grip MG grip HKN grip
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Technical Information
JS1000, JS6000 Joysticks Grips
General Information

Product configuration model code

A product configuration model code (model code) is used to specify particular features when ordering JS1000 or JS6000 joysticks. The model code begins with the product family name and the remaining fields are filled in to configure the product with the desired features.
JS1000 and JS6000 model codes contain information relating to both base features and grip features.
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Technical Information
JS1000, JS6000 Joysticks Grips

JS1000 grips

JS1000 base model code

JS1000 grip product configuration model code example—base part A, B, C, D and E1
A B C D E F G H J
1 2 3 1
J S 1 0 0 0 X Y A J 3 3 1 T
A—Product family
Code Description
JS1000 JS1000 joystick base with DEUTSCH connector, spring return to center
B—Single or dual axis
Code Description
XY
NY Single axis function, forward and reverse NG Dual axis function, without guided axis feel (free moving in all directions)
Dual axis function, forward and reverse with left and right, with guided axis (force is increased in the corners)
C—Center return spring
Code Description
A Standard spring B Heavy spring
D1—Electrical interface options
Code Description
J CAN with J1939 message protocol S Analog voltage output
D2—Joystick CAN source address
Code Description
NN None—use with analog output (when D1=S) 33 Source address = 33 (hex) 34 Source address = 34 (hex) 35 Source address = 35 (hex) 36 Source address = 36 (hex)
D3—Joystick output type
Code Description
N None—use with analog output (when D1=S) 1 CAN full scale output = 1000 counts
E1—Grip mounting options
Code Description
B Bottom mount (from below the panel, no boot retainer included, boot is captured between panel and housing) with vent plug C Bottom mount (from below the panel, no boot retainer included, boot is captured between panel and housing) without vent plug
*
*
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Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips
E1—Grip mounting options (continued)
Code Description
T Top mount (from above the panel, includes boot retainer for attaching boot to joystick housing) with vent plug U Top mount (from above the panel, includes boot retainer for attaching boot to joystick housing) without vent plug
*
Vent plug is a Gore-Tex® moisture barrier. If the plug is not present, Ingress Protection below the base is unrated.
PRO grip option top mount only.

JS1000 grip model code

JS1000 grip product configuration model code example—joystick part E2 and F
A B C D E F G H J
1 2 1 2 3 4
J S 1 0 0 0 X Y A J 3 3 1 T P R O R 3 R R
E2—Grip mounting and handle options
Code Description
PRO PRO grip, CAN output. Complete section F, G, H, J PR1 PRO grip, with no switch or proportional functions, CAN output. K01 Ball grip Do not complete F, G, H, J LSW Grip with analog rocker switch, 1.15 to 3.75 V DC range. Do not complete F, G, H, J LSB Grip with banana switch, 1.15 to 3.75 V DC range. Do not complete F, G, H, J
*
*
PRO grip available with CAN option only. Grips with switches available with analog option only.
F1—PRO grip function layout
Code Description
R... Right handed grip L... Left handed grip
F2—PRO grip function layout
Code Number of switches on the front plate
.0.. No switches .1.. 1 switch .2... 2 switches .3.. 3 switches .4.. 4 switches .5.. 5 switches
F3—PRO grip function layout
Code Type of proportional function
..R. Roller or wheel, not sealed ..N. None
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Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips
F4—PRO grip function layout
Code Position of proportional function
...N No proportional function required ...R Vertical proportional function on the Right-hand side ...L Vertical proportional function on the Left-hand side ...B Horizontal proportional function on the Bottom ...D Vertical proportional functions on both the left and the right-hand sides ...S Horizontal proportional functions as dual set on the top and the bottom ...T Horizontal proportional function on top
JS1000 grip product configuration model code example—joystick part E2 and F
A B C D E F G H J
1 2
J S 1 0 0 0 X Y A J 3 3 1 T P R O R 3 R L R Y Y N R N G N
F—Grip function layout examples
R0NN Right handed, 0 switches, No roller, No position R2RL Right handed, 2 switches, Roller, Left positioned
R1NN Right handed, 1 switches, No roller, No position R3RL Right handed, 3 switches, Roller, Left positioned R2NN Right handed, 2 switches, No roller, No position R0RB Right handed, 0 switches, Roller, Bottom positioned R3NN Right handed, 3 switches, No roller, No position R1RB Right handed, 1 switches, Roller, Bottom positioned R4NN Right handed, 4 switches, No roller, No position R2RB Right handed, 2 switches, Roller, Bottom positioned R5NN Right handed, 5 switches, No roller, No position R3RT Right handed, 3 switches, Roller, Top positioned R0RR Right handed, 0 switches, Roller, Right positioned R0RD Right handed, 0 switches, 2 Roller, Dual positioned R1RR Right handed, 1 switches, Roller, Right positioned R1RD Right handed, 1 switches, 2 Roller, Dual positioned R2RR Right handed, 2 switches, Roller, Right positioned R0RS Right handed, 0 switches, 2 Roller, Stacked positioned R3RR Right handed, 3 switches, Roller, Right positioned R1RS Right handed, 1 switches, 2 Roller, Stacked positioned R0RL Right Handed, 0 switches, Roller, Left positioned R2NR Right handed, 2 switches, No roller, Right positioned R1RL
Right Handed, 1 switches, Roller, Left positioned
R2NL Right handed, 2 switches, No roller, Left positioned
G1—PRO grip side switch orientation
Code Description
R. Right handed PRO Grip L. Left handed PRO Grip
G2—PRO grip side switch color
Code Description
.R Red side switch .Y Yellow side switch .B Black side switch .G Grey side switch .N No side switch
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Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips
H—PRO grip front plate switch color selection examples
Code
NNNNN No switches (diagram 0NN*) RYBGR Position 1 switch Red, position 2 switch Yellow, position 3 switch Black, position 4 switch Grey, position 5 switch Red (diagram 5NN*) YYYYY 5 Yellow switches (diagram 5NN*) RNNRB Position 1 switch Red, No position 2 switch, No position 3 switch, position 4 switch Red, position 5 switch Black (diagram 3NN*) YRNNN Position 1 switch Yellow, Position 2 switch Red, No position 3 switch, No position 4 switch, No position 5 switch (diagram 2RL*)
*
See Front plate model code designations on page 12. Number refers to button location on grip front panel. Select one color code for each switch
specified.
J—Operator Presence switch option not available
Code Description
N No: operator presence switch option not selected
Description
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Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips

PRO grip

PRO grip

Overview

The PRO grip is a patented ergonomic joystick grip that is designed to minimize operator fatigue in operations requiring repetitive, precision movement over extended periods of time. The grip is available in right and left hand versions. The profile of the PRO grip ensures that the operators fingers are close to input functions thus maximizing functional control. The hand rest at the base of the grip and soft feel elastomeric palm insert contributes to a comfortable feel and provides additional protection for the joystick boot.
A unique feature of the grip is the intelligent embedded electronics that allows joystick input information to be multiplexed into a two-wire serial signal communicating with base electronics. The intelligent electronics facilitate the compact design of the grip by eliminating the need to pass large numbers of discrete wires through the joystick shaft.
The PRO grip is available with a maximum of six switch inputs or two proportional inputs, or a mix of switch and proportional inputs.
The PRO grip is not recommended in an open cab environment.

Model code nomenclature

Grip and grip options are specified using the Danfoss joystick model code. For grips designed to mate with the JS1000 joystick base, use code positions E2, F, G and J to specify grip properties. Reference
JS1000 base model code on page 6.
The PRO grip uses all portions of the model code. Other JS1000 grips use only the E2 portion of the model code.

Specifications

PRO grip switches and proportional rollers are internally wired to a microcontroller located in grip. Grip information is included in joystick base CAN messages.
Electrical
Description Specification
Switch action Momentary Switch type Single pole, NO Switch mechanical life 1 million cycles
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Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips
Environmental
Description Specification
Operating temperature -30°C to 75°C [-22°F to 167°F] Storage temperature -40°C to 85°C [-40°F to 185°F] Environmental sealing (without proportional roller) IP 43
Proportional Roller Specifications
Description Specification
Roller action Spring return to center Roller electrical output ±1000 counts from null Roller mechanical life 5 million cycles Environmental sealing IP 40
Proportional rollers are not to be used in no cabin or open cabin joystick applications.

Connector pin assignments

PRO grips mounted on JS1000 joystick bases that have user inputs—switches, proportional inputs or a mix of both—must use the CAN electrical output option to transmit grip switch and proportional function information. Refer to the JS1000 Joystick Base Technical Information, BC152886484104 for grip CAN message details and connector pin assignments.
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0
0NN 0RR 0RL 0RB 0RD
0RS
1NN 1RR 1RL
1RB
2NN
2NR
2RR
2RL
2RB
3NN
4NN
5NN
3RR
3RL
3RT
1RD
1
2
3
4
5
2NL
1
1
1
P3
P3
P3
P3
P3
P3
P3
P4
P4
P4
P3 P4
P4
P3P4
P3P4
P4
2
2
1
2
1
2
3
3
2
3
2
3
3
R1RB - RY
P3
3
4
4
4
3
4
3
4
1
4
1
4
1
4
1
4
5
5
5
5 5
5
5
F1
F2
F3
F4
G2
G1
2 3 4 5 6 7
1
8
9
kwa1392484982079
Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips

Front plate model code designations

PRO grip front plate diagram
1. Number of switches
2. 0 Proportional function in grip (prop)
3. Right prop
4. Left prop
5. Bottom/top prop
6. Dual prop
7. Stacked prop
8. Front plate configuration example
9. Position 6
Pushbutton colors
R Y B G N
Red
Yellow
Black
Grey
None
12 | © Danfoss | October 2020 BC152886483977en-000903
4 x Ø4.57
± 0.05
[0.180
±0.002]
Ø59.4
± 0.5
[2.34
± 0.02]
74.2
± 0.5
DIA
[2.92 ± 0.02]
9.4
± 0.5
[0.37 ± 0.02]
53.46
± 0.5
[2.1 ± 0.02]
6.35
± 0.5
[0.25 ± 0.02]
166.0
± 1
[6.55
± 0.04
]
18o REF
18o REF
18o REF
18o REF
28.58
± 0.12
[1.125 ± 0.005]
28.58
± 0.12
[1.125 ± 0.005]
34.92
± 0.5
[1.38 ± 0.02]
34.92
± 0.5
[1.38 ± 0.02]
69.85
± 0.5
[2.75 ± 0.02]
69.85
± 0.5
[2.75 ± 0.02]
57.15
± 0.12
[2.25 ± 0.005]
R2.0
± 0.5
[0.08 ± 0.02]
57.15
± 0.12
[2.25 ± 0.005]
kwa1392484997286
2
4
4
3
3
2
5
7
5
6
1
Technical Information
JS1000, JS6000 Joysticks Grips
JS1000 grips

Dimensions

Pro grip dimensions in millimeters [inches].
1. Pin 1
2. Decreasing X
3. Increasing X
4. Decreasing Y
5. Increasing Y
6. Pin 6
7. Orientation feature
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