Danfoss JIP Operating guide
Operation instruction
JIP Hot Tap Equipment
Description
The equipment makes it possible to connect new
branches to the net while in operation within the
dimensions from DN 20 up to DN 100.
This hot tap equipment should only be used in
district heating systems. If another application is
requested, please contact the producer.
Preparations
Notice: Generally good visibility and secured
position is required on the place to drill and
tap. To avoid injuries please make use of
protective gloves, protective spectacles and
protective clothing.
*
Before every drilling the main tool has to be
inspected. Please make sure that the drill/
hole-saw is in such a condition that the
process can be carried through; otherwise the
drill/hole saw has to be sharpened or renewed.
* Defective sealing and gaskets are to be
renewed.
* All Screws, which hold the centre drill and
the hole saw, have to be tightened very hard
before every tapping process.
Important message
Please observe the German directive FW 432
from October 1998 (former: AGFW-directive
4.2.8 from June 1995). This directive contains:
“Betriebliche Mindestanforderungen an die
Erstellung eines Rohr-abzweiges an in Betrieb
befindlichen Fernwärme-leitungen” (min.
working instructions when connection branches
to district heating pipes in operation according
to the hot tap method).
DEN-SMT/SI
VI.KD.E1.02 © Danfoss 04/2014
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Operation instruction JIP Hot Tap Equipment
Design
1. 065N8006 - Drill Ø15
2. 065N7997 - Hole saw Ø19
3. 065N8008 - Hole saw Ø24
4. 065N7998 - Hole saw Ø32
5. 065N8010 - Hole saw Ø40
6. 20100098 - Center drill inst.
20100100 - Hot tapping inst.
20100101 - Table of contents
7. 065N8013 - Hole saw ø40
8. 065N8089 - Hole saw ø32
9. 065N8012 - Hole saw ø24
10. 065N8086 - Hole saw ø19
11. 065N8099 - Allen key set
12. 065N8101 - Service set
13. 065N8080 - Adapter ø26,9
14. 065N8087 - Adap. ø33,7-ø42,4
15. 065N8005 - Adap. ø48,3-ø60,3
16. 065N8084 - Adap. ø26,9-ø33,7
17. 065N8151 - Adap. ø48,3-ø60,3
18. 065N8103 - Feed tool
19. 065N8016 - Center drill 1/4"
20. 065N8241 - Allen key 10 mm
21. 065N8247 - Allen key 7 mm
22. 80100022 - Allen key 5 mm
23. 065N8248 - Allen key 4 mm
24. 065N7996 - Screw coupling
25. 065N8109 -
26. 065N8090 - Schrewdriver
27. 065N8130 - Hot tapping tool
28. 8010010 0 - Handle
Handle for feed tool
①
③
⑤
⑦ ⑧ ⑨ ⑩ ⑪
⑱
⑥
⑲
⑳
21
26
25
22
23
②
④
⑫
⑮
24
27
Design
1. 065N8102 - Reduction
wren ch 1:7
2. 065N8109 - Handle for feed
tool
3. 065N8130 - Hot tapping tool
4. 065N8112 - Service set
5. 065N8091 - Adapter ø76,1
6. 065N8094 - Adapter ø88,9
7. 065N8095 - Adapter ø114,3
8. 065N7995 - Stem for drilling
machine
9. 065N7996 - Screw coupling
10. 065N8242 - Allen key 14 mm
11. 065N8103 - Feed tool
12.
065N8172 - Hole saw ø48 comp.
13.
065N8192 - Hole saw ø65 comp.
14.
065N8193 - Hole saw ø79 comp.
15. 20100099 - Center drill inst.
20100100 - Hot tapping inst.
20100102 - Table of contents
⑬ ⑭
⑯
①
⑨
⑩
⑬
②
⑥
⑪
⑰
⑦
④
⑤
28
③
⑧
⑫
⑭
⑮
2
VI.KD.E1.02 © Danfoss 04/2014
DEN-SMT/SI
Operation instruction JIP Hot Tap Equipment
Removing the insulation
Note:
Remove the insulation and clean the
surface of the main pipe carefully.
Adjust the hot tap valve
Note:
Before adjusting the hot tap valve
remove the conical lock screw ①
from hot tap valve, operate the
valve and set it back to fully open
position ③ using correct tools.
①
①
Conical
DN
lock screw
20 Allen Key 5 Flat screw driver 065N0106
25 Allen Key 7 All en Key 10 06 5N 0111
32 Allen Key 7 Allen Key 10 06 5N 0116
40 A llen Key 7 Alle n Key 10 065N 0121
50 Allen Key 7 Al len Key 10 065N0126
65 Allen Key 10 Allen Key 14 06 5N0131
80 Allen Key 10 Allen Key 14 0 65N0 136
100 Allen Key 10 Alle n Key 14 065N 0141
③
Valve
Operation
Valve
Code No.
③
②
DEN-SMT/SI
VI.KD.E1.02 © Danfoss 04/2014
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Operation instruction JIP Hot Tap Equipment
Adjust the hot tap valve
continuous
Note:
It is important that the valve is
handled in a way to prevent grind
particles or other foreign particles
to get into the valve. The hot tap
valve MUST be in completely open
position.
Adjust the weld end of the hot
tap valve by means of a grinding
machine to the rounding of the
main pipe.
Welding of the hot tap valve
Note:
The hot tap valve can be welded on
to the pipe in whatever direction
you wish, but with an angle of
90° on center line of the main
pipe. During welding the hot tap
valve MUST be in completely open
position.
The valve has to be welded on by
electric arc welding. Since you are
going to drill through the valve, it is
very impor tant to make sure that no
welding material enters the valve.
90°
4
VI.KD.E1.02 © Danfoss 04/2014
DEN-SMT/SI
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