Danfoss JIP Data sheet

Data sheet
Full bore JIP™ ball valves (PN 16/25/40)
Description
Danfoss JIP™ full bore ball valves are shut off valves developed for District Heating and District Cooling networks, with circulating medium.
It is a range of steel ball valves with fully welded body.
The valve design makes them ideal for building installation due to:
• Energy saving: with optimum flow design valves have highest kv on the market and consequently lowest pump energy costs.
• Long lifetime and optimal tightness due to design and material selection in ball seal and stem seal (carbon reinforced PTFE).
• The valves are maintenance free, besides the shut off valves in the core distribution network Danfoss offers a range of supplementary valves, e.g. hot tap valves, branching valves, house insertions and twin valves.
Main data:
• DN 15-400
• kVS= 11-37, 50 0 m3/h
• PN 16 / 25 / 40
• Leakage rate A
(according to EN12266-1) - both directions
• Temperature: 0 … 180 °C
• Medium: Circulation water / glycolic water up to 50 %
Min. storage and transport temperature: − 40 °C
Approvals and norms:
• 100 % final inspection. Leak and shell test as well as dimension and functionality test is performed on each and every valve according to applicable standard
(EN 12266 part 1 P10-P11-P12 & part 2 F20).
• PED Directive 2014/68/EU Modul H1
• Danfoss A/S is certified according to ISO 9001
• Furthermore certified according to ISO 14001 and OHSAS 18001.
© Danfoss | 2021.09 AI182286465485en-011006 | 1
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Ordering
JIP-WW welding JIP-FF flange
JIP-WW welding JIP-FF flange
DN
(mm)
15
20 06 5N11 05 06 5N1305
25 0 65N 1110 06 5N1310
32 0 65 N1115 0 65N1315
40 06 5N112 0 065 N1320
50 065 N1125 06 5N1325
65 06 5N11 30
80 06 5N113 5 06 5N1235 06 5N1335
100 06 5N1740 0 65N1840 065 N1940
125 0 65N174 5 065N1845 0 65N1945
150 06 5N1751 065 N1851 065N1951
Code No. Code No.
PN25 PN40 PN16 PN25 PN40
065 N0100
-
-
065N0300
- -
06 5N1230 06 5N1330
-
JIP-FW flange / welding
JIP-WW welding JIP-FF flange JIP-FF flange
DN
(mm)
50 06 5N11 23 06 5N11 28
65 0 65N 1131 0 65N 1132
80 06 5N1136 0 65 N1137
100 06 5N11 41 06 5N1142
125 0 65N 1146 0 65N 1147
150 0 65N 1151 0 65N 1152 065N12 51 06 5N1252 065N13 51 06 5N1352
200 0 65N115 6 06 5N115 7 0 65N125 6 065 N1257 0 65N13 56 06 5N1357
250 0 65 N1161 065N1162 065N1261 065N1262 06 5N1361 065N1362
300 0 65N 1166 0 65N116 7 065N1266 065N1267 065 N1366 0 65N13 67
350 0 65 N1173 06 5N117 4 0 65N127 3 065N12 74 065 N1373 065 N1374
400 0 65N 1176 065 N1177 065N12 76 065N12 77 06 5N1376 065N1377
DN
(mm)
15
20 06 5N1705
25 06 5N1710
32 0 65N1715
40 065N1720
50 065N1725
65 065N15 30 065 N1630
80 065 N1535 0 65N1635
100 065N1955 065N1970
125 0 65N1961 065N1975
150 065N1965 065N1981
Code No. W W PN25 Code No. FF PN16 Code No. FF PN25
Valve with worm gear
PN16 PN25 PN40
- -
Valve with
gear flange
JIP-FW flange / welding
Code No.
Valve with
worm gear
065N0700
-
Valve with
gear flange
- - - -
Valve with worm gear
Valve with
gear flange
2 | AI182286465485en-011006 © Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Ordering (continuous)
Actuators
Worm gear
Accessories
DN
(mm)
50 065N8397 065N8398
65 065 N8199 065N8399
80 065N8200 065N8400
100-150 065N8205 065N8405
200 065N8220 065N8420
250 065N8225 065N8425
300 065N8235 065N8435
350 065N8240 065N8440
400 065N8265 065N8266
Worm gear for DN50 065N0683 065N0694
Worm gear for DN65-80 065N0684 065N0695
Worm gear for DN 100/125/150 full bore 065N0685 065N0695
Worm gear for DN 200 full bore 065N0691 065N0696
Worm gear for DN 250 full bore 065N0687 065N0697
Worm gear for DN 300 full bore 065N0688 065N0698
Worm gear for DN 350 full bore 065N0689 065N0699
Worm gear for DN 400 full bore 065N0690 065N0699
Type of handle Fixation Code No.
L Steel DN 15-25 full bore with plastic grip spring pin 065N8256
L Steel DN 32-40 full bore with plastic grip spring pin 065N 8257
L Steel DN 50 full bore with plastic grip spring pin 065N8258
L Steel DN 65-80 full bore with plastic grip spring pin 065N8259
L Steel DN 100 full bore with plastic grip screw 065N8000
L Steel angled DN 125-150 full bore with plastic grip screw 065N8001
Auma NORM
Code No.
1)
Description
Auma MATIC
Replacement handles
1)
1)
More information on pag e 12. For additional inf ormation
related to the ele ctric actuator orderin g, please contact local Danfoss representative.
Code No.
Worm gear
Position indicator with end
switch
Technical data
Handles with extended shaft for pipes with thick insulation
Type of handle Code No. Va lve DN H h S Picture
15 142 196 11 5
Handle DN 15-25 FB L115-H 065N8350
Handle DN 32-40 FB L157-H 065N8351
Handle DN 50 FB L205-H 065N8352 50 208 310 205
Handle DN 65-80 FB L405-H 065N 8353
Handle DN 100 -150FB/ DN200RB L645-HexT-H
Handles Code No.
Red knobs (bag with 100 pieces) 065N8303
Blue knobs (bag with 100 pieces) 065N8304
DN mm 15 20 25 32 40 50 65 80 100 12 5 150 20 0 250 300 35 0 400
kVSm3/h 11 50 90 160 235 395
PN 40 16/2 5
Temp range 0 … 180 °C
Medium Circulation water / glycolic water up to 50 %
065N8356
Marking knobs for handles DN 15-80 full bore (red/blue)
20 142 199 115
25 141 204 115
32 201 279 157
40 200 284 15 7
65 224 351 405
80 224 364 405
100 241 449 6 45
125 251 47 2 645
150 245 492 645
820
1,100 2,300 3,700 6,100 11,000 17,500
H
24,000
S
30,000
37,500
h
AI182286465485en-011006 | 3© Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Design & material
1 Welding end *Weldable mild steel 20#
1A Flange *Weldable mild steel 20#
2 Shell *Weldable mild steel 20#
3 Ball seal retainer *Weldable mild steel 20#
4 Ball Stainless steel
5 Ball seal Carbon reinforced PTFE
6 Stem Stainless steel
7 Washer Carbon reinforced PTFE
8 Stem sealing Carbon reinforced PTFE
9 Compression ring Steel
10 Compression nut Steel
11 Packing box *Weldable mild steel 20#
12 Pin Spring steel
13 Handle Steel
DN 15-40 with handle
1 Welding end *Weldable mild steel 20#
1A Flange *Weldable mild steel 20#
2 Shell *Weldable mild steel 20#
3 Ball seal retainer *Weldable mild steel 20#
4 Ball Stainless steel
5 Ball seal Carbon reinforced PTFE
6 Stem Stainless steel
7 Washer Carbon reinforced PTFE
8 Stem sealing Carbon reinforced PTFE
9 Compression ring Steel
10 Compression nut Steel
11 Packing box *Weldable mild steel 20#
12 Pin Spring steel
13 Handle Steel
1 Welding end *Weldable mild steel 20#
1A Flange *Weldable mild steel 20#
2 Shell *Weldable mild steel 20#
3 Ball seal retainer *Weldable mild steel 20#
4 Ball Stainless steel
5 Pipe insert Stainless steel
6 Ball seal Carbon reinforced PTFE
7 Disc spring Domex 650 MC
8 Stem Stainless steel
9 Washer Carbon reinforced PTFE
10 Packing box *Weldable mild steel 20#
11 Stem sealing Carbon reinforced PTFE
12 Compression ring Steel
13 Compression nut Steel
14 Retaining ring Stainless steel
15 Handle Steel
16 Guiding pipe *Weldable mild steel 20#
DN 50-65 with handle
DN80 handle
DN 80-150 with handle
4 | AI182286465485en-011006 © Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
30 0
1,0000
0,1000
0,0100
0,0010
0,0001
0,0005
0,0050
0,0500
0,5000
0,1 0,5 550101
m/sec
100
Design & material (continuous)
1 Welding end *Weldable mild steel 20#
1A Flange *Weldable mild steel 20#
2 Guiding pipe *Weldable mild steel 20#
3 Shell *Weldable mild steel 20#
4 Ball seal retainer *Weldable mild steel 20#
5 Ball Stainless steel
6 Pipe insert Stainless steel
7 Ball seal Carbon reinforced PTFE
8 Disc spring Domex 650 MC
9 Stem Stainless steel
10 Washer Carbon reinforced PTFE
11 Packing box *Weldable mild steel 20#
12 Stem sealing Carbon reinforced PTFE
13 Compression ring Steel
14 Compression nut Steel
15 Retaining ring Stainless steel
16 Key Steel
* According to the GB/T8163. Or equivalent mild s teel in
accordance with CE- PED
DN 50-40 0 with gear flange
Pressure drop / velocity diagram
∆P (bar)
15 0
50 32
40
15 20
25
DN
400 125
65
200/250
80
00
1
JiP FB
AI182286465485en-011006 | 5© Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
∆P (bar)
15 50 500 5000 5000010 100 1000 10000 100000
m
/h
1,0000
0,1000
0,0100
0,0010
0,0001
0,0005
0,0050
0,0500
0,5000
JiP FB
Pressure drop / flow diagram
Pressure / temperature diagram
JIP-WW
DN 15 -50
DN15
DN20
DN40
DN32
DN25
DN80
DN50
DN65
DN100
DN125
DN150
DN200
DN250
DN300
DN400
3
DN 65-400
Legend:
Normal operating area
(water)
Steam area
6 | AI182286465485en-011006 © Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Pressure / temperature
JIP-FF
PN 16, DN 65-400
PN 25, DN 65-400
Legend:
Normal operating area
(water)
Steam area
PN 40, DN 15-50
AI182286465485en-011006 | 7© Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Hh
S
t
Dimensions
JIP WW welding
F
DN
ØA t ØB ØD L H F ØC S
(mm)
15 42 .4 2.6 21.3 15 230 125 58 24. 5 115 1
20 48.3 2.6 26.9 20 220 125 60 24. 5 115 1.2
25 60.3 2.6 33.7 25 240 130 61 24.5 115 1.4
32 76 .1 2.6 42.4 32 270 170 90 35 15 7 2.7
40 88.9 2.6 48.3 40 275 175 92 35 157 3.6
50 114 .3 2.9 60.3 50 320 19 0 108 45 205 6
65 133 2.9 76.1 65 280 210 113 49 257 8
80 159 3.2 88.9 80 360 225 120 49 257 12
100 193 .7 3.6 114 .3 100 315 245 136 60 360 20
125 219.1 4 139 .7 125 355 295 146 60 655 28
150 273 4.5 168.3 150 375 315 15 2 60 655 41
ØC
ØD
L
ØB
ØA
H
Weight
(kg)
ØC
F
t
ØD
E
L
DN
ØA t ØB ØD L Hh Hg E F ØC O G1 G2 G3
(mm)
50 114. 3 2.9 60.3 50 320 265 120 115 10 8 45 200 107 40 10 0 7
65 133 2.9 76.1 65 280 306 135 13 5 113 49 250 129 54 131 12
80 159 3.2 88.9 80 360 318 125 145 120 49 250 129 54 131 17
100 193.7 3.6 11 4. 3 10 0 315 356 145 165 136 60 250 129 58 132 22
125 219.1 4 139.7 125 355 378 15 4 205 146 60 250 129 58 132 30
150 273 4.5
200 355.6 6.3 219.1 200 485 613 416 340 209 87 450 169 78 192 10 4
250 457 6.3 273 250 595 6 61 493 400 225 100 450 242 107 255 210
300 521 8 323.9 300 740 714 554 480 258 139.7 450 285 143 323 288
350 660 8 335. 6 349 960 803 662 652 324
400 711 8.8
All weights vali d for valves with mounted worm gea r
168.3
150 375 4 01 294 240 145 60 250 129 58 13 2 42
406.4
400 1030 831 693 690 322
Hg
ØB
ØA
G1 G2
168.3
500 324 147 337 635
168.3
500 324 147 337 831
G3
O
Weight
(kg)
8 | AI182286465485en-011006 © Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
S
I
Hh
Dimensions (continuous) JIP FF flanged
Dimensions (continuous)
JIP FF flanged
F
t
DN
ØA ØD H F ØC S L DF I kg L DF I
(mm)
15 42. 4 15 12 5 58 24.5 11 5 130 95 23 2.3
20 48.3 20 125 60 24.5 115 150 105 21 3
25 60.3 25 13 0 61 24.5 115 16 0 115 20 3.7
32 76 .1 32 170 90 35 15 7 180 140 40 6.2
40 88.9 40 175 92 35 157 200 150 41 7. 4
50 114 .3 50 19 0 108 45 205 230 165 56 11
PN 16 / 25 PN 16 PN 25
65 133 65 210 113 49 257 290 185 59 17.1 290 18 5 59 17. 5
80 15 9 80 225 120 49 257 370 200 64 18.8 310 200 64 20.2
100 193.7 100 245 136 60 360 325 220 83 28 325 235 76 31.4
125 219.1 125 295 146 60 655 365 250 91 38 490 270 81 43.4
150 273 150 315 15 2 60 655 385 285 94 53. 8 510 300 86 61
ØC
ØD
L
ØA
DF
H
Weight
-
(kg)
ØC
I
F
ØA
ØD
E
L
ØA ØD Hh Hg E F ØC O G1 G2 G3 L DF I
DN
(mm)
150 273 150
200
355.6
250 457 250
300 521 300 714 554
350 660 349
400 711
All weights vali d for valves with mounted worm gea r
401
200 613 416
661
803
400
831 693 690 322
PN 16/ 25 PN 16 PN 25
294 240 15 2 60 250 129 58 132 385
340
209
87 450 16 9 78 192 500
493
400
225
100 450 242
480
258
139. 7 450 285
662 652 324
168.3
168.3
Hg
500 324
500 324
DF
107
143
147
147
G2
G1
285
94 57 510
340
148 13 6 635
255
720
405
158 256 720 425 149 26 6
323
835
460
190 329 835
337
980 520 242 690 980 550
337
110 0
580
235 74 8
O
Weight
(kg)
G3
L DF I
110 0
Weight
(kg)
300
86 57
360
138 136
485
178 329
227
690
620 215 74 8
AI182286465485en-011006 | 9© Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
S
ØA
Dimensions (continuous)
JIP FW flanged/welding
ØC
ØB
DN
ØA ØB H F ØC S L DF I kg L DF I
(mm)
15 42.4 15 125 58 24.5 115 18 0 95 23 1.6
20 48.3 20 125 60 24.5 115 185 105 21 2 .1
25 60.3 25 130 61 24.5 115 200 115 20 2.6
32 76.1 32 170 90 35 157 230 140 40 4.5
40 88.9 40 175 92 35 15 7 235 150 41 5.6
50 114. 3 50 190 108 45 205 275 165 56 8.5
PN 16 / 25 PN 16 PN 25
65 133 65 210 113 49 257 285 185 59 10.7 285 185 59 10.7
80 159 80 225 120 49 257 365 200 64 15. 8 335 200 64 15.9
100 19 3.7 10 0 245 136 60 360 320 220 83 22.5 320 235 76 24
125 219.1 125 295 146 60 655 360 250 91 32 .5 360 270 81 35.2
150 273 15 0 315 152 60 655 380 285 94 47.1 380 300 86 50.9
ØD
L
I
F
DF
H
Weight
-
(kg)
10 | AI182286465485en-011006 © Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
Ød
ØD
ØK
Dimensions (continuous)
Valve top and gear flange
DN 50-250 DN 300-400
ØK
ØR
p
n
Open position
l
r
q
t
ØK
ØR
tt
n
l
r
ØD
q
ØR
Full bore
DN
(mm)
Gear
flange
50
65 20 44 16.5 4 6 41 6
80 20 44 16.5 4 6 45 6
100
F10/F12
125 30 50 26 4 8 50.4 7
150 30 50 26 4 8 46.4 7
200
250 60 60 53. 2 6 18 63.7 11
300
350 100 105 80 6 28 113 16
400 F30 100 105 80 6 28 113 16
Ød n q r p l t
PN 16
16 26 13.1 4 5 30 5
F07
30 49 26 4 8 50 7
50 55 44.5 5 14 60 9
F16
75 70 60 6 20 75 12
F25
ØD
Gear
flange
F07
F10 11. 5 150 102 85
F12 13 150 12 5 85
F16 21 210 165 13 0
F25
F30 21 350 298 230
No. of
bolt holes
4
8
Diameter of
bolt holes
ØD ØK ØR
9 88 70 55
17 300 254 20 0
mm
AI182286465485en-011006 | 11© Danfoss | 2021.09
Data sheet Full bore JIP™ ball valves (PN 16/25/40)
S
Dimensions (continuous)
Handles
H
AUMA NORM electrical actuators for Danfoss ball valves
DN
100 356 28
125 -150 654 54
Danfoss ball valves Auma Actuators
DN
(mm)
50-65 SQ 05.2 16
80 SQ 07. 2 32
100-150 SQ 10. 2 32
200-250 SA 7.6 (22) + GS 100.3 + VZ 4. 3 142
300 SA 10.2 (22) + GS 125.3 + VZ 4.3 142
350 SA 10.2 (32) + GS 160.3 + GZ 160.3 i=8:1 207
400 SA 10.2 (32) + GS 160.3 F30+ GZ 160.3 i=8:1 207
S H
Typ e
mm
Operating time for 90º turn
(s)
Features:
• 2 limit switches – opening / closing
• 2 torque switches - opening / closing
• Heater
• Blinker switch for operating phase
• Manual operation with hand wheel
• Thermo switch
Main Data:
• Nominal voltage:
- 3×400 VAC, 50 Hz
• Grade of enclosure: IP 68
• Wiring diagram: TPA 00R1AA-000
The actuators can be equipped with various accessories. Control and regulating unit AUMA Matic in the basis design can be supplied. For other mains voltages than 3×400 V/50 Hz or additional questions please contact us.
When commissioning and under certain problematic system conditions, it can be necessary to choose slower actuators to avoid water hammering and oscillations.
© Danfoss | DCS-S/SI | 2021.0912 | AI182286465485en-011006
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