Danfoss J 75 cc, J 45 cc Service guide

MAKING MODERN LIVING POSSIBLE

Parts Manual

Open Circuit Pumps Series 45 Frame J 45-75 cc

powersolutions.danfoss.com

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Contents

2

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

Contents

 

 

General Information

Service parts identification..............................................................................................................................................

4

 

Nameplate.............................................................................................................................................................................

4

 

Date code...............................................................................................................................................................................

5

 

Service bulletins..................................................................................................................................................................

5

 

Procedure to identify a part............................................................................................................................................

5

 

Adobe Acrobat 2-page viewing.....................................................................................................................................

6

 

Order code.............................................................................................................................................................................

7

Control

Load sensing..................................................................................................................................................................

8-13

 

Pressure compensating...........................................................................................................................................

14-15

 

Remote pressure compensating..........................................................................................................................

16-17

 

Electric........................................................................................................................................................................

18-113

 

Fan drive...................................................................................................................................................................

114-121

Choke orifice

Orifice........................................................................................................................................................................

122-123

Gain orifice

Gain orifice..............................................................................................................................................................

122-123

Input shaft

Shaft...........................................................................................................................................................................

124-369

End cap

End cap.....................................................................................................................................................................

124-369

Auxiliary mounting

Auxiliary mounting flange.................................................................................................................................

124-369

Housing/shaft seal

Housing/shaft seal................................................................................................................................................

370-379

Displacement limiter

Displacement limiter...........................................................................................................................................

380-381

Special hardware

Special hardware...................................................................................................................................................

380-385

Displacement

Displacement.........................................................................................................................................................

386-391

Seal kit

Overhaul seal kit.............................................................................................................................................................

392

Service bulletins

SB-2002-031 (load sense spring guide).................................................................................................................

393

 

SB-2006-005 (input shaft lip seal)............................................................................................................................

394

 

SB-2006-006 (servo piston rings).............................................................................................................................

395

 

SB-2007-047 (load sense plug assembly)..............................................................................................................

396

 

SB-2008-052 (C pad mounting flange)...................................................................................................................

397

 

SB-2010-002 (end cap servo bore)..................................................................................................................

398-399

 

SB-2010-026 (LS and PC plug assembly)...............................................................................................................

400

 

SB-2010-033 (servo piston assembly).....................................................................................................................

401

 

SB-2011-031 (overhaul seal kit)................................................................................................................................

402

 

SB-2012-011 (control/orfice).............................................................................................................................

403-404

 

SB-2012-024 (rotating group)...........................................................................................................................

405-406

 

SB-2016-007 (solenoid valve adapter)...................................................................................................................

407

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

3

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

General information

Service parts indentification

Nameplate

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Frame J open circuit pump. The Frame J includes the 45,51, 60, 65, and 75 cc displacement pumps.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” Frame J open circuit pumps.

Each unit will have a nameplate affixed to the housing. The nameplate will include the following information.

Model Number

The Sauer-Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.

Model Code

The Sauer-Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.

Serial Number

The Sauer-Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.

The letter code indicates the location of original manufacture (assembly). “DC” indicates the unit was originally assembled in Slovokia.

The first 2 digits indicates the year of manufacture. (“02” would indicate the unit was manufactured in 2002)

The second 2 digits indicates the calendar week of manufacture.

The last 5 digits are a sequential number used to identify a specific unit.

Model No./Ident No.

7003022

Model Code

JRR 060 B LS 28

 

26 NN N 3 C3N3 A6N

 

BNN NNN NNN

Serial No.

A-02-34-12345

Made in U.S.A.

4

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

 

 

 

 

General information

 

 

 

 

 

 

 

 

Date code

The date code is defined as the year and week of manufacture. The same item number may list more

 

than one part number. This indicates that there is more than one configuration for that item number.

 

You will see that there are different date codes for the different part numbers. Find the date code of

 

your unit from the nameplate to determine which service part number you need to order.

 

EXAMPLE: The service part desired is Item C090

 

 

 

 

 

 

 

 

 

 

 

 

 

Order

 

Date

Date

 

 

Qty. per

 

Code

Item Begin

End

Part Number

Part Name

Model/Kit

 

LB

C090

98-02

 

4570245

Spool

1

 

 

 

 

 

 

 

 

 

 

 

 

C090

94-34

98-01

4570025

Spool (SB-1995-006)

1

 

 

 

 

 

All units using this order code with a date code of 94-34 and up to and including 98-01, must use part

Service bulletins

number “4570025”. All units with a date code of 98-02 and newer must use part number “4570245.”.

 

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You

 

must read that Service Bulletin prior to ordering that part. The information contained in these Service

 

Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins

 

contain more detailed information such as interchangeability, what additional parts are involved, etc.

 

It is suggested that you add additional Service Bulletins to this manual as you recieve them.

Procedure to identify a part

General

 

 

 

 

 

 

 

 

The modular design of Series 45 units results in a simplified service parts list and part number

 

identification procedure.

 

 

 

 

The same item numbers are used for same part names on all units within a product type. (Example:

The lip seal - Item K020 has the same item number on all pumps.)

A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Europe. The number in parentheses is sold in the United States. (Example: 016014 (9006200-0206), customers would order 9006200-0206 if ordering the part in the United States.)

Example of a Part Identification

The nameplate on a Series 45 pump has an Order Code of JRR 060B LS 28 26 NN N 3 C3N3 A6N BNN

NNN NNN. Do this to determine the part number of the drive shaft used on this pump.

1) Referring to the input shaft module in the Order Code (see page 7), the input shaft option for this pump is identified by the code C3N3 (JRR 060B LS 28 26 NN N 3 C3N3 A6N BNN NNN NNN)

2) Referring to the Service Parts List, find the shaft group.

3) Find the order code that relates to this unit, which is C3N3. 4) The shaft is item J010

5) The part number 1700520.

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

5

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

Adobe Acrobat 2-page viewing

Abobe Acrobat 2-page

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper

viewing

page display.

1. With open document

2. Select “View” --> “Page Display” --> “Two Page View”

3. Select “View” --> “Page Display” --> “Show Cover Page in Two Page View”

6

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Order code

J R R 0 6 0 B L S 2 8 2 6 N N N 3 C 3 N 3 A 6 N B N N N N N N N N

Frame

Rotation

Pump size (cc)

Load life

Control type

Pressure compensator setting

Load sensing setting

Torque limiter setting

Special features

Special hardware

Displacement limiter

Speed sensor

Front flange & housing ports style

Shaft seal

End cap port style

Rear auxiliary flange

Input shaft

P100 625E

Choke orifice

 

 

 

Gain orifice

 

 

 

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

7

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

QC100

(AZ)

*C118

 

 

 

 

C114

 

 

 

C115

 

 

C138

C113

C300

 

 

 

 

*C138A

 

C102

 

 

 

 

C134

 

 

C105

C135

 

 

 

C133

C106

 

 

 

 

 

 

 

 

C112

 

 

 

C104

 

*C200

C132

 

 

 

C103

(BA, BB &

BS)

*C118

QC100

 

C114

 

 

 

 

 

 

 

 

 

 

C115

C113

C300

 

 

 

 

 

 

 

 

 

 

 

C138

 

 

 

 

 

 

 

 

C102

 

 

*C138A

 

 

 

C105

 

C134

 

 

 

 

 

C133

C106

 

 

 

 

 

 

 

 

 

 

 

 

 

C112

 

 

 

 

 

C104

 

 

 

*C200

C132

 

 

 

 

 

C103

E100 544E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

8

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Common load sensing control parts

 

 

Order

 

Date

Date

 

 

Qty. per

Code

Item

Begin

End

Part Number

Part Name

Model/Kit

 

C102

03-23

 

4740064

Set screw

2

 

C103

03-23

 

327007 (9005110-4400)

Plug

1

 

C104

03-23

 

327007 (9005110-4400)

Plug

1

 

C105

03-23

 

327007 (9005110-4400)

Plug

1

 

C106

03-23

 

327007 (9005110-4400)

Plug

1

 

C113

03-23

 

4740246

Spring guide (SB-2002-031)

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug (SB-2007-047 & SB-2010-026)

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

Load sensing control

 

 

 

 

AZ

C112

03-23

 

4740309

Spool

1

 

 

 

 

 

 

 

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, outer

1

 

C135

03-23

 

4740052

Spring, inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

QC100

03-23

 

11082405

Control Kit (SB-2012-011)

1

 

 

 

 

 

 

 

BA

C112

07-03

 

4740309

Spool

1

 

 

 

 

 

 

 

 

C132

07-03

 

1701124

Spool

1

 

C133

07-03

 

4740247

Spring guide

1

 

C134

07-03

 

4740324

Spring, PC heavy

1

 

C138

07-03

 

1700597

Adjusting plug

1

 

C138A

07-03

 

5000656

O-ring

1

 

QC100

07-03

 

11038636

Control Kit, High pressure, special (SB-2012-011)

1

 

 

 

 

 

 

 

BB

C112

03-23

 

4740309

Spool

1

 

 

 

 

 

 

 

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740324

Spring, PC heavy

1

 

C138

03-23

 

1700597

Adjusting plug

1

 

C138A

03-23

 

5000656

O-ring

1

 

QC100

03-23

 

11112211

Control Kit, High pressure (SB-2012-011)

1

 

 

 

 

 

 

 

BS

C112

11-42

 

1701124

Spool

1

 

 

 

 

 

 

 

 

C132

11-42

 

1701124

Spool

1

 

C133

11-42

 

4740247

Spring guide

1

 

C134

11-42

 

4740324

Spring, PC heavy

1

 

C138

11-42

 

1700597

Adjusting plug

1

 

C138A

11-42

 

5000656

O-ring

1

 

QC100

11-42

 

11112207

Control Kit (SB-2012-011)

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

9

Danfoss J 75 cc, J 45 cc Service guide

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

QC100

 

*C118

 

(LB)

 

 

 

 

 

 

C114

 

 

 

C138

C115

C113

C300

 

 

 

 

 

 

*C138A

 

 

C102

 

 

 

 

 

C134

 

 

 

C105

C135

 

 

 

 

C133

C106

 

 

 

 

 

 

 

 

 

 

 

C112

 

 

 

 

C104

 

 

*C200

C132

 

 

 

 

C103

 

 

 

 

 

(LE)

 

 

 

 

QC100

*C118

 

 

 

 

 

 

C300

 

 

 

 

 

 

 

 

 

 

 

 

C114

 

 

 

 

 

 

C115

 

 

 

 

 

 

C102

 

 

 

 

 

C113

 

C105

 

 

(LF & LG)

 

 

 

 

QC100

 

 

 

C106

 

 

*C118

 

 

 

C400

 

 

C300

 

 

 

 

 

 

 

C112

 

 

 

 

 

*C200

 

 

C114

 

 

C104

 

 

 

 

 

 

 

C115

 

 

 

 

 

 

C102

 

 

 

 

 

C113

 

 

C105

 

 

 

C106

 

 

 

 

 

 

 

*C200

C112

 

 

 

 

 

 

C104

 

 

 

 

 

E100 542E

 

 

Enlarged bold type item

 

* = included in base motor seal kit Q210

numbers are recommended

 

 

part to stock for servicing.

 

 

 

10

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

 

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Common load sensing control parts

 

 

Order

 

Date

Date

 

 

Qty. per

Code

Item

Begin

End

Part Number

Part Name

Model/Kit

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C105

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C106

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C113

03-23

 

4740246

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug (SB-2007-047 & SB-2010-026)

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

Load sensing control

 

 

 

 

LB

C102

03-23

 

4740064

Set screw

2

 

 

 

 

 

 

 

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

4740309

Spool

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, outer

1

 

C135

03-23

 

4740052

Spring, inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

QC100

03-23

 

11112205

Control Kit (SB-2012-011)

1

 

 

 

 

 

 

 

LE

C102

03-23

 

4740064

Set screw

1

 

 

 

 

 

 

 

 

C112

03-23

 

1701124

Spool

1

 

C400

03-23

 

4740313

Edge filter plug

1

 

QC100

03-23

 

4510400

Control kit, load sensing only, with filter (SB-2012-011)

1

 

 

 

 

 

 

 

LF

C102

08-21

 

4740064

Set screw

1

 

 

 

 

 

 

 

 

C112

08-21

 

1701124

Spool

1

 

QC100

08-21

 

11050069

Control kit, load sensing only

1

 

 

 

 

 

 

 

LG

C102

10-21

 

4740064

Set screw

1

 

 

 

 

 

 

 

 

C112

10-21

 

11084056

Spool

1

 

QC100

10-21

 

11106465

Control kit, load sensing only

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

11

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

Control

 

 

 

 

 

 

 

 

 

 

(LJ & LS)

 

QC100

 

 

*C118

 

 

 

 

 

 

C114

 

 

 

 

 

C138

C115

C113

C300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*C138A

 

 

 

C102

 

 

 

 

 

 

 

 

 

C134

 

 

 

C105

 

 

C135

 

 

 

 

 

 

C133

C106

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C112

 

 

 

 

 

 

C104

 

 

 

 

*C200

C132

 

 

 

 

 

 

C103

(LY & RY)

QC100

*C118

 

C114

 

 

C138

C115

C113

C300

 

 

 

 

 

 

*C138A

C134

 

C105

C135

C102

 

C133

 

 

 

 

C106

C112

 

 

 

 

C104

 

*C200

C132

 

 

C103

E100 701E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

12

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Common load sensing control parts

 

 

Order

 

Date

Date

 

 

Qty. per

Code

Item

Begin

End

Part Number

Part Name

Model/Kit

 

C102

03-23

 

4740064

Set screw

2

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

1701124

Spool

1

 

C113

03-23

 

4740246

Spring guide (SB-2002-031)

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug (SB-2007-047 & SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, outer

1

 

C135

03-23

 

4740052

Spring, inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

Load sensing control

 

 

 

 

LJ

C105

14-39

 

5000572

Plug assembly, M12

1

 

 

 

 

 

 

 

 

C106

14-39

 

5000572

Plug assembly, M12

1

 

QC100

14-39

 

4510444

Control kit, load sensing, metric

1

 

 

 

 

 

 

 

LS

C105

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

 

 

 

 

 

 

 

C106

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

QC100

03-23

 

11112208

Control kit, load sensing (SB-2012-011)

1

 

 

 

 

 

 

 

LY

C105

13-07

 

327007 (9005110-4400)

Plug assembly

1

 

 

 

 

 

 

 

 

C106

13-07

 

327007 (9005110-4400)

Plug assembly

1

 

QC100

13-07

 

11126785

Control kit, load sensing

1

 

 

 

 

 

 

 

RY

C105

15-47

 

327007 (9005110-4400)

Plug assembly

1

 

 

 

 

 

 

 

 

C106

15-47

 

327007 (9005110-4400)

Plug assembly

1

 

QC100

15-47

 

11126785

Control kit, load sensing

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

13

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

(BC)

QC100

 

C138

C300

 

 

 

 

C134

*C138A

 

C133

 

C102

C132

*C200

C103

(PC)

QC100

C138

 

C300

 

C134

*C138A

C135

C133

 

 

C102

C132

*C200

C103

E100 543E

* = included in base motor seal kit Q210

Enlarged bold type item numbers are recommended part to stock for servicing.

14

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Pressure compensating control

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

BC

C102

03-23

 

4740064

Set screw

1

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide (SB-2002-034)

1

 

C134

03-23

 

4740324

Spring, PC, heavy

1

 

C138

03-23

 

1700597

Adjusting plug

1

 

C138A

03-23

 

5000656

O-ring

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

4510421

Control Kit, PC, high pressure

1

 

 

 

 

 

 

 

PC

C102

03-23

 

4740064

Set screw

1

 

 

 

 

 

 

 

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide (SB-2002-034)

1

 

C134

03-23

 

4740051

Spring, outer

1

 

C135

03-23

 

4740052

Spring, inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

4510422

Control kit, PC

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

15

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

Control

 

 

 

 

 

 

 

 

(BP)

 

 

 

 

*C118

 

 

 

QC100

 

C114

 

 

 

 

 

 

 

 

 

 

C115

C113

C300

 

 

 

 

 

 

 

 

 

 

 

C138

 

 

 

 

 

 

 

C102

 

 

*C138A

 

 

 

C105

 

C134

 

 

 

 

 

C133

C106

 

 

 

 

 

 

 

 

 

 

 

 

 

C112

 

 

 

 

 

C104

 

 

 

*C200

C132

 

 

 

 

 

C103

(RP)

QC100

*C118

 

 

 

 

 

C114

 

 

 

 

C115

 

 

 

C138

C113

C300

 

 

 

 

 

 

*C138A

 

C102

 

 

 

 

 

 

C134

 

 

C105

 

C135

 

 

 

 

C133

C106

 

 

 

 

 

 

 

 

 

 

C112

 

 

 

 

C104

 

 

*C200

C132

 

 

 

 

C103

E103 216E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

16

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Pressure compensating control, remote

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

BP

C102

03-23

 

4740064

Set screw

2

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C105

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C106

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

4740300

Spool

1

 

C113

03-23

 

4740301

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug (SB-2007-047 & SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740324

Spring, PC heavy

1

 

C138

03-23

 

1700597

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

11112212

Control Kit, remote PC, high pressure (SB-2012-011)

1

 

 

 

 

 

 

 

RP

C102

03-23

 

4740064

Set screw

2

 

 

 

 

 

 

 

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C105

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C106

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

4740300

Spool

1

 

C113

03-23

 

4740301

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug (SB-2007-047 & SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, PC outer

1

 

C135

03-23

 

4740052

Spring, PC inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly

1

 

C138A

03-23

 

5000656

O-ring

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

11112213

Control Kit, remote PC (SB-2012-011)

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

17

Parts Manual

 

 

Series 45 Frame J 45-75cc O. C. Pumps

 

Control

 

 

 

 

 

 

 

 

 

 

(AF & AG)

 

 

 

 

 

*C118

 

 

QC100

 

 

 

C114

C300

 

 

 

 

C138

C115

 

 

 

 

 

 

 

 

 

 

C113

 

 

 

 

 

 

 

 

*C138A

 

 

 

C102

 

 

 

 

 

 

 

 

 

C134

 

 

 

 

 

 

C135

 

 

 

 

 

 

 

C133

 

C112

 

 

 

 

 

 

 

 

 

 

*C154

 

C104

 

C153

 

 

*C200

 

 

 

 

 

 

 

 

 

 

 

 

C132

 

C151

 

 

 

QC120

C103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C152

 

 

 

C155

QC125

QC150

E101 700E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

18

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric on/off control

 

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AF

C102

03-23

 

4740064

Set screw

2

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

4740300

Spool

1

 

C113

03-23

 

4740301

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, PC outer

1

 

C135

03-23

 

4740052

Spring, PC inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

03-23

 

5000656

O-ring

1

 

C151

03-23

 

9007315-0510

Screw

4

 

C152

03-23

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C154

03-23

 

4740154

Seal ring

2

 

C155

03-23

 

1701291

Coil, 12 volt

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

11112296

Control Kit, electric on/off, 12 volt, NO (SB-2012-011)

1

 

QC120

03-23

 

11103621

Solenoid valve seal kit

1

 

QC125

03-23

 

11104457

Nut

1

 

QC150

03-23

 

11104461

Solenoid valve kit, 12 volt

1

 

 

 

 

 

 

 

AG

C102

03-23

 

4740064

Set screw

2

 

 

 

 

 

 

 

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

4740300

Spool

1

 

C113

03-23

 

4740301

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, PC outer

1

 

C135

03-23

 

4740052

Spring, PC inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

03-23

 

5000656

O-ring

1

 

C151

03-23

 

9007315-0510

Screw

4

 

C152

03-23

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C154

03-23

 

4740154

Seal ring

2

 

C155

03-23

 

1701291

Coil, 12 volt

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

QC100

03-23

 

11112295

Control Kit, electric on/off, 12 volt, NC (SB-2012-011)

1

 

QC120

03-23

 

11103621

Solenoid valve seal kit

1

 

QC125

03-23

 

11104457

Nut

1

 

QC150

03-23

 

11104463

Solenoid valve kit, 12 volt

1

 

 

 

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

19

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

(AH)

QC100

QC150

C300

 

 

 

 

 

 

 

 

 

QC125

C104

 

 

 

 

 

 

 

 

 

C155

C112

 

 

 

 

 

C103

 

C102

 

 

 

 

 

 

 

 

C132

 

 

 

C113

 

 

 

 

 

 

*C154

 

 

 

C115

 

 

 

 

C114

 

C149

 

 

 

 

 

 

 

 

QC120

 

 

G020

 

 

 

 

G030

 

 

 

 

 

 

 

 

C152

C153

*C200

 

*C118

 

 

 

C151

 

 

C133

C135

 

 

 

 

 

*C138A

 

 

 

 

 

 

 

 

 

 

C134

 

 

 

 

 

C138

E101 621E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

20

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric proportional control

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AH

C102

03-23

 

4740064

Set screw

2

 

C103

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C104

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C112

03-23

 

1701439

Spool

1

 

C113

03-23

 

4740301

Spring guide

1

 

C114

03-23

 

4740061

Spring

1

 

C115

03-23

 

4740062

Spring

1

 

C118

03-23

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

03-23

 

1701124

Spool

1

 

C133

03-23

 

4740247

Spring guide

1

 

C134

03-23

 

4740051

Spring, PC outer

1

 

C135

03-23

 

4740052

Spring, PC inner

1

 

C138

03-23

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

03-23

 

5000656

O-ring

1

 

C149

03-23

 

739144

Orifice plug, 0.8mm

1

 

C151

03-23

 

9007315-0510

Screw

4

 

C152

03-23

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

03-23

 

327007 (9005110-4400)

Plug assembly

1

 

C154

03-23

 

4740154

Seal ring

2

 

C155

03-23

 

1701291

Coil, 12 volt

1

 

C200

03-23

 

4740154

Seal ring

4

 

C300

03-23

 

5000164 (9007315-0507)

Screw

4

 

G020

12-40

 

739144

Orifice, 0.8mm (SB-2012-011)

1

 

G020

12-40

 

519659

Orifice, 1.0mm (SB-2012-011)

1

 

G030

12-40

 

518215

Orifice plug (SB-2012-011)

1

 

QC100

03-23

 

11112221

Control Kit, electric prop. 12 volt, NC (SB-2012-011)

1

 

QC120

03-23

 

11103621

Solenoid valve seal kit

1

 

QC125

03-23

 

11104460

Nut

1

 

QC150

03-23

 

11104467

Solenoid valve kit, 12 volt

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

21

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

 

 

 

(AK)

QC100

 

*C118

 

 

 

 

 

 

C114

 

 

 

C115

C300

 

C138

 

 

 

C113

 

 

 

*C138A

 

 

C102

C134

 

 

 

 

C135

 

 

 

 

C133

 

 

 

*C154

 

 

 

 

G020

C153

 

 

G030

 

 

*C200

 

 

C149

 

 

 

C151

 

 

QC120

 

 

 

 

C152

 

 

QC150

C112

C104

C132

C103

C155

QC125

E101 833E

* = included in base motor seal kit Q210

Enlarged bold type item numbers are recommended part to stock for servicing.

22

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric proportional control

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AK

C102

06-42

 

4740064

Set screw

2

 

C103

06-42

 

327007 (9005110-4400)

Plug assembly

1

 

C104

06-42

 

327007 (9005110-4400)

Plug assembly

1

 

C112

06-42

 

1701439

Spool

1

 

C113

06-42

 

4740301

Spring guide

1

 

C114

06-42

 

4740061

Spring

1

 

C115

06-42

 

4740062

Spring

1

 

C118

06-42

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

06-42

 

1701124

Spool

1

 

C133

06-42

 

4740247

Spring guide

1

 

C134

06-42

 

4740051

Spring, PC outer

1

 

C135

06-42

 

4740052

Spring, PC inner

1

 

C138

06-42

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

06-42

 

5000656

O-ring

1

 

C149

06-42

 

739144

Orifice plug, 0.8mm

1

 

C151

06-42

 

9007315-0510

Screw

4

 

C152

06-42

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

06-42

 

327007 (9005110-4400)

Plug assembly

1

 

C154

06-42

 

4740154

Seal ring

2

 

C155

06-42

 

1701563

Coil, 24 volt

1

 

C200

06-42

 

4740154

Seal ring

4

 

C300

06-42

 

5000164 (9007315-0507)

Screw

4

 

G020

12-40

 

739144

Orifice, 0.8mm (SB-2012-011)

1

 

G020

12-40

 

519659

Orifice, 1.0mm (SB-2012-011)

1

 

G030

12-40

 

518215

Orifice plug (SB-2012-011)

1

 

QC100

06-42

 

11112291

Control Kit, electric prop. 24 volt, NC (SB-2012-011)

1

 

QC120

06-42

 

11103621

Solenoid valve seal kit

1

 

QC125

06-42

 

11104460

Nut

1

 

QC150

06-42

 

11104468

Solenoid valve kit, 24 volt

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

23

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

(AL)

QC100

QC150

C300

 

 

 

 

 

 

 

 

 

QC125

C104

 

 

 

 

 

 

 

 

 

C155

C112

 

 

 

 

 

C103

 

C102

 

 

 

 

 

 

 

 

C132

 

 

 

C113

 

 

 

 

 

 

*C154

 

 

 

C115

 

 

 

 

C114

 

C149

 

 

 

 

 

 

 

 

QC120

 

 

G020

 

 

 

 

G030

 

 

 

 

 

 

 

 

C152

C153

*C200

 

*C118

 

 

 

C151

 

 

C133

C135

 

 

 

 

 

*C138A

 

 

 

 

 

 

 

 

 

 

C134

 

 

 

 

 

C138

E101 621E

* = included in base motor seal kit Q210

Enlarged bold type item numbers are recommended part to stock for servicing.

24

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric proportional control

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AL

C102

08-20

 

4740064

Set screw

2

 

C103

08-20

 

327007 (9005110-4400)

Plug assembly

1

 

C104

08-20

 

327007 (9005110-4400)

Plug assembly

1

 

C112

08-20

 

1701439

Spool

1

 

C113

08-20

 

4740301

Spring guide

1

 

C114

08-20

 

4740061

Spring

1

 

C115

08-20

 

4740062

Spring

1

 

C118

08-20

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

08-20

 

1701124

Spool

1

 

C133

08-20

 

4740247

Spring guide

1

 

C134

08-20

 

4740051

Spring, PC outer

1

 

C135

08-20

 

4740052

Spring, PC inner

1

 

C138

08-20

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

08-20

 

5000656

O-ring

1

 

C149

08-20

 

739144

Orifice plug, 0.8mm

1

 

C151

08-20

 

9007315-0510

Screw

4

 

C152

08-20

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

08-20

 

327007 (9005110-4400)

Plug assembly

1

 

C154

08-20

 

4740154

Seal ring

2

 

C155

08-20

 

1701563

Coil, 24 volt

1

 

C200

08-20

 

4740154

Seal ring

4

 

C300

08-20

 

5000164 (9007315-0507)

Screw

4

 

G020

12-40

 

739144

Orifice, 0.8mm (SB-2012-011)

1

 

G020

12-40

 

519659

Orifice, 1.0mm (SB-2012-011)

1

 

G030

12-40

 

518215

Orifice plug (SB-2012-011)

1

 

QC100

08-20

 

11112218

Control Kit, electric prop. 24 volt, NC (SB-2012-011)

1

 

QC120

08-20

 

11103621

Solenoid valve seal kit

1

 

QC125

08-20

 

11104460

Nut

1

 

QC150

08-20

 

11104468

Solenoid valve kit, 24 volt

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

25

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

Control

 

 

 

 

 

 

QC100

(AN)

 

 

 

 

 

 

 

 

 

 

C300

 

 

 

 

QC150

 

 

 

 

QC125

C104

 

 

 

 

 

 

 

 

C155

C112

 

 

 

 

C103

 

C102

 

 

 

 

 

 

 

C132

 

 

C113

 

 

 

 

 

 

 

*C154

 

 

C115

 

 

 

 

C114

 

 

 

 

 

 

 

 

 

 

*C118

 

QC120

 

 

 

 

 

C152

 

C153

*C200

 

 

 

 

 

 

 

C151

 

 

C133

 

 

 

 

 

C135

*C138A

 

 

 

 

 

C134

 

 

 

 

 

C138

E101 622E

* = included in base motor seal kit Q210

Enlarged bold type item numbers are recommended part to stock for servicing.

26

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric on/off control

 

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AN

C102

05-26

 

4740064

Set screw

2

 

C103

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C104

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C112

05-26

 

4740300

Spool

1

 

C113

05-26

 

4740301

Spring guide

1

 

C114

05-26

 

4740061

Spring

1

 

C115

05-26

 

4740062

Spring

1

 

C118

05-26

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

05-26

 

1701124

Spool

1

 

C133

05-26

 

4740247

Spring guide

1

 

C134

05-26

 

4740051

Spring, PC outer

1

 

C135

05-26

 

4740052

Spring, PC inner

1

 

C138

05-26

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

05-26

 

5000656

O-ring

1

 

C151

05-26

 

9007315-0510

Screw

4

 

C152

05-26

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C154

05-26

 

4740154

Seal ring

2

 

C155

05-26

 

1701291

Coil, 12 volt

1

 

C200

05-26

 

4740154

Seal ring

4

 

C300

05-26

 

5000164 (9007315-0507)

Screw

4

 

QC100

05-26

 

11112229

Control Kit, electric on/off 12 volt, NO (SB-2012-011)

1

 

QC120

05-26

 

11103621

Solenoid valve seal kit

1

 

QC125

05-26

 

11104457

Nut

1

 

QC150

05-26

 

11104461

Solenoid valve kit, 12 volt

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

27

Parts Manual

Series 45 Frame J 45-75cc O. C. Pumps

 

 

Control

(AR)

QC100

C300

QC150

QC125

C104

 

C155

C112

C103

C102

 

C132

C113

*C154 C115

C114

*C118

QC120

C152

C153

*C200

 

 

C151

 

C133

C135

*C138A

C134

C138

E101 622E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

28

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

Parts Manual

 

Series 45 Frame J 45-75cc O. C. Pumps

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

Electric on/off control

 

 

 

 

Order

 

Date

Date

 

 

Qty. per

code

Item

begin

end

Part number

Part name

model/kit

AR

C102

05-26

 

4740064

Set screw

2

 

C103

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C104

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C112

05-26

 

4740300

Spool

1

 

C113

05-26

 

4740301

Spring guide

1

 

C114

05-26

 

4740061

Spring

1

 

C115

05-26

 

4740062

Spring

1

 

C118

05-26

 

11062214

Adjusting plug assembly (SB-2010-026)

1

 

C132

05-26

 

1701124

Spool

1

 

C133

05-26

 

4740247

Spring guide

1

 

C134

05-26

 

4740051

Spring, PC outer

1

 

C135

05-26

 

4740052

Spring, PC inner

1

 

C138

05-26

 

11062379

Adjusting plug assembly (SB-2010-026)

1

 

C138A

05-26

 

5000656

O-ring

1

 

C151

05-26

 

9007315-0510

Screw

4

 

C152

05-26

 

11150082

Solenoid valve adapter (SB-2016-007)

1

 

C153

05-26

 

327007 (9005110-4400)

Plug assembly

1

 

C154

05-26

 

4740154

Seal ring

2

 

C155

05-26

 

1701291

Coil, 12 volt

1

 

C200

05-26

 

4740154

Seal ring

4

 

C300

05-26

 

5000164 (9007315-0507)

Screw

4

 

QC100

05-26

 

11112220

Control Kit, electric on/off 12 volt, NC (SB-2012-011)

1

 

QC120

05-26

 

11103621

Solenoid valve seal kit

1

 

QC125

05-26

 

11104457

Nut

1

 

QC150

05-26

 

11104463

Solenoid valve kit, 12 volt

1

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

29

Parts Manual

 

 

Series 45 Frame J 45-75cc O. C. Pumps

 

Control

 

 

 

 

 

 

 

 

 

 

 

(AT)

 

 

 

 

 

*C118

 

 

QC100

 

 

 

C114

C300

 

 

 

 

C138

C115

 

 

 

 

 

 

 

 

 

 

C113

 

 

 

 

 

 

 

 

*C138A

 

 

 

C102

 

 

 

 

 

 

 

 

 

C134

 

 

 

 

 

 

C135

 

 

 

 

 

 

 

C133

 

C112

 

 

 

 

 

 

 

 

 

 

*C154

 

C104

 

C153

 

 

*C200

 

 

 

 

 

 

 

 

 

 

 

 

C132

 

C151

 

 

 

QC120

C103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C152

 

 

 

C155

QC125

QC150

E101 700E

Enlarged bold type item

* = included in base motor seal kit Q210 numbers are recommended part to stock for servicing.

30

AX00000064en-US | 520L0585 • Rev 0401 • June 2016

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