Danfoss IVPMM-F, IVMM Data sheet

Data sheet
Integrated controller with two control valves and diff. pressure controller (PN 25)
Description
IVMM
IVPMM-F
IVPMM-F is an integrated controller which consist of two control valves and one self-acting differential pressure controller.
IVMM-F is an integrated controller which consist of two control valves.
In addition both controllers are, on both outlets, equipped with ball valves.
Controllers are developed for use primarily in district heating systems. The differential pressure controller (DP) closes on rising differential pressure.
Innovative design enables space saving due to reduction of number components and simple, fast and reliable mounting into substation.
Two control valves are developed to control heating circuit (HE) and domestic hot water (DHW) production. Kvs value on heating side is adjustable (factory setting is max kVS).
There are other possibilities to use controllers as well:
- to use both control valves for heating
FOR INTERNAL USE ONLY
- to use both control valves for domestic hot water production; in this case HE valve insert has to be set to max kVS value
In combination with Danfoss electrical actuators AMV(E) can be controlled by ECL electronic controllers.
Control valves are used together with Danfoss electrical actuators:
- AMV 150
- AMV(E) 101) / AMV(E) 20 / AMV(E) 30
- AMV(E) 131) / AMV(E) 23 / AMV(E) 33 with spring return function
- AMV 20SL / AMV 23SL / AMV 30SL with stroke limitation
1)
Actuator(s) can not be combin ed with kVS values 6.3, 10 and 16
2)
can be combined with IVPMM -F DN 25 only.
Remark:
For instantaneous domestic hot water production (with heat exchanger) use of AMV(E) 30(SL) or AMV(E) 33 electrical actuators is recommended.
Main data:
• DNvalues
- DP 25, 40
- HE, DHW 15, 25
•kVS values
- Heating* 2.5-16 m3/h
- DHW 1.0-16 m3/h
* kVS value on heating s ide is adjustable
•PN25
•FixedΔpsettingrange:0.8bar
•Temperature:
- Circulation water / glycolic water up to 30%:
•Connections:
- Ext. thread (inlet) and int. thread (outlet)
1), 2)
2 … 150 °C
DH-SMT/SI
VD.LR.G1.02 © Danfoss 05/2010
1
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Ordering
Example: Integrated controller with two control valves and differential pressure controller, k k
1.0, PN 25,
VS DHW
fixed ∆p setting 0.8, t
- 1× IVPMM-F controller Code No: 003H7000
Option:
- 1× Impulse tube set AV, R ¹/” Code No: 003H6852
- 1× Weld-on tailpieces Code No: 003 H6910
The controller will be delivered completely assembled. External impulse tube set (AV) and electrical actuators AMV(E) must be ordered separately.
VS HE
max
2.5,
150 °C
IVPMM-F Controller
k
Picture
* kVS value on heating s ide is adjustable (see kVS setting dia grams section)
DN
DP HE, DHW HE
25 15
40 25
vs
(m3/h)
* DHW (bar)
max
2.5 1.0
4.0 1.6 003 H7001
6.3 2.5 003H7002
6.3 4.0 003H7003
10 6.3
10 10 003H7005
16 16 003H7006
setting
IVMM Controller
k
Picture
* kVS value on heating s ide is adjustable (see kVS setting dia grams section)
DN
DP HE, DHW HE
25 15
40 25
vs
(m3/h)
* DHW
max
2.5 1.0
4.0 1.6 0 03 H7 011
6.3 2.5 00 3H7012
6.3 4.0 00 3H70 13
6.3 6.3 00 3H7014
10 6.3
10 10 0 03H7016
16 16 0 03 H7017
Δp
range
0.8
Cylndrical
ISO228/1
Connection Code No.
inlet ext. thread
G 1 ¼” A
outlet int. thread
Cyl. thread acc. to
ISO228/1
Connection Code No.
thread acc. to
(nut) G 1” A
inlet ext. thread
G 2”A
out. int. thread
(nut) G 2”A
inlet ext. thread
G 1 ¼” A
outlet int. thread
(nut) G 1” A
inlet ext. thread
G 2”A
out. int. thread (nut)
G 2”A
003H7000
003H7004
003 H7010
00 3H70 15
Accessories
Picture Type designation DN Connection Code No.
Weld-on tailpieces
External thread tailpieces 25
Flange tailpieces 25
FOR INTERNAL USE ONLY
* Compression fit ting consists of a nipple, comp ression ring and nut.
Impulse tube set AV
* 10 compression fittings for imp. tube connection to pipe, Ø6 × 1 mm R ⁄” 003H6857
* 10 compression fittings for imp. tube connection to pipe, Ø6 × 1 mm R ⁄” 003H6858
* 10 compression fittings for imp. tube connection to pipe, Ø6 × 1 mm R ⁄” 003H6859
* 10 compression fittings for imp. tube connection to actuator, Ø6 × 1 mm G ⁄” 0 03H6 931
Shut off valve Ø6 mm 003 H0276
25
40 00 3H6 912
Conical ext. thread acc. to
EN10226-1
FlangesPN25,acc.to EN1092-2
Description:
-
1x copper tube Ø6 × 1 × 1500 mm
- 1x compression fitting* for imp.
tube con. to pipe Ø6 × 1 mm
-
R 1” 003H6904
R ⁄” 003H 6852
R ⁄” 003H6853
R ⁄” 003H6854
003 H6910
00 3H 6917
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VD.LR.G1.02 © Danfoss 05/2010
DH-SMT/SI
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Ordering (con tinuo us)
Service kits
Picture Type designation
Control valve insert DHW
Control valve insert HE
Ball valve stuffing box 25, 40 - 003H7058
DN
(mm)
25
40
25
40
k
vs
(m3/h)
1.0 003H7040
1.6 0 03H70 41
2.5 003H7042
4.0 003H7043
6.3 003H7044
6.3 003H7045 003H7048 10 003H7046 003H70 49 16 0 03H7047 003H7050
2.5 00 3H7051
4.0 003H7052
6.3 003H7053 10 003H7054 003H7056 16 003H7055 003H7057
Code No.
IVPMM-F IVMM
DH-SMT/SI
FOR INTERNAL USE ONLY
VD.LR.G1.02 © Danfoss 05/2010
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Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Technical data
Valves
Nominal diameter
kVS value
Stroke
Control ratio HE > 1:50
Control ratio DHW > 1:50
Control characteristic HE, DHW Split characteristics
Leakage acc. to standard IEC 534 0.05 % of k
Nominalpressure PN 25
Max. differential pressure
Max. closing pressure 8
Medium Circulation water / glycolic water up to 30%
Medium pH Min. 7, max. 10
Medium temperature ºC 2 … 150
Connections
Materials
Valve body DuctileironEN-GJS-400-18-LT(GGG40.3)
Valve seat DP Stainless steel,mat.No.1.4404NC
Valve seat HE, DHW Stainless steel,mat.No.1.4 057
Valve cone DP Stainless steel,mat.No.1.43 01
Valve cone HE, DHW
Sealing DP EPDM
Sealing HE, DHW EPDM
Note:
HE - heating valve , DHW - domestic hot water valve, DP - d iff. p ressure controller
Diff. pressure control ler capacity has been c hosen for 100% flow on one control valve an d max. 30% flow on the second cont rol valve at the same time (reaso n is low probability of 100% flo w on both control valves).
inlet DP
outlets HE, DHW 15 25
DP
HE (max.) 2.5 4 6.3 6.3 6.3 10 10 16
DHW 1.0 1.6 2.5 4.0 6.3 6.3 10 16
HE
DHW 5 5 7 10
inlet DP ext. thread G 1 ¼” A ext. thread G 2” A
outlets HE, DHW int. thread (nut) G 1” A int. thread (nut) G 2” A
DN
m3/h
mm
bar
IVPMM-F
IVMM St. steel,No.1.4305
Stainless steel,mat.No.1.43 05
25 40
28 62
5 7 7 10
value
vs
12
CuZn36Pb2As (DZR)
Differential Pressure Actuator
Typ e IVPMM-F
Actuator size cm
Nominalpressure PN 25
Diff. pressure setting range bar
Materials
Upper casing of
Actuator housing
FOR INTERNAL USE ONLY
Diaphragm EPDM
Impulse tube Copper tube Ø 6 × 1 mm
diaphragm
Lower casing of diaphragm
2
Dezincing free brass CuZn36Pb2As
Stainless steel,mat.No.1.43 01
54
0.8
(fixed setting)
Ball valves
Body DuctileironEN-GJS-400-18-LT(GGG40.3)
Connection piece Dezincing free brass CuZn36Pb2As
Ball Stainlesssteel,mat.No.1.4301
Sealing PTFE/Graphite
4
VD.LR.G1.02 © Danfoss 05/2010
DH-SMT/SI
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Application principles
IVPMM-F IVPMM-F
Installation positions
IVPMM-F
Controllers can be installed in any position, except with (connection neck for) electrical actuator oriented downwards.
IVPMM-F
DH-SMT/SI
FOR INTERNAL USE ONLY
Electrical actuator
Note!
Installation p ositions for electrical ac tuator AMV(E) have to be observed as we ll. Please see relevant Data Sheet .
VD.LR.G1.02 © Danfoss 05/2010
5
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Pressure temperature diagram
EN-GJS- 400-18 -LT (GGG 40.3)
kVS setting diagrams
(valid for HE side only)
working
Maximum allowed operating pressure as a function of medium temperature (according to EN 1092-3).
area
kVS 2.5 kVS 4.0
kVS 6.3 kVS 10
FOR INTERNAL USE ONLY
kVS 16 - IVMM kVS 16 - IVPMM-F
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VD.LR.G1.02 © Danfoss 05/2010
DH-SMT/SI
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Design
IVMM
1. Valve body
2. Control valve insert - Heating
3. Control valve cone - Heating
4. Control valve insert ­Domestic hot water
5. Control valve cone - Domestic hot water
6. Connection nut (G1 or G2)
7. Connection piece
8. Integrated ball valve
9. Integrated ball valve handle
IVPMM-F
1. Valve body
2. Pressure relieved valve seat ­DP controller
3. Valve cone - DP controller
4. Valve stem - DP controller
5. Differential pressure actuator
6. Upper casing of diaphragm
7. Lower casing of diaphragm
8. Control diaphragm
9. Spring for DP control
10. Safety valve
11. Pressure connection
12. Control valve insert - Heating
13. Control valve cone - Heating
14. Control valve insert - Domestic hot water
1 5 . Control valve cone - Domestic
hot water
16. Connection nut (G1 or G2)
1 7 . Connection piece
18. Integrated ball valve
19. Integrated ball valve handle
Function Temperature control
Medium temperatures on heating and domestic hot water secondary sides are being controlled
FOR INTERNAL USE ONLY
by electronic controller (weather compensator). Electronic controller based on it’s algorithm adequately, via electrical actuators, opens or closes both valves.
DH-SMT/SI
VD.LR.G1.02 © Danfoss 05/2010
Differential pressure control Pressure changes from the flow and return pipeline are being transferred through the impulse tube and control drain in the actuator stem to the actuator chambers and act on control diaphragm. Control valve closes on rising differential pressure and opens on falling differential pressure to maintain constant differential pressure.
7
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Dimensions
IVMM DN 25 IVPMM-F DN 25
IVMM, IVPMM-F DN 25
IVMM, IVPMM-F DN25 HE, DH
Actuator L1 L2 L3 L4 H1 H2 H3 H4 W1 W2
AMV(E) 10 181 177 179 174 158 153 193 188 31 94
FOR INTERNAL USE ONLY
8
VD.LR.G1.02 © Danfoss 05/2010
AMV(E) 13 192 187 18 4 179 169 16 3 203 198 31 94
AMV(E) 20, 30 194 189 202 197 179 174 216 2 11 53 104
AMV(E) 23, 33 2 11 206 201 196 17 9 174 216 2 11 53 104
AMV(E) 150
1)
can be combined with IVPM M-F DN 25 only.
1)
170 165 169 16 5 14 7 142 168 162 29 64
DH-SMT/SI
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
Dimensions
IVMM DN 40
IVMM, IVPMM-F DN 25
DH-SMT/SI
IVMM, IVPMM-F DN40 HE, DH
FOR INTERNAL USE ONLY
Actuator L1 L2 L3 L4 H1 H2 H3 H4 W1 W2
AMV(E) 10 206 201 203 198 167 162 202 197 31 94
AMV(E) 13 217 212 209 204 17 8 173 212 207 31 94
AMV(E) 20, 30 219 214 226 221 188 183 225 220 53 104
AMV(E) 23, 33 236 2 31 226 221 188 183 225 220 53 10 4
VD.LR.G1.02 © Danfoss 05/2010
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Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
FOR INTERNAL USE ONLY
10
VD.LR.G1.02 © Danfoss 05/2010
DH-SMT/SI
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
DH-SMT/SI
FOR INTERNAL USE ONLY
VD.LR.G1.02 © Danfoss 05/2010
11
Data sheet Integrated controllers IVPMM-F, IVMM (PN 25)
FOR INTERNAL USE ONLY
12
VD.LR.G2.02
Produce d by Danfoss A/S © 05/2010
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