Danfoss Intelligent Purger, IPS System User Manual

User Guide
Intelligent Purger System (IPS) for Ammonia Technical data, installation, and use
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2 | BC297731816824en-000101 | 148R9643
Contents Page
Introduction........................................................................................3
Features
............................................................................................3
Working principle
..................................................................................4
Working cycle
......................................................................................5
Air traps
............................................................................................6
Connection locations
...............................................................................7
Connection points
..................................................................................9
Installation
....................................................................................... 10
Electrical wiring ..................................................................................12
Light Indicators................................................................................... 14
Display ...........................................................................................15
Programming/Configuration...................................................................... 16
Technical data.................................................................................... 18
Ordering
......................................................................................... 18
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
© Danfoss | DCS (hhr) | 2019.02
BC297731816824en-000101 | 148R9643 | 3
The Danfoss Intelligent Purger System (IPS) is a stand-alone, self-contained purging unit designed to remove non-condensable gases (NC gases = air and other unwanted foreign gases) from industrial ammonia refrigeration systems.
The ingress of NC gases into a refrigeration system is inevitable, regardless of the refrigerant, pressures, or temperatures. NC gases in the system will result in a decrease in system efficiency, both in terms of an increase in power consumption and reduced cooling capacity.
Due to having a different density than ammonia, the ingressed air will accumulate in specific areas of the system, where it can be removed using the Danfoss IPS. The accumulation areas are identified in the Connection locations section, along with recommended connection principles.
The purger unit is an electronic-controlled, self­employed R404A refrigerant system that runs independent of the main ammonia system and with only one flange connection to the ammonia plant.
This flanged opening allows access of the ammonia gas/NC gas mix to the purger evaporator, where it is divided into ammonia condensate and NC gases. The ammonia condensate is returned by gravity to the main plant, while the NC gases are purged to the atmosphere through a water bath.
Through the flanged opening, the purger unit has access to all parameters from the ammonia plant required for full electronic control.
The unit runs automatically in 24-hour cycles, checking for the presence of NC gases and, if present, removed.
To regain the design capacity of the main ammonia system and prevent future air accumulation, it is highly recommended to install the Danfoss IPS.
Introduction
Features
• State-of-the-art electronic controlled unit based on the Danfoss MCX controller platform.
• Reduced power consumption.
• Automatic purging response to NC gases in the refrigeration system.
• Continuous monitoring of differential pressure between system refrigerant and purger refrigerant.
• Electronic purging that minimizes refrigerant (ammonia) relief to the environment.
• Self-contained unit operation, which functions independently from the main plant.
• An operation log for easy purging cycle data monitoring.
• Self-diagnostics for unit and system operation to shut down in case of malfunction of air purger components.
• Cost-effective installation with few mechanical and electrical connection interfaces.
• A hermetic internal cooling system, which minimizes leakage risks.
• A plug-and-play stand-alone design, which eases installation and commissioning with low risk of potential errors.
• No need for advanced settings.
• A compact and easy-to-handle design.
• Patent pending on IPS.
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Working principle The Danfoss IPS is factory-tested and ready for
use in ammonia plants with a condenser pressure of more than 6 bar (87 psi). The purger is charged with 500 gram (17.637 oz) of R404A.
Only 2 mechanical connections are needed for the purger (see fig. 1). The exchange of ammonia/ NC gases with the main plant is done through the flange for ammonia access (see 11 in figure below), while the NC gas purge is done through the blow-off pipe after the purge solenoid valve (15)
Through the flange for ammonia access (11), a mixture of ammonia gas and NC gases enters the evaporator (10) of the purger.
This ammonia/NC mix is cooled down below the condensing temperature of the ammonia by the R404A circuit. At this point, ammonia gas condenses and returns to the ammonia plant via gravity, whereas the NC gases accumulates in the evaporator (10) for subsequent purging.
By condensing the ammonia gas, a new ammonia/NC gases mix is naturally pulled through. This new mix is separated through a continuous process.
While the NC gas concentration in the evaporator (10) increases, the R404A evaporator pressure and temperature will continuously lower.
The controller monitors R404A evaporator pressure and ammonia pressure and temperature and when R404A pressure reaches a predefined pressure differential to the ammonia pressure/ temperature, it prepares to purge the NC gases through the solenoid valve (15). The blow-off is activated by the solenoid (15) and through appropriate piping/hosing, it is led into a water bath. This process is done to retain small amounts of ammonia (see Installation section).
1 Compressor R404A
2 Safety Switch
3 Condenser coil
4 Fan
5 Fan control
6 Liquid reciever
7 Filter
8 Sight glass
9 Expansion valve
10 Evaporator R404A
11 Flange for ammonia access
12 Pressure transmitter R404A
13 Pressure transmitter - Ammonia
14 Temperature sensor - Ammonia
15 Purge solenoid valve
R404A charge 500 gram (17.637 oz)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Fig. 1 - Purger R404A lay-out
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
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BC297731816824en-000101 | 148R9643 | 5
Working cycle The Danfoss IPS operates in 24-hour cycles, of
which 45 minutes are dedicated to a R404A pull down. At power on, the pull down is initiated immediately. If no NC gases are detected during the 45 minute pull down, the system will stand by for 23 hours and 15 minutes before another pull down is performed.
To identify NC gases, the controller utilizes upper and lower thresholds for R404A evaporating temperature. If, during pull down, the temperature continues decreasing and the lower threshold is passed, the controller consider
this to be a high concentration of NC gases and opens the purge solenoid valve. The purge valve will stay open until sufficient condensing ammonia is present to lift the R404A evaporating temperature above the upper threshold.
The compressor will continue running and if the temperature again decreases below the lower threshold, a new purging will be performed. This process will be repeated until the evaporator temperature stays above the lower threshold for 45 minutes after the previous closing of the purge valve.
Fig. 2 - Power on & Cycle at no NC gases present: CST (compressor start time) and PDT (pull down time) are configurable
Fig. 3 - Purging procedure - Low R404A evap. temperature detected during PDT: Tresholds are configurable.
* If low evaporator temperature is detected (passing lower threshold), the purging procedure will be repeated immediately.
Cycle (CST). 24 hours
Purger Pull down
(PDT): 45 min
Cycle (CST). 24 hours
Purger Pull down
(PDT): 45 min
Time
Power on
Purger Pull down
(PDT): 45 min
On O
On
O
Compressor
Purge valve
Time
On O
On
O
Compressor
Purge valve
Evaporator Temp.
Upper Threshold
Lower Threshold
Non condensables has been purged
- new cycle starts *
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Air traps
dP cond
Liquid level
2
1
a
b
3
4
y
x
2
1
a
b
3
4
dP cond
Liquid level
y
x
Fig. 4 Liquid level. Bottom connected receiver Fig. 5 Liquid level. Top connected receiver
For systems with low pressure liquid level control, the proper installation of the condenser/ receiver is as shown in fig. 4 and 5.
The discharge gas from the compressor (1) is led to the condenser (2) where it is condensed. The receiver (3) holds the liquid until there is a demand for liquid from the LP side, e.g., until the expansion valve (4) opens. If the expansion valve is closed, the liquid condensed in the condenser will need to be stored in the receiver and the level will increase. To secure a free flow to the receiver, the gas must be allowed to leave the receiver; this process is accomplished through the pressure equalizing line (a). The pressure equalizing line makes the pressure in the receiver the same as in the compressor discharge line. The pressure in the condenser outlet is lower due to the pressure loss in the condenser. Since the pressure is lower than in the receiver, it is necessary to mount the condenser higher than the receiver and allow for a higher liquid level in the piping between the condenser and the receiver (b).
This liquid column in the line (b) compensates for the pressure difference.
Fig. 4 shows the connection to the bottom of the receiver.
If the liquid from the condenser is connected to the top of the receiver (fig. 5), a slightly different arrangement must be made. The liquid line (b) from the condenser to the receiver will need to have a goose neck/liquid trap to secure the additional liquid column to be established.
While air is heavier than ammonia gas, the air will collect in two locations in this type of installation: On top of the liquid in the receiver (x) or on top of the liquid in the drop leg from the condenser (y).
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
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BC297731816824en-000101 | 148R9643 | 7
Connection locations
Fig. 6 Purger connections (px) & (py). Drain piping (c) must be vertical/downward slope.
The correct locations for the air purger to be connected to the ammonia plant are: (See fig. 6 and 7)
- on top of the receiver or
- on top of the liquid in the drop leg from the condenser.
The air purger (5) is connected to the two purge points through solenoid valves (px and py). Note that only one solenoid should be open at any given time. Otherwise the liquid column in
the condenser will be short-circuited. The air purger must have its own liquid return drop leg (c) connected in parallel with the condenser’s drop legs (b).
When the purger is connected to the receiver, the liquid level in the air purgers drop leg (c) will be equal to the receiver level (3); when it is connected to the condenser outlet, the level will be equal to the level in the condenser drop leg (b).
2
1
a
b
3
4
5
py
c
px
Liquid level
Danfoss
IPS
Alternatively, the air purger draining of liquid can be done through an HP float valve (6) to the low pressure side (see fig. 7).
Fig. 7 Purger connections (px) & (py). Drain piping (c) must be vertical/downward slope.
2
1
a
b
3
4
5
py
c
px
6
Liquid level
Danfoss
IPS
Low pressure side
Air purger installation in a low-pressure liquid level controlled installation
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Connection locations
(continued
Fig. 8 Purger connections (pv). Drain Piping (c) must be vertical/downward slope
For systems with a high-pressure liquid level control, the air will collect in the float valve (3). (See fig. 8).
For this reason, all float valves have been fitted with a small bypass to avoid the air affecting the function of the float valve. The compressor (1) supplies high-pressure gas to the condenser (2), where it is condensed.
The float valve (3) will flash any liquid back to the LP side. The air purger (5) must be connected to the float valve through a solenoid valve (pv). The ammonia liquid condensed in the air purger must be drained through drain pipe (c) to the LP side through a float valve (6).
Air purger installation in a high-pressure liquid level controlled installation
2
1
3
5
6
c
Low pressure side
pv
Danfoss
IPS
The air purger must always be mounted above the highest liquid level to be able to drain the ammonia condensed in it. Otherwise, the air purger will be flooded and it can potentially purge ammonia liquid.
The purger liquid return legs (c) must always be vertical or with a downward slope. Never let drain liquid flow upwards.
The solenoid valves at the connection points must never be activated at the same time. Finalize purging at one location before switching to the next.
General
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
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Connection points
Single point purging is the basic setup in the Danfoss IPS unit. The installation should be done as shown in fig. 9 on top of the receiver or a float valve. (See connection locations). The supply and drainage are mechanically controlled, with no special configuration in the purger control required.
The purger unit is able to handle up to 8 purge points in total (see fig. 10). Separate control of the supply solenoids must be setup. This control should be based on a timer and must be established at site.
N = number of purge points
The solenoid activation control must activate/ deactivate each individual solenoid in a sequence of 24/N hour (example 3 purge points – 24/3 = 8 hour).
Single point or multi-point purging
NEVER HAVE MORE THAN 1 POINT OPEN AT A TIME. Always close one valve before opening the next.
The integrated Danfoss purger control needs to be adapted to the actual number of purging points during configuration.
This is done by activating the multipurger (label y02) and entering the number of actual purge points in the program. See section “Programming/configuration”. Please contact Danfoss for instructions on multi­point purging activation.
Ammonia gas + NC gases
Ammonia Liquid
Receiver
SVA
Ammonia Liquid
Ammonia gas + NC gases
SNV
SNV
SVA
SVA
Liquid drain to low pressure side
SV 3
ICF 15-4
Purge Points
- up to 8 points
Fig. 9 Single point purging from receiver Fig. 10 Multi-point purging from up to 8 purging points
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Installation The Danfoss IPS should be installed in
accordance with locations recommended in the Connection locations and Connection points sections.
The unit is intended for indoor installation only in a non-ATEX atmosphere. The purger unit is not explosion proof.
The purger unit should be kept in an upright position all the way from receipt to final installation.
Install the unit on a horizontal construction with sufficient support allowing the purger subframe to be boltet to the support. See example in fig 11. Maintain recommended distances in all directions (fig. 11) to allow fan cooling and service.
Allways leave the unit 12 hours from finished installation before first time switching on
It is important that the support construction is level to ensure the internal liquid trap is properly filled.
Angle to horizontal < 2 degrees
Fig. 11
Fig. 12
300
500 500
750 750780
459
60
385
6
Support construc tion
for 57 kg (126 lbs)
Purging pipe OD 17.2 for rubber hose to water bath. Do not unscrew restrictor inside pipe
Welding
Enclosed weld flange
(see fig. 13)
Enclosed gasket
Enclosed bolts Torque: 60 Nm (44.3 ft lb) diagonal tension
354
176
4 x Ø11
25
300
27
A
271
544
Flange for ammonia connection (see fig. 13)
Purging pipe OD 17.2 for rubber hose to
water bath
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
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BC297731816824en-000101 | 148R9643 | 11
Installation (continued)
Fig. 13
Prepare the ammonia pipe work with the weld flange according to fig. 12 and 13. The main/ drain piping should never be smaller than inner diameter Ø37.
Establish the support construction able to carry 57 kg (126 lbs).
Lift the purger into position using the lifting eyes on each side of the cabinet.
Connect the weld flange with the purger flange using the enclosed flat gasket and tighten the 4 bolts diagonally to a torque of 60 Nm (44.3 ft-lb).
Insert 4 bolts through the purger frame and the support construction and tighten.
Perform a leak test to ensure tight connection.
In case the purger unit needs to be dismantled please contact Danfoss for instructions.
Establish a proper pipe/hose from the purge solenoid valve for blow-off of NC gases according to local or national regulations.
Prepare an outside water tank with a maximum of 200 liters (53 gal.) and make sure the piping allows the purged gas to be immersed in the water. Regularly check the Ph value of the tank’s contents.
The Ph value should never exceed 12.6 else the content must be renewed.
Dispose of highly concentrated waste water according to local/national regulations.
120°
Ø43
Ø37
82
57
57
4 x Ø14
82
Ø22
57
57
Enclosed weld flange Purger flange
Note: Prior to replacing the water in the water tank it must be secured that the purger is switched off and the shut off valve at the flanged purger inlet is closed. Leave the unit in this condition for a period to allow the remaining gas in the piping to be dissolved/escaped.
Watch out for bubbles.
Establish a procedure for regular check of Ph and bubble pattern. If continuous bubbles are observed in the water tank during ‘‘stand by” (Green light indicator) in normal operation the purge solenoid valve needs repair or replacement.
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BC297731816824en-000101 | 148R9643
Electrical wiring The internal wiring of the purger is done at the
factory. Only the electrical wiring for the main power supply must be done on site.
Controller box cover can only be opened at key unlock and main switch off. Note: Authorized personel only
1
2
DIGITAL INPUT 1-8ANALOG INPUT 3-4
ANALOG INPUT 1-2/OUTPUT 1-3
RS485 CAN CAN MMI
MCX
123
4
L
N
Main Power 230 V 50Hz ac
24
V Converter
Main Switch
MCX06D Controller On / O
Controller
Compressor Relay
Compressor/ Condenser fan On/O
Purge valve
Fig. 14 Controller box internal
On / O Switc
h
PURGING
STANDBY
RUN
ERROR
Key lock
Fig. 15 Controller box external
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
© Danfoss | DCS (hhr) | 2019.02
BC297731816824en-000101 | 148R9643 | 13
Electrical wiring (continued)
Fig. 16 Power Circuit
24VDC
0VDC
L/1
L/3
N/1
L/2
QS1
QM1
KL1
QM2
GD1
Compressor Condenser Fan
Power Supply
Controller
230
V ac
Press. Switch
7
8
9
10
11
12
13
14
Temperature
Probe
Compressor
Relay
Low
Pressure
Probe
High
Pressure
Probe
Compr. Relay
Purge Solenoid
Standby
Run
Error
0
V dc
24 V dc
Fig. 17 Controller MCX06D Inputs and Outputs
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BC297731816824en-000101 | 148R9643
Light Indicators
PURGING
STANDBY
RUN
ERROR
Fig. 18
Green
light
Yellow
light
Red
light
Lights ON Compressor ONCompressor
OFF
Purge Valve ONPurge Valve
OFF
Alarm No Alarm Status
Green x x x Stand by
Yellow x x x Run
Green & Yellow
x x x Purging
Green & Yellow & Red
x x* x Uninterupted Long time
purging (> 150 h)
Red (x**) x** x Occurs when: Check list
of alarms description
* The purger continuous purging until max running period (default 160 h) is reached and the purger compressor will stop ** The purger compressor stops when alarm occurs
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User Guide | Intelligent Purger System (IPS) for Ammonia - Technical data, installation, and use
© Danfoss | DCS (hhr) | 2019.02
BC297731816824en-000101 | 148R9643 | 15
Display After switching on the controller, a display
window will momentarily show the actual software version, followed by the default main operating window shown in fig. 19.
P717On6.5
b
ar
Psat717 9.4
b
ar
Psat404 0.2
b
ar
VClseT -22.5
°C
VOpenT -30.5
°C
Tsat404 -73.9
°C
Danfoss
MCX
71
O6.
5
b
a
P
sat
71
7
9
.
4
b
a
P
sat
4
040
.
2
b
a
r
VCl
s
e
T
22
.
5
C
V
O
p
e
n
T
30.5
C
sat
4
073
.
9
C
D
a
o
ss
M
CX
P717On6.5
bar
Psat717 9.0
bar
Psat404 8.7
bar
VClseT –45.0
°C
VOpenT –50.0
°C
Tsat404 –11.9
°C
P717On 6. 5
b
ar
Psat7179.4
b
ar
Psat4040.2
b
ar
VClseT -22.5
°C
VOpenT -30.5
°C
Tsat404-73.9
°C
Danfoss
MCX
1
O6.
5
b
a
P
sat
71
7
9
.
4
b
a
P
sat
4040
.
2
b
a
r
VCl
s
e
T
22
.
5
C
V
O
p
e
n
T
30.5
C
sat
4073.
9
C
D
a
o
ss
M
C
X
P717On6.5
bar
Psat717 9.0
bar
Psat404 1.3
bar
VClseT –45.0
°C
VOpenT –50.0
°C
Tsat404 –39.9
°C
Stand by
Run
P717On6.5
b
ar
Psat717 9.4
b
ar
Psat404 0.2
b
ar
VClseT -22.5
°C
VOpenT -30.5
°C
Tsat404 -73.9
°C
Danfoss
MCX
O6.
5
b
a
P
sat
71
7
9
.
4
b
a
r
P
sat
4
0
4
0
.
b
a
VCl
s
e
T
22
.
5
C
O
p
e
30.5
C
sat
4
073
.
9
C
D
a
n
f
o
s
s
CX
Purging
P717On6.5
b
ar
Psat7179.4
b
ar
Psat4040.2
b
ar
VClseT -22.5
°C
VOpenT -30.5
°C
Tsat404-73.9
°C
Danfoss
MCX
O6.
5
b
a
P
sat
71
7
9
.
4
b
a
r
P
sat
4040
.
2
b
a
r
VCl
s
e
T
22
.
5
C
V
O
p
e
n
T
30.5
C
T
sat
40
4
7
3
.
9
C
D
afo
ss
M
C
X
Alarm present
P717On6.5
bar
Psat717 9. 0
bar
Psat404 0. 7
bar
VClseT –45. 0
°C
VOpenT –50. 0
°C
Tsat404–52.6
°C
P717On6.5
bar
Psat717 9. 0
bar
Psat404 0. 1
bar
VClseT –45.0
°C
VOpenT –50.0
°C
Tsat404–83.9
°C
P717On 6.5
b
ar
Psat7179.4
b
ar
Psat4040.2
b
ar
VClseT -22.5
°C
VOpenT -30.5
°C
Tsat404-73.9
°C
Danfoss
MCX
P
717On
6.5
b
a
r
s
a
t
9
.
b
a
P
sat
4040
.
2
b
a
r
Cse
.
5
C
V
O
p
e
n
T
30.5
C
T
sat
40473
.
9
C
D
a
o
ss
C
X
P717On _
bar
Psat717 _
bar
Psat404 _
bar
VClseT _
°C
VOpenT _
°C
Tsat404_
°C
Esc.
Up
Down
Enter
R717 low Pres limit
Actual R717 Pres
Actual R404 Pres
Upper Threshold for Purge Valve
Lower Threshold for Purge Valve
Actual R404 Temp
While in operation mode, the Up/Down arrows lead to the status windows mentioned in the table below.
Fig. 19 - Default main window. Operating (start) mode. (Examples only).
Dis. temp. Actual R404A discharge temperature
Main Window default See above
Cycle info
Acc. time Purge valve open (h)
Past events Last 7 purging events (min)
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BC297731816824en-000101 | 148R9643
Programming/ Configuration
By pressing the main menu will show up with below options
Main Menu Submenu Submenu/status Submenu/status Min Max Default Description Label Alarms
Active alarms
No alarm up to 15 alarms
(see table below)
Up to 15 possible alarms listed by arrow up/down
Reset alarms Reset all actual alarms Log history View log history Clear log
history
Clear log history
Login
Password *** N/A
Start
Turn On Main swith ON Turn Off Main swith OFF
Parameters
Unit config
Compressor
0 sec 100 sec 20 sec SDT (Compressor start delay) CM2
5 min 2000
min
45 min PDT (Pull down time) CM3
180 min 2000
min
1440
min
CST (Cycle time) CM4
72 hours 768
hours
160
hours
PLT (Endless purging max time) VA5
Limits settings
0 bar 5 bar
0.5 bar Comp Diff (Hysteresis min allowed ammonia pressure) CM5
0 bar 12 bar
6.5 bar Setpoint (Min allowed ammonia pressure) CM1
Input/Output Input / Output Display & Config
List of possible alarms that can occur under active alarms:
Code Alarm Description Modbus address
A01 General alarm Adjustable external alarm (default not used)
1901.08
E01 Temp Sensor Fault Electrical failure to R404A Temp sensor 1901.09
E02 BPL Sensor Fault Electrical failure to Ammonia Pressure sensor 1901.10
E03 BPH Sensor Fault Electrical failure to R404A Pressure sensor 1901.11
E04 Low temperature R404A Temp too low 1901.12
E05 Hi temperature R404A Temp too high Temp 1901.13
E06 Low pressure BPL Ammonia Pressure too low 1901.14
E07 Hi pressure BPL Ammonia Pressure too high 1901.15
E08 Low pressure BPH R404A Pressure too low 1901.00
E09 Hi pressure BPH R404A Pressure too high 1901.01
E10 System is OFF System is Off (*) 1901.02
E11 Memory is full Memory is full 1901.03
E12 Total purge time error Total purge time exceeded 1901.04
E13 Compressor error No feedback from KL1 relay 1901.05
E14 No Link Expansion Missing slave unit (only for multi purging) 1901.06
All alarms except (*) activates red light on box outside. For alarms not resettable and/or cause not identified please contact Danfoss.
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BC297731816824en-000101 | 148R9643
© Danfoss | DCS (hhr) | 2019.02
Bus and Map
Label Description Value Unit Decimals Level R/W Mode Enumeration Modbus
Address
(ADU)
GENERAL > SETUP y01 ON/OFF 1 = ON 0 0 R/W OFF;ON 3001 y02 Activate Multipurger 0 = NO 0 3 * R/W NO;YES 3002
UNIT CONFIG > COMPRESSOR CM3 PDT 45 min 0 0 R/W 3015 CM4 CST 1440 min 0 0 R/W 3016 VA5 PLT 160 h 0 0 R/W 3017
UNIT CONFIG > LIMITS SETTINGS CM5 Comp Diff 0,5 1 0 R/W 3033 CM1 Setpoint 6,5 bar 1 0 R/W 3034
STATUS VAR > MCX DESIGN
HOTSPOTS C01 Reset Alarms 0 0 0 R/W 1859 V02 SystemOnOff 0 0 0 Read 8101 V03 ValveStatus 0 0 0 Read 8102 V04 CompressorStatus 0 0 0 R/W 8103 V05 ALARActive 0 0 0 Read 8104 V06 PressTotemp 0 1 0 Read 8105 V07 ValveCount 0 0 0 Read 8106 V08 ComprTime 0 0 0 Read 8108 V09 COmprStartAfter 0 0 0 Read
8110 V10 ResetMem 0 0 0 R/W 9901 V11 ValveHour 0 1 0 Read 8112 V12 StatusKL 0 0 0 Read 8114 V13 WaringCompr 0 0 0 Read 8115 V14 ValveSetpoint 0 0 0 Read 8116 V15 ValveClose 0 0 0 Read 8117 V16 Event1 0 1 0 Read 8119 V17 Event2 0 1 0 Read 8120 V18 Event3 0 1 0 Read 8121 V19 Event4 0 1 0 Read 8122 V20 Event5 0 1 0 Read 8123 V21 Event6 0 1 0 Read 8124 V22 Event7 0 1 0 Read 8125 V23 PP1 0 0 0 Read 8126 V24 PP2 0 0 0 Read 8128 V25 PP3 0 0 0 Read 8130 V26 PP4 0 0 0 Read 8132 V27 PP5 0 0 0 Read 8134 V28 PP6 0 0 0 Read 8136 V29 PP7 0 0 0 Read 8138 V30 PP8 0 0 0 Read 8140 V31 Val1 0 0 0 Read 8142 V32 Val2 0 0 0 Read 8143 V33 Val3 0 0 0 Read 8144 V34 Val4 0 0 0 Read 8145 V35 Val5 0 0 0 Read 8146 V36 Val6 0 0 0 Read 8147 V37 Val7 0 0 0 Read 8148 V38 Val8 0 0 0 Read 8149 V39 RangedVal 0 0 0 Read 8150
Programming/ Configuration
(continued)
* If multipurging is requested please contact Danfoss for instructions.
18 |
BC297731816824en-000101 | 148R9643
© Danfoss | DCS (hhr) | 2019.02
Supply voltage 230V AC, 1ph, 50Hz
Current
3.7 A
Power consumption 1.1 kW
Temperature range operation 5°C to 50°C (41°F to 122°F)
Temperature range transport -30°C to 55°C (-22°F to 131°F)
Enclosure IP44
Weight 57 kg (126 lbs)
Dimensions (LxWxH)
780 x 354 x 519mm (30.7 x 13.9 x 20.4 inch)
Purger refrigerant R404A 500 gram (17.637 oz)
Max operating pressure (PS) 25 bar (363 psi)
System refrigerant
R717 minimum 6 bar (87 psi)
Technical data
Ordering
Unit
Code number
Danfoss Intelligent Purger System IPS unit 084H5000
Multi Purger parts
Code number
MCX 8 controller (purger controller 24V) 080G0036
MCX 8 controller (purger controller 240V) 080G0037
SV3 float valve* 027B2023
ICF 15-4 solenoid valve station Butt weld DIN 1/2” - 15mm* 027L4543
ICF 15-4 solenoid valve station Socket weld ANSI 1/2” - 15mm* 027L4538
Spare parts
Code number
MCX 06 pre programmed (purge points solenoid controller) 084H5052
Welding Flange incl bolts and gasket 084H5055
Blank for flange (flange closure) 084H5053
Restrictor/Orifice 084H5054
Repair kit for solenoid (Armature, Nozzle, Filter, Gasket) 084H5051
* according to sketch fig. 10
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