Motor operated valve, type ICMTS
with actuator, type ICAD 600A-TS
The ICMTS is a direct operated motorised valve
driven by actuator type ICAD 600A-TS. The
ICMTS is designed to regulate the ow of
transcritical gas or subcritical liquid from the
gascooler in transcritical CO2 systems. The
ICMTS can also be used for other control
functions in CO2 systems. The ICMTS valve is
designed so that the opening and closing
forces are balanced.
ICAD 600A-TS actuators can be controlled using
the following signals:
• 0 – 20 mA
• 4 – 20 mA (default)
• 0 – 10 V
• 2 – 10 V
ICAD 600A-TS actuators can also operate an
ICMTS valve as an On/O function supported
by a digital input.
The ICMTS valve can be operated manually via
the ICAD 600A-TS actuator or via the Multifunction tool for ICMTS (see the Ordering).
The actuator type 600A-TS is designed
specically for ICMTS valves. The actuator type
900 can be used for ICMTS as well, however it
consumes more energy than ICAD 600A-TS for
similar applications.
The ICAD 600A-TS is controlled via a
modulating analogue signal (e.g. 4 – 20 mA / 2
– 10 V) or a digital ON/OFF signal. ICAD 600A-TS
incorporates an advanced MMI (Man Machine
Interface), including continuous display of
Opening Degree, which gives the user a very
advanced and exible setup procedure that can
meet many dierent applications. The ICMTS
valve is typically controlled by the Danfoss EKC
326A controller.
AI217586428573en-001101
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Features
Valves
• Designed for high pressure CO2 systems with applications for a maximum working pressure of 140 bar / 2030 psig.
• Applicable to R744 (CO2)
• Direct coupled connections
• Connection types are DIN butt weld
• Non-alloyed quality steel
• Low weight and compact design
• Regulating cone ensures optimum regulating accuracy, particularly at part load
• Manual opening possible via ICAD 600A-TS or Multi-function tool
• The PTFE seat provides excellent valve tightness
• Magnet coupling - real hermetic sealing
• ICAD 600A-TS include encoder function that will provide a true valve position feedback to Danfoss controller or
non-Danfoss control systems.
Actuator
• Specically designed for ICMTS valve
• Advanced and high speed Digital Stepper Motor Technology
• Seven segment LCD display including three programming keys
• Valve opening degree can be observed continuously
• Can easily be congured to dierent applications on-site. (change speed, ON/OFF, modulating valve)
• Open – Close time: 3 seconds
• Modulating or ON/OFF operation
• Multiple speed selection during operation
• Logging of old alarms
• Password protection
• Control input signal: 4 – 20 mA, 0 – 20 mA, 0 – 10 V, 2 – 10 V
• Position feed back: 0 – 20 mA, 4 – 20 mA (ICMTS)
• 3 digital ON/OFF feedback
• Resolution: 20 micron/step (0.02 mm stroke pr. step)
• Total steps: 250
• Auto Calibration, Neutral zone
• In the event of a power failure, multiple fail safe options are possible. During power failure, ICAD 600A-TS can be
selected to:
Close ICMTS
Open ICMTS
Stay in the position it was in, prior to power failure. Go to a specic ICMTS valve opening degree.
• Hermetic magnetic motor
• Enclosure: IP 67 (~NEMA 6)
• Approvals: CE, UL, CRN
• Connectors for easy installation and servicing
• Can be controlled by Danfoss EKC 326A controller and integrated into Danfoss ADAP-KOOL® system.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Function
ICMTS valve
The ICMTS motor valve is designed for use with ICAD 600A-TS.
The driving force from the actuator is transferred via a magnetic coupling (a) through the stainless steel top housing
(b), thus eliminating the need for a packing gland. The rotational movement of the magnetic coupling (a) is
transferred to a spindle (c) which in turn provides the vertical movement of the cone (d) and PTFE valve plate (e), to
open and close the valve. The closing force of the actuator combined with the PTFE valve plate (e) and valve seat (f)
provides an eective seal to prevent leakage across the valve port, when the valve is in the closed position. To
prevent damage to the PTFE valve plate (e) and seat (f) from system debris, it is recommended to install a lter in
the system.
Valve inlet pressure (P1) acting on the underside of the PTFE valve plate (e) also passes through the hollow cone
assembly (d) on to the top of the piston (g) and balances the pressure acting on the piston (g). Any trapped liquid
across the throttle cone (d) is equalised down to the valve outlet without aecting the valve performance.
Figure 1: ICMTS
The actuators have a fully weather protected enclosure with none of the moving parts exposed to the environment.
The fast acting actuators and balanced valve design results in the valve being able to move from the fully closed to
the fully open position in about 3 seconds.
The smallest cones (A33 and A) are log-shaped in order to provide optimum regulation at small capacities and high
pressure dierentials.
The rst version of the ICMTS valve features V-shaped A cones. Please contact your local Danfoss sales
company for further info.
Bigger cones (B and C) are V-shaped in order to provide an optimum regulating curve for higher capacities.
ICAD 600A-TS actuator
The design of ICAD 600A-TS is based on a digital stepper motor technology combined with an advanced MMI (Man
Machine Interface), that gives excellent possibilities for having a high degree of exibility with the same type of
ICAD 600A-TS actuator.
The Opening Degree (0-100 %) of the actual ICMTS valve installed can be continuously observed on the ICAD 600ATS display.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
The advanced menu system will allow several parameters to be adjusted to obtain the required function.
Many dierent parameters can be congurated, among these:
• Modulating and ON/OFF control
• Analogue input
0 – 20 mA or 4 – 20 mA
0 – 10 V or 2 – 10 V
• Analogue output
0 – 20 mA or 4 – 20 mA
• Automatic or manual control
• Change of ICMTS valve speed
• Automatic calibration
• Multiple Fail Safe set-up options during power cut
For service all Input and Output signals can be recalled and observed from the ICAD 600A-TS display.
A password protection has been linked to the parameter of entering the correct ICMTS valve to avoid unintentional
and non-authorised operation.
The design of ICAD 600A-TS is based on a digital stepper motor technology combined with an advanced MMI (Man
Machine Interface), that gives excellent possibilities for having a high degree of exibility with the same type of
ICAD 600A-TS actuator.
The Opening Degree (0-100 %) of the actual ICMTS valve installed can be continuously observed on the ICAD 600ATS display.
The advanced menu system will allow several parameters to be adjusted to obtain the required function.
Many dierent parameters can be congurated, among these:
• Modulating and ON/OFF control
• Analogue input
0 – 20 mA or 4 – 20 mA
0 – 10 V or 2 – 10 V
• Analogue output
0 – 20 mA or 4 – 20 mA
• Automatic or manual control
• Change of ICMTS valve speed
• Automatic calibration
• Multiple Fail Safe set-up options during power cut
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Application
ICMTS valve
Figure 2: Application
The ICMTS valve is developed for transcritical CO2 applications. The ICMTS valve can be used in systems with ash
gas bypass, parallel compression as well as in stand-alone application. The ICMTS valve can be used in transcritical
and subcritical conditions.
The most typical application is with ash gas bypass.
Pressure optimisation is performed by the Danfoss EKC 326A controller and the ICMTS valve which is installed at the
outlet of the gas cooler (see Figure 2: Application). This design provides the possibility to optimise gas cooler
pressure and intermediate receiver pressure independently.
The pressure in the receiver is one important parameter, but the design of the receiver is also important. It typically
acts as a liquid separator as well.
In order to keep the intermediate pressure low, ash gas is expelled through a gas bypass valve to the suction side
of the compressor. The two phase mixture from the ICMTS valve has to be separated before gas enters the gas
bypass.
Please refer to the Danfoss Application guide, DKRCE.PA.R1.A for more information on CO2 systems.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Media
Refrigerants
Applicable to R744 (CO2). ICMTS valves must not be used with ammable refrigerants. For further information,
please contact your local Danfoss sales company.
New refrigerants
Danfoss products are continually evaluated for use with new refrigerants depending on market requirements.
When a refrigerant is approved for use by Danfoss, it is added to the relevant portfolio, and the R number of the
refrigerant (e.g. R513A) will be added to the technical data of the code number. Therefore, products for specic
refrigerants are best checked at store.danfoss.com/en/, or by contacting your local Danfoss representative.
ICMTS valves are available with DIN butt weld connections.
Design
Valve body and top cover material
Temperature range
Media: –60/+120 °C (–76/+248 °F)
Pressure
Max. working pressure: 140 bar g (2030 psig)
Surface protection
The external surface is treated in order to provide good corrosion protection
Max. opening pressure dierential (MOPD)ICMTS: 90 bar (1305 psi)
The time it takes to move from Closed to Open position or in reverse order with maximum selected speed at ICAD 600A-TS
is 3 seconds.
Features
Specications
Materials
Housing: Aluminium
Top part of ICAD 600A-TS: PBT thermo plastic
Weight
ICAD 600A-TS: 1.2 kg (2.64 lb)
Temperature range (ambient)
–30 °C / +50 °C (–22 °F / 122 °F)
Enclosure
IP 67 (~NEMA 6)
Cable connection
Can be ordered with or without cables included.
If ordered with cables:
2 cables in length of 1.5 m length (60 in.) with M12 connectors included
Supply voltage is galvanic isolated from Input/Output
Supply voltage
Load: 24 V DC, + 10% / -15%
ICAD 600A-TS: 1.2 A
Fail safe supply
Min. 19 V DC, max. 26.4 V DC
Load: ICAD 600A-TS: 1.2 A
Battery capacity
For each open/closed cycle
ICAD 600A-TS:
Speed Parameter i04=100 (max. speed): 2 mAh
Speed Parameter i04=1 (min. speed): 200 mAh
Analogue input
Current: 0/4 – 20 mA
Load: 200 Ω
Voltage: 0/2 – 10 V DC
Load: 10 kΩ
Analogue output
Current: 0/4-20 mA
Load: ≤ 250 Ω
Digital input
Digital ON/OFF input by means of volt-free contact (Signal/Telecom relays with gold-plated contacts recommended) –
Voltage input used
• ON: contact impedance < 50 Ω)
• OFF: contact impedance > 100 kΩ
Digital output
3 pcs. NPN transistor output
External supply: 5 – 24 V DC
(Same supply as for ICAD 600A- TS can be used, but please note that the galvanically isolated system will then be spoiled).
Output load: 50 Ω
Load: Max. 50 mA
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Product specication
Technical data
ICMTS valve
Table 1: Technical data - Valve
ICAD 600A-TS actuator
Table 2: Technical data - Actuator
Table 3: Electrical connections
Cable connection
Cable connection - Two 1.5 m (60 in) cables premounted
◦ LED indication
◦ Green (Power ON)
◦ Yellow (Flashing: charging, Constant: Buer mode (Failsafe supply to ICAD 600A- TS))
◦ Red (Battery fully discharged/Battery faulty)
• 24 V DC supply → Same transformer as for ICAD 600A-TS can be used. Only +0.5 A extra load on the transformer.
• Check of battery every 60 sec.
•
Adjustable buer time
• Forced remote shutdown in buer mode via digital input
• 3 digital volt free relay change over contacts for signals to PLC systems. (Power OK, Buer mode (failsafe supply to
ICAD 600A-TS), Alarm).
(1)
. (1, 2, 3, 5, 10, 15, 20, 30 or innity) = Ensures longer battery life time.
Code number: 027H0182
For further information, please see the instruction AN000086416706.
Applications
Figure 7: Seperate 24 V DC tranformer for both ICAD-UPS and ICAD 600A-TS
1
Buer time is dened as the period whereICAD 600A-TS is only powered from the ICAD-UPS (i.e. not from main supply). On ICAD-UPS there is an
adjustable buer time setting (1, 2, 3, 5, 10, 15, 20, 30 min. or innity). If set to 3, ICAD-UPS will switch o power to connected ICAD 600A-TS, 3
minutes after the power failure occurs. This ensures that the internal battery inside ICAD-UPS does not fully discharge.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Table 5: Material specication
ICMTS capacities
It is relatively complex to correctly size a valve for transcritical applications, especially as the mass ow of the
refrigerant changes, drastically moving from transcritical to subcritical conditions. At the same time, temperature
variations in the intermediate vessel downstream of the valve, will not signicantly aect the sizing the valve.
It is recommended to calculate the ICMTS valve using Danfoss DIRcalcTM software following these steps:
• Calculate the ICMTS valve as an expansion valve in the liquid line with the following conditions: Tcond = +30 °C,
Tevap = temperature in the intermediate vessel, 0 K subcooling.
• Check the selected valve for the winter conditions: e.g. Tcond = +15 °C with 5 K subcooling
• Possible part load of the system at Tcond = +30 °C, Tevap = temperature in the intermediate vessel, 10 K
subcooling. (night operation or the smallest capacity step of the power pack). The part load of the valve should be
above 10%.
Quick capacity selection could be done using the following table:
Table 6: 0 K subcooling in the subcritical mode
Table 7: 5 K subcooling in the subcritical mode
Table 8: 10 K subcooling in the subcritical mode
Please contact your local Danfoss sales oce if you need assistance in your selection of ICMTS valves.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Dimensions
Figure 10: Dimensions
Table 9: Dimension
(1)
(1)
Include space for ICAD Protection cap.
Include space for ICAD Protection cap.
NOTE:
Weight is approximated only.
Connections
Figure 11: Butt weld DIN (EN 10220)
Table 10: Butt weld DIN (EN 10220)
General operation
ICAD 600A-TS is equipped with an MMI (Man Machine Interface) from which it is possible to monitor and change the
setting of parameters to adapt the ICAD 600A-TS and the corresponding ICMTS to the actual refrigeration
application.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Figure 12: Display
The setting of parameters is managed by means of the integrated ICAD 600A-TS MMI (see Figure 12 and Figure 13)
and consists of:
• “Down” arrow push button (Figure 12, pos. 1)
◦ Decreases parameter number by 1 at each activation.
• “Up” arrow pushbutton (Figure 12, pos. 3)
◦ Increases parameter number by 1 at each activation.
• Enter push button (Figure 12, pos. 2)
◦ Gives access to the Parameter list by keeping the push button activated for 2 seconds. A Parameter list example
is shown below (parameter ¡08, see Figure 14).
◦ Gives access to change a value once the Parameter list has been accessed
◦ Acknowledge and save change of value of a parameter.
◦ To exit from the Parameter list and return to the display of Opening Degree (OD), keep the Enter button
activated for 2 seconds.
• Display (Figure 12, pos. 4)
◦ The Opening Degree (OD) 0 - 100 % of the ICMTS valve is normally displayed. When the push buttons are not
activated for 20 seconds, the display will return to OD (see Figure 15).
• Displays the parameter
• Displays the actual value of a parameter
• Displays the function status by means of text (Figure 12, pos. 4)
◦ Mod represents that ICAD 600A-TS is positioning the ICMTS valve according to an analogue input signal
(Current or Voltage).
◦ Low represents that ICAD 600A-TSS is operating the ICMTS valve like an ON/OFF solenoid valve with low speed
according to a digital input signal.
◦ Med represents that ICAD 600A-TS is operating the ICMTS valve like an ON/OFF solenoid valve with medium
speed according to a digital input signal.
◦ High represents that ICAD 600A-TS is operating the ICMTS valve like an ON/OFF solenoid valve with high speed
according to a digital input signal (see Figure 16).
2. Make a Reset to factory setting
If A2 still active. Return ICAD to Danfoss
AI input errorA3Alarm ON
Not active if ¡01 = 2, or ¡02 = 2
When ¡03 = 1 and AI A > 22 mA
When ¡03 = 2 and AI A > 22 mA or AI A < 2 mA
When ¡03 = 3 and AI A > 12 V
When ¡03 = 4 and AI A > 12 V or AI A < 1 V
Low voltage of fail safe Supply
A4
Alarm ON
If 5 V < fail safe supply <18 V. Enabled by ¡08
Check supply to ICAD
A5
Alarm ON
If supply voltage < 18 V
Calibration extended failed
A6
Alarm ON
Check valve type selected. Check presence of foreign body internally in
ICMTS valve
Internal temperature alarm
A7
Alarm ON
Temperature for stepper motor component too high.Ventilate/lower ambient ICAD temperature
A8
Alarm ON
Temperature for stepper motor component too high. Ventilate/lower ambient ICAD temperature.
Valve lockedA9Alarm ON
Only active if i16 = 1 If the valve is locked in more than 15 seconds. ICMTS
stopped and hold position A9 ashing in display A9 alarm can only be reset
by Power OFF/ON of ICAD
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Figure 16: Display - High
Alarms
Table 11: Alarms
If an alarm has been detected, the ICAD 600A-TS display (see
Figure 12: Display) will alternate between showing
Actual alarm and Present Opening Degree.
If more than one alarm is active at the same time, the alarm with the highest priority will take preference. A1 has the
highest priority, A5 the lowest.
Any active alarm will activate the Common Digital Alarm Output (Normally Open).
All alarms will automatically reset themselves when they physically disappear.
Old alarms (alarms that have been active, but have physically disappeared again) can be found in parameter ¡11.
ICMTS valve Opening Degree is displayed during normal operation.
Running display value (see ¡01, ¡05).
Main Switch
¡01
121√-NoInternal main switch
1. Normal operation
2. Manual operation. Valve Opening Degree will be ashing. With
the down arrow and the up arrow push buttons the OD can be entered manually.
Mode
¡02
121√-NoOperation mode
1. Modulating – ICMTS positioning according to Analog Input (see
¡03)
2. ON/OFF - operating the ICMTS valve like an ON/OFF solenoid
valve controlled via Digital Input. See also ¡09.
3. Neutralzone / 3 point control. Increase/Decrease Opening Degree
by Digital Input.
AI signal
¡03
142√-NoType of AI signal from external controller
1. 0 – 20 mA
2. 4 – 20 mA
3. 0 – 0 V
4. 2 – 10 V
Speed
In Modulating
Mode
Opening/closing speed
In ON/OFF
Mode
Opening speed
¡04
1
100
50/ 100√-NoSpeed can be decreased. Max. speed is 100 % - Not active in manual
operation (¡01 = 2)
If ¡26 = 1 - 3 then factory setting =100
If ¡26 = 4 - 9 then factory setting = 50
If ICMTS is opening and (¡04 < = 33) or ICMTS is closing and (¡14 < =
33) => Low is displayed.
If ICMTS is opening and (33 < If ¡04 < = 66) or ICMTS is closing and
(33 < If ¡14 < = 66) => Med is displayed.
If ICMTS is opening and (¡04 > = 67) or ICMTS is closing and (¡14 > =
67) => High is displayed"
Automatic calibration
¡05
020-No
Not active before ¡26 has been operated. Always auto reset to 0. CA
will ash in the display during calibration, if Enter push button has
been activated for two seconds
0: No Calibration
1: Normal forced calibration - CA ashing slowly
2: Extended calibration – CA ashing rapidly
AO signal
¡06
022√-NoType of A0 signal for ICV valve position
0: No signal
1: 0-20 mA
2: 4-20 mA
Failsafe
¡07
141√-NoDene condition at power cut and fail safe supply is installed.
1: Close valve
2: Open Valve
3: Maintain valve position
4: Go to OD given by ¡12
Fail safe supply
¡08
010√Yes
Fail safe supply connected and enable of A4 alarm
0: No
1: Yes
DI function
¡09
121√No
Dene function when DI is ON (short circuited DI terminals) when
¡02 = 2
1: Open ICMTS valve (DI = OFF = > Close ICMTS valve)
2: Close ICMTS valve (DI = OFF = > Open ICMTS valve)
Password
¡10
0
1990-
-
Enter number to access password protected parameters: ¡26 Password = 11
Old Alarms
¡11
A1
A99--NoOld alarms will be listed with the latest shown rst. Alarm list can be
reset by means of activating down arrow and up arrow at the same
time for 2 seconds.
OD at power
cut.
¡12
0
10050√
No
Only active if ¡07 = 4
If fail safe supply is connected and power cut occurs, the ICMTS will
go to the specied OD.
Inverse operation
¡13
010√No
When ¡02 = 1
0: Increasing Analog Input signal => Increasing ICMTS Opening Degree
1: Increasing Analog Input signal => Decreasing ICMTS Opening Degree
When ¡02 = 3
0: DI1 = ON, DI2 = OFF => Increasing ICMTS Opening Degree.
DI1 = OFF, DI2 = ON => Decreasing ICMTS Opening Degree
DI1 = DI2 = OFF => ICAD/ICMTS maintain current position
DI1 = DI2 = ON => ICAD/ICMTS maintain current position
1: DI1 = ON, DI2 = OFF => Decreasing ICMTS Opening Degree
DI1 = OFF, DI2 = ON => Increasing ICMTS Opening Degree
DI1 = DI2 = OFF => ICAD/ICMTS maintain current position
DI1 = DI2 = ON => ICAD/ICMTS maintain current position
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
See ¡04.
If ¡26= 1 - 3 then factory settin qg = 100
If ¡26= 4 - 9 then factory setting = 50
Manual set
point
¡15
0
1000No
When ¡01= 2, ¡15 determine the start up value.
Encoder operation
¡16
010/1√Yes
NB: Password protected. Password = 7
If ¡26 = 1 - 3 then factory setting = 0
If ¡26 = 4 - 6 then factory setting = 0
If ¡26 = 7 - 9 then factory setting = 1
0: Encoder disabled. Means ICAD operation as ICAD 600A-TS
1: Encoder enabled
Forced closing
when ICMTS
valve Opening
Degree < 3%
i17
010√-NoEnable/Disable forced closing
0: When ICMTS valve Opening Degree < 3% it will be forced to close
regardless of requested ICMTS valve Opening Degree
1: When ICMTS valve Opening Degree < 3% no forced to closing will
take place
ICMTS congu-
ration
¡26
090√Yes
NB: Password protected. Password = 11
0: No valve selected. Alarm A1 will become active.
1: ICMTS 20 with ICAD 600A-TS
Description
ICAD
parameter
Min
Max
Factory
Setting
Stored
Unit
Password
Comments
OD %
¡50
0
100-%-ICMTS valve Opening Degree
AI [mA]
¡51
0
100-mA-AI signal
AI [V]
¡52
0
100-V-AI signal
AO [mA]
¡53
0
100-mA-A0 signal
DI
¡54
01---
DI signals. Depending of ¡02
If ¡02 = 2, one digits are shown.
0: DI1 = OFF
1: DI1 = ON
If ¡02 = 3, two digits are shown.
00: DI1 = OFF, DI2 = OFF
10: DI1 = ON, DI2 = OFF
01: DI1 = OFF, DI2 = ON
11: DI1 = ON, DI2 = ON
DO Close
¡55
01---
DO Closed status. ON when OD < 3 %
DO Open
¡56
01---
DO Open status. ON when OD > 97 %
DO Alarm
¡57
01---
DO alarm status. ON when a Alarm is detected
Display mP SW
ver.
¡58
0
100---Software version for display microprocessor
Motor mP SW
ver.
¡59
0
100---Software version for motor microprocessor
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
Table 13: Service
Reset to factory setting:
1.
Remove the power supply
2.
Activate down arrow and up arrow push buttons at the same time
3.
Connect the power supply
4.
Release down arrow and up arrow push buttons
5.
When the display on ICAD (see Figure 12: Display) is alternating between showing: CA and A1 the factory
resetting is complete.
Motor operated valve, type ICMTS with actuator, type ICAD 600A-TS
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The list contains all certicates, declarations, and approvals for this product type. Individual code number may have
some or all of these approvals, and certain local approvals may not appear on the list.
Some approvals may change over time. You can check the most current status at danfoss.com or contact your local
Danfoss representative if you have any questions.
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