Danfoss H-Series Residential and light commercial Application guide

Page 1
Application guidelines
Danfoss scrolls, H-Series Residential and light commercial
R22, R407C, R410A; 50 - 60 Hz
http://cc.danfoss.com
Page 2
Page 3
Contents
GENERAL INFORMATION ........................ 4
PRODUCT INFORMATION ......................... 5
Features ..................................................... 5
Compressor model designation .............. 6
Technical specifications ........................... 7
Dimensions ............................................. 10
HRM025-032-034-038-040-042 / HRP025-034-038­040-042 / HRH029-031-032-034-036-038 / HRM-045-
HRM048-051-054-058-060 / HLM068-072-075-078­081 / HRP048-051-054-058-060 / HLP068-072-075­078-081 / HRH041-044-049-051-054-056 / HLH061-
Electrical data, connections and wiring 15
Approvals and certifications ..................22
Operating conditions ............................. 23
Manage superheat..................................32
Manage off cycle migration ................... 34
Provide power supply and electrical
protection ............................................... 36
Control logic ............................................ 37
Reduce moisture in the system .............39
INTEGRATION INTO SYSTEM ..................40
Assembly line procedure .......................40
Vacuum evacuation and moisture removal .............42
Commissioning ....................................... 43
Dismantle and disposal .......................... 44
SYSTEM DESIGN ...................................... 24
Design piping .......................................... 24
Design compressor mounting ............... 26
Manage sound and vibration ................27
Manage operating envelope .................29
ORDERING INFORMATION .....................45
Ordering information and packaging ...45
Spare parts & accessories ....................... 52
3AB218186428184en-001501
Page 4

General Information

PRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION GENERAL INFORMATION
Danfoss scroll compressors are designed and manufactured according to the state of the art and to valid European and US regulations. Particular emphasis has been placed on safety and reliability. Related instructions are highlighted with the following icons:
This icon indicates instructions to avoid safety risk.
R
This icon indicates instructions to avoid reliability risk.
You are strongly advise to follow these instructions. For any deviation from the guidelines, please contact Danfoss Technical Support.
4 AB218186428184en-001501
Page 5

PRODUCT INFORMATION

Features

Discharge tube
Fixed scroll
Terminal cover
Danfoss H-series scroll compressors are manufactured using the most advanced machining, assembly, and process control techniques. In design of both the compressor and the factory, very high standards of reliability
and process control were first priority. The result is a highly efficient product with the highest reliability obtainable, and a low sound level. The H-series compressors can be black or blue depending on the production site.
Lifting lug
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
Check valve
Orbiting scroll
Slider block
Counterweight
Electric terminal
Lower bearing
Rotor
Stator
Eccentric shaft
Shell
Magnet
5AB218186428184en-001501
Page 6

Compressor model designation

Nomenclature

GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
Application:
H: high temperature / air conditioning
Family:
C: commercial scroll R: residential scroll L: light commercial scroll
Refrigerant & lubricant:
M: R22, alkylbenzene lubricant P: R407C, PVE lubricant H: R410A, PVE lubricant J: R410A, PVE lubricant
Nominal capacity:
In thousand Btu/h at 60 Hz, ARI conditions
Model variation
T: design optimized for 7.2/54.4°C U: design optimized for 7.2/37.8°C
Danfoss H-series scroll compressor for R22/ R407C/R410A is available as single compressor and can be assembled in tandem combinations. The example below presents the compressor
Type FeaturesMotorSize
HRH P6U1L
036
6 8
nomenclature which equals the technical reference as shown on the compressor nameplate. Code numbers for ordering are listed section “Ordering information and packaging”.
Other features
Oil sight
Tubing and electrical connections
Motor protection
Motor voltage code
Oil equali-
glass None None
P: brazed connections, spade terminals C: brazed connections, screw terminals
L: internal motor protection
1: 208-230V/1~/60 Hz 2: 200-220V/3~/50Hz & 208-230V/3~/60 Hz 4: 380-415V/3~/50 Hz & 460V/3~/60 Hz 5: 220-240V/1~/50 Hz 7: 575V/ 3~/60 Hz 9: 380V/3~/60 Hz
sation None
Brazed Brazed
None None
Oil
drain
LP gauge
port None None
Gas equa-
li-sation port
None
6 AB218186428184en-001501
Page 7
Technical specifications

50-60 Hz data

Model
Nominal tons
60 Hz
Nominal cooling capacity Power input COP E.E.R
TR W Btu/h kW W/W Btu/h/W cm
HR M025T4 2 5 950 20 300 1.86 3.2 10.9 34.1 5.9 1.06 32
HRM034U4 2.8 8 350 28 490 2.66 3 .14 10.7 46.2 8.03 1.06 32
HR M034T4 2.8 8 200 28 000 2.66 3.29 11. 2 46.2 8.03 1.06 32 HRM038U4 3.2 9 240 31 520 2.94 3.14 10.7 51.6 8.98 1.06 32 HRM040U4 3.3 9 710 33 120 2.98 3.26 11.1 54.4 9.47 1.06 32 HRM042U4 3.5 10 190 34 770 3.13 3.26 11.1 57. 2 9.95 1.06 32
HR M042T4 3.5 10 110 34 500 3..08 3.28 11. 2 57. 2 9.95 1.0 6 32 HRM045U4 3.8 10 940 37 310 3.45 3 .17 10.8 61. 5 10.69 1.33 32 HRM047U4 3.9 11 50 0 39 250 3.57 3.23 11 64 .1 11.15 1.33 32 HRM048U4 4 11 510 39 270 3.57 3.23 11 64.4 11.21 1.57 39
HR M051T4 4.3 12 390 42 280 3.67 3.37 11 . 5 68.8 11. 98 1. 57 39 HRM0 51U4 4.3 12 800 43 690 3.83 3.34 11. 4 68.8 11. 98 1. 57 39
50Hz
HRM054U4 4.5 13 390 45 680 3.97 3.37 11.5 72.9 12.69 1.57 41
HRM054T4 4.5 13 30 0 45 400 3.84 3.46 11.8 72.9 12.69 1.57 41 HRM058U4 4.8 14 340 48 930 4.25 3.37 11.5 78.2 13.6 1. 57 41
HRM060T4 5 14 570 49 720 4.28 3.4 11. 6 81 14. 09 1.57 41 HRM060U4 5 14 820 50 580 4.4 3.37 11. 5 81 14 .09 1.57 41
HL M06 8T4 5.7 16 880 57 580 5 3. 37 11.5 93.1 16.2 1.57 41
HL M072 T4 6 17 84 0 60 870 5.29 3.37 11. 5 98.7 17.2 1.57 41
HLM075T4 6.3 18 430 62 880 5.37 3.43 11. 7 102.8 17.88 1. 57 41
HL M081T4 6.8 19 890 67 880 5.8 3.43 11 .7 110. 9 19.3 1.57 41
HCM094T4 7. 8 23 060 78 670 6.8 3.39 11.6 126 21.93 2.66 47
HCM109T4 9.1 26 690 91 070 7.77 3.43 11.7 14 8.8 25.89 2.66 47
HC M120T4 10 29 130 99 390 8. 51 3.42 11.7 162.4 28.26 2.66 47
HR M025T4 2 7 090 24 200 2.22 3.2 10.9 3 4.1 7.12 1.06 32 HRM034U4 2.8 9 810 33 480 3.07 3.2 10.9 46.2 9.69 1.06 32
HR M034T4 2.8 9 960 34 010 2.98 3.34 11. 4 46.2 9.69 1.06 32 HRM038U4 3.2 11 13 0 37 980 3.39 3.28 11.2 51.6 10.84 1.06 32 HRM040U4 3.3 11 720 39 980 3.57 3.28 11. 2 54.4 11 .43 1.06 32 HRM042U4 3.5 12 30 0 41 980 3.75 3.28 11.2 57. 2 12.0 1.06 32
HR M042T4 3.5 12 160 41 510 3..64 3.34 11.4 57. 2 12.0 1.06 32 HRM045U4 3.8 13 18 0 44 980 4.01 3.28 11. 2 61.5 12.9 1.33 32 HRM047U4 3.9 13 920 47 490 4.22 3.3 11. 3 6 4.1 13.4 6 1. 33 32 HRM048U4 4 13 8 30 47 180 4.25 3.25 11.1
HR M051T4 4.3 15 030 51 270 4.46 3.37 11 . 5 68.8 14. 46 1.57 39 HRM0 51U4 4.3 15 030 51 280 4.46 3.37 11.5 68.8 14. 46 1.57 39
60Hz
HRM054U4 4.5 15 730 53 680 4.62 3.4 11. 6 72.9 15.32 1.57 41
HRM054T4 4.5 15 820 54 000 4.53 3.49 11.9 72.9 15.32 1.57 41 HRM058U4 4.8 16 930 57 780 5.02 3.37 11. 5 78.2 16.41 1.57 41
HRM060T4 5 17 490 59 670 5.14 3.4 11. 6 81 17.0 1. 57 41 HRM060U4 5 17 490 59 680 5.19 3.37 11.5 81 17. 0 1.57 41
HL M06 8T4 5.7 20 190 68 880 5.94 3.4 11. 6 93.1 19.55 1.57 41
HL M072 T4 6 21 330 72 770 6. 27 3.4 11.6 98.7 20.76 1.57 41
HLM075T4 6.3 2 2 120 75 480 6.45 3.43 11. 7 102.8 21.58 1.57 41
HL M081T4 6.8 23 880 81 470 6.96 3.43 11.7 110 .9 23.29 1.57 41
HCM094T4 7. 8 27 690 94 470 8.07 3.43 11.7 126 26.47 2.66 47
HCM109T4 9.1 32 020 109 270 9.33 3.43 11. 7 14 8.8 31.25 2.66 47
HC M120T4 10 34 950 119 2 60 10.22 3.42 11 .7 162.4 34.11 2.66 47
Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz Net weight with oil charge
TR = Ton of Refrigeration Standard rating conditions: ARI standard Evaporating temperature: 7.2 °C COP = Coefficient Of Performance Refrigerant: R22 Condensing temperature: 54.4 °C EER = Energy Efficiency Ratio Superheat: 11.1 K Sub-cooling: 8.3 K
All performance test data after run-in 72hr Subject to modification without prior notification Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg
Swept
volume
Displacement Oil charge
3
/rev m3/h dm
3
64.4 13 .53 1.57 39
Net
weight
kg
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
7AB218186428184en-001501
Page 8
Technical specifications
50-60 Hz data
Model
Nominal tons
60 Hz
Nominal cooling capacity Power input COP E.E.R
TR W Btu/h kW W/W Btu/h/W cm
HR P025 T4 2.0 5730 19 570 1.8 6 3.08 10.5 3 4.1 5.90 1.06 32 HR P034T4 2.8 7 940 27 080 2.68 2.96 10.1 46.2 8.03 1.06 32 HR P038T4 3.2 8 840 30 150 2.82 3.14 10.7 51.6 8.98 1.06 32 HR P04 0T4 3.3 9 11 0 31 0 80 3.14 2.90 9.9 54.4 9.47 1. 06 32 HR P042T4 3.5 9 580 32 680 3.30 2.90 9.9 5 7.2 9.95 1.06 32 HR P045T4 3.8 10 810 36 890 3.58 3.02 10.3 61.5 10.69 1.33 32
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
HR P047T4 3.9 11 13 0 37 980 3.69 3.02 10. 3 6 4.1 11 .15 1.33 32 HR P04 8T4 4.0 11 100 37 880 3.35 3. 31 11. 3 64.4 11. 21 1.57 39 HR P051T4 4.3 12 120 41 370 3.83 3.17 10.8 68.8 11.98 1.57 39
50Hz
HRP054T4 4.5 12 570 42 880 3.97 3.17 10.8 72.8 12.66 1.57 41 HRP058T4 4.8 13 470 45 970 4.25 3 .17 10.8 78.2 13.60 1.57 41 HR P06 0T4 5.0 13 860 47 280 4.26 3.25 11.1 81.0 14.0 9 1.57 41 HLP06 8T4 5.7 15 700 53 560 5.10 3.08 10.5 93.1 16 .20 1. 57 41 HLP072 T4 6.0 16 620 56 740 5.30 3.14 10.7 98.7 17.17 1.57 41 HLP075 T4 6.3 18 040 61 550 5.54 3.26 11 .1 102.8 17.8 8 1.57 41 HLP081T4 6.8 19 4 80 66 510 5.99 3.25 11.1 110 .9 19.30 1.57 41 HCP094T4 7.8 21 590 73 660 6.63 3.26 11 .1 126.0 21.93 2.66 47 HCP109T4 9.1 26 060 88 950 7.9 3 3.28 11.2 148 .8 25.89 2.66 47 HC P120T4 10.0 28 150 96 080 8.88 3.17 10. 8 162.4 28.26 2.66 47 HR P025 T4 2.0 6880 23 490 2.22 3.11 10.6 34 .1 7.12 1.06 32 HR P034T4 2.8 9580 32 700 3.20 3.00 10.2 46.2 9.69 1.06 32 HR P038T4 3.2 10 670 36 410 3.36 3.18 10.8 46.2 10.84 1.0 6 32 HR P04 0T4 3.3 10 990 37 510 3.70 2.97 10.1 54.4 11.43 1.06 32 HR P042T4 3.5 11 560 39 460 3.93 2.94 10.0 57. 2 12 .01 1.06 32 HR P045T4 3.8 13 050 44 540 4.27 3.06 10.4 61. 5 12.9 1.33 32 HR P047T4 3.9 12 690 43 300 4.24 3.00 10.2 64 .1 13 .46 1.33 32 HR P04 8T4 4.0 13 400 45 740 3.99 3.36 11. 5 64.4 13.53 1.57 39 HR P051T4 4.3 14 38 0 49080 4.46 3.23 11.0 68.8 14.46 1. 57 39
60Hz
HRP054T4 4.5 15 120 51 770 4.73 3.21 11.0 72.8 15. 28 1. 57 41 HRP058T4 4.8 16 260 55 510 5.07 3.17 10.8 78.2 16 .41 1. 57 41 HR P06 0T4 5.0 16 720 57 010 5.07 3.30 11. 3 81.0 17.01 1.57 41 HLP06 8T4 5.7 18 950 64 660 6.08 3.12 10.6 93.1 19.55 1.57 41 HLP072 T4 6.0 20 060 68 480 6.32 3.17 10.8 98.7 20.72 1.57 41 HLP075 T4 6.3 21 770 74 330 6.60 3.30 11. 3 HLP081T4 6.8 23 380 79 810 7.14 3.27 11. 2 110.9 23.29 1.57 41
HCP094T4 7.8 26 060 88 950 7.90 3.30 11. 3 12 6.0 26.47 2.66 47
HCP109T4 9.1 31 450 107 350 9.46 3.32 11.3 148 .8 31.25 2.66 47 HC P120T4 10.0 33 970 115 960 10.59 3.21 11.0 162.4 34.11 2.66 47
Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz Net weight with oil charge
TR = Ton of Refrigeration Standard rating conditions: ARI standard Evaporating temperature: 7.2 °C COP = Coefficient Of Performance Refrigerant: R407C Condensing temperature: 54.4 °C EER = Energy Efficiency Ratio Superheat: 11.1 K Sub-cooling: 8.3 K
Swept
volume
Displacement Oil charge
3
/rev m3/h dm
102. 8 21.58 1.57 41
Net
weight
3
kg
All performance test data after run-in 72hr Subject to modification without prior notification Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg
8 AB218186428184en-001501
Page 9
Technical specifications
50-60 Hz data
Model
Nominal tons
60 Hz
Nominal cooling capacity Power input COP E.E.R
TR W Btu/h kW W/W Btu/h/W cm
HRH029U4 2.4 7 120 24 310 2.43 2.93 10 2 7. 8 4.84 1.06 32 HRH031U4 2.6 7 530 25 710 2.67 2.82 9.62 29.8 5.19 1.06 32 HRH032U4 2.7 7 670 26 170 2.75 2.79 9. 51 30.6 5.33 1.06 32
HRH034U4 2.8 8 500 29 000 2.9 2.93 10 33.3 5.75 1.06 32 HRH036U4 3 8 820 30 110 3.13 2.82 9.62 34.7 6.04 1.06 32 HRH038U4 3.2 9 250 31 560 3.35 2.76 9.41 36.5 6.36 1.06 39 HRH040U4 3.3 10 20 0 34 810 3.58 2.85 9.72 39.6 6.9 1.33 39
HR H041U 4 3.3 10 050 34 300 3.43 2.93 10 39.3 6.8 1.57 39
HRH044U4 3.7 10 830 36 940 3.92 2.76 9. 41 42.6 7.41 1.57 39
HRH047U4 3.9 11 3 40 38 700 3.87 2.93 10.01 44.4 7.73 1.57 39
HRH049U4 4.1 12 110 41 320 4.04 2.99 10.22 47. 4 8.24 1.57 39
50Hz
HRH051U4 4.3 12 860 43 890 4.21 3.05 10.42 49.3 8.58 1.57 41
HRH054U4 4.5 13 34 0 45 510 4. 41 3.02 10.32 52.1 9.07 1.57 41
HRH056U4 4.7 13 830 47 200 4.58 3.02 10. 31 54.1 9.42 1. 57 41
HLH061T4 5.1 15 210 51 880 4.89 3.11 10.61 57.8 10.1 1.57 41 HLH06 8T4 5.7 16 880 57 610 5.26 3.21 10.96 64.4 11 .21 1.57 41
HL J072T4 6 17 8 40 60 900 5.56 3.21 11 68 11. 82 1.57 41 HL J075 T4 6.3 18 60 0 63 490 5.77 3.22 11 70.8 12.32 1.57 41
HLJ083T4 6.9 20 420 69 690 6.28 3.25 11.1 78.1 13. 59 1.57 41 HCJ091T4 7. 5 22 380 76 360 7. 03 3 .18 10.87 86.9 15.11 2.46 49 HC J106T4 8.8 26 050 88 880 8.07 3.23 11.01 101.6 17.68 2.46 49
HC J121T4 10 29 720 101400 9.22 3.22 11 116.4 20.24 2.46 49
HRH029U4 2.4 8 500 29 000 2.84 2.99 10. 2 2 7.8 5.84 1.06 32 HRH031U4 2.6 9 080 30 990 3.04 2.99 10.2 29.8 6.26 1.0 6 32 HRH032U4 2.7 9 380 31 990 3 .1 3.02 10.3 30.6 6.43 1.06 32
HRH034U4 2.8 10 110 3 4 510 3.38 2.99 10.2 33.3 6.94 1.0 6 32
HRH036U4 3 10 370 35 390 3.47 2.99 10.2 34.7 7. 3 1.0 6 32 HRH038U4 3.2 11 10 0 37 890 3.79 2.93 10 36.5 7. 67 1.06 39
HRH040U4 3.3 12 160 41 49 0 4.03 3.02 10.3 39.6 8.3 1.33 39
HR H041U 4 3.3 12 100 41 3 00 4.05 2.99 10.2 39.3 8.3 1.57 39
HRH044U4 3.7 13 010 44 390 4.31 3.02 10.3 42.6 8.95 1.57 39
HRH047U4 3.9 13 63 0 4 6 510 4.56 2.99 10.2 44.4 9.33 1. 57 39
HRH049U4 4.1 14 36 0 48 990 4.66 3.08 10.5 4 7.4 9.95 1.57 39
60Hz
HRH051U4 4.3 15 180 51 780 4.84 3.14 10.7 HRH054U4 4.5 15 970 54 480 5.14 3 .11 10.6 52 .1 10.9 4 1.57 41 HRH056U4 4.7 16 670 56 880 5.36 3.11 10.6 54.1 11 . 36 1. 57 41
HLH061T4 5.1 18 050 61 580 5.7 3.17 10.8 57.8 12.13 1. 57 41 HLH06 8T4 5.7 20 130 68 670 6.3 3.2 10.9 64.4 13.52 1.57 41
HL J072T4 6 21 240 72 500 6.65 3.19 10.9 68 14. 27 1.57 41 HL J075 T4 6.3 22 320 76 19 0 6.86 3.25 11.1 70.8 14. 87 1.57 41
HLJ083T4 6.9 24 340 83 090 7. 55 3.22 11 78.1 16.4 1. 57 41 HCJ091T4 7. 5 27 140 92 600 8.37 3.24 11.07 86.9 18.24 2.46 49 HC J106T4 8.8 31 670 108 050 9.67 3.28 11.18 101.6 21. 34 2.46 49
HC J121T4 10 35 940 122 62 0 11. 07 3.25 11.08 11 6.4 24.43 2.46 49
Displacement at nominal speed: 2900 rpm at 50 Hz, 3500 rpm at 60 Hz Net weight with oil charge
TR = Ton of Refrigeration Standard rating conditions: ARI standard Evaporating temperature: 7.2 °C COP = Coefficient Of Performance Refrigerant: R410A Condensing temperature: 54.4 °C EER = Energy Efficiency Ratio Superheat: 11.1 K Sub-cooling: 8.3 K
Swept
volume
Displacement Oil charge
3
/rev m3/h dm
49.3 10.36 1.57 41
Net
weight
3
kg
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
All performance test data after run-in 72hr Subject to modification without prior notification Data given for motor code 4 compressor, for full data details and capacity tables refer to Online Datasheet Generator: www.danfoss.com/odsg
9AB218186428184en-001501
Page 10

Dimensions

HRM025-032-034-038-040-042 / HRP025-034-038-040-042 / HRH029-031-032-034-036-038 / HRM-045-047 / HRP-045-047 / HRH039-040

238.8
190.25 - 190.75
95.25
4 x Ø 19.0 - 20.0
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
(1) 360.4 (2) 385.8
128.5
111.3
69.4 - 71.4
Discharge line
12.75-12.85 (0.502-0.506 inch)
72.1 - 75.1
(1) 194.9 (2) 220.2
34°
163.5 - 165.5
31°
45°
95.25
109.7
190.25 - 190.50
14°
Suction line (1) 19.13-19.23 (0.753-0.757 inch) (2) 22.4 (0.881 inch)
(1) 394.4 (2) 419.9
(1) 230.8 (2) 256.3
238.8
10.7
19
(1) HRM025-032-034-038-040-042 / HRP025-034-038-040-042 / HRH029-031-032-034-036-038 (2) HRM-045-047 / HRP-045-047 / HRH039-040
All dimensions in mm
P6
Mounting grommetTerminal box
1.7
29.5
41
Ø 41
Quick connect spade terminals
P terminal box type
Recommended torque for mounting bolts: 11 Nm (±1 Nm)
Refer to section 44 for overview of shipped mounting accessories
Ø11
5/16” - 18 UNC self tapping
10 AB218186428184en-001501
Page 11
Dimensions

HRM048-051-054-058-060 / HLM068-072-075-078-081 / HRP048-051-054-058-060 / HLP068-072-075-078-081 / HRH041-044-049-051-054-056 / HLH061-068 / HLJ072-075-083

138.2
(1) 121 (2) 121.9
Discharge line (1) 12.75-12.85 (0.502-0.506) (2) 19.2 (0.755)
402.7
69.4 - 71.4
72.1 - 75.1
239
190.25-190.75
95.25
34°
182.54 - 184.54
31°
45°
4 x Ø 19.0 - 20.0
118.3
14°
Suction line
22.30-22.48 (0.878 - 0.885)
95.25
190.25-190.75
435.9
239
Discharge line (1) 12.75-12.85 (0.502-0.506) (2) 19.2 (0.755)
402.7
133.6
(1) 121 (2) 121.9
78.5 - 80.5
92.0 - 94.0
239
190.25 - 190.75
95.25
34°
182.54 - 184.54
31°
14°
45°
Suction line
22.30-22.48 (0.878-0.885)
4 x Ø 19.0 - 20.0
95.25
119.2
190.25 - 190.75
435.9
239
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
261
225.2
19
(1) HRM048-051-054-058-060 / HLM068-072-075 / HRP048-051-054-058-060 / HLP068-072-075 / HRH041-044-049-051-054-056 / HLH061-068 / HLJ072-075-083 (2) HLM078-081 / HLP078-081
10.9
P6
All dimensions in mm
C
T₁
R
T₃
Quick connect spade terminals
P terminal box type
Ring connect screw terminals
C terminal box type
261
202.4
10.9
19
(1) HRM048-051-054-058-060 / HLM068-072-075 / HRP048-051-054-058-060 / HLP068-072-075 / HRH041-044-049-051-054-056 / HLH061-068 / HLJ072-075-083 (2) HLM078-081 / HLP078-081
C6
All dimensions in mm
Mounting grommetTerminal boxes
1.7
S
T₂
29.5
41
5/16” - 18 UNC
Ø11
self tapping
Ø 41
Recommended torque for mounting bolts: 11 Nm (±1 Nm)
Refer to section 44 for overview of shipped mounting accessories
11AB218186428184en-001501
Page 12
Dimensions
231.9
All dimensions in mm

HCM/HCP 094-109-120

GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
(1) 490.1 (2) 499.5
133
122.9
78.5 - 80.5
Discharge line
22.31 - 22.48 (0.878-0.885)
92.0 - 94.0
190.25 - 190.75
95.25
34°
183.14 - 185.14
31°
45°
4 x Ø 19.0 - 20.0
125.1
14°
Suction line
28.65 - 28.83 (1.128-1.135)
95.25
190.25 - 190.75
(1) 516.8 (2) 526.2
231.9
(1) HCM/HCP 094 (2) HCM/HCP 109-120
Terminal box
C
T₁
R
T₃
286.4
19
Ring connect screw terminals
C terminal box type
350.2
7.2
C6
Mounting grommet
1.7
S
T₂
29.5
41
5/16” - 18 UNC self tapping
Ø 41
Ø11
Recommended torque for mounting bolts: 11 Nm (±1 Nm)
Refer to section 44 for overview of shipped mounting accessories
12 AB218186428184en-001501
Page 13
Dimensions
239
239
508.3
All dimensions in mm

HCJ091-106-121

PRODUCT INFORMATION
133
122.9
78.5 - 80.5
Discharge line
22.31 - 22.48
92.0 - 94.0
190.25-190.75
95.25
34° 31°
183.14-185.14
45°
125.1
14°
Suction line
28.65 - 28.83
4 x Ø 19.0 - 20.0
95.25
190.25-190.75
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
Terminal box
C
T₁
R
T₃
Ring connect screw terminals
311.4
HCJ091-106-121
C terminal box type
535.5
375.2
10.9
Mounting grommet
1.7
S
T₂
29.5
41
5/16” - 18 UNC self tapping
Ø 41
Ø11
Recommended torque for mounting bolts: 11 Nm (±1 Nm)
Refer to section 44 for overview of shipped mounting accessories
13AB218186428184en-001501
Page 14
Dimensions
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
Gas equalization line
Schrader ports for HP/LP switches and/or access ports
H
Oil equalization line
Crankcase heaters
W
By default, H series tandems are not factory­built, just provide tandem version compressors (feature 8).
L
Tandems to be acheived by assembly of individual compressors, if they are the feature 8 compressor.
Tandem model Composition L (mm) H(mm) Wmm) Outline drawing number
TLJ082 HR H041 + H RH0 41 636 476 297 8556080 TLJ098 HRH049 + HRH049 636 476 297 8556080 TL J122 HLH061 + HLH0 61 636 476 297 8556080 TL J136 HLH068 + HLH068 636 476 297 8556080 TL J144 HL J072 + HLJ072 636 476 297 8556080 TL J166 HLJ083 + HLJ083 636 476 297 8556080 TCJ181 HCJ091 + HCJ091 676 575 312 8556153 TCJ211 HCJ10 6 + HCJ106 676 575 312 8556153 TCJ241 H CJ121 + HC J121 676 575 312 855 6153
14 AB218186428184en-001501
Page 15

Electrical data, connections and wiring

Danfoss scroll compressors H Series are available in four different motor voltages as listed below.Motor voltage

Motor voltage code Code 1 Code 2 Code 4 Code 5 Code 7 Code 9
Nominal voltage
50 Hz
Voltage range
50 Hz
Nominal voltage
60 Hz
Voltage range
60 Hz
- 200-220 V - 3 ph 380-415V - 3 ph 220-240 V -1 ph - -
- 180 - 242 V 342 - 457 V 198 - 264 V - -
208-230 V - 1ph 208-230 V - 3 ph 460 V - 3 ph - 575 V - 3 ph 380 V - 3 ph
187 - 253 V 187 - 253 V 414 - 506 V - 517 - 632 V 342 - 418 V

Wiring connections

The maximum allowable voltage imbalance is 2%. Voltage imbalance causes high amperage over one or several phases, which in turn leads
|Vavg - V1-2 |+|Vavg - V1-3 |+|Vavg - V2-3 |
% voltage unbalance:
Vavg = Mean voltage of phases 1, 2 and 3 V1-2 = Voltage between phases 1 and 2
Danfoss Scroll Compressors H-series will only compress gas while rotating counter-clockwise (when viewed from the compressor top). Since single-phase motors will start and run in only one direction, reverse rotation is not a major consideration. Three-phase motors, however, will start and run in either direction, depending on the phase angles of the supplied power. Care must be taken during installation to ensure that the compressor operates in the correct direction (see “Phase sequence and reverse rotation protection”).
to overheating and possible motor damage. Voltage imbalance is given by the formula:
x 100
avg
2 xV
V1-3 = Voltage between phases 1 and 3 V2-3 = Voltage between phases 2 and 3.
Electrical box cover must be fitted and cable gland or similar protection component must be used on electrical box’s knockouts before energizing the compressor to against accidental contact with electrical parts inside.
The drawings below show electrical terminal labelling and should be used as a reference when wiring the compressor. For three phase applications, the terminals are labelled T1, T2, and T3. For single-phase applications the terminals are labelled C (common), S (start), and R (run).
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
Terminal cover mounting
Terminal cover removal
Quick connect spade terminals
P terminal box type
The terminal cover and gasket should be installed prior to operation of the compressor. The terminal cover has two outside tabs, 180 degrees apart, that engage the terminal fence.
push
C
T₁
S
T₂
R
T₃
Ring connect screw terminals
C terminal box type
When installing the cover, check that it is not pinching the lead wires. Both the inside of the terminal cover and the gasket have labels for the terminal pins: C (common), R (run), and S (start).
push
push
15AB218186428184en-001501
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Electrical data, connections and wiring

Three phase electrical characteristics

GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
Compressor model
HRM034U2 95 17. 5 13 .6 1.18 0.87 1.18 HRM038U2 95 19 14. 8 1.18 0.87 1.18 HRM0 40U2 95 20 15. 5 1.18 0.87 1.18 HRM042U2 95 22 16 .6 1.18 0.87 1.18 HRM0 45U2 115 25 18.9 0.98 0.73 0.98 HRM 047U2 115 25 20.1 0.98 0.73 0.98 HRM05 4U2 12 3 27 21.7 0.59 0. 59 0.59 HRM058U2 123 27 22.7 0.59 0 .59 0.59 HRM060U2 123 28 23.5 0.59 0.59 0.59 HLM068T2 170 30 26.6 0.48 0.48 0.46 HLM072T2 170 30 28.2 0.48 0.48 0.46
Motor voltage code 2
Motor voltage code 4
Motor voltage code 7
Motor voltage code 9
Motor voltage code 2
HLM075T2 190 35 31.6 0.42 0 .42 0.42
208-230 V / 3 ph / 6 0 Hz
200-220 V / 3 ph / 50 Hz
HLM081T2 190 39 35.2 0.42 0.42 0.42 HCM094T2 190 40 3 6.1 0. 37 0.37 0.37 HCM109T2 235 46 40.7 0.33 0. 32 0.32 HC M120T 2 250 55 4 7.6 0.30 0.29 0.29 HR M025 T4 30 7 4.9 6.72 4.95 6.72 HR M034T4 45 9.5 6.8 4.66 3.42 4.66 HRM034U4 45 9.5 6.8 4.66 3.42 4.66 HRM038T4 45 9.5 7.6 4.66 3.42 4.66 HRM038U4 45 10 7. 2 4.66 3.42 4.66 HRM040U4 45 10 7.5 4.66 3.42 4.66 HR M042 T4 45 11 8.3 4.66 3. 42 4.66 HRM042U4 45 11 8.3 4.66 3.42 4.66 HRM045U4 50 12 8.9 3.87 2.85 3.87 HR M047 T4 50 12 9.3 3.87 2.85 3.87 HRM 047U4 50 12 9.3 3.87 2.85 3.87 HRM048U4 60 12 .5 9.4 2.65 2.61 2.60 HR M051T4 60 13 9.8 2.65 2.62 2.60 HR M054T4 70 12.5 10.5 2 .37 2.35 2.34 HRM054U4 70 13.1 11 .0 2.37 2.35 2.34 HRM058U4 70 15 11 .3 2.37 2.35 2.34
460 V / 3 ph / 60 H z
HRM060T4 70 15 11. 7 2.37 2.36 2. 35
380- 415 V / 3ph / 50 Hz
HRM060U4 70 15 11. 7 2.37 2. 35 2.34 HL M06 8T4 82 15 12.4 1. 80 1.88 1. 87 HL M072 T4 82 15 14.1 1.82 1.86 1.85 HLM075T4 100 16 15 .0 1.70 1. 68 1.69 HL M078 T4 87 16 15 .6 1. 67 1.69 1.72 HL M081T4 87 17 16. 6 1.82 1.82 1. 83 HCM094T4 95 21 18.1 1.48 1.4 8 1. 48 HCM109T4 110 24 20. 3 1.30 1.28 1. 34 HC M120T4 14 0 25 23.9 1.13 1. 11 1.10 HRM038U7 38 8.5 6.2 7. 34 5.38 7. 34 HRM042U7 38 9 6.6 7. 34 5.38 7. 34 HRM045U7 40 9.5 7.1 6.09 4 .47 6.09 HRM 047U7 40 10 7.4 6.09 4. 47 6.09 HRM054U7 53 11 8.4 4.12 4.06 4.03 HRM058U7 53 11. 5 8.8 4.12 4.06 4.03 HRM060U7 53 11 .5 9.1 4.04 3.97 3.94 HLM072T7 63.6 11.5 11 .3 2.98 2.83 2.87
575 V / 3ph / 60 Hz
HLM075T7 72 13 .5 11.8 2.51 2.48 2. 53 HCM094T7 75 16 14. 4 2.30 2 .31 2.34 HRM034T9 52 12 8.3 3. 01 2.20 3 .01 HRM038T9 52 12 9.3 3.01 2. 20 3.01 HRM042T9 HRM 047T9 59. 6 8.3 11. 3 2. 51 1. 84 2. 51 HRM054T9 81 16.5 12.7 1.49 1.46 1.48 HRM060T9 81 17 14.2 1.0 3 1. 02 1.03 HLM072T9 96 20 17. 0 1.27 1. 25 1.28 HLM081T9 11 0 19 20.4 1.13 1.0 8 1.10
380 V / 3ph / 60 H z
HCM094T9 135 25 21.9 0.93 0.91 0.93 HC M120T 9 13 5 27 23.9 0.87 0.88 0.89 HRP025T2 14.5 9.6 1.67 1.23 1.67 HRP038T2 95 19 14. 8 1.18 0.87 1.18 HRP040T2 95 20 15. 5 1.18 0.87 1.18 HRP 047T2 115 25 20.1 0.98 0.73 0.98 HRP051T 2 120 26 20.1 0.68 0. 67 0.67 HRP058T2 123 27 22.7 0.59 0.59 0.59 HRP060T2 123 28 23.5 0.59 0. 59 0. 59 HLP068T2 170 32 27. 3 0.48 0.48 0.46 HLP072T2 170 33 28.2 0.48 0.48 0.46 HLP075T2 190 35 31.6 0.41 0.40 0 .41 HLP078T2 190 37 33.4 0.43 0.43 0.44 HLP 081T2 190 39 35.2 0.43 0.43 0.44
208-230 V / 3 ph / 6 0 Hz
200-220 V / 3 ph / 50 Hz
HCP094T2 190 40 36.1 0.37 0. 37 0. 37 HCP109T2 235 46 40.7 0.33 0.32 0.32 HC P120T 2 250 55 47.6 0.30 0.29 0.29
LRA MCC Max. operating current Winding resistance (Ohm)
A A A L2-L3 L1- L3 L2 -L1
52 12.5 10.1 3.01 2.20 3.01
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Electrical data, connections and wiring
Three phase electrical characteristics
Compressor model
HR P025 T4 30 HR P034 T4 45 HRP038T4 45 HR P04 0T4 45 HR P042 T4 45 HR P045T4 50 HR P047 T4 50 HRP048T4 60 HR P051T4 60 HR P054T4 70 HRP058T4 70 HRP060T4 70 HL P068T4 82
460 V / 3 ph / 60 H z
Motor voltage code 4
HL P072T4 87
380- 415 V / 3ph / 50 Hz
HL P075T4 100 HL P078T4 87 HL P081T4 87 HCP094T4 95 HCP109T4 110 HC P120T4 14 0
HRH029U2 95 20 14. 8 1.18 0.87 1.18 HRH031U2 95 20 15.8 1.18 0.87 1.18 HRH032U2 95 20 16.3 1.18 0.87 1.18 HRH034U2 95 22 17. 4 1.18 0.87 1.18
HRH036U2 95 HRH038U2 115 HRH0 40U2 115 HR H041U2 120 HRH0 44U2 12 0 HRH 047U2 115 HRH0 48U2 115 HRH049U2 120 HRH050U2 115
Motor voltage code 2
Motor voltage code 4
HRH051U2 121.5 HRH054U2 12 3
208-230 V / 3 ph / 6 0 Hz
200-220 V / 3 ph / 50 Hz
HRH056U2 120 HLH0 61T2 170 HLH068T2 160 HLJ 072T2 180 HLJ075T2 190 HLJ083T 2 190 HRH029U4 45 HRH031U4 45 HRH032U4 45 HRH034U4 45 HRH036U4 45 HRH038U4 50 HRH040U4 50 HR H041U 4 60 HRH044U4 60 HRH 047U4 53 HRH048U4 53 HRH049U4 60 HRH051U4 70 HRH054U4 70 HRH056U4 70
460 V / 3 ph / 60 H z
380- 415 V / 3ph / 50 Hz
HL H061T4 82 HL H06 8T4 87 HL J072T4 87 HL J075 T4 100 HLJ083T4 10 0 HCJ091T4 125 HC J106T4 12 5 HC J121T4 125
LRA MCC Max. operating current Winding resistance (Ohm)
A A A L2-L3 L1- L3 L2 -L1
7
9.5 11 12 11 12 12 12 13
12. 5 14 14 15 15 17 16 17 21 24 25
22 23 25 25 26 27 27 26 30
27. 5
27. 5
27. 5 30
35.6 35 35 39 10 10 10 10 10 12 12 13
13. 5 13 14
13. 5 13 15 15 15 19 19 18 19 25 26 27
4.9 6.72 4.95 6.72
6.8 4.66 3.42 4.66
7.9 4.66 3.42 4.66
8.6 4.66 3.42 4.66
8.3 4.66 3.42 4.66
8.9 3.87 2.85 3.87
9.3 3.87 2.85 3.87
9.0 2.65 2.61 2.60
9.8 2.65 2.62 2.60
10.5 2.37 2.37 2.37
11. 3 2.36 2. 33 2.32
11. 7 2. 37 2.36 2.35
12. 4 1.80 1.88 1. 87
14.1 1.91 1.93 1.94
15.0 1. 62 1.60 1.63
15. 6 1.67 1.69 1.72
16.6 1.9 0 1. 88 1.89
18.1 1.48 1.48 1.48
20.3 1.3 0 1. 28 1. 34
23.9 1.13 1.11 1.10
18.4 1.18 0.87 1.18
18. 8 0.98 0.73 0.98
19.8 0.98 0.73 0.98
16.8 0.68 0.67 0.67
17. 5 0.68 0.67 0.67
22.4 0. 83 0. 61 0.83
23.0 0.83 0. 61 0.83
18.1 0.68 0.67 0. 67
23.3 0.83 0. 61 0.83
20.5 0.59 0.59 0.59
20.5 0.59 0.59 0.59
21.1 0 .61 0.60 0.60
24.9 0.48 0.48 0.46
25.7 0.45 0.45 0.45
30.0 0.42 0 .42 0.42
31.2 0.41 0.40 0 .41
34.0 0.36 0.36 0.37
6.8 4.66 3.42 4.66
7.3 4.66 3.42 4.66
7.5 4.66 3.42 4.66
8.0 4.66 3.42 4.66
8.4 4.66 3.42 4.66
9.4 3.87 2.85 3.87
10.0 3.87 2.85 3.87
8.8 2.65 2.61 2.60
9.1 2.65 2.61 2.60
10.0 3.29 2 .41 3.29
10.5 3.29 2.41 3.29
10.2 2.65 2.61 2.60
8.3 2. 37 2.35 2.34
10.2 2.37 2.36 2.35
10.6 2.37 2. 35 2.34
12. 8 1.83 1.85 1. 84
12. 8 1.93 1.92 1.93
13. 4 1.93 1.92 1.93
15.7 1. 62 1.60 1.63
15.7 1.48 1.44 1.47
19.0 0.98 0.97 1.01
21.5 0.98 0.97 1.01
24.0 0.98 0.97 1.01
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
17AB218186428184en-001501
Page 18
Electrical data, connections and wiring
Three phase electrical characteristics
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION

Single phase electrical characteristics

Compressor model
575 V / 3ph / 60 Hz
Motor voltage code 7
380 V / 3ph / 60 H z
Motor voltage code 9
Compressor model
50 Hz
code 5
Motor voltage
200-220 V / 1 ph /
Motor voltage code 1
208-230 V / 1 ph / 6 0 Hz
LRA MCC Max. operating current Winding resistance (Ohm)
A A A L2-L3 L1- L3 L2 -L1
HRH032U7 38 HRH034U7 38 HRH036U7 38 HRH038U7 40 HRH040U7 40 HR H041U7 42 HRH049U7 42 HRH051U7 53 HRH054U7 53 HRH056U7 53 HLH0 61T7 63.6 HLH068T7 62 HLJ 072T7 62 HLJ083T 7 72 HRH031U9 52 HRH034U9 52 HRH038U9 59.6 HRH054U9 81 HLH061T9 96 HLH068T9 95 HLJ 072T9 95 HLJ083T9 110
LRA MCC Max. operating current Winding resistance (Ohm)
A A A Start Run
HRM032T5 97 HRM034T5 97 HRM038U5 97 HRM042T5 97 HRM042U5 97 HRM 047T5 102. 5 HRM 047U5 102.5 HRM060U5 13 0 HRM025T1 69 HRM 032U1 96.7 HRM 034U1 96.7 HRM 038U1 105 HRM 040U1 115 HRM 042U1 115 HRM 045U1 115 HRM 047U1 12 0 HRM 048U1 15 0 HRM051U1 150 HRM 054U1 15 0 HRM058T1 160 HRM058U1 145 HRM060T1 160 HRM060U1 145 HLM068T1 145 HLM072T1 145 HLM081T1 145
8.5
8.5
8.5
9.5 10 10
10.5
11. 5
11. 7
12. 5 12
13. 5 15
14. 5
12. 5 10
13. 5 16 20 19 19
22.4
23 25 25 27 26
31.2
31.2 45 19 26 26 30
32.9
32.9 35 38
41.5 40 39 45 45 45 45 45 45 45
6.2 7. 34 5.38 7. 34
6.6 7. 34 5.38 7. 34
7.0 7. 34 5.38 7. 34
6.7 6.09 4. 47 6.09
6.7 6.09 4. 47 6.09
6.6 4.47 4.40 4.39
7.4 4.47 4.40 4.39
7.8 4.12 4.06 4.03
8.2 4.12 4.06 4.03
8.5 4.12 4.06 4.03
10.8 2.89 2.83 2.87
10.4 3.26 3.29 3.33
11. 0 3.26 3. 29 3.33
12. 5 2. 51 2.48 2.53
8.3 3.01 2.20 3 .01
9.1 3. 01 2.20 3 .01
9.8 2.51 1.8 4 2.51
13.1 1.49 1.46 1.48
15. 8 1.27 1.25 1.28
13.1 0.58 0.58 0.58
17. 5 0.58 0.58 0.58
20.8 1.13 1.08 1.10
17.9 1.51 0.69
19.5 1.51 0.69
21.2 1.51 0.69
24.2 1.51 0.69
24.2 1.51 0.69
29.0 1.61 0.66
29.0 1.61 0.66
33.9 1.02 0.39
13. 8 1.74 0.85
20.1 1.57 0.67
21.4 1.57 0.67
24.7 1.44 0.54
25.5 1.43 0.54
26.8 1.45 0.54
28.5 0.82 0. 32
29.8 1.32 0.52
32.5 0.86 0.33
31.9 0.86 0.33
33.9 0.86 0.33
36.0 1. 72 0. 27
36.4 0.84 0.29
37. 2 1.76 0.28
37. 7 0.84 0.29
38.2 0.84 0.29
40.5 0.84 0.29
41.2 0.84 0.29
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Electrical data, connections and wiring
Single phase electrical characteristics
Compressor model
HRP032T5 97 HRP034T5 97 HRP038T5 97 HRP040T5 97 HRP042T5 97 HRP045T5 102. 5 HRP 047T5 102.5 HRP054T5 13 0 HRP058T5 13 0
Motor voltage code 5
Motor voltage code 1
Motor voltage code 5
Motor voltage code 1
HRP060T5 130 HLP068T5 130
200-220 V / 1 ph / 50 Hz
HLP072T5 13 0 HLP 081T5 130 HRP025T1 69 HRP034T1 96.7 HRP042T1 11 5 HRP051T 1 150 HRP060T1 160
60 Hz
HLP068T1 145 HLP072T1 145
208-230 V / 1 ph /
HLP 081T1 145 HRH029U5 97 HRH031U5 97 HRH032U5 97 HRH034U5 97 HRH036U5 97 HRH038U5 102 .5 HRH040U5 102 .5 HRH051U5 130 HRH054U5 130 HRH056U5 13 0 HLH0 61T5 130
200-220 V / 1 ph / 50 Hz
HLH068T5 130 HLJ 072T5 130 HLJ083T5 130 HRH029U1 96.7 HRH031U1 96.7 HRH 032U1 87. 5 HRH 034U1 115 HRH036U1 105 HRH 038U1 115 HRH039U1 115 HRH 040U1 115 HR H041U1 15 0 HRH 044U1 150 HRH 047U1 135 HRH 048U1 135 HRH049U1 15 0 HRH 050U1 135 HRH051U1 150
208-230 V / 1 ph / 6 0 Hz
HRH 054U1 145 HRH056U1 145 HLH0 61T1 145 HLH068T1 145 HLJ 072T1 145 HLJ083T1 145
LRA MCC Max. operating current Winding resistance (Ohm)
A A A Start Run
23 25 25 25 27 30
31.2 40 42 40 40 40 47 19
24.5
32.9 40 45 45 45 45 24 25 25
25.5
25.5 28 33 38 40 40 42 45 45 50 27
26.5 26 31 34 33 31 32
36.9 38 43 42 45 43 41 45 47 42 42 42 42
18. 3 1.51 0.69
19.5 1.51 0.69
21.2 1.51 0.69
22.3 1. 51 0.69
24.2 1.51 0.69
27. 9 1.61 0.66
29.0 1.61 0.66
30.8 1. 02 0.39
32.8 1.02 0.39
33.9 1.02 0.39
38.4 1. 02 0.39
38.9 1.02 0.39
45.8 1.02 0.39
13. 8 1.74 0.85
21.4 1.57 0.67
26.8 1.47 0.55
31.9 0.86 0.33
37. 2 1.76 0.28
38.2 0.84 0.29
40.5 0.84 0.29
41.2 0.84 0.29
17.9 1.51 0.69
19.2 1.51 0.69
19.8 1.51 0.69
21.0 1.51 0.69
22.3 1. 51 0.69
23.8 1.61 0.66
26.6 1.61 0.66
31.7 1.02 0.39
38.2 1.02 0.39
38.9 1.02 0.39 44 .1 1.02 0.39
41.7 1. 02 0.39
48.9 1.02 0.39
55.7 1.02 0.39
19.5 1.45 0.72
20.8 1. 57 0.67
17.9 1.66 0.67
20.9 1. 40 0.53
23.3 1. 22 0.54
23.6 1. 21 0.54
22.8 1.19 0.53
27. 7 1.31 0.53
28.2 0.86 0.33
29.9 0.86 0.33
35.3 1.06 0.43
35.6 1.06 0.43
32.4 0.84 0.32
39.3 1.06 0.43
33.6 0.84 0. 32 34 .1 0.84 0.29
35.9 0.84 0.29
41.8 0.84 0.29 46 .1 0.84 0.29
48.6 0.84 0.29
57. 6 0.84 0.29
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
19AB218186428184en-001501
Page 20
Electrical data, connections and wiring

IP rating

LRA (Locked Rotor Amp)

GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION

MCC (Maximum Continuous Current)

Max Oper. A (Max operating current)

The compressor terminal box IP rating according to IEC 529 is IP22 for all models. IP ratings is only valid when correctly sized cable glands of the IP rating is applied.
• First numeral, level of protection against contact and foreign objects
2 protection against object size over 12.5 mm (fingers of similar)
• Second numeral, level of protection against water
2 protection against dripping water when tilted up to 15°
Locked Rotor Amp value is the higher average current as measured on mechanically blocked compressors tested under nominal voltage. The LRA value can be used as a rough estimation for
The MCC is the current at which the motor protection trips under maximum load and low voltage conditions. This MCC value is the maximum at which the compressor can be
The max. operating current is the current when the compressors operate at maximum load conditions and 10% below nominal voltage. Max Oper. A can be used to select cables and contactors. In normal operation, the compressor
the starting current. However, in most cases, the real starting current will be lower.
operated in transient conditions and out of the application envelope. Above this value, the external electronic module will cut-out the compressor to protect the motor.
current consumption is always less than the Max Oper. A value. When using the Max Operating Current to define cables and contactors, a tolerance of +5% need to be taken into account.

Winding resistance Winding resistance is the resistance between

indicated terminal pins at 25°C (resistance value +/- 7%). Winding resistance is generally low and it requires adapted tools for precise measurement. Use a digital ohm-meter, a ‘4 wires’ method and measure under stabilised ambient temperature. Winding resistance varies strongly with winding temperature ; If the compressor is stabilised at a different value than 25°C, the measured resistance must be corrected with following formula:

Motor protection Danfoss Scroll Compressors H-Series are

equipped with an internal line break protector mounted on the motor windings. The protector is an automatic reset device, containing a snap action bimetal switch.
Internal protectors respond to over-current and overheating. They are designed to interrupt

Phase sequence and reverse rotation protection

The compressor will only operate properly in a single direction. Use a phase meter to establish the phase orders and connect line phases L1, L2 and L3 to terminals T1, T2 and T3, respectively. For three-phase compressors, the motor will run equally well in both directions. Reverse rotation results in excessive noise; no pressure differential between suction and discharge; and suction line warming rather than immediate cooling. A service technician should be present at initial start-up to verify that supply power is properly phased and that compressor and auxiliaries are
a + t R
= R
tamb
a + t
t
25°C
t
amb
R
25°C
R
amb
25°C
: reference temperature = 25°C
: temperature during measurement (°C)
: winding resistance at 25°C
: winding resistance at t
amb
25°C
amb
coefficient a= 234.5
motor current under a variety of fault conditions, such as lose phase, running overload, and locked rotor.
If the internal overload protector trips out, it must cool down to about 60°C to reset. Depending on ambient temperature, this may take up to several hours.
rotating in the correct direction.
Danfoss HR* and HL* series scroll compressor are designed to operate for a maximum of 150 hours in reverse, but as a reverse rotation situation can go unnoticed for longer periods, phase monitors are recommended.
For HC* series compressors, phase monitors are required. The selected phase monitor should lock out the compressor from operation in reverse.
20 AB218186428184en-001501
Page 21
Electrical data, connections and wiring

Electrical connections

PSC wiring
CSR wiring

Nominal capacitor value and relays

Danfoss scroll compressors are designed to operate without any assistance if running within
The start winding (C-S) of the motor remains in circuit through a permanent (run) capacitor.
This permanent (run) capacitor is connected between the start winding (C-S) and the run winding (C-R).
If start assist is required, in case of operating below the nominal voltage, a CSR starting device is required.
During start-up, the start winding (C-S) is energised through an electromagnetic potential relay and a start capacitor.
50 Hz, motor voltage code 5
60 Hz, motor voltage code 1
Models
HRM025-032-034-038-040-042 70 μF 145-175 μF 3ARR3*3AL* RVA 9CKL
HRM045-047 60 μF 14 5-175 μF 3ARR3*3AL* RVA 9CKL
R22
HRM054 55 μF 161-193 μF 3ARR3*24AP* RVA 3EKL
HRM058-060 55 μF 88-108 μF 3ARR3*25AS* RVA 4 GK L
HLM068-072-075-081 55 μF 88-108 μF 3ARR3*25AS* RVA 4GKL
HRP025-034-038-040-042 70 μF 145 -175 μ F 3ARR3*3AL* RVA 9CKL
HRP045-047 60 μF 145 -175 μ F 3ARR3*3AL* RVA 9CKL
R407C
HRP054 55 μF 161-193 μF 3ARR3*24AP* RVA 3EKL
HRP058-060 55 μF 88-108 μF 3ARR3*25AS* RVA 4 GKL
HLP068-072-075-081 55 μF 88 -108 μF 3ARR3*25AS* RVA 4GKL
HRH029-031-032-034-036 70 μF 145 -175 μ F 3ARR3*3AL* RVA 9CKL
HRH038-040 60 μF 145 -175 μ F 3ARR3*3AL* RVA 9CKL
R410A
HRH051-054-056 55 μF 88-108 μF 3ARR3*25AS* RVA 4GKL
HLH061-068, HLJ072-083 55 μF 88-10 8 μF 3ARR3*25AS* RVA 4GKL
HRM025-032-034 45 μF 145 -175 μ F 3ARR3*3M* RVA 2ACKL
HRM038 55 μF 88-108 μF 3ARR 3*3L* RVA 2 ABKL
HRM040-042-045-047 60 μF 88 -108 μF 3ARR 3*3L* RVA 2AB KL
HRM048 60 μF 161-193 μF 3ARR 3*3L* RVA 2 ABKL
R22
HRM051-054 70 μF 161-193 μ F 3A RR 3* 3L* RVA 2AB KL
HRM058T1-060T1 55 μF 88-108 μF 3ARR3*25S* RVA A4IKL HRM058U1-060U1,
HLM068-072-075-081 HRP051 70 μF 161-193 μ F 3A RR 3* 3L* RVA 2AB KL
R407C
HLP068-072-075-081 80 μF 189 -227 μF 3 AR R3 *3 L* RVA 2ABKL
HRH031 45 μF 145 -175 μF 3ARR3*3M* RVA 2ACKL
HRH032-034 50 μF 88 -108 μF 3ARR 3*3L* RVA 2ABKL
HRH036 55 μF 88-108 μF 3ARR3*3AL* RVA 9CKL
R410A
HRH038-039-040 60 μF 88-108 μF 3 AR R3 *3 L* RVA 2ABKL
HRH041-044-048-049-050-051 70 μF 161-193 μF 3 AR R3 *3L* RVA 2ABKL HRH054-056, HLH061-068,
HLJ072-083
Run capacitor
the defined nominal voltage. PSC wiring is sufficient (see below).
C
Line
S
Run Capacitor
R
A permanent (run) capacitor is wired between the start winding (C-S) and the run winding (C-R).
5
Potential Relay
C
S
Line
R
PSC wiring
80 μF 189 -227 μF 3 AR R3 *3 L* RVA 2ABKL
80 μF 189 -227 μF 3 AR R3 *3 L* RVA 2ABKL
CSR wiring
Start capacitor
2
Run Capacitor
Relay
1
Start Capacitor
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21AB218186428184en-001501
Page 22
Approvals and certifications
Approvals and certificates
Pressure equipment
GENERAL INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION PRODUCT INFORMATION
directive 2014/68/EU

Low voltage directive 2014/35/EU

Machines directive 2006/42/EC

Internal free volume

Danfoss scroll H-series compressors comply with the following approvals and certificates.
CE (European Directive)
UL (Underwriters Laboratories)
Other approvals / certificates Contact Danfoss
Products All models
Refrigerating fluids Group 2
Category PED I
Evaluation module no scope
Products All models
Declaration of conformity ref. Low voltage Directive 2014/35/EU
Products All models
Manufacturer's declaration of incorporation ref. Machines Directives 2006/42/EC
Products
HRM/P032-034-038-040-042 HRH029-031-032-034-036-038
HRM/P045-047 HRH040
HRM/P048-051-054-058-060, HLM/P068-072-075-081 HRH044-049-051-054-056, HLH/J061-068-072-075-083
Certificates are listed on the product datasheets: http://www.danfoss.com/odsg
All models
All models
Contact Danfoss
Contact Danfoss
Internal free volume at LP
side without oil (litre)
2.93 0.49
3.20 0.70
3.44 0.71
Internal free volume at HP
side without oil (litre)
HCM/P094-109-120 5.92 0. 51
HC J091-106-121 5.75 0.51
22 AB218186428184en-001501
Page 23

Operating conditions

Refrigerant and lubricants

General information
When choosing a refrigerant, different aspects must be taken into consideration:
• Legislation (now and in the future)
• Safety
• Application envelope in relation to expected running conditions
• Compressor capacity and efficiency
• Compressor manufacturer recommendations & guidelines
Additional points could influence the final choice:
• Environmental considerations
• Standardisation of refrigerants and lubricants
• Refrigerant cost
• Refrigerant availability
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PVE Polyvinyl ether (PVE) is an innovative
refrigeration lubricant for HFC refrigerant systems. PVE is as hygroscopic as existing polyolester lubricants (POE), but PVE doesn’t chemically react with water; no acids are formed and compressor evacuation is easier.
Alkylbenzene oil
Alkylbenzene oil can be applied in systems using HCFC refrigerants (R22). Compared to a mineral oil it provides distinct advantages: excellent miscibility, excellent thermal stability, compatibility with mineral oils and constant quality.
Oil type
Danfoss scroll compressors are charged with oil at the factory with the oils indicated, in the following table.
Compressor range Oil type
HRM / HLM / HCM Alkylbenzene
HRP / HLP / HCP PVE
HRH / HLH PVE
HLJ/HCJ PVE
The compressor technology applied in Danfoss H-series scroll compressors in combination with PVE lubricant provides the best possible result in terms of reliability and compressor lifetime. The PVE lubricant is compatible with R22 which makes the Danfoss H-series scroll compressors a very versatile multi- refrigerant solution.
Danfoss Scroll H_M series compressors are charged with Alkylbenzene oil and herewith offer an economically interesting alternative to the Danfoss H series in regions where R22 is still the predominant refrigerant. Note however that Danfoss H-series scroll compressors can not be used with HFC refrigerants.
Effective week 31 of 2009, the HRP/HLP/ HCP & HRH/HLH series of compressors were changed from POE oil to PVE oil. Compressors produced prior to this week still had POE, and may be in stock in the warehouses until supply is exhausted. This change was made to standardize to the better oil for reliability. Replacement PVE 320HV is available for topping up or replacing oil in the field (see accessory section). As it is fully miscible with POE, Danfoss recommends the 320HV regardless of original oil charge in the compressor.
Residual moisture
Prior to shipment from the factory, every compressor is dehydrated, evacuated, and charged with dry nitrogen. Maximum residual
Run-in process Our H product ranges feature a compliance
technology which allows . an exceptional slugging capability (radial compliance) . a very low starting torque (axial compliance)
moisture levels are 0.0082 oz. for models capacities up to HRM/HRP047 and HRH040 and
0.0120 oz. for larger compressors.
When a compressor with compliance technology is new, the performance is not immediately at peak. A run-in period is needed to polish all surfaces as well as to reduce friction and leakage. The run-in period eliminates extra power input
23AB218186428184en-001501
Page 24

SYSTEM DESIGN

Design piping

General requirements Proper piping practices should be employed to:

1. Ensure adequate oil return, even under minimum load conditions (refrigerant speed, piping slope). For validation tests see section “Manage oil in the circuit”.
g.1
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0.5 % slope,
max. 4 m
max. 4 m
4 m/s or more
U-trap, as short as possible
8 to 12 m/s
0.5 % slope, 4 m/s or more
U-trap, as short as possible
U-trap
Evaporator
To condenser
2. Avoid condensed liquid refrigerant from draining back to the compressor when stopped (discharge piping upper loop). For validation tests see section “Manage off cycle migration”.
General recommendations are described in the figures below:
g. 2
Upper loop
Condenser
HP
U-trap
LP
3D exibility
3. Piping should be designed with adequate three-dimensional flexibility to avoid excess vibration. It should not be in contact with the surrounding structure, unless a proper tubing
mount has been installed. For more information on noise and vibration, see section on: “Manage sound and vibration”.
24 AB218186428184en-001501
Page 25
Design piping

Tandem requirements Danfoss scroll compressor H series tandem use

static oil balancing principle to equalize oil level between the compressors by gravity. This is ensured by a precise suction and oil equalization piping designs.
Danfoss scroll H series compressors in C8 version can be mounted in tandem assemblies.
By default, H series tandems are not factory-built, just provide tandem version compressors (feature
8).
The discharge line as no impact on oil balancing and is shown with tees, to indicate that both left and right side discharge header are possible
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Such manifolding applications require special design considerations that go beyond the scope of this document. Please contact Danfoss for further information.
For each tandem configuration, specific outline drawings are available as indicated in following tables.
Connection Sizes
Tandem model Comp.1 Comp.2
TLJ082 HR H041 HRH 041 1-1/8" 3/4" 1/2" 7/8" 120Z0 636 8556080 TLJ098 HRH049 HRH049 1-1/8" 3/4" 1/2" 7/ 8" 120Z0 636 8556080 TL J122 HL H061 HLH061 1-1/8" 3/4" 1/2" 7/ 8" 120 Z06 36 8556080 TL J136 HLH068 HLH068 1-1/8" 3/4" 1/2" 7/8" 120Z0 636 8556080 TL J144 HLJ072 HLJ072 1-1/8" 3/4" 1/2" 7/8 " 120Z0636 8556080 TL J166 HLJ083 HLJ083 1-1/8" 3/4" 1/2 " 7/8" 12 0Z063 6 8556080 TCJ181 HCJ091 HCJ091 1-5/8" 1-1/8" 1/2" 1-1/8" 120Z0636 855 6153 TCJ211 H CJ106 HCJ106 1-5/8 " 1-1/8" 1/2" 1-1/8 " 120Z0636 855 6153 TCJ241 HC J121 H CJ121 1-5/8" 1-1/8" 1/2" 1-1/8" 120Z0636 8556153
Suction
(in)
Discharge
(in)
Oil equalization
Suction and oil & gas equalization piping
R
drawing must be respected (diameters, minimum straight lengths)
(in)
Gas equalization
(in)
Kit tandem
Code No
Outline drawing
number
25AB218186428184en-001501
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Design compressor mounting

General requirements

Single requirements

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Tandem requirements

Parallel mounting feet
Compressors used in single applications must be mounted with flexible grommets.
Compressors used in parallel application must be mounted with rigid mounting spacers onto rails
H-series compressors come delivered with flexible grommets, accessory Mounting kit 120Z5064.
The grommets must be compressed until contact between the flat washer and the steel mounting sleeve is established. The required bolt size for the H-series compressors is M8*40mm. This bolt must be tightened to a torque of 11 Nm.
For parallel mounting, the compressor must be mounted with rigid mounting spacers (included in the tandem kit 120Z0636) on the rails.
and the manifold assembly must be mounted with flexible grommets onto frame.
During operation, the maximum inclination from the vertical plane must not exceed 3 degrees.
1.7
29.5
41
5/16” - 18 UNC
Ø11
Ø 41
Recommended torque for mounting bolts: 11 Nm (±1 Nm)
self tapping
Rubber grommets and sleeves (delivered with the compressor) must be installed below the rails.
26 AB218186428184en-001501
Supplied with the compressor Included in tandem Not supplied
Page 27

Manage sound and vibration

Compressor sound radiation

Typical sounds and vibrations in systems can be broken down into the following three categories:
• Sound radiation (through air)
The following sections focus on the causes and methods of mitigation for each of the above sources.
• Mechanical vibrations (through parts and structure)
• Gas pulsation (through refrigerant)
For sound radiating from the compressors, the emission path is air and the sound waves
Sound levels are as follows:
• For compressors running alone: are travelling directly from the machine in all directions.
50 Hz 60 Hz
Compressor model
HRM025-038 66 5 69 5 120Z5083
HRM040-047 67 5 70 5 120Z5083
HRM048-054 68 5 71 5 120Z5 084
HRM058-060 69 5 72 5 12 0Z5084
HLM068-0 81 70 5 73 5 120Z 508 4
HCM094 71 5 74 5 120Z5085
HCM109-120 74 5 78 5 120Z5085
HRH029-032 65 5 68 5 120Z5083
HRH034-040 66 5 69 5 120Z5083
HRH041-054 67 5 70 5 12 0Z5084
HLH0 61 70 5 73 5 120Z 508 4
HLH068-HLJ083 71 5 74 5 120Z 508 4
HC J091-106-121 73 5 76 5 120Z5085
Attenuation given with acoustic hood only Acoustic hood could be applied for both single and tandem version compressors. Materials are UL approved and RoHS compliant Sound power and attenuation are given at ARI conditions, measured in free space H*P series same as H*M series. Compressor’s noise test is after compressor run-in 72hrs. Maximum sound is +5dBA
Sound power
dB(A)
Attenuation
dBA
Sound power
dB(A)
Attenuation
dBA
Acoustic hood
code number
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Note: During compressor shut down, a short reverse rotation sound is generated. The duration of this sound depends on the pressure difference at shut down and should be less than 3 seconds. This phenomenon has no impact on compressor reliability.
Mitigations methods: We can consider two means to reduce compressors sound radiations:
1. Acoustic hoods are quick and easy to install and do not increase the overall size of the compressors to a great extent. Acoustic hoods are available from Danfoss as accessories. Refer to the table above for sound levels, attenuation and code numbers.
2. Use of sound-insulation materials on the inside of unit panels is also an effective means to reduce radiation.
27AB218186428184en-001501
Page 28
Sound and vibration management

Mechanical vibrations Vibration isolation constitutes the primary

method for controlling structural vibration. H-series scroll compressors are designed to produce minimal vibration during operations. The use of rubber isolators on the compressor base plate or on the frame of a manifolded unit is very effective in reducing vibration being transmitted from the compressor(s) to the unit. Rubber grommets are supplied with all H-series
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
scroll compressors.
Once the supplied rubber grommets have been properly mounted, vibration transmitted from the compressor base plate to the unit

Gas pulsation The Danfoss Scroll Compressors H-series has

been designed and tested to ensure that gas pulsation has been optimised for the most commonly encountered air conditioning pressure ratio. Manifolded compressors are equivalents to lagged sources of gas pulsation. Therefore pulse level can vary during time.
are held to a strict minimum. In addition, it is extremely important that the frame supporting the mounted compressor be of sufficient mass and stiffness to help dampen any residual vibration potentially transmitted to the frame. The tubing should be designed so as to both reduce the transmission of vibrations to other structures and withstand vibration without incurring any damage. Tubing should also be designed for three-dimensional flexibility. For more information on piping design, please see the section entitled “Essential piping design considerations”.
Mitigations methods: If an unacceptable level is identified, a discharge muffler with the appropriate resonant volume and mass can be installed.
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Page 29

Manage operating envelope

Requirement The operating envelope for H-series scroll

R
compressors is given in the figures below and guarantees reliable operations of the compressor for steady-state and transient operation.
R22, R407C
70
Model variation T
65
60
55
50
45
40
35
Condensing temperature (°C)
30
25
20
-30 -25 -20 -15 -10 -5 0 5 10 15
Evaporating temperature (°C)
Steady-state operation envelope is valid for a suction superheat within 5K to 30K range.
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SH 11K

R410A Model variation T

70
65
60
55
50
45
40
35
Condensing temperature (°C)
30
25
20
-30 -25 -20 -15 -10 -5 0 5 10 15
SH 5K
SH 11K
Evaporating temperature (°C)
HCJ121 & HCJ 120 condensing temperature boundary
29AB218186428184en-001501
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Manage operating envelope
Bracket

R22, R410A Model variation U

GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
70
65
60
55
50
45
40
35
Condensing temperature (°C)
30
25
20
-30 -25 -20 -15 -10 -5 0 5 10 15
Working pressure range high side bar (g) 10.9 - 27.7 10.5 - 29.1 15.8 - 44.5
Working pressure range low side bar (g) 1.4 - 6.9 1.1 - 6.4 1.9 - 10.8
Maximum high pressure safety switch setting* bar (g) 29 30 45
Minimum low pressure safety switch setting bar (g) 0.5 0.5 1.5
Recommended pump-down switch settings bar (g)
Minimum low pressure pump-down switch setting bar (g) 1.5 1.3 2.3
Evaporating temperature (°C)
SH 11K
R22 R407C R410A
1.5 bar below nominal evap. pressure with minimum limitation as below

High and low pressure protection

Maximum allowable pressure on high pressure side according to PED regulation.
*
LP and HP safety switches must never
R
be bypassed nor delayed and must stop all the compressors.
The discharge gas thermostat accessory kit (code
7750009) includes all components required for installation as shown on the right. DGT
installation must respect below requirements: When caused low by LP safety switch, limit the number of auto-restart to maximum 5 times within 12 hours.
• The thermostat must be attached to the
discharge line within 150 mm from the
compressor discharge port and must be
HP safety switch must be manual reset
Depending on application operating envelope, you must define HP and LP limits within
thermally insulated and tightly fixed on the pipe.
• The DGT should be set to open at a discharge
gas temperature of 135°C. operating envelope and pressure setting table above.
For H-series compressors, the external Discharge Gas Temperature protection (DGT) is required if the high and low pressure switch settings do
Discharge line
not protect the compressor against operations beyond its specific application envelope.
Thermostat
Insulation
30 AB218186428184en-001501
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Manage operating envelope

System evaluation HP and LP must be monitored to respect operating envelope limitations. We consider two types of

operating envelope management:
Basic:
• HP and LP switch
• MOP (Max Operating Pressure) ensured by expansion device
• Condensing pressure control
• DGT external
Advanced:
• HP and LP sensor
• Operating envelope limits (permanent and transient) integrated into control logic
• DGT external
See “Test, criteria and solutions”
DGT
Continuous Running Area
LP switch setting
Condensing pressure control
HP switch setting
o
1 and 2
tests N
3
o
MOP + test N

Test, criteria and solutions

Tes t N ° Purpose Test condition Pass criteria Solutions
1
Check the
compressor
operation in
2
the “continuous
running area”.
Start test at minimum foreseeable
evaporating temperature (minimum
ambient temerature)
Perform a defrost test if reversible
unit
Confirmed compressor stable
working in the continuous running
area.
Work on compressor staging, fan
staging, water flow etc.
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31AB218186428184en-001501
Page 32

Manage superheat

Requirement

GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN

System evaluation

During normal operation, refrigerant enters the compressor as a superheated vapor. Liquid flood back occurs when a part of the refrigerant entering the compressor is still in liquid state.
In steady state conditions,
• Suction superheat must remain within 5K to 30K
• According to the floodback chart
Discharge temperature sensor must be placed onto the discharge fitting and be insulated.
Oil temperature sensor must be placed on the mid shell, closed to the lower shell, and be insulated.
Use the tables below in relation with the system charge and the application to quickly evaluate the risk and potential tests to perform.
Liquid flood back can cause oil dilution and, in extreme situations lead to liquid slugging that can damage compression parts.
In transient conditions,
• According to the floodback chart
BELOW cHargE Limit aBOVE cHargE Lim it
Non reversible No test or additional safeties required Liquid flood back test
Reversible Defrost test
Liquid flood back test
Defrost test
Charge limit is defined in table below:
Refrigerant charge limit
Single
Tandem
Models
HRM032-034-038-040-042-045-047 HRP034-038-040-042-045-047 HRH029-031-032-034-036-038-039-040-047-048
HRM048-051-054-058-060/HLM068-072-075-078-081 HRP048-051-054-058-060/HLP068-072-075-078-081 HRH041-044-049-051-054-056/ HLH061-068-HLJ072-075-083
HCM094-109-120 HCP094-109-120 HC J091-106-121
TL J082- 098 -122-136 -144-166 6
TCJ181-211-241 8
(kg)
3.6
5.4
7.2
32 AB218186428184en-001501
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Manage superheat

Test, criteria and solutions

Tes t N ° Purpose Test condition Pass criteria Solutions
Liquid flood back testing must be carried out under expansion valve threshold operating conditions: a high pressure ratio and minimum
Liquid flood back test
Steady-state
Transient
evaporator load (A).
A
Tests must be carried out with most unfavorable conditions :
fan staging,
compressor staging
Suction superheat >5K(9°F)
Refer to flood back chart criteria
1. Check expansion valve selection and setting.
2. Add a suction accumulator*.
1. Check expansion valve selection and setting.
-For Thermostatic expansion valve (TXV) check bulb position...
-For Electronic expansion valve (EXV) check measurement chain and
PID....
2. Add a suction accumulator*.
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
Defrost test
Check liquid floodback during defrost cycle
Defrost test must be carried out in the most unfavorable condition (at 0°C evaporating temperature).
18
16
14
12
10
8
6
Sump Superheat, K
4
2
0
-25 -20 -15 -10 -5 0 5 10 15
Acceptable
Refer to flood back chart criteria
Floodback Requirement
Unacceptable
Saturated Suction Temp. °C
In reversible systems, the defrost logic can be worked out to limit liquid floodback effect. (for more details see “Control Logic”).
*Suction accumulator offers protection by trapping the liquid refrigerant upstream from the compressor. The accumulator should be sized at least 50 % of the total system charge. Suction accumulator dimensions can impact oil return (gas velocity, oil return hole size…), therefore oil return has to be checked according to section “Manage oil in the circuit”.
33AB218186428184en-001501
Page 34
Manage off cycle migration

Requirement

GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN

Evaluate the risk

R
Off -cycle refrigerant migration happens:
when the compressor is located at the coldest part of the installation, refrigerant vapor condenses in the compressor.
or directly in liquid-phase by gravity or pressure difference.
Compressor can tolerate occasional flooded start, but it should remain exceptional situation and unit design must prevent that this situation happen at each start
Right after start, liquid refrigerant must not flow massively to compressor
Use the table below in relation with the system charge (refer to charge limit table in section “Manage superheat”) and the application to
BELOW cHargE Limit aBOVE cHargE Lim it
Non split No test or additional safeties required
Since each installation is unique, no test can fully evaluate off-cycle migration, therefore
Split
the following safeties are required:
• Crankcase Heater *
• Liquid Line Solenoid Valve**+ pump-down cycle***
• (Internal Non-Return Valve integrated)
When the compressor restarts, the refrigerant diluted in the oil, or stored in evaporator, generates poor lubrication conditions and may reduce bearings life time. In extreme situations, this leads to liquid slugging that can damage compression scrollset.
The charge limit is a threshold beyond some protective measures must be taken to limit risk of liquid slugging and extreme dilution at start. (refer to charge limit table in section “Manage superheat”).
quickly define necessary safeties to implement and test to perform:
• Crankcase Heater*
• Migration test
• External Non Return Valve
34 AB218186428184en-001501
Page 35
Manage off cycle migration

Test, criteria and solutions

Tes t N ° Purpose Test condition Pass criteria Solutions
Migration test
Check that there is no migration of refrigerant into the compressor (either liquid or vapour condensating)
Energize CCH*. Stabilize the non-running system at a pressure equivalent to 5°C . Raise the system pressure equivalent to 20°C. When saturated condensing temperature reaches 20°C then start the unit.
When all compressors are idle:
• Check in liquid line sight glass that there is no liquid refrigerant transfer
• Refer to flood back chart criteria
After compressors has started:
• Oil superheat must remain the criteria refer to flood back chart.
Oil temperature sensor must be placed between oil sight glass and compressor baseplate and be insulated.
* Crank case heater (CCH) The Crank case heaters are designed to protect the compressor against off-cycle migration of refrigerant. Additional heater power or thermal insulation might be needed in case of ambient temperature below -5°C and a wind speed above 5m/second. The heater must be energized whenever all the compressors are off. Crank case heater accessories are available from Danfoss (see section “Accessories”).
Optimum location area
1. Check bulb position, tightness of expansion device,
2. add LLSV**
3. add pump down cycle***
4. Check Crank Case Heater efficiency
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
It’s recommended that the heater be turned on for a minimum of 8 hours prior to starting the compressor.
**Liquid line solenoid valve (LLSV) A LLSV is used to isolate the liquid charge on the condenser side, thereby preventing against charge transfer to the compressor during off -cycles. The quantity of refrigerant on the low-pressure side of the system can be further reduced by using a pump-down cycle in association with the LLSV.
***Pump-down cycle By decreasing pressure in the sump, pump down:
• evacuates refrigerant from oil
• set the sump saturating pressure much
lower than ambiance temperature and due to that, avoid refrigerant condensation in the compressor.
On/off cycling (cycle rate limit)
Provide separate electrical supply for the heaters so that they remain energized even when the machine is out of service (e.g. seasonal shutdown).
Danfoss recommends a restart delay timer to limit compressor cycling. The timer prevents reverse compressor rotation, which may occur during brief power interruptions.
The system must be designed in a way that guarantees a minimum compressor running time of 2 minutes so as to provide for sufficient
For more details on pump-down cycle see section “Control Logic”.
motor cooling after start-up along with proper oil return. Note that the oil return may vary since it depends upon system design.
There must be no more than 12 starts per hour, a number higher than 12 reduces the service life of the motor-compressor unit. A three-minute (180­sec) time out is recommended.
35AB218186428184en-001501
Page 36

Provide power supply and electrical protection

Wiring information

GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
Requirements:
• An additional external overload protection is still advisable for either alarm or manual reset. For overload setting, take the max current you can face on the application and add 10%. Setting must always be lower than Max Operating Current (see table “Three phase electrical characteristics” from the section “Electrical data, connections and wiring”)
The wiring diagrams below are examples for a safe and reliable compressor wiring:
Control device .................................................. TH
Optional short cycle timer (3 min) ......... 180 s
Control relay .................................................... KA
Liquid Line Solenoid valve .........................LLSV
Compressor contactor .................................. KM
Phase monitor ................................................ PM
Safety lock out relay ........................................KS
Pump-down control low pressure switch ..LP
High pressure safety switch........................ HPs
Fused disconnect ............................................Q1
Fuses ...................................................................F1
Compressor motor ...........................................M
Discharge gas thermostat ......................... DGT
• HP safety switch and DGT must be wired in the safety chain. Other safety devices such as LP can be either hardware or software managed.
• Provide separate electrical supply for the heaters so that they remain energized even when the machine is out of service (e.g. seasonal shutdown).
CONTROL CIRCUIT
F1F1
KA
KM
KA KA
PM
A1
KS
LP
KM
KA
A3
180 s
A2
TH
KS
LLSV KS
Wiring diagram with pump-down cycle
L1 L3 L2
Q1
KS
T1
HPs
DGT
KM
T2
T3
M
36 AB218186428184en-001501
Note: For H-series compressor, phase monitors are mandatory. The selected phase monitor should lock out the compressor from operation in reverse.
Page 37

Control logic

Safety control logic requirements

HP switch
LP safety switch
Electronic module
(Motor protection, DGT)
Tripping conditions Re-start conditions
Value Time Value Time
See Pressure settings table
from section “Manage
operating envelope”
Contact M1-M2 opened
Immediate, no delay.
No by- pass
Conditions back to normal.
Switch closed again
Manual reset
Maximum 5 auto reset during
a period of 12 hours, then
manual reset.
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN

Cycle rate limit requirements

Oil management logic recommendations

Danfoss requires a minimum compressor running time of 2 minutes to ensure proper oil return and sufficient motor cooling. Additionally, compressor service life is based on a maximum of 12 starts per hour.
In some cases, oil management can be enhanced by control logic:
If oil return test failed, a function can be integrated in control to run all compressors simultaneously during one minute every hour in order to boost oil return. Time and delay can be fine-tuned by oil return test N°1 §Manage oil in the circuit. During oil boost, pay special attention to superheat management to avoid liquid flood back and foaming.
Therefore, to guarantee these 2 requirements, a three-minute (180- sec) time out is recommended.
If after running long time in full load, oil unbalance appears, then a function can be in control to stop all compressors in manifold during one minute every two hours in order to balance oil between compressors. Time and delay can be fine-tuned by Oil balancing test N°2 § Manage oil in the circuit.
37AB218186428184en-001501
Page 38
Control logic

Defrost logic recommendations

Compressor 1
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
Compressor 2
4WV
EXV
In reversible systems, the defrost logic can be worked out to limit liquid flood back effect by:
1. Running full load during defrost to share liquid refrigerant between all compressors.
The following defrost logic combines both advantages:
ON
ON
Heating
100%
Defrost start. Stop all compressors
4 Way Valve (4WV) stays in heating
mode.
EXV opened to transfer liquid from
outdoor to indoor exchanger thanks
to pressure difference
When pressures are almost balanced*,
Start Cp1 and Cp 2 with 0.5 seconds
change 4WV to cooling mode.
delay between 2 successive starts
2. Transferring liquid refrigerant from one exchanger to the other one thanks to pressures.
Defrost
4 Way Valve (4WV) stays in heating
Defrost end. Stop all compressors
mode.
EXV opened to transfer liquid from
indoor to outdoor exchanger thanks
to pressure difference
When pressures are almost balanced*,
Start Cp1 and Cp 2 with 0.5 seconds
change 4WV to heating mode.
delay between 2 successive starts

Pump-down logic recommendations

* EXV Opening degree and time have to be set to keep a minimum pressure for 4 way valve moving. In any case, defrost logics must respect requirements and tests described in sections “Manage superheat” and “Manage operating envelope”.
Pump down is initiated prior to shutting down the last compressor on the circuit by de-energizing a liquid line solenoid valve or closing electronic expansion valve. When suction pressure reached the cut-out pressure, compressor is stopped, and liquid solenoid valve or electronic expansion valve remains closed.
Two types of pump-down exist:
• One shot pump down (preferred): when last compressor of the circuit stops, suction presssure is decreased 1.5 bar (R22,R407C),
2.5 bar (R410A) below nominal evaporating pressure. Even if suction pressure increases again, the compressor will not restart.
• Continuous pump-down: traditional pump­dow, Compressor restarts automatically when suction pressure increases. A non-return valve in the discharge line is recommended.
38 AB218186428184en-001501
Page 39

Reduce moisture in the system

Requirements

Solutions

Excessive air and moisture
can increase condensing pressure and cause excessively high discharge temperatures.
can create acid giving rise to copper platting.
H-series compressors are delivered with < 100 ppm moisture level. At the time of commissioning, system moisture content may be up to 100 ppm.
To achieve this requirement, a properly sized and type of drier is required. Important selection criteria’s include:
driers water content capacity,
system refrigeration capacity,
system refrigerant charge.
can destroy the lubricating properties of the oil.
All these phenomena can reduce service life and cause mechanical and electrical compressor failure.
During operation, the filter drier must reduce this to a level between 20 and 50 ppm.
GENERAL INFORMATIONPRODUCT INFORMATIONINTEGRATION INTO SYSTEMORDERING INFORMATION SYSTEM DESIGN
For new installations with H-series compressors with polyolester oil, Danfoss recommends using the Danfoss DML (100% molecular sieve) solid core filter drier.
39AB218186428184en-001501
Page 40

INTEGRATION INTO SYSTEM

Assembly line procedure

Compressor storage

Compressor holding charge

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNORDERING INFORMATION INTEGRATION INTO SYSTEM

Handling

Store the compressor not exposed to rain, corrosive or flammable atmosphere between
-35°C and 70°C when charged with nitrogen and
Each compressor is shipped with a nominal dry nitrogen holding charge between 0.3 and 0.7 bar and is sealed with elastomer plugs.
Respect the following sequence:
Remove the nitrogen holding charge via the suction Schrader valve to avoid an oil mist blow out.
Each Danfoss H-series scroll compressor is equipped with the lift ring on the top shell and ring for the discharge port.
• Always use both these rings when lifting the compressor.
• Use lifting equipment rated and certified for the weight of the compressor or compressor assembly.
• A spreader bar rated for the weight of the compressor is highly recommended to ensure a better load distribution.
• The use of lifting hooks closed with a clasp is
recommended.
between -35°C and 55°C when charged with refrigerant.
Remove the suction plug first and the discharge plug afterwards to avoid discharge check valve gets stuck in open position. An opened compressor must not be exposed to air for more than 20 minutes to avoid moisture is captured by the PVE oil.
• For tandem and trio assemblies, use a spreader bar and all compressor rings as shown in picture below.
• Never use the lift rings on the compressor to lift the full unit.
Maintain the compressor in an upright position during all handling manoeuvres (maximum of 15° from vertical).
HEAVY
do not lift manually
40 AB218186428184en-001501
Page 41
Assembly line procedure

Piping assembly Good practices for piping assembly is a pre-requisite to ensure compressor service life.

System cleanliness
Circuit contamination possible cause: Requirement:
Brazing and welding oxides During brazing, flow nitrogen through the system
Filings and particles from the removal of burrs in pipe-work
Moisture and air
Remove any particles and burrs generated by tube cutting and hole drilling
Use only clean and dehydrated refrigeration grade copper tubing Opened compressor must not be exposed to air more than 20 minutes to avoid moisture captured by POE oil.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNORDERING INFORMATION INTEGRATION INTO SYSTEM
Brazing procedure:
• Brazing operations must be performed by qualified personnel.
• Make sure that no electrical wiring is connected to the compressor.
• To prevent compressor shell and electrical box
overheating, use a heat shield and/or a heat­absorbent compound.
• Clean up connections with degreasing agent
• Flow nitrogen through the compressor.
• Use flux in paste or flux coated brazing rod.
Before eventual un-brazing of the compressor or any system component, the refrigerant charge must be removed.
• Use brazing rod with a minimum of 5% silver content.
• It is recommended to use double-tipped torch using acetylene to ensure a uniform heating of connection.
• To enhance the resistance to rust, a varnish on the connection is recommended.
heat shield
A
C
B

System pressure test and leak detection

The compressor has been strength tested and leak proof tested (<3g/year) at the factory. For system tests:
• Pressurize the system on HP side first then LP side.
• Do not exceed the following pressures:
• Always use an inert gas such as Nitrogen or Helium.
Maximum compressor test pressures
Maximum compressor test pressure high side (HP)
Maximum compressor test pressure low side (LP) 31.1 bar (g)
45 bar (g), Do keep the low side pressure not exceed
31.1 b ar(g)
41AB218186428184en-001501
Page 42
Assembly line procedure

Vacuum evacuation and moisture removal

Refrigerant charging

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNORDERING INFORMATION INTEGRATION INTO SYSTEM

Dielectric strength and insulation resistance tests

Requirements:
• Never use the compressor to evacuate the system.
• Connect a vacuum pump to both the LP and HP sides.
• Evacuate the system to a pressure of 500 μm Hg (0.67 mbar) absolute.
R
Initial charge:
• For the initial charge, the compressor must not run.
• Charge refrigerant as close as possible to the nominal system charge.
• This initial charging operation must be done in
liquid phase between the condenser outlet and the filter drier.
The tests are performed on each compressor at the factory between each phase and ground.
• Dielectric strength test is done with a high potential voltage (hi-pot) of 2Un +1000V AC at least, and leakage current must be less than 5 mA. Additional tests of this type are not recommended as it may reduce motor lifetime. Nevertheless, if such a test is necessary, it must be performed at a lower voltage.
Recommendations:
• Energized heaters improve moisture removal.
• Alternate vacuum phases and break vacuum with Nitrogen to improve moisture removal.
For more detailed information see “Vacuum pump-down and dehydration procedure” TI-026-0302.
If needed, a complement of charge can be done:
• In liquid phase while compressor is running by slowly throttling liquid in.
• On the low pressure side, as far away as possible from the compressor suction connection.
• Never bypass safety low pressure switch.
For more detailed information see “Recommended refrigerant system charging practice“ FRCC.EN.050.
• Insulation resistance is measured with a 500 V DC megohm tester and must be higher than 1 megohm.
• The presence of refrigerant around the motor windings will result in lower resistance values to ground and higher leakage current readings. Such readings do not indicate a faulty compressor. To prevent this, the system can be first operated briefly to distribute refrigerant.
Do not use a megohm meter nor apply
R
power to the compressor while it is under vacuum as this may cause internal damage.
42 AB218186428184en-001501
Page 43

Commissioning

Preliminary check

Check electrical power supply:
• Phase order: For H-series compressors, reverse rotation is obvious if the compressor do not build up pressure and sound level is abnormal high. For more details refer to section “Motor protection”.
• Voltage and voltage unbalance within tolerance: For more details refer to section “Motor voltage”.

Initial start-up

System monitoring

Oil level checking and top-up

• Crankcase heaters must be energized at least 8 hours in advance to remove refrigerant.
• A quicker start-up is possible by “jogging” the compressor to evacuate refrigerant.
The system must be monitored after initial startup for a minimum of 60 minutes to ensure proper operating characteristics such as:
• Correct superheat and subcooling.
• Current draw of individual compressors within acceptable values (max operating current).
• No abnormal vibrations and noise.
• Correct oil level.
In installations with good oil return and line runs up to 50 ft, no additional oil is required. If installation lines exceed 50 ft, additional oil may be needed. 1 or 2% of the total system refrigerant charge (in weight) can be used to roughly define the required oil top-up quantity.
Start the compressor for 1 second, then wait for 1 to 2 minutes. After 3 or 4 jogs the compressor can be started. This operation must be repeated for each compressor individually.
If Oil Top-up is needed, it must be done while the compressor is idle. Use the schrader connector or any other accessible connector on the compressor suction line. Always use new cans. For more detailed information see “Lubricants filling in instructions for Danfoss Commercial Compressors” TI 2-025-0402.
Always use oil from new cans. Top-up the oil while the compressor is idle. Use any accessible connector on the compressor suction line and a suitable pump.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNORDERING INFORMATION INTEGRATION INTO SYSTEM
43AB218186428184en-001501
Page 44

Dismantle and disposal

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNORDERING INFORMATION INTEGRATION INTO SYSTEM
Danfoss recommends that compressors and compressor oil should be recycled by a suitable company at its site.
44 AB218186428184en-001501
Page 45

ORDERING INFORMATION

Ordering information and packaging

Packaging

Single pack
Industrial pack
Compressors are packed individually in a cardboard box. They can be ordered in any quantity. Minimum ordering quantity = 1. As far as possible, Danfoss will ship the boxes on full pallets of 9 compressors according below table.
• Each box also contains following accessories:
• 4 grommets
• 4 assemblies of self tapping US thread bolts,
washers and sleeves
• 4 additional sleeves
• 1 screw for earth connection
• Run capacitors are not provided
Compressors are not packed individually but are shipped all together on one pallet. They can be ordered in quantities of full pallets only, multiples of 12 compressors, according below table.
Each industrial pack pallet contains following accessories:
• 4 grommets per compressor
• 4 sleeves per compressor
• 1 screw for earth connection per compressor
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION

Packaging details

Delivered region Packaging Nbr Pallet type Comments
All
* Nbr : number of compressors/pallet
Single pack 9 Danfoss pallet
Industrial pack 12 Danfoss pallet
-
45AB218186428184en-001501
Page 46
Ordering information and packaging

Compressor code numbers

Danfoss H-series scroll compressors can be ordered in either industrial packs or in single
Please use the code numbers from below tables for ordering.
packs.

R22 Single pack

GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
Compressors
HRM034 T P 6 121L2367 121L2122
HRM038
HRM042 T P 6 121L2127
HRM047
HRM051 T P 6 121L1676
HRM054
HRM058 U P 6 12 1L1711
HRM060
HLM072
HLM075 T C 6 121L1901 121L1761
HLM081
HCM094 T C 6 121L08 91 121L0581
HCM109 T C 6 121L0 366 HC M120 T C 6 121L 0761 121L0391
Model
Variation
U P 6 121L0931 121L10 91 121L2372 T P 6 121L2372 121L2092
U P 6 121L0 951 121L1131 121L1051 121L0 991 T P 6 121L2097
T P 6 121L2752 U P 6 121L1871
T P 6 121L1541 121L 2760 121L1721 121L20 82 T C 8 121L 3072 U C 6 121L2077 U P 6 121L1881 T C 6 121L1751 121L185 6 T C 8 121L2067
T C 6 121L1911 121L1776 121L2102 T C 8 121L20 09
Connections Features
1 2 4 5 7 9
Code no.
46 AB218186428184en-001501
Page 47
Ordering information and packaging

R22 Industrial pack

Compressors
HRM034 T P 6 121L23 64 121L2119
HRM038
HRM042 T P 6 121L2124
HRM047
HRM051 T P 6 121L1673
HRM054
HRM058 U P 6 121L17 08
HRM060
HLM072
HLM075 T C 6 121L1898 121L17 58
HLM081
HCM094 T C 6 121L0888 121L0 578 HCM109 T C 6 121L0363
HC M120 T C 6 121L0758 121L0388
Model
Variation
T P 6 121L236 9 121L208 9 U P 6 121L0 928 121L1091 121L0963
T P 6 121L20 94 U P 6 121L 094 8 121L1128 121L1048 121L098 8
T P 6 121L2 749 U P 6 121L18 68
T P 6 121L1538 121L 2757 121L1718 121L2079 T C 8 121L 3071 U C 6 121L 2074 U P 6 121L187 8 T C 6 121L174 8 121L1853 T C 8 121L20 64
T C 6 121L1908 121L177 3 121L20 99 T C 8 121L20 06
Connections Features
1 2 4 5 7 9
Code no.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
47AB218186428184en-001501
Page 48
Ordering information and packaging

R407C Single pack

Compressors
HRP025 T P 6 121L3 086 121L308 8
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
HRP032 T P 6 121L33 45
HRP034 T P 6 121L3092 121L3355 121L2 024
HRP038 T P 6 121L3353 121L108 6 121L1006
HRP040 T P 6 121L10 96 121L1016 121L1929
HRP042 T P 6 121L3094 121L11 06 121L10 26
HRP045 T P 6 121L1036
HRP047 T P 6 121L3347 121L1126 121L1046
HRP051 T P 6 121L15 01 121L1681
HRP054
HRP058
HRP060
HLP068 T C 6 121L3276 121L2 014
HLP072
HLP075
HLP078 T C 6 121L2454
HLP081
HCP081 T C 6 121L0571
HCP094
HCP109
HC P120
Model
Variation
T P 6 121L334 9 121L3351
T C 6 121L 3184
T P 6 121L1701
T C 6 121L3275
T C 6 121L3274
T P 6 121L3 070 121L2297 121L1726 121L16 06
T C 6 121L2903 121L1756
T C 8 121L2072
T P 6 121L1631
T C 6 121L 309 8 121L1766
T P 6 121L327 7 121L2919
T C 6 121L1916 121L1781
T C 8 121L 334 0 121L1786
T C 6 121L090 6 121L0601
T C 8
T C 6 121L 0376
T C 8 121L0386
T C 6 121L0766 121L0401
T C 8 12 1L0 411
Connections Features
1 2 4 5 7 9
121L1691
121L0916
121L0 611
Code no.
121L2197
48 AB218186428184en-001501
Page 49
Ordering information and packaging

R407C Industrial pack

Compressors
HRP025 T P 6 121L3 085 121L 3087
HRP032 T P 6 121L3344
HRP034 T P 6 121L3 091 121L3354 121L2021
HRP038 T P 6 121L3352 121L108 3 121L10 03
HRP040 T P 6 121L10 93 121L1013 121L1926
HRP042 T P 6 121L3 093 121 L1103 121L1023 121L2154
HRP045 T P 6 121L1033
HRP047 T P 6 121L3346 121L1123 121L10 43
HRP051 T P 6 121L1498 121L167 8
HRP054
HRP058
HRP060 T P 6 121L3068 121L2294 121L1723 121L16 03
HLP068 T C 6 121L 3273 12 1L 2011
HLP072
HLP075
HLP078 T C 6
HLP081
HCP081 T C 6 121L 0568
HCP094
HCP109
HC P120
Model
Variation
T P 6 121L334 8 121L3350 121L16 88 121L2194
T C 6 121L 3183
T P 6 121L16 98
T C 6
T C 6 121L2900 121L1753
T C 8 121L2069
T P 6 121L16 28
T C 6 121L 309 7 121L1763
T P 6
T C 6 121L1913 121L177 8
T C 8 121L1783
T C 6 121L 090 3 121L0598
T C 8 121L0 913 121L0 608
T C 6 121L0373
T C 8 121L03 83
T C 6 121L0763 121L 0398
T C 8 121L0 408
Connections Features
1 2 4 5 7 9
Code no.
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
49AB218186428184en-001501
Page 50
Ordering information and packaging

R410A Single pack

Compressors
HRH029 U P 6 121L2277 121L2282 121L2287 121L310 0
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
HRH032 U P 6 121L1141 121L1256 121L1196 121L1171 121L1221 HRH034 U P 6 121L114 6 121L12 61 121L24 46 121L2650 HRH036 U P 6 121L1151 121L1266 121L1201 121L1176 121L1231 121L2666 HRH038 U P 6 121L115 6 121L1271 121L120 6 121L2658 HRH040 U P 6 121L11 61 121L1276 121L1211 12 1L118 6 121L1241
HR H041
HRH044
HRH047 U P 6 121L2851 HRH048 U P 6 121L2582 121L2776 121L2772
HRH049
HRH051 U P 6 121L1296 121L1466 121L1371 121L1326 121L1421
HRH054
HRH056
HLH0 61
HLH068
HLJ072
HLJ075 T C 6 121L2272 121L2267 121L2262
HLJ083
HCJ091
HCJ106
HC J121
Model
Variation
U P 6 121L1281 121L1356 U C 8 121L2407 121L 2397 U P 6 121L1286 121L1456 121L1361 121L1411 U C 8 121L3106
U P 6 121L1291 121L1366 U C 8 121L2482 121L2474 121L 2478
U P 6 121L1301 121L1471 121L1376 121L1331 121L142 6 121L29 84 U C 8 121L 3082 121L 3033 121L3111 U C 6 121L2732 121L1386 U P 6 121L1306 121L1476 121L1381 121L1431 U C 8 121L276 4 T P 6 121L2042 T C 6 121L 206 2 121L20 52 121L2 057 121L 2450 T C 8 121L2494 121L2486 121L2490 T C 6 121L 2818 121L1481 121L1391 121L 2830 121L1436 121L 298 8 T P 6 121L1311 121L13 41 T C 8 121L2427 121L2417 121L2422 T C 6 121L 2736 121L14 86 121L139 6 121L2037 121L2 992 T P 6 121L1316 121L13 46 T C 8 121L2177 121L2167 121L2498
T P 6 121L1321 T C 6 121L14 91 121L14 01 121L1441 121L23 87 T C 8 121L2182 121L2172 121L2502 121L3337 T C 6 121L3113 T C 8 121L3119 T C 6 121L3115 T C 8 121L3121 T C 6 121L3117 T C 8 121L3123
Connections Features
1 2 4 5 7 9
Code no.
50 AB218186428184en-001501
Page 51
Ordering information and packaging

R410A Industrial pack

Compressors
HRH029 U P 6 121L2274 121L2279 121L2284 121L30 99 HRH032 U P 6 121L113 8 121L1253 121L1193 121L116 8 121L1218 HRH034 U P 6 121L114 3 121L125 8 121L24 43 121L26 47 HRH036 U P 6 121L114 8 121L1263 121L1198 121L1173 121L1228 121L2663 HRH038 U P 6 121L1153 121L1268 121L1203 121L2 655 HRH040 U P 6 121L1158 121L1273 121L1208 121L1183 121L1238
HR H041
HRH044
HRH047 U P 6 121L 2848 HRH048 U P 6 121L2579 121L2773 121L276 9
HRH049
HRH051 U P 6 121L1293 121L1463 121L1368 121L1323 121L1418
HRH054
HRH056
HRH061
HLH068
HLJ072
HLJ075 T C 6 121L2269 121L2264 121L2259
HLJ083
HCJ091
HCJ106
HC J121
Model
Variation
U P 6 121L1278 121L1353 U C 8 121L 240 4 121L2394 U P 6 121L1283 121L1453 121L1358 121L1408 U C 8 121L3105
U P 6 121L1288 121L1363 U C 8 121L247 9 121L2471 121L 2475
U P 6 121L1298 U C 8 121L3 081 121L3030 U C 6 121L2729 121L1383 U P 6 121L1303 121L1473 121L137 8 121L1428 U C 8 121L2 761 T P 6 121L2039 T C 6 121L2059 121L20 49 121L2054 121L2447 T C 8 121L2491 121L2483 121L2487 T C 6 121L 2815 121L147 8 121L1388 121L2 827 121L14 33 121L 298 5 T C 8 121L2424 121L2414 121L2419 T P 6 121L13 08 121L1338 T C 6 121L 2733 121L1483 121L1393 121L2034 121L29 89 T C 8 121L2174 121L2164 121L2495 T P 6 121L1313 121L1343
T P 6 121L1318 T C 6 121L1488 121L1398 121L1438 121L2 384 T C 8 121L2179 121L2169 121L2499 121L3334 T C 6 121L3112 T C 8 121L3118 T C 6 121L3114 T C 8 121L3120 T C 6 121L3116 T C 8 121L3122
Connections Features
1 2 4 5 7 9
121L1468 121L1373
Code no.
121L13 28
121L1423
121L2981
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATION
51AB218186428184en-001501
Page 52

Spare parts & accessories

Run capacitors for PSC wiring
Typ e Code n° Description Application Packaging
70 μF 120Z00 51 PSC wiring Run Capacitor 70 μF,
60 μF 120Z 005 0 PSC wiring Run Capacitor 60 μF,
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONORDERING INFORMATION
55 μF 81732 34 PSC wiring Run Capacitor 55 μF,
50 μF 817323 3 PSC wiring Run Capacitor 50 μF,
45 μF 8173232 PSC wiring Run Capacitor 45 μF, 60Hz,Motor Code 1 : HRM025-034/HRH031 Multipack 10
50Hz,Motor Code 5: HRM025-042/HRP025-042/HRH029-036 60HZ,Motor Code 1 : HRM051-054/HRP051/HRH041-HRH051
50Hz,Motor Code 5: HRM045-047/HRP045-047/HRH038-040
60Hz,Motor Code 1 : HRM040-048/HRH038-HRH040
50Hz,Motor Code 5: HRM054-HLM081/HRP054-HLP081/
HRH051-HLJ083
60Hz,Motor Code 1 : HRM058-060/HRH036
50Hz,Motor Code 5: HRM051/HRP051
60Hz,Motor Code 1 : HRH032-034
Start capacitors and starting relay for CSR wiring
Typ e Code n° Description Application Packaging
145 -175 μ F 120 Z039 9 CSR wiring Start Capacitor 145-175 μF,
161-193 μF 120Z04 00 CSR wiring Start Capacitor 161-193 μF,
88-108 μF 81730 01 CSR wiring Start Capacitor 88-108 μF,
RVA9 CKL 120Z0393
RVA3EKL 120Z0394
RVA4GKL 120Z0395
RVA2ACKL 120Z0 39 6
RVA2ABKL 120Z03 97
RVAA4IKL 120Z0398
CSR wiring Starting Relay, motor voltage code 5 ­220-240V / 1 / 50Hz
CSR wiring Starting Relay, motor voltage code 5 ­220-240V / 1 / 50Hz
CSR wiring Starting Relay, motor voltage code 5 - 220-240V / 1 / 50Hz
CSR wiring Starting Relay, motor voltage code 1
-208-230V / 1 / 60Hz
CSR wiring Starting Relay, motor voltage code 1
-208-230V / 1 / 60Hz
CSR wiring Starting Relay, motor voltage code 1
-208-230V / 1 / 60Hz
"50Hz,Motor Code 5: HRM025-047/HRP025-047/HRH029-040
60HZ,Motor Code 1 : HRM025-034/HRH031"
"50Hz,Motor Code 5: HRM051-054/HRP051-054
60HZ,Motor Code 1 : HRM048-054/HRP051/
HRH041-HRH051"
"50Hz,Motor Code 5: HRM058-HLM081/HRP058-HLP081/
HRH051-HLJ083
60HZ,Motor Code 1 : HRM038-047/HRM058-060/HRH032-40"
HRM/P032-047 HRH031-040 Multipack 10
HRM/P051-054 Multipack 10
HRM/P058-060 HLM/P068-081 HRH051-056 HLH061-
068 HLJ072-083
HRM/P032-034 HRH031
HRM/P038-058U-060U HLM/068-081
HRH032-056,HLH061-068,HLJ072-083
HRM058T1-060T1 Multipack 10
Pack
size
Multipack 10
Multipack 10
Multipack 10
Multipack 10
Pack
size
Multipack 10
Multipack 10
Multipack 10
Multipack 10
Multipack 10
Multipack 10
Rotolock adaptor set
Typ e Code n° Description Application Packaging
120Z0126 Rotolock adaptor set (1-1/4" ~ 3/4") , (1" ~ 1/2")
120Z0127 Rotolock adaptor set (1-1/4" ~ 7/8") , (1" ~ 1/2")
120Z0128 Rotolock adaptor set (1-1/4" ~ 7/8") , (1-1/4" ~ 3/4") HRM/HRP078-081 - group 3 Multipack 6
120Z0129 Rotolock adaptor set (1-3/4" ~ 1-1/8") , (1-1/4" ~ 7/8")
HRP/HRM025-034-038-040-042
HRH029-031-032-034-036038 -
group 1
HRP/HRM045-047-051-057-058-
060-068-072-075
HRH040-041-044-049-051-056-
061-068-072-075-083 - group 2
HCM/P094-109-120 HCJ090-091-
105-106-120 -121 - group 4
52 AB218186428184en-001501
Pack
size
Multipack 6
Multipack 6
Multipack 6
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Spare parts & accessories
Rotolock adaptor
Typ e Code n° Description
120Z036 6 Rotolock adaptor (1-1/4" ~ 3/4") Group 1 suction Multipack 10
120Z0367 Rotolock adaptor (1-1/4" ~ 7/8") Group 2 & 3 suction Multipack 10
120Z036 4 Rotolock adaptor (1-3/4" ~ 1-1/8") Group 4 suction Multipack 10
120Z0365 Rotolock adaptor (1" ~ 1/2") Group 1 & 2 discharge Multipack 10
120Z036 6 Rotolock adaptor (1-1/4" ~ 3/4") Group 3 discharge Multipack 10
120Z0367 Rotolock adaptor (1-1/4" ~ 7/8") Group 4 discharge Multipack 10
Application
(see above group)
Crankcase heater
Typ e Code No Description Application Packaging
120Z0 055 Belt type crankcase heater, 40 W, 230 V, CE mark
120Z0 056 Belt type crankcase heater, 40 W, 400 V, CE mark Multipack 6
120Z0 057 Belt type crankcase heater, 50 W, 230 V, CE mark
120Z0058 Belt type crankcase heater, 50 W, 400 V, CE mark Multipack 6
120Z0 059 Belt type crankcase heater, 65 W, 230 V, CE mark, UL
120Z 5011 Belt type crankcase heater, 70 W, 230 V, UL, CE mark Multipack 6
120Z0 060 Belt type crankcase heater, 65 W, 400 V, CE mark, UL Multipack 6
120Z5 012 Belt type crankcase heater, 70 W, 460 V, UL, CE mark Multipack 6
120Z5 013 Belt type crankcase heater, 70 W, 575 V, UL, CE mark Multipack 6
HRM032-034-038-040-042-045-
047 - HRP025-038-040-042-045-047
- HRH029-032-034-036-038-040
HRM048-051-054-058-060 / HLM068-072-
075 - HRP048-051-054-058-060 / HLP068-
072-075 - HRH041-049-051-054-056 /
HLH061-068 / HLJ072 / HLJ075
HLM078-081 / HCM094-109-120 -
HLP081 / HCP094 -109-120 - HLJ083
- HCJ090 -0 91-105-106 -120-121
Multipack 6
Multipack 6
Multipack 6
Packaging
Pack
size
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONORDERING INFORMATION
Pack
Size
Discharge temperature protection
Typ e Code No Description Application Packaging Pack Size
7750009 Discharge thermostat kit All models Multipack 10
7973008 Discharge thermostat kit All models Industry pack 50
53AB218186428184en-001501
Page 54
Spare parts & accessories
Lubricant
Typ e Code No Description Application Packaging Pack Size
120Z5 034 PVE (0.95 liter can) 320HV (FVC68D) HRH, HLH, HLJ, HCJ, HRP, HLP & HCP Multipack 1
GENERAL INFORMATIONPRODUCT INFORMATIONSYSTEM DESIGNINTEGRATION INTO SYSTEMORDERING INFORMATIONORDERING INFORMATION
Mounting hardware
Typ e Code No Description Application Packaging Pack Size
120 Z5017 Mounting grommet All models Single pack 1
120Z5 014 Mounting sleeve All models Single pack 1
120Z5 031 Mounting kit, including 1 bolt, 1 sleeve, 1 washer All models Single pack 1
120Z5 064
Mounting kit for 1 scroll compressor including 4 grommets, 4 sleeves, 4 bolts, 4 washers
All models Single pack 1
Acoustic hoods
Typ e Code No Description Application Packaging Pack Size
120Z5083 Acoustic hood
120Z50 84 Acoustic hood
120Z5085 Acoustic hood
HRM032-047, HRP 032-047, HRH 031-040,
HRH047, HRH048, HRH050
HRM048-081, HRP048-081, HRH044,
HRH049, HRH051-056, HLH061-068,
HLJ072-083
HRM094-120, HCP094-120, HCJ090-121 Single pack 1
Single pack 1
Single pack 1
IP54 upgrade kit
Typ e Code No Description Application Packaging Pack Size
118 U0 056 IP54 upgrade kit for round terminal box
(P & T version)
118 U0 057 IP54 upgrade kit for square terminal box
(C & Q version)
HRM, HLM, HCM, HRP, HLP, HCP, HRH,
HLH, HLJ
HRM, HLM, HCM, HRP, HLP, HCP, HRH,
HLH, HLJ, HCJ
Multipack 6
Multipack 6
Terminal box
Code No Description Application Packaging Pack Size
120Z5 015 Round terminal box (P & T version) P and T version Multipack 10
120Z5 018 Square terminal box (C & Q version) C and Q version Multipack 10
54 AB218186428184en-001501
Page 55
Page 56
Danfoss Commercial Compressors
Danfoss Inverter Scrolls
is a worldwide manufacturer of compressors and condensing units for refrigeration and HVAC applications. With a wide range of high quality and innovative products we help your company to find the best possible energy efficient solution that respects the environment and reduces total life cycle costs.
We have 40 years of experience within the development of hermetic compressors which has brought us amongst the global leaders in our business, and positioned us as distinct variable speed technology specialists. Today we operate from engineering and manufacturing facilities spanning across three continents.
Danfoss Turbocor Compressors
Danfoss Scrolls
Danfoss Optyma Condensing Units
Danfoss Maneurop Reciprocating Compressors
Danfoss Light Commercial Refrigeration
Compressors
Our products can be found in a variety of applications such as rooftops, chillers, residential air conditioners, heatpumps, coldrooms, supermarkets, milk tank cooling and industrial cooling processes.
http://cc.danfoss.com
Danfoss Commercial Compressors, BP 331, 01603 Trévoux Cedex, France | +334 74 00 28 29
AB218186428184en-001501
© Danfoss | DCS (CC) | 2021.01
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