Danfoss HRU Fact sheet

Fact sheet
HRU – Heat Recovery Unit
FEATURES AND BENEFITS
• Substations with high quality components designed for heat recovery applications fully customized by use of 3D-tools to fit individual needs
• All control components in the substation are high quality Danfoss components like: heat exchanger, control valves, shut-off valves, energy meter, shut­off valves and automatic controls
• Danfoss prefabricated substations reduces space demand approximately 30% compared to build-on-site solutions
• Easy to install and use with remote access via Danfoss free cloud based ECL portal or via other communication protocols like MODBUS
• All Danfoss products are manufactured according PED 97/23/ EC European Pressure Directive, and Danfoss is compliant to ISO9001/ISO14001/ iATF 16949 automotive
Designed for heat recovery
The Heat Recovery Unit is designed to recover the waste heat from refrigera­tion installations, where CO2 is used. Re­covered heat can be used for own heat­ing purposes or returned to District Heating Utility network. It suits per­fectly for supermarkets equipped with refrigerators. System include heating substation with accumulation tanks.
Remote controlling and monitoring
Danfoss automatic controller ECL offers more possibilities for external commu­nication. Traditional SCADA solutions can communicate with the control­ler via a Modbus protocol. Further Danfoss offers a web-based SCADA solution called ECL portal (ecl. portal. danfoss.com), which enables remote controlling, monitoring and alarming functionalities from the sub- station. Visualization of the ECL portal gives you easiness of use, and access via PC or Smartphone improves the level of service and reduce costs due to 24/7 access.
Construction / installation
Heat Recovery Unit is designed as floor station and it is delivered in one piece, with possibility to be split into 3 parts, which allows to transport sta­tion thru narrow corridors. All heat exchangers are produced in Micro Plate technology develop by Danfoss, which significantly increase substation performance and lifetime. Standard unit layout allows to prepare connec­tion piping inside the builing before station is delivered. Piping prepared with automatic welding machines en­sure highest possible welding quality.
Friendly solution for climate
Heat recovery unit is environmental friendly as it saves globe from unnec­essary CO2 emissions. Especially super­markets can accumulate excess heat from cooling systems to heat up shop area. In some areas waste heat via heating networks can be transferred to household. System efficiency en­sure short “return of investment” time and allows to save money for heating in longer term.
Prefabricated substations enable top quality and shorten installa­tion work on the building site
The Heat Recovery units are produced based on a 3D models prepared by our design department. All compo­nents like: heat exchangers, control valves, pumps and measuring equip­ment are virtually connected with piping. Based on 3D-drawings pipes are bent, cut and welded with sup­port of automated machines ensuring supreme quality and short delivery time. Units are designed as modular constructions, which makes transpor­tation and assembly easier. Heating units includes an electrical wired pan­el, which is functionally tested and ready to use after connecting power supply to the cooling substation on site. Danfoss substation is a com­plete product: designed, produced and tested – ready for use. Danfoss has more than 40 years of experience in production of substations, which guarantees great functionality.
Need a design of substation? Just send us:
• Heating demand
• CO2 heat capacity
www.danfoss.com
CIRCUIT DIAGRAM - EXAMPLECIRCUIT DIAGRAM
Danfoss Poland Sp. z o.o. · Tuchom, ul. Tęczowa 46 · 80-209 Chwaszczyno · POLAND Tel.: +48 58 512 91 34 · Fax: +48 58 512 91 05 · serwis@danfoss.pl · www.danfoss.com
200
200
S1
200
200
M
S5M2
200
200
S14
200
200
M
M1
P4
S3
F1
E
S9
120
100
P3MM3 F2
G
300300
TE
E
TE
F
TE
G
ECL
S8
TE
F
TE
G
TE
E
100
100
T1 T2
V2
V1
400
500
400
500
S6
1
2
7
8
3
4
5
6
A1,A3
A1,A2
A3,A4
120
200
F3FS7
110310
100 Check valve 110 Check valve 120 Check valve 200 Ball valve 300 Balancing valve (ver. A1, A3) 310 Balancing valve 400 Air vent 500 Drain F1, F2, F3 Heat meter M1 Control valve HE (3-way) M2 Control valve HE M3 Control valve P3 Pump P4 Pump (ver. A1, A3) S3, S7 Temperature sensor S14, S5 Temperature sensor S9 Temperature sensor (A1, A3) S6, S8 Temperature sensor T1, T2 Tanks V1 Heat exchange r (ver. A1, A2) 120 Check valve (ver. A3, A4) V2 Heat exchange r (ver. A1, A3) S1 Outdoor temperature sensor ECL Electronic controller
1 DH supply 2 DH return 3 Heating supply 4 Heating return 5 Cooling supply 6 Cooling return 7 DH supply 8 DH return
Technical paremeters
Primary side
Maximum temperature: 90 °C Nominal pressure: PN 10 Diameter (threaded): DN 40
Secondary side
Maximum temperature (A1 / A2): 70 °C Maximum temperature (A3 / A4): 90 °C Nominal pressure (A1 / A2): PN 6 Nominal pressure (A3 / A4): PN 10 Diameter (threaded): DN 40
Electrical supply: 230 V AC Controller: ECL 310
Height
Depth
CAPACITY, WEIGHT AND DIMENSIONS
Type
A1 A2 XB37/XB59 − A3 DN 40 XB37/XB59 A4 DN 40
© Danfoss | DHS-SMCT/PL | 2017.08
Capacity [kW]
Heating CO
14 ÷ 540 50 ÷ 400
2
V1 V2 M1 M2/M3
XB37/XB59 XB37/XB59
VRB3
AMV
+
AHQM
AMV
Width
Weight
[kg]
+
up to
500
External dimensions [mm] Height Width Depth
2000 2700 120 0
VL.MG.A1.02
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