MAKING MODERN LIVING POSSIBLE
Electrical Installation
H1 Pump
Electrical Displacement Control
(EDC)
powersolutions.danfoss.com
Electrical Installation H1 Pump EDC
Revision history Table of revisions
Date Changed Rev
August 2015 Electrical specifications, minor edit; and Converted to Danfoss layout BA
October 2010 D Module Control Options: Option A5 is 24V EDC, not 12V AD
September 2007 Corrected spelling in table AC
April 2007 Layout change only AB
2 11022744 • Rev BA • August 2015
Electrical Installation H1 Pump EDC
Contents
Literature references
H1 Pump EDC literature references........................................................................................................................................... 4
Latest version of technical literature.........................................................................................................................................4
Product overview
Product image................................................................................................................................................................................... 5
Nomenclature....................................................................................................................................................................................5
Theory of operation.........................................................................................................................................................................6
EDC operation.............................................................................................................................................................................. 6
EDC proportional actuation.................................................................................................................................................... 6
Hydrostatic drive line power...................................................................................................................................................7
Hydraulic schematics...................................................................................................................................................................... 8
Electrical specifications.................................................................................................................................................................. 8
Electrical installation
Pinout....................................................................................................................................................................................................9
DEUTSCH connector.................................................................................................................................................................. 9
Pin compatibility...............................................................................................................................................................................9
Input/output matrix......................................................................................................................................................................10
Mating connector.......................................................................................................................................................................... 10
DEUTSCH connector parts list .............................................................................................................................................10
11022744 • Rev BA • August 2015 3
Electrical Installation H1 Pump EDC
Literature references
H1 Pump EDC literature references
Literature title Description Literature number
H1 Single and Tandem Axial Piston Pumps, Basic
Information
Latest version of technical literature
Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
Complete product electrical
and mechanical
specifications
11062168
4 11022744 • Rev BA • August 2015
A B D F E G H J K M N S T V W X Y
H1 P
A G N N N N N N N N
A B C D F E G H J K M N P R S T V W X Y
H1 T
A N N F N P N N N N N N N N
Electrical Installation
Product overview
Product image
Nomenclature
Single pump
H1 Pump EDC
H1 Pump EDC
Tandem pump
Code D Options
Option Description
A2 Electrical Displacement Control, 12 V
A3 Electrical Displacement Control, 24 V
A4 Electrical Displacement Control, 12 V, manual override
A5 Electrical Displacement Control, 24 V, manual override
Only certain control options for the H1 pump utilize the Electrical Displacement Control (EDC). Please
refer to the pump’s nomenclature to determine if the pump is equipped with the proper option. The
nomenclature can be found on the pump’s nametag.
11022744 • Rev BA • August 2015 5
0
100 %
100 %
Displacement
Current mA
Electrical Installation
Product overview
Theory of operation
H1 Pump EDC
The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an
electrical input signal activates one of two proportional solenoids that port charge pressure to either side
of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.
The pump displacement is proportional to the solenoid signal current, but it also depends upon pump
input speed and system pressure. This characteristic also provides a power limiting function by reducing
the pump swashplate angle as system pressure increases.
EDC operation
H1 Electrical Displacement Control's (EDC) are current driven controls requiring a Pulse Width Modulated
(PWM) signal. Pulse width modulation allows more precise control of current to the solenoids. The PWM
signal causes the solenoid pin to push against the porting spool, which pressurizes one end of the servo
piston, while draining the other. Pressure differential across the servo piston moves the swashplate. A
swashplate feedback link, opposing control links, and a linear spring provide swashplate position force
feedback to the solenoid. The control system reaches equilibrium when the position of the swashplate
exactly balances the input command from the operator (solenoid). As hydraulic pressures in the
operating loop change with load, the control assembly and servo/swashplate system work constantly to
maintain the commanded position of the swashplate.
The EDC incorporates a positive neutral deadband as a result of the control spool porting, preloads from
the servo piston assembly, and the linear control spring. Once the neutral threshold current is reached,
the swashplate is positioned directly proportional to the control current. To minimize the effect of the
control neutral deadband, we recommend the transmission controller or operator input device
incorporate a jump up current to offset a portion of the neutral deadband.
The neutral position of the control spool does provide a positive preload pressure to each end of the
servo piston assembly.
When the control input signal is either lost or removed, or if there is a loss of charge pressure, the springloaded servo piston will automatically return the pump to the neutral position.
A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.
An EDC is a displacement (flow) control. Pump swashplate position is proportional to the input command
and therefore vehicle or load speed (excluding influence of efficiency), is dependent only on the prime
mover speed or motor displacement.
EDC proportional actuation
6 11022744 • Rev BA • August 2015
W
Electrical Installation H1 Pump EDC
Product overview
Hydrostatic drive line power
Warning
Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode
of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You
must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the
vehicle or machine in the event of hydrostatic drive power loss.
11022744 • Rev BA • August 2015 7
C2 C1
F00B F00A
M 4
T P
Feedback from
Swashplate
0
-b -a
ba
100 %
100 %
Displacement
Current mA
Electrical Installation H1 Pump EDC
Product overview
Hydraulic schematics
EDC
Electrical specifications
Pump displacement versus control current
H1 EDC electrical specifications
Voltage
Threshold current (-a, a)
End current (-b, b)
Maximum current
Rated power
Coil resistance at 20 °C [70 °F]
Coil resistance at 80 °C [176 °F]
PWM range
PWM frequency
Inductance
*
PWM signal required for optimum control performance. Verify the PWM frequency is set correctly in the PLUS+1
controller. The default is set at 4000 Hz which will significantly reduce EDC performance.
8 11022744 • Rev BA • August 2015
*
12V 24V
640 mA 330 mA
1640 mA 820 mA
1800 mA 920 mA
18W
3.66 Ω 14.20 Ω
4.52 Ω 17.52 Ω
70 to 200 Hz
100 Hz
33 mH 140 mH
®
1 2
Electrical Installation H1 Pump EDC
Electrical installation
Pinout
DEUTSCH connector
Pin location
Pinout
Pin Function
1 PWM signal
2 Ground
Pinout (alternative)
Pin Function
1 Ground
2 PWM signal
Pin compatibility
PLUS+1® module pin type
Pin Function
1, 2 PWMOUT/DOUT/PVG Power supply
1, 2 PWMOUT/DOUT/PVGOUT
1, 2 Power ground -
11022744 • Rev BA • August 2015 9
Electrical Installation H1 Pump EDC
Electrical installation
Input/output matrix
H1 EDC C1 and C2 location
Single pump output flow direction versus control signal
Shaft rotation CW CCW
Coil energized C2 C1 C2 C1
Port A in out out in
Port B out in in out
Servo port pressurized M5 M4 M5 M4
Mating connector
Tandem pump output flow direction versus control signal
Shaft rotation CW CCW
Front Rear Front Rear
Coil energized C2 C1 C2 C1 C2 C1 C2 C1
Port A in out — — out in — —
Port B out in — — in out — —
Port C — — in out — — out in
Port D — — out in — — in out
Servo port pressurized M5 M4 M5 M4 M5 M4 M5 M4
DEUTSCH connector parts list
Description Quantity Ordering number
Connector
Wedge lock
Socket contact (16 and 18 AWG)
Mating connector kit
1 DEUTSCH DT06-2S
1 DEUTSCH W2S
2 DEUTSCH 0462-201-16141
1 Danfoss K29657
10 11022744 • Rev BA • August 2015
Electrical Installation H1 Pump EDC
11022744 • Rev BA • August 2015 11
Electrical Installation H1 Pump EDC
12 11022744 • Rev BA • August 2015
Electrical Installation H1 Pump EDC
11022744 • Rev BA • August 2015 13
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Products we offer:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmuellerinverter.com
Turolla
www.turollaocg.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Bent Axis Motors
•
Closed Circuit Axial Piston
•
Pumps and Motors
Displays
•
Electrohydraulic Power
•
Steering
Electrohydraulics
•
Hydraulic Power Steering
•
Integrated Systems
•
Joysticks and Control
•
Handles
Microcontrollers and
•
Software
Open Circuit Axial Piston
•
Pumps
Orbital Motors
•
PLUS+1® GUIDE
•
Proportional Valves
•
Sensors
•
Steering
•
Transit Mixer Drives
•
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market. Building on
our extensive applications expertise, we work closely with our customers to ensure
exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring
vehicles to market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support
for our customers, ensuring the best possible solutions for outstanding performance. And
with an extensive network of Global Service Partners, we also provide comprehensive global
service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
11022744 • Rev BA • August 2015 www.danfoss.com
Local address:
©
Danfoss A/S, 2015
Loading...