Danfoss H1P 89 cc, H1P 100cc Service guide

0 (0)

Parts Manual

Variable Displacement Pump

H1P 89 and 100cc

www.danfoss.com

Parts Manual

H1P 89 and 100cc

Revision history

Table of revisions

 

 

 

 

 

 

 

 

Date

 

Changed

Rev

 

 

 

 

 

 

March 2022

 

Updated H1 and H2 auxiliary mounting part numbers

0901

 

 

 

 

 

 

August 2021

 

Added new options; updated automotive controls part numbers

0801

 

 

 

 

 

 

February 2021

 

Added part numbers to overhaul seal kit

0702

 

 

 

 

 

 

December 2020

 

Moved pressure limiter screens and retainers from housing kits to pressure limiter kits

0701

 

 

 

 

 

 

May 2020

 

Changed document number from 'AX00000048' to 'AX152886483309' and corrected CCO

0607

 

 

 

part numbers

 

 

 

 

 

 

 

January 2020

 

Updated control gasket part numbers

0505

 

 

 

 

 

 

June 2019

 

Updated part numbers; added new options

0504

 

 

 

 

 

 

February 2019

 

Added various new options

0503

 

 

 

 

 

 

November 2018

 

Updated to Engineering Tomorrow

0502

 

 

 

 

 

2 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

 

H1P 89 and 100cc

 

Contents

 

General information

 

Service parts identification...........................................................................................................................................................

5

Nameplate...........................................................................................................................................................................................

5

Date code............................................................................................................................................................................................

6

About service bulletins...................................................................................................................................................................

6

Procedure to identify a part..........................................................................................................................................................

7

Adobe Acrobat 2-page viewing..................................................................................................................................................

8

Order code..........................................................................................................................................................................................

9

Special hardware

 

Special hardware H1, M1, P1......................................................................................................................................................

10

Special hardware M2, N2, P2......................................................................................................................................................

12

Special hardware P4, NN, PN......................................................................................................................................................

14

Control

 

Control A2, A3.................................................................................................................................................................................

16

Control A4, A5.................................................................................................................................................................................

18

Control A6.........................................................................................................................................................................................

20

Control A7.........................................................................................................................................................................................

22

Control A8.........................................................................................................................................................................................

24

Control A9, B1..................................................................................................................................................................................

26

Control B5.........................................................................................................................................................................................

28

Control B7.........................................................................................................................................................................................

30

Control B8.........................................................................................................................................................................................

32

Control B9.........................................................................................................................................................................................

34

Control C1.........................................................................................................................................................................................

36

Control C2.........................................................................................................................................................................................

38

Control C3.........................................................................................................................................................................................

40

Control C9, D1.................................................................................................................................................................................

42

Control E2.........................................................................................................................................................................................

44

Control E5.........................................................................................................................................................................................

46

Control E6, E7...................................................................................................................................................................................

48

Control E8.........................................................................................................................................................................................

50

Control F1, F2...................................................................................................................................................................................

52

Control F4.........................................................................................................................................................................................

54

Control H2, H3.................................................................................................................................................................................

56

Control H6, H7.................................................................................................................................................................................

58

Control H8, H9.................................................................................................................................................................................

60

Control M1, M2...............................................................................................................................................................................

62

Control M3, M4...............................................................................................................................................................................

64

Control M5, M6...............................................................................................................................................................................

66

Control N1, N2.................................................................................................................................................................................

68

Control N3, N4.................................................................................................................................................................................

70

Control N5, N6.................................................................................................................................................................................

72

Control N7, N8.................................................................................................................................................................................

74

Control ND, NN...............................................................................................................................................................................

76

Control P5.........................................................................................................................................................................................

78

Control P6, P7..................................................................................................................................................................................

80

Control P8, P9..................................................................................................................................................................................

82

Control R1, R2..................................................................................................................................................................................

84

Control R3.........................................................................................................................................................................................

86

Control R4.........................................................................................................................................................................................

88

Control S2.........................................................................................................................................................................................

90

Control S6.........................................................................................................................................................................................

92

Control S7.........................................................................................................................................................................................

94

Control T6, T7..................................................................................................................................................................................

96

Control T8, T9..................................................................................................................................................................................

98

Displacement limitation

 

Displacement limitation B-N...................................................................................................................................................

100

© Danfoss | March 2022

AX152886483309en-000901 | 3

Parts Manual

 

H1P 89 and 100cc

 

Contents

 

Orifice

 

Orifice C-D......................................................................................................................................................................................

102

End cap

 

End cap D3, D6.............................................................................................................................................................................

106

End cap D8.....................................................................................................................................................................................

108

End cap F4, F5, F6........................................................................................................................................................................

109

End cap G9, J2...............................................................................................................................................................................

110

Housing

 

Housing H-M.................................................................................................................................................................................

112

Shaft

 

Shaft A1-G9....................................................................................................................................................................................

114

Auxiliary mounting

 

Auxiliary mounting E9-S1.........................................................................................................................................................

116

Aux mounting H6........................................................................................................................................................................

120

H1P 89/100 aux mounting J3..................................................................................................................................................

122

High pressure setting

 

Port A................................................................................................................................................................................................

124

High pressure setting F01-F08 (port A)..........................................................................................................................

124

High pressure setting K18-K48 (port A)..........................................................................................................................

126

High pressure setting L15-L48 (port A)..........................................................................................................................

130

Port B................................................................................................................................................................................................

136

High pressure setting F01-F08 (port B)..........................................................................................................................

136

High pressure setting K18-K48 (port B)..........................................................................................................................

138

High pressure setting L15-L48 (port B)...........................................................................................................................

142

Charge pump and filtration

 

Charge pump D-N.......................................................................................................................................................................

148

Filtration C......................................................................................................................................................................................

150

Filtration E-P..................................................................................................................................................................................

152

Charge pressure relief

 

Charge pressure relief 18-34....................................................................................................................................................

154

Overhaul seal kit

 

H1P 89/100 seal kit......................................................................................................................................................................

156

Service bulletin

 

SB-2006-030...................................................................................................................................................................................

157

SB-2008-038...................................................................................................................................................................................

158

SB-2007-052...................................................................................................................................................................................

159

SB-2012-009...................................................................................................................................................................................

161

SB-2012-014...................................................................................................................................................................................

162

SB-2013-003...................................................................................................................................................................................

163

SB-2013-019...................................................................................................................................................................................

165

SB-2015-035...................................................................................................................................................................................

166

SB-2016-033...................................................................................................................................................................................

168

SB-2017-018...................................................................................................................................................................................

169

SB-2018-005...................................................................................................................................................................................

170

SB-2018-025...................................................................................................................................................................................

172

SB-2020-03A..................................................................................................................................................................................

173

SB-2020-04A..................................................................................................................................................................................

175

SB-2020-029...................................................................................................................................................................................

176

SB-2021-014...................................................................................................................................................................................

177

4 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

General information

Service parts identification

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the H1P 89 and 100cc.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the .

Nameplate

Each unit will have a nameplate affixed to the housing. The nameplate of the will include the following information:

Model code

The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.

Model/material number

The Danfoss model number (also known as material number) is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.

Serial number

The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.

The letter code indicates the location of original manufacture (assembly).

The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the calendar week of manufacture.

The third number (5 digits) is a sequential number used to identify a specific unit.

Model No./Ident No. 11044425

Model Code

Serial No.

H1P089R A A A2 C2 N D8 H G9 H2 L45 L45 M P 24 PN NNN NNN

N-09-16-23456

Made in Germany

© Danfoss | March 2022

AX152886483309en-000901 | 5

Parts Manual

H1P 89 and 100cc

General information

Date code

The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order.

Example: The service part desired is item G30

Order Code

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

 

80

G30

89-17

 

8000243

End cap gasket

1

 

 

 

 

 

 

 

 

G30

 

89-16

8000151

End cap gasket

1

 

 

 

 

 

(SB-1995-006)

 

 

 

 

 

 

 

 

All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units with a date code of 89-17 and newer must use part number “8000243.”

About service bulletins

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you receive them.

6 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

General information

Procedure to identify a part

The modular design of this product results in a simplified service parts list and part number identification procedure.

The same item numbers are used for same part names on all units within a product type. A part number that has another number following it in parentheses is done to make this a world wide manual.

Regional part numbers

Some part numbers are region specific and should be ordered accordingly.

As an example, the part number (example: 314583 (9008000-0118) will be used. The first number is sold in Germany. The number in parentheses is sold in the United States. Customers would order 9008000-0118 if ordering the part in the United States.

Example of a part identification (H1P 89)

The nameplate on an H1 pump has an Order Code of H1P89R A A2 C2 N D8 H G9 H2 L 45 L 45 M P 24 PN NNN NNN. Use the following procedures to determine the part number of the drive shaft used on this pump.

1.Refer to the input shaft module in the Order code on page 9and find the shaft option for this pump. The shaft option is identified by the code“G9”. (H1P89R A A2 C2 N D8 H G9H2 L 45 L 45 M P 24 PN NNN NNN)

2.Refer to the service parts list and find the shaft group and the shaft order code (G9).

The shaft is found to be item J100 and part number 11112180.

© Danfoss | March 2022

AX152886483309en-000901 | 7

Parts Manual

H1P 89 and 100cc

General information

Adobe Acrobat 2-page viewing

While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper page display.

1.Select “View” “Page Display” “Two Page View”

2.Select “View” “Page Display” “Show Cover Page in Two Page View”

 

 

 

 

 

 

8 | © Danfoss | March 2022

AX152886483309en-000901

Port
Configuration

Parts Manual

H1P 89 and 100cc

General information

Order code

Product

Version

Series

Frame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

E G

H J

K

M

N

S T V

W

 

X

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

D

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H1

P

089

R A A

A2

 

 

C2

 

N

D8

 

H

G9

 

 

H2

 

 

L45

 

 

L45

 

M P

24

 

 

PN

 

NNN

 

 

NNN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Product

 

Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Orifice

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Displacement limitation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

End cap

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting flange

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Auxiliary mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High pressure setting, port A

High pressure setting, port B

Charge pump

Filtration

Charge relief pressure setting

Special hardware features

Paint and nametag

Settings

© Danfoss | March 2022

AX152886483309en-000901 | 9

Parts Manual

H1P 89 and 100cc

Special hardware

H1P 89/100 special hardware H1, M1, P1

Parts configuration

(H1)

D692

D703

 

 

 

B010

 

QD075

D070

B010

 

(H1, M1, NN, P1, P5, PN)

C010

QC10

 

 

 

 

C20

 

 

C15

 

C50

C25

 

 

 

 

 

QC10

 

 

C20

 

 

C15

 

C50

C25

C025

 

 

 

 

C010

 

C020

(M2, N2, P2, P4)

 

 

Generic control and housing used to show part location only. Option M5 was replaced with option PN (for pumps with EDC or FNR controls) and P1 (for pumps with NFPE controls).

10 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Special hardware

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

B010

09-27

 

9004800-3708

Dowel pin

2

 

 

 

 

 

 

C020

09-27

 

141128

Valve plate pin, CCW

1

 

 

 

 

 

 

C020

09-27

 

141126

Valve plate pin, CW

1

 

 

 

 

 

 

C15

17-47

 

11148926

Slipper retainer ball guide (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C20

09-27

 

11008582

Slipper retainer

1

 

 

 

 

 

 

C25

09-27

 

11175203

Spring washer

1

 

 

 

 

 

 

D070

09-27

 

11250901

Swashplate

1

 

 

 

 

 

 

QC10

09-27

 

11039954

Slipper/piston kit, 89 cc

1

 

 

 

 

 

 

QC10

09-27

 

11039961

Slipper/piston kit, 100 cc

1

 

 

 

 

 

 

QD075

09-27

 

11039955

Swashplate bearing kit

1

 

 

 

 

 

 

Order code: H1

C010

17-47

 

11189991

Cylinder block kit, 89 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C010

17-47

 

11190002

Cylinder block kit, 100 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C025

13-28

 

11125568

Valve plate, CCW

1

 

 

 

 

 

 

C025

13-28

 

11125566

Valve plate, CW

1

 

 

 

 

 

 

C50

13-28

 

11124486

Cylinder block, 89 cc

1

 

 

 

 

 

 

C50

13-28

 

11124488

Cylinder block, 100 cc

1

 

 

 

 

 

 

D692

13-28

 

11185938

Control handle

1

 

 

 

 

 

 

D703

13-28

 

11173701

Screw, M6 x 20

1

 

 

 

 

 

 

Order code: M1 and P1

C010

17-47

 

11189991

Cylinder block kit, 89 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C010

17-47

 

11190002

Cylinder block kit, 100 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C025

09-51

 

11125565

Valve plate, CCW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C025

09-51

 

11125567

Valve plate, CW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C50

09-51

 

11124486

Cylinder block, 89 cc

1

 

 

 

 

 

 

C50

09-51

 

11124488

Cylinder block, 100 cc

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 11

Parts Manual

H1P 89 and 100cc

Special hardware

H1P 89/100 special hardware M2, N2, P2

Parts configuration

(H1)

D692

D703

 

 

 

B010

 

QD075

D070

B010

 

(H1, M1, NN, P1, P5, PN)

C010

QC10

 

 

 

 

C20

 

 

C15

 

C50

C25

 

 

 

 

 

QC10

 

 

C20

 

 

C15

 

C50

C25

C025

 

 

 

 

C010

 

C020

(M2, N2, P2, P4)

 

 

Generic control and housing used to show part location only. Option M5 was replaced with option PN (for pumps with EDC or FNR controls) and P1 (for pumps with NFPE controls).

12 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Special hardware

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

B010

09-27

 

9004800-3708

Dowel pin

2

 

 

 

 

 

 

C020

09-27

 

141128

Valve plate pin, CCW

1

 

 

 

 

 

 

C020

09-27

 

141126

Valve plate pin, CW

1

 

 

 

 

 

 

C15

17-47

 

11148926

Slipper retainer ball guide (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C20

09-27

 

11008582

Slipper retainer

1

 

 

 

 

 

 

C25

09-27

 

11175203

Spring washer

1

 

 

 

 

 

 

D070

09-27

 

11250901

Swashplate

1

 

 

 

 

 

 

QC10

09-27

 

11039954

Slipper/piston kit, 89 cc

1

 

 

 

 

 

 

QC10

09-27

 

11039961

Slipper/piston kit, 100 cc

1

 

 

 

 

 

 

QD075

09-27

 

11039955

Swashplate bearing kit

1

 

 

 

 

 

 

Order code: M2, N2, P2

C010

17-47

 

11191003

Cylinder block kit with speed ring, 89 cc

1

 

 

 

 

(SB-2018-005 on page 170)

 

 

 

 

 

 

 

C010

17-47

 

11191004

Cylinder block kit with speed ring, 100 cc

1

 

 

 

 

(SB-2018-005 on page 170)

 

 

 

 

 

 

 

C025

09-51

 

11125565

Valve plate, CCW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C025

09-51

 

11125567

Valve plate, CW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C50

09-51

 

11124487

Cylinder block with speed ring, 89 cc

1

 

 

 

 

 

 

C50

09-51

 

11124489

Cylinder block with speed ring, 100 cc

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 13

Parts Manual

H1P 89 and 100cc

Special hardware

H1P 89/100 special hardware P4, NN, PN

Parts configuration

(H1)

D692

D703

 

 

 

B010

 

QD075

D070

B010

 

(H1, M1, NN, P1, P5, PN)

C010

QC10

 

 

 

 

C20

 

 

C15

 

C50

C25

 

 

 

 

 

QC10

 

 

C20

 

 

C15

 

C50

C25

C025

 

 

 

 

C010

 

C020

(M2, N2, P2, P4)

 

 

Generic control and housing used to show part location only. Option M5 was replaced with option PN (for pumps with EDC or FNR controls) and P1 (for pumps with NFPE controls).

14 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Special hardware

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

B010

09-27

 

9004800-3708

Dowel pin

2

 

 

 

 

 

 

C020

09-27

 

141128

Valve plate pin, CCW

1

 

 

 

 

 

 

C020

09-27

 

141126

Valve plate pin, CW

1

 

 

 

 

 

 

C15

17-47

 

11148926

Slipper retainer ball guide (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C20

09-27

 

11008582

Slipper retainer

1

 

 

 

 

 

 

C25

09-27

 

11175203

Spring washer

1

 

 

 

 

 

 

D070

09-27

 

11250901

Swashplate

1

 

 

 

 

 

 

QC10

09-27

 

11039954

Slipper/piston kit, 89 cc

1

 

 

 

 

 

 

QC10

09-27

 

11039961

Slipper/piston kit, 100 cc

1

 

 

 

 

 

 

QD075

09-27

 

11039955

Swashplate bearing kit

1

 

 

 

 

 

 

Order code: P4

C010

17-47

 

11191003

Cylinder block kit with speed ring, 89 cc

1

 

 

 

 

(SB-2018-005 on page 170)

 

 

 

 

 

 

 

C010

17-47

 

11191004

Cylinder block kit with speed ring, 100 cc

1

 

 

 

 

(SB-2018-005 on page 170)

 

 

 

 

 

 

 

C025

09-51

 

11125568

Valve plate, CCW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C025

09-51

 

11125566

Valve plate, CW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C50

09-51

 

11124487

Cylinder block with speed ring, 89 cc

1

 

 

 

 

 

 

C50

09-51

 

11124489

Cylinder block with speed ring, 100 cc

1

 

 

 

 

 

 

Order code: NN, PN

C010

17-47

 

11189991

Cylinder block kit, 89 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C010

17-47

 

11190002

Cylinder block kit, 100 cc (SB-2018-005 on page

1

 

 

 

 

170)

 

 

 

 

 

 

 

C025

09-51

 

11125568

Valve plate, CCW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C025

09-51

 

11125566

Valve plate, CW (SB-2013-003 on page 163)

1

 

 

 

 

 

 

C50

09-51

 

11124486

Cylinder block, 89 cc

1

 

 

 

 

 

 

C50

09-51

 

11124488

Cylinder block, 100 cc

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 15

Parts Manual

H1P 89 and 100cc

Control

H1P control A2, A3

QD27

QD100

 

QD29

 

QD28

*D060

 

 

D065

*QD26

D250

QD25

 

D050

QD25

 

 

*QD26

*D150

 

 

D050

 

QD28

 

QD29

 

QD27

D200

 

D300

D300

 

E100 912E

Generic housing shown.

Option A2 is available in SAE and metric configurations. Please order accordingly.

*Included in overhaul seal kit Q210

16 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

09-27

 

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D060

09-27

 

612291 (9003508-0008)

Seal nut, M8

1

 

 

 

 

 

 

D065

09-27

 

327007

Plug assembly (SAE)

1

 

 

 

 

 

 

D150

09-27

 

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D200

09-27

 

11202172

Swash plate feedback link (SB-2018-025 on page

1

 

 

 

 

172)

 

 

 

 

 

 

 

D250

09-27

 

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

09-27

 

310979

Dowel pin

2

 

 

 

 

 

 

QD26

09-27

 

11001952

O-ring

2

 

 

 

 

 

 

QD28

09-27

 

063172

O-ring

2

 

 

 

 

 

 

Order code: A2

D065

16-09

 

5000572

Plug assembly, M12 (metric)

1

 

 

 

 

 

 

QD25

09-27

 

11012457

Proportional solenoid, 12v

2

 

 

 

 

 

 

QD27

09-27

 

11028018

Coil kit, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11027046

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11019680

EDC kit, 12v, DEUTSCH connector, fast

1

 

 

 

 

 

 

QD100

16-09

 

11173918

EDC kit, 12v DEUTSCH connector, fast (metric)

1

 

 

 

 

 

 

Order code: A3

QD25

09-27

 

11012459

Proportional solenoid, 24v

2

 

 

 

 

 

 

QD27

09-27

 

11028019

Coil kit, 24v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11028024

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11019681

EDC kit, 24v, DEUTSCH connector, fast

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 17

Parts Manual

H1P 89 and 100cc

Control

H1P control A4, A5

A4 and A5 configuration

QD27

QD30

 

QD100

 

 

QD29

 

 

QD28

*D060

 

 

 

 

D065

 

*QD26

D250

 

QD25

 

 

D050

 

QD25

 

 

 

*QD26

*D150

 

 

 

D050

QD28

 

 

 

 

QD29

 

QD27

QD30

 

 

D200

 

 

D300

D300

 

 

 

Generic housing shown.

*Included in overhaul seal kit Q210

18 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

09-27

 

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D060

09-27

 

612291 (9003508-0008)

Seal nut, M8

1

 

 

 

 

 

 

D065

09-27

 

327007

Plug assembly

1

 

 

 

 

 

 

D150

09-27

 

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D200

09-27

 

11202172

Swash plate feedback link (SB-2018-025 on page

1

 

 

 

 

172)

 

 

 

 

 

 

 

D250

09-27

 

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

09-27

 

310979

Dowel pin

2

 

 

 

 

 

 

QD26

09-27

 

11001952

O-ring

2

 

 

 

 

 

 

QD28

09-27

 

063172

O-ring

2

 

 

 

 

 

 

QD30

09-27

 

11027883

Cap

2

 

 

 

 

 

 

Order code: A4

QD25

09-27

 

140750

Proportional solenoid, 12v

2

 

 

 

 

 

 

QD27

09-27

 

11004698

Coil kit, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11004749

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11019732

EDC kit, 12v, DEUTSCH connector, fast, manual

1

 

 

 

 

override

 

 

 

 

 

 

 

Order code: A5

QD25

09-27

 

140751

Proportional solenoid, 24v

2

 

 

 

 

 

 

QD27

09-27

 

11004700

Coil kit, 24v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11004750

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11019733

EDC kit, 24v, DEUTSCH connector, fast, manual

1

 

 

 

 

override

 

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 19

Parts Manual

H1P 89 and 100cc

Control

H1P control A6

Parts configuration

QD27

 

 

QD29

 

QD100

QD28

 

 

 

D065

 

*QD26

*D060

 

QD25

D067

D250

D050

 

 

*QD81

 

QD25

 

 

 

 

*QD26

D076

 

 

*D150

 

D050

 

QD28

 

 

 

 

QD29

 

 

QD27

 

D200

 

 

D300

D300

 

 

Generic housing shown.

*Included in overhaul seal kit Q210

20 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Order code: A6

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

09-27

12-52

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D060

09-27

12-52

612291 (9003508-0008)

Seal nut, M8

1

 

 

 

 

 

 

D065

09-27

12-52

327007

Plug assembly

1

 

 

 

 

 

 

D067

09-27

12-52

11040532

Plug assembly

1

 

 

 

 

 

 

D076

09-27

12-52

346957

Screw, M4 x 8

4

 

 

 

 

 

 

D150

09-27

12-52

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D200

09-27

12-52

11202172

Swashplate feedback link (SB-2018-025 on page

1

 

 

 

 

172)

 

 

 

 

 

 

 

D250

09-27

12-52

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

09-27

12-52

310979

Dowel pin

2

 

 

 

 

 

 

QD25

09-27

12-52

11012457

Proportional solenoid, 12V

2

 

 

 

 

 

 

QD26

09-27

12-52

11001952

O-ring

2

 

 

 

 

 

 

QD27

09-27

12-52

11028018

Coil kit, 12V, DEUTSCH connector

2

 

 

 

 

 

 

QD28

09-27

12-52

063172

O-ring

2

 

 

 

 

 

 

QD29

09-27

12-52

11027046

Coil nut

2

 

 

 

 

 

 

QD081

09-27

12-52

11059551

O-ring

1

 

 

 

 

 

 

QD100

09-27

12-52

11152574

EDC kit, 12V, high gain spool, control override

1

 

 

 

 

(SB-2015-035 on page 166)

 

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 21

Danfoss H1P 89 cc, H1P 100cc Service guide

Parts Manual

H1P 89 and 100cc

Control

H1P control A7

Parts configuration

QD27

QD30

 

 

*D612

 

 

 

*D611

 

QD29

 

 

D250

 

QD28

 

D674

 

 

 

 

 

D672

QD100

 

*QD26

D067

 

 

 

 

 

 

QD25

 

 

D674

 

D050

 

 

 

 

D655

 

 

 

QD25

D660

 

 

*QD26

 

D640

 

D055

 

 

 

 

 

 

 

 

 

D050

 

 

*D150

 

QD28

 

 

 

 

QD29

 

 

 

QD27

QD30

 

 

D300

D300

 

 

 

 

 

Generic housing shown

*Included in overhaul seal kit

22 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Order code: A7

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

10-14

 

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D055

10-14

 

11040532

Plug assembly

2

 

 

 

 

 

 

D067

10-14

 

327007

Plug assembly

1

 

 

 

 

 

 

D150

10-14

 

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D250

10-14

 

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

10-14

 

11036469

Dowel pin

2

 

 

 

 

 

 

D612

10-14

21-12

11003126

Plug (SB-2021-014 on page 177)

2

 

 

 

 

 

 

D612

21-13

 

11223708

Plug

2

 

 

 

 

 

 

D611

10-14

21-12

11066774

O-ring (SB-2021-014 on page 177)

2

 

 

 

 

 

 

D611

21-13

 

11225703

O-ring

2

 

 

 

 

 

 

D640

10-14

 

11023348

AC wiring harness

1

 

 

 

 

 

 

D655

10-14

 

11084827

Connector DTM 06-3S

1

 

 

 

 

 

 

D660

10-14

 

11084822

Connector DTM 06-6S

1

 

 

 

 

 

 

D672

10-14

 

11151875

Protection

1

 

 

 

 

 

 

D674

10-14

 

716860

Screw, M5 x 12

2

 

 

 

 

 

 

QD25

10-14

 

140750

Proportional solenoid, 12 volt

2

 

 

 

 

 

 

QD26

10-14

 

11001952

O-ring

2

 

 

 

 

 

 

QD27

10-14

 

11004698

Coil kit, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD28

10-14

 

063172

O-ring

2

 

 

 

 

 

 

QD29

10-14

 

11004749

Coil nut

2

 

 

 

 

 

 

QD30

10-14

 

11027883

Cap

2

 

 

 

 

 

 

QD100

10-14

 

11065118

Automotive control kit, 12v, manual override

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 23

Parts Manual

H1P 89 and 100cc

Control

H1P control A8

Parts configuration

QD27

QD30

QD29

D067

QD100

QD28

 

 

D065

 

 

 

 

D250

 

*QD26

 

QD25

D050

 

 

QD25

D055

 

*QD26

 

 

 

 

 

*D150

 

 

 

 

D050

 

 

 

 

QD28

 

 

 

QD29

 

 

QD27

QD30

 

D300

D300

 

 

 

 

Generic housing shown.

*Included in overhaul seal kit Q210

24 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Order code: A8

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

09-27

 

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D055

09-27

 

11040532

Plug assembly

2

 

 

 

 

 

 

D065

09-27

 

327007

Plug assembly

1

 

 

 

 

 

 

D067

09-27

 

327007

Plug assembly

1

 

 

 

 

 

 

D150

09-27

 

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D250

09-27

 

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

09-27

 

310979

Dowel pin

2

 

 

 

 

 

 

QD25

09-27

 

140750

Proportional solenoid, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD26

09-27

 

11001952

O-ring

2

 

 

 

 

 

 

QD27

09-27

 

11004698

Coil kit, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD28

09-27

 

063172

O-ring

2

 

 

 

 

 

 

QD29

09-27

 

11004749

Coil nut

2

 

 

 

 

 

 

QD30

09-27

 

11027883

Cap

2

 

 

 

 

 

 

QD100

09-27

 

11015803

NFPE control kit, 12V, manual override, DEUTSCH

1

 

 

 

 

connector

 

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 25

Parts Manual

H1P 89 and 100cc

Control

H1P control A9, B1

Parts configuration

 

QD27

QD30

QD100

QD29

 

QD28

 

 

D065

 

D250

 

*QD26

QD25

D050

QD25

*QD26

*D150

D050

 

QD28

QD27

QD29

QD30

 

D300

D300

 

Generic housing shown

*Included in overhaul seal kit Q210

26 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Common parts

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

09-27

 

716860

Screw, M5 x 12

6

 

 

 

 

 

 

D065

09-27

 

327007

Plug assembly

1

 

 

 

 

 

 

D150

09-27

 

11227209

Control gasket

1

 

 

 

 

 

 

D250

09-27

 

505038

Screw, M6 x 45

6

 

 

 

 

 

 

D300

09-27

 

310979

Dowel pin

2

 

 

 

 

 

 

QD26

09-27

 

11001952

O-ring

2

 

 

 

 

 

 

QD28

09-27

 

063172

O-ring

2

 

 

 

 

 

 

QD30

09-27

 

11027883

Cap

2

 

 

 

 

 

 

Order code: A9

QD25

09-27

 

141301

Proportional solenoid, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD27

09-27

 

11005222

Coil kit, 12v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11004749

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11025905

FNR control kit, 12v, manual override, DEUTSCH

1

 

 

 

 

connector

 

 

 

 

 

 

 

Order code: B1

QD25

09-27

 

141313

Proportional solenoid, 24v, DEUTSCH connector

2

 

 

 

 

 

 

QD27

09-27

 

11005223

Coil kit, 24v, DEUTSCH connector

2

 

 

 

 

 

 

QD29

09-27

 

11004750

Coil nut

2

 

 

 

 

 

 

QD100

09-27

 

11025906

FNR control kit, 24v, manual override, DEUTSCH

1

 

 

 

 

connector

 

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 27

Parts Manual

H1P 89 and 100cc

Control

H1P control B5

Parts configuration

QD27

 

QD30

QD100

QD29

 

QD28

 

 

D065

*QD26

D250

QD25

D050

QD25

D055

*QD26

*D150

D050

QD28

QD29

QD27

QD30

D200

D450

D300

D300

Generic housing shown

*Included in overhaul seal kit Q210

28 | © Danfoss | March 2022

AX152886483309en-000901

Parts Manual

H1P 89 and 100cc

Control

Order code: B5

Item

Date Begin

Date End

Part Number

Part Name

Qty. per

 

 

 

 

 

Model/Kit

 

 

 

 

 

 

D050

10-14

 

716860

Screw

6

 

 

 

 

 

 

D055

10-14

 

11040532

Plug assembly

2

 

 

 

 

 

 

D067

10-14

 

327007

Plug assembly

1

 

 

 

 

 

 

D150

10-14

 

11227209

Control gasket (SB-2016-033 on page 168)

1

 

 

 

 

 

 

D200

10-14

 

141472

Screw

1

 

 

 

 

 

 

D250

10-14

 

505038

Screw

6

 

 

 

 

 

 

D300

10-14

 

310979

Dowel pin

2

 

 

 

 

 

 

D450

10-14

 

11003097

Magnet carrier

1

 

 

 

 

 

 

QD25

10-14

 

140750

Proportional solenoid, 12 volt

2

 

 

 

 

 

 

QD26

10-14

 

11001952

O-ring

2

 

 

 

 

 

 

QD27

10-14

 

11004698

Coil kit, 12V, DEUTSCH connector

2

 

 

 

 

 

 

QD28

10-14

 

063172

O-ring

2

 

 

 

 

 

 

QD29

10-14

 

11004749

Coil nut

2

 

 

 

 

 

 

QD30

10-14

 

11027883

Cap

2

 

 

 

 

 

 

QD100

10-14

 

11050138

NFPE control kit, 12V, manual override

1

 

 

 

 

 

 

© Danfoss | March 2022

AX152886483309en-000901 | 29

Parts Manual

H1P 89 and 100cc

Control

H1P control B7

Parts configuration

 

QD27

 

 

*D612

 

 

 

 

 

 

QD30

 

 

 

*D611

 

QD29

 

 

 

D250

 

QD28

 

 

D674

 

 

 

 

 

 

D672

QD100

 

 

*QD26

 

 

 

 

D067

 

 

 

 

 

 

 

QD25

 

 

 

D674

 

D050

 

 

 

 

 

D655

 

 

 

 

QD25

 

 

 

 

 

D660

 

 

 

*QD26

 

 

 

 

 

 

D640

 

 

 

 

 

 

 

 

D055

 

 

 

 

 

 

D050

QD28

 

 

*D150

 

 

 

 

 

 

QD29

 

 

 

 

QD27

QD30

 

 

 

D300

D300

 

 

 

 

 

 

 

 

 

D200

 

 

 

 

 

D450

 

 

Generic housing shown.

*Included in overhaul seal kit Q210

30 | © Danfoss | March 2022

AX152886483309en-000901

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