Danfoss H1P 089, H1P 100 User guide

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Technical Information

H1P 089/100

Axial Piston Single Pumps

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Technical Information

H1P 089/100 Axial Piston Single Pumps

Revision history Table of revisions

Date Changed Rev

December 2021 Added HDC control 1301

April 2021 Corrected interface with ECU (EDC) graphic 1208

January 2021 Corrected unit conversion errors 1207

June 2020 Corrected E/F charge filtration port size 1206

April 2020 Corrected swash plate angle sensor connector and CCO connector descriptions 1205

February 2020 Added NFPE options and changed document number from BC00000067 1204

September 2019 G3 Input shaft option added. 1102

June 2019 Major revision. 1101

May 2018 Angle sensor for EDC; FDC note added. 1001

June 2017 port size changes 0902

May 2017 NFPE gen. 3 changes. 0901

November 2015 Master Model Code changes. 0800

2010-2014 Various changes. BA-GB

Aug 2009 First edition AA

2 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

H1 Pumps General Specification.................................................................................................................................................6

H1P 089/100 Technical Data........................................................................................................................................................ 6

H1P 089/100 Operating Parameters .........................................................................................................................................7

Fluid Specification............................................................................................................................................................................8

H1P 089/100 Mounting Flange Loads ..................................................................................................................................... 8

Bearing Life and External Radial Shaft Loads......................................................................................................................... 9

Charge pump...................................................................................................................................................................................10

Charge Pump Selection..........................................................................................................................................................10

20/24 cm³ Charge Pump – Flow and Power Curves.....................................................................................................10

Master Model Code

Displacement, A—Rotation, B—Product Version, Z—Port Configuration...............................................................11

D—Controls..................................................................................................................................................................................... 12

Electronic Displacement Controls...................................................................................................................................... 12

Fan Drive Controls....................................................................................................................................................................12

Forward-Neutral-Reverse (FNR) Controls.........................................................................................................................12

Non-Feedback Proportional Electric (NFPE) Controls................................................................................................. 12

Automotive Controls...............................................................................................................................................................13

Manual Displacement Control.............................................................................................................................................13

Hydraulic Displacement Control.........................................................................................................................................13

F—Orifices, E—Displacement Limiters..................................................................................................................................14

G—Endcap....................................................................................................................................................................................... 15

H—Mounting Flange, J—Input Shaft, K—Aux Pad...........................................................................................................16

M, N—Overpressure Protection Settings..............................................................................................................................17

S—Charge Pump, T—Filtration, V—Charge Pressure Relief..........................................................................................18

W—Special Hardware, X—Paint, Y—Special Features.................................................................................................... 19

Control Options

Electrical Displacement Control (EDC)................................................................................................................................... 20

EDC Operation...........................................................................................................................................................................20

Control signal requirements, EDC 089/100.....................................................................................................................21

Control Solenoid Data.............................................................................................................................................................21

Single Pump Output Flow Direction..................................................................................................................................21

Connector....................................................................................................................................................................................22

Control response.......................................................................................................................................................................22

Response Time, EDC 089/100...............................................................................................................................................22

Manual Displacement Control (MDC) ....................................................................................................................................23

MDC operation.......................................................................................................................................................................... 24

MDC shaft rotation...................................................................................................................................................................24

MDC Torque................................................................................................................................................................................25

Control response.......................................................................................................................................................................25

Response time, MDC 089/100..............................................................................................................................................25

Neutral start switch (NSS)...................................................................................................................................................... 26

Connector....................................................................................................................................................................................26

Case Gauge Port M14..............................................................................................................................................................26

Lever..............................................................................................................................................................................................26

Hydraulic Displacement Control (HDC)................................................................................................................................. 27

HDC principle.............................................................................................................................................................................27

HDC operation...........................................................................................................................................................................27

Hydraulic signal pressure range..........................................................................................................................................28

Pump output flow direction vs. control pressure.........................................................................................................28

Control response.......................................................................................................................................................................28

Response time, HDC 089/100...............................................................................................................................................29

Forward-Neutral-Reverse Control (FNR)................................................................................................................................30

FNR Solenoid Data....................................................................................................................................................................31

Single Pump Output Flow Direction..................................................................................................................................31

Connector....................................................................................................................................................................................31

Control response.......................................................................................................................................................................32

Response Time, FNR 089/100...............................................................................................................................................32

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Technical Information

H1P 089/100 Axial Piston Single Pumps

Contents

Non feedback proportional electric control (NFPE).......................................................................................................... 33

Control Signal Requirements, NFPE 089/100................................................................................................................. 33

Control Solenoid Data.............................................................................................................................................................34

Single Pump Output Flow Direction..................................................................................................................................34

Connector....................................................................................................................................................................................34

Control response.......................................................................................................................................................................35

Response Time, NFPE 089/100.............................................................................................................................................35

Automotive Control (AC).............................................................................................................................................................36

Mode types................................................................................................................................................................................. 36

Basic functions...........................................................................................................................................................................36

Performance functions........................................................................................................................................................... 37

Protection and safety functions.......................................................................................................................................... 37

Engine control and protection.............................................................................................................................................37

Installation features................................................................................................................................................................. 37

Fan Drive Control (FDC)...............................................................................................................................................................38

Control Signal Requirements, FDC 089/100................................................................................................................... 39

Control Solenoid Data.............................................................................................................................................................39

Single Pump Output Flow Direction..................................................................................................................................40

Connector....................................................................................................................................................................................40

Control response.......................................................................................................................................................................40

Response Time, FDC 089/100...............................................................................................................................................40

Manual Override (MOR)............................................................................................................................................................... 41

Swashplate angle sensor for EDC controls........................................................................................................................... 42

Swash plate angle sensor parameters (EDC).................................................................................................................. 42

Swashplate Angle Sensor Connector................................................................................................................................43

Interface with ECU (EDC)........................................................................................................................................................43

Swash Plate Angle Sensor for NFPE and AC2 Controls.....................................................................................................44

Swash Plate Angle Characteristic........................................................................................................................................44

Swash Plate Angle Sensor Parameters (NFPE/AC)........................................................................................................45

Swash Plate Angle Sensor Connector (NFPE).................................................................................................................45

Interface with ECU (NFPE)......................................................................................................................................................46

Control Cut Off Valve (CCO)....................................................................................................................................................... 46

Brake gauge port with MDC................................................................................................................................................. 47

CCO Connector (MDC)............................................................................................................................................................48

H1P CCO Connector (EDC, NFPE)........................................................................................................................................48

CCO solenoid data....................................................................................................................................................................48

Displacement Limiter................................................................................................................................................................... 49

H1P 089/100 Displacement Change (approximately).................................................................................................49

Dimensions and Data

H1P 089/100 Input Shaft Option G1 (SAE C, 14 teeth)......................................................................................................50

H1P Input Shaft Option G3 (SAE C, 13 teeth).......................................................................................................................51

H1P 089/100 Input Shaft Option G9 (SAE C-C, 23 teeth)................................................................................................. 52

H1P 089/100 Input Shaft Option F1 (SAE C, 21 teeth)...................................................................................................... 53

H1P 089/100 Input Shaft Option F4, Code 38–3 ................................................................................................................54

Tapered shaft customer acknowledgement...................................................................................................................54

H1P Auxiliary Mounting, Option H1 (SAE A, 11 teeth) .....................................................................................................55

H1P Auxiliary Mounting, Option H2 (SAE A, 9 teeth)........................................................................................................ 56

H1P Auxiliary Mounting, Option H3 (SAE B, 13 teeth) .....................................................................................................57

H1P Auxiliary Mounting, Option H5 (SAE B-B, 15 teeth) .................................................................................................58

H1P Auxiliary Mounting, Option H6 (SAE C, 14 teeth) .....................................................................................................59

H1P 089/100 Auxiliary Mounting, Option S1 (SAE B-B, 14 teeth).................................................................................60

H1P Displacement Limiter, Option B ..................................................................................................................................... 61

Single Pump Ports..........................................................................................................................................................................62

H1P Dimensions............................................................................................................................................................................. 63

Controls............................................................................................................................................................................................. 66

EDC Options A2 and A3 (12/24 V).......................................................................................................................................66

EDC with MOR, Options A4 and A5 (12/24 V).................................................................................................................67

EDC with CCO (key C), Options E7 and E8 (12/24 V).................................................................................................... 68

EDC with ASNSR, Options: H2 and H3 (12/24 V)............................................................................................................69

4 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Contents

EDC with MOR and ASNSR, Options H6 and H7 (12/24 V)......................................................................................... 70

EDC with CCO and ASNSR, Options H8 and H9 (12/24 V).......................................................................................... 71

MDC Option: M1........................................................................................................................................................................72

MDC with Neutral Start Switch Option: M2.....................................................................................................................73

MDC with CCO, Options: M3, M4........................................................................................................................................ 74

MDC with NSS and CCO Options: M5, M6........................................................................................................................75

HDC, Options: T1, T2................................................................................................................................................................76

NFPE with MOR, Options: N1, N2 (12/24 V)..................................................................................................................... 77

NFPE with MOR, CCO, ASNSR, Options: N3, N4 (12/24 V)...........................................................................................78

NFPE with MOR and ASNSR, Options: N5, N6 (12/24 V)..............................................................................................79

NFPE with MOR and CCO, Options: N7, N8 (12/24 V).................................................................................................. 80

FDC Options: F1, F2 (12/24V)................................................................................................................................................81

Automotive control (AC)........................................................................................................................................................82

AC connectors dimensions..............................................................................................................................................83

Filtration............................................................................................................................................................................................ 84

Suction Filtration Option L....................................................................................................................................................84

Remote Full Flow Charge Pressure Filtration Option P...............................................................................................85

Integral Full Flow Charge Pressure Filtration, Option M............................................................................................ 86

External Full Flow Charge Pressure Filtration, Option S............................................................................................. 87

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Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

H1 Pumps General Specification

Axial piston closed circuit variable displacement pumps of cradle swash-plate design with clockwise or counterclockwise direction of rotation.

Pipe connections

•

Main pressure ports: ISO split flange boss

•

Remaining ports: SAE straight thread O-ring boss

Recommended installation position

Pump installation position is discretionary, however the recommended control position is on the top or at the side with the top position preferred. If the pump is installed with the control at the bottom, flushing flow must be provided through port M14 located on the EDC, FNR and NFPE control.

Vertical input shaft installation is acceptable. If input shaft is at the top, 1 bar case pressure must be maintained during operation. The housing must always be filled with hydraulic fluid. Recommended mounting for a multiple pump stack is to arrange the highest power flow towards the input source. Consult Danfoss for nonconformance to these guidelines.

Auxiliary cavity pressure

Auxiliary cavity pressure will be inlet pressure with internal charge pump or case pressure with external charge supply. For reference see Operating Parameters. Please verify mating pump shaft seal capability.

H1P 089/100 Technical Data

Feature Size 089 Size 100 Displacement Flow at rated speed (continuous) Torque at maximum displacement

(theoretical) Mass moment of inertia of rotating

components Mass (dry–no charge pump) Oil volume

89.2 cm3 [5.44 in3] 101.7 cm3 [6.21 in3]

294 l/min [77.7 US gal/min] 335 l/min [88.5 US gal/min]

1.42 N•m/bar [870 lbf•in/1000 psi]

0.0116 kg•m [0.0086 slug•ft2]

62 kg [137 lb] 62 kg [137 lb]

2.6 l [0.67 US gal] 2.6 l [0.67 US gal]

1.62 N•m/bar [990 lbf•in/1000 psi]

0.0116 kg•m [0.0086 slug•ft2]

Shaft, flange and ports description

Input shaft per ISO 3019-1 (outer diameter)

Mounting flange per ISO 3019-1 Auxiliary mounting flange with metric

fasteners, with shaft outer diameter

Suction port per ISO 3019-1 Main configuration port Case drain ports L2, L4 per ISO 3019-1 Other ports Customer interface threads

Outer Ø32 mm – 4 (SAE C, 14 teeth)

•

Outer Ø35 mm – 4 (SAE C, 21 teeth)

•

Outer Ø38 mm – 4 (SAE C-C, 23 teeth)

•

Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8

•

Flange 127-4 (SAE C)

Flange 82-2 (SAE A: 9 teeth and 11 teeth)

•

Flange 101-2 (SAE B, 13 teeth and SAE B-B, 15 teeth)

•

Flange 127-4 (SAE C, 14 teeth)

•

ISO 11926-1 – 1 5∕8 -12 (SAE O-ring boss)

Ø25.4 mm; M12 x 1.75; 20 min. full thread depth

ISO 11926-1 – 15∕16–12

SAE O-ring boss

Metric fasteners

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Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

H1P 089/100 Operating Parameters

Parameter Unit Size 089/100 Input speed

System pressure

Charge pressure Minimum

Control pressure Minimum (at corner power for EDC,

Charge pump inlet pressure Rated

Case pressure Rated

Lip seal maximum pressure (external)

Performance (displacement and pressure) may be limited due to limited control pressure.

Full performance (displacement and pressure) possible at minimum charge and control pressure supply.

Min. for internal1) and external

charge supply

Min. for full performance, internal charge supply

Rated Maximum Maximum working Maximum Max./Min. low loop

Maximum

MDC, FNR) Minimum (at corner power for NFPE,

FDC, AC) Maximum

Minimum (cold start) Maximum

Maximum

min-1 (rpm)

bar [psi]

bar (absolute) [in Hg vacuum]

bar [psi]

500

1200

3300

3800

450 [6528 ]

480 [6960]

45/10 [650/145]

18 [261]

34 [493]

17 [247]

25 [363]

40 [580]

0.7 [9.0]

0.2 [24.0]

4.0 [58.0]

3.0 [44.0]

5.0 [73.0]

0.4 [5.8]

Filtration, cleanliness level and βx-ratio (recommended minimum)

Cleanliness per ISO 4406

Efficiency βx (charge pressure filtration)

Efficiency βx (suction and return line filtration)

Recommended inlet screen mesh size

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22/18/13

= 75 (β10 ≥ 10)

15-20

= 75 (β10 ≥ 2)

35-45

100 – 125 µm

Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

Fluid Specification

Viscosity

Intermittent Minimum Recommended range Maximum

Intermittent = Short term t < 1 min per incident and not exceeding 2 % of duty cycle based load-life.

Temperature

Minimum Rated Recommended range Maximum Intermittent

Cold start = Short term t > 3 min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1 (rpm).

At the hottest point, normally case drain port.

5 mm2/s [42 SUS]

7 mm2/s [49 SUS]

12 – 80 mm2/s [66 – 370 SUS]

1600 mm2/s [7500 SUS]

-40°C [-40°F]

104°C [220°F]

60 – 85°C [140 – 185°F]

115°C [240°F]

H1P 089/100 Mounting Flange Loads

The Rated and Shock load moments apply for top or side orientation of control.

Mounting flange load with control on top

Rated moment MR = 5630 N•m [49 830 lbf•in]

Shock load moment MS = 12 190 N•m [ 107 900 lbf•in]

For more information, see H1 Axial Piston Pumps, Basic Information, BC152886483968, the section “Mounting flange loads”.

8 | © Danfoss | December 2021 BC152886482765en-001301

270° R

180° R

90° R

0° R

Re =

Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

Bearing Life and External Radial Shaft Loads

All external shaft loads affect bearing life. The pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit.

Danfoss recommends clamp-type couplings for applications with radial shaft loads. Contact your Danfoss representative for an evaluation of unit bearing life if you have continuously applied external loads exceeding 25 % of the maximum allowable radial load (Re) or the pump swash-plate is positioned on one side of center all or most of the time.

Maximum external shaft load based on shaft deflection

External radial moment Unit Size 089/100

External radial shaft loads impact lifetime. For lifetime calculations please contact your Danfoss representative. In applications with external shaft loads, minimize the impact by positioning the load at 0° or 180° as shown below.

Radial load position

N•m [lbf•in] 118 [1044]

The maximum allowable radial shaft load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following formula:

Thrust loads should be avoided. Contact your Danfoss representative in the event thrust loads are anticipated.

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100

l/min

US gal/min

500 1500

1000 2000

Speed min-1(rpm)

3000 4000

2500 3500

24 cm

[1.46 in

/rev]

20 cm

[1.22 in

/rev]

P301 206

500 1500

1000 2000

Speed min-1(rpm)

3000 4000

2500 3500

P301 207

14.0 10

13.0

12.0

11.0

10.0

9.0

8.0

7.0

6.0

5.0

4.0

3.0

2.0

1.0

24 cm

[1.46 in

/rev]

20 cm

[1.22 in

/rev]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Technical Specifications

Charge pump

Charge Pump Selection

In most applications a general guideline is that the charge pump displacement should be at least 10% of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. System features and conditions which may invalidate the 10% guideline include (but are not limited to):

Continuous operation at low input speeds < 1500 min-1 (rpm)

•

High shock loading and/or long loop lines

•

High flushing flow requirements

•

Multiple low speed high torque motors

•

High input shaft speeds

•

Contact your Danfoss representative for application assistance if your application includes any of these conditions.

For more information, see Selection of Drive line Components, BC157786484430.

20/24 cm³ Charge Pump – Flow and Power Curves

Charge pump flow and power requirements curves shown below at the following conditions:

Charge pressure = 20 bar [290 psi] Viscosity = 11 mm²/s [63 SUS] Temperature = 80°C [176°F]

Charge pump flow

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Charge pump power requirements

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H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

Displacement, A—Rotation, B—Product Version, Z—Port Configuration

Displacement

089 100

A – Direction of Rotation

L R

B – Product version

Z – Port configuration

89.2 cm3 [5.44 in3]

101.7 cm3 [6.21 in3]

Left hand (counter clockwise)

Right hand (clockwise)

Revision code

Inch, Customer O-ring port sealing according to ISO 11926-1

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H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

D—Controls

Electronic Displacement Controls

Code Control type Voltage MOR CCO with key C Angle sensor Connector A2 A3 A4

EDC 12 V — — — DEUTSCH

EDC 24 V — — — DEUTSCH

EDC 12 V — — DEUTSCH

EDC 24 V — — DEUTSCH

EDC 12 V — — DEUTSCH

EDC 24 V — — DEUTSCH

EDC 12 V — — DEUTSCH

EDC 24 V — — DEUTSCH

EDC 12 V — DEUTSCH

EDC 24 V — DEUTSCH

EDC 12 V — DEUTSCH

EDC 24 V — DEUTSCH

– To be used for the control; — Not to be used for the control

Fan Drive Controls

F1 FDC F2 FDC

Align with options: F: Orifices, E: Displacement limiters, M, N: Overpressure protection, and W: Special hardware.

12 V DEUTSCH Connector

24 V DEUTSCH Connector

Forward-Neutral-Reverse (FNR) Controls

A9 FNR B1 FNR

12 V with MOR DEUTSCH Connector

24 V with MOR DEUTSCH Connector

Non-Feedback Proportional Electric (NFPE) Controls

Code Control type Voltage MOR CCO with key C Angle sensor Connector N1

Align with options: E: Displacement limiters and W: Special hardware.

NFPE 12 V — — DEUTSCH

NFPE 24 V — — DEUTSCH

NFPE 12 V DEUTSCH

NFPE 24 V DEUTSCH

NFPE 12 V — DEUTSCH

NFPE 24 V — DEUTSCH

NFPE 12 V — DEUTSCH

NFPE 24 V — DEUTSCH

12 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

Automotive Controls

Automotive Control (AC)

Code AC type Voltage MOR Speed

Manual Displacement Control

AC–1 12 V — DEUTSCH

AC–1 24 V — DEUTSCH

AC–2 12 V DEUTSCH

AC–2 24 V DEUTSCH

AC–1 12 V — — — DEUTSCH

AC–1 24 V — — — DEUTSCH

AC–2 12 V — — DEUTSCH

AC–2 24 V — — DEUTSCH

– To be used for the control; — Not to be used for the control

sensor

Wire harness

Angle sensor

Connector

Manual Displacement Control (MDC)

Code Control type CCO Voltage CCO Neutral Start

M1 M2

Align with options F: Orifices and Y: Settings for adjustment (if applicable).

MDC — — — —

MDC — — DEUTSCH

MDC 12 V — DEUTSCH

MDC 24 V — DEUTSCH

MDC 12 V DEUTSCH

MDC 24 V DEUTSCH

Switch

Hydraulic Displacement Control

Hydraulic Displacement Control (HDC)

Code Pressure range Ports

T1 4.2 - 16.2 bar Inch ports 9/16-18 T2 3.0 - 11.6 bar Inch ports 9/16-18

Connector

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G H J K M N S T V W X YZ D EF

H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

F—Orifices, E—Displacement Limiters

F – Orifices Options

Orifices options related to control type

Code Tank (A+B) P orifice A/B orifices EDC, FNR MDC NFPE, AC FDC C3

– – 0.8 mm –

– – 1.3 mm

– – 1.8 mm –

1.0 mm – – – –

1.3 mm – – – – –

0.8 mm 1.0 mm – – – –

0.8 mm 1.3 mm – – – –

1.0 mm 1.3 mm – – – –

1.0 mm 1.3 mm 1.3 mm – – –

0.6 mm 0.6 mm 0.8 mm – – –

1.3 mm 1.3 mm – – – –

– – 3.0 mm – – –

No orifice – –

E – Displacement Limiter Options

N B C D

Align with option Y: Settings for adjustment (if applicable).

None

Adjustable externally

No limiters, with nested springs, required for NFPE, AC, FDC

Adjustable externally with nested springs, required for NFPE, AC, FDC

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G H J K M N S T V W X YZ D EF

H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

G—Endcap

G – End-cap Options

Twin port, ISO 6162 split flange ports; Align with T: Filtration

D3 Integral pressure filtration D6 Suction filtration D8 Remote filtration or external charge supply

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H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

H—Mounting Flange, J—Input Shaft, K—Aux Pad

H – Mounting options

Mounting to be aligned with option W: Special hardware

H K

J – Input Shaft options

ISO 3019-1 flange 127–4 (SAE C)

ISO 3019-1 flange 127–4 (SAE C), 4-bolt, with speed sensor

G1 G3 G9 F1 F4

ISO 3019-1, outer Ø32 mm - 4 (14 teeth splined shaft 12/24 pitch)

ISO 3019-1, outer Ø44 mm - 4 (13 teeth splined shaft 8/16 pitch)

ISO 3019-1, outer Ø38 mm - 4 (23 teeth splined shaft 16/32 pitch

ISO 3019-1, outer Ø35 mm - 4 (21 teeth splined shaft 16/32 pitch)

Conical keyed shaft end, code 38-3 (similar to ISO 3019-1), taper 1:8 (key not supplied with pump)

K – Auxiliary Mounting Pad options (ISO 3019-1)

NN H1 H2 H3 H5 H6

None

Flange 82–2 (SAE A, 11 teeth, 16/32 coupling); shipping cover

Flange 82–2 (SAE A, 9 teeth, 16/32 coupling); shipping cover

Flange 101–2 (SAE B, 13 teeth, 16/32 coupling); shipping cover

Flange 101–2 (SAE B-B, 15 teeth, 16/32 coupling); shipping cover

Flange 127–4 (SAE C, 14 teeth, 12/24 coupling); shipping cover

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H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

M, N—Overpressure Protection Settings

M and N – Overpressure protection options

L Pressure limiter setting HPRV with bypass setting L15 L18 L20 L23 L25 L28 L30 L33 L35 L38 L40 L42 L43 L44 L45 Overpressure protection type and setting for FDC F01 F02 F03

Pressure limiter and HPRV with bypass, over-pressure protection type must be the same for both sides “A” and “B”.

150 bar [2900 psi] 230 bar [3336 psi]

180 bar [2610 psi] 230 bar [3336 psi]

200 bar [2900 psi] 250 bar [3630 psi]

230 bar [3336 psi] 280 bar [4061 psi]

250 bar [3630 psi] 300 bar [4350 psi]

280 bar [4061 psi] 330 bar [4786 psi]

300 bar [4350 psi] 350 bar [5076 psi]

330 bar [4786 psi] 380 bar [5510 psi]

350 bar [5080 psi] 400 bar [5800 psi]

380 bar [5510 psi] 420 bar [6090 psi]

400 bar [5800 psi] 450 bar [6526 psi]

420 bar [6090 psi] 450 bar [6526 psi]

430 bar [6237 psi] 480 bar [6962 psi]

440 bar [6382 psi] 480 bar [6962 psi]

450 bar [6526 psi] 480 bar [6962 psi]

150 bar [2175 psi] 250 bar [3630 psi]

150 bar [2175 psi] 300 bar [4350 psi]

150 bar [2175 psi] 350 bar [5076 psi]

K Pressure setting K18 K20 K23 K25 K28 K30 K33 K35 K38 K40 K42 K45

Pressure limiter and HPRV with bypass, over-pressure protection type must be the same for both sides “A” and “B”.

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180 bar [2610 psi]

200 bar [2900 psi]

230 bar [3336 psi]

250 bar [3630 psi]

280 bar [4061 psi]

300 bar [4350 psi]

330 bar [4786 psi]

350 bar [5076 psi]

380 bar [5510 psi]

400 bar [5800 psi]

420 bar [6090 psi]

450 bar [6526 psi]

G H J K M N S T V W X YZ D EF

H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

Please contact Danfoss Power Solutions for pressures not shown or for applied pressure above max. working pressure.

S—Charge Pump, T—Filtration, V—Charge Pressure Relief

S – Charge pump options

D M N

20 cm³/rev [1.22 in³/rev]

24 cm³/rev [1.46 in³/rev] No charge pump, external charge supply (Align with options: E, T)

T – Filtration options

Filtration to be aligned with G: End cap selection

L M N P E

Suction filtration Integral full charge flow filtration with bypass sensor, medium filter length 11004918

Integral full charge flow filtration with bypass sensor, without filter

Remote full charge flow filtration External full charge flow filtration (Align with options N, S)

V – Charge pressure relief valve (CPRV) setting

20 bar [290 psi]

22 bar [319 psi]

24 bar [348 psi]

26 bar [377 psi]

28 bar [406 psi]

30 bar [435 psi]

32 bar [464 psi]

34 bar [493 psi]

20 22 24 26 28 30 32 34

Not to be used for NFPE, AC and FDC controls.

18 | © Danfoss | December 2021 BC152886482765en-001301

G H J K M N S T V W X YZ D EF

H1P

A B

Technical Information

H1P 089/100 Axial Piston Single Pumps

Master Model Code

W—Special Hardware, X—Paint, Y—Special Features

W – Special Hardware features

Hardware features to be aligned with options D, E

P1 P2 P4 PN H1

X – Paint and Name-tag

NFPE/FDC valve plate

NFPE/FDC/AC valve plate and speed ring on the cylinder block

EDC/FNR/MDC valve plate and speed ring on the cylinder block

EDC/FNR/MDC valve plate

MDC/EDC/FNR valve plate with MDC handle

NNN C08

Black paint and Danfoss name-tag

Paint none and Danfoss name-tag

Y – Special settings (SIL-2 non-certifiable, without customer files)

Code CAN J1939 ECO fuel saving

D3E

D3F D4E

D4F D5F D5J

D6F D6J

M00 NNN

in/out E –

in/out – F –

in/out E –

in/out – F –

in/out J

in/out – F –

in/out J

MDC handle standard position

None

– To be used for the control; — Not to be used for the control

mode

Functional option

Cruise control Control AC type

N1 (12 VDC)

N2 (24 VDC)

P8 (12 VDC)

P9 (24 VDC)

AC–1

AC–2 (with swash plate angle sensor)

Danfoss | December 2021 BC152886482765en-001301 | 19

P003 191

Feedback from Swash plate

PTF00B

M14

C1 C2

F00A

P003 478E

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Electrical Displacement Control (EDC)

An EDC is a displacement (flow) control. Pump swash plate position is proportional to the input command and therefore vehicle or load speed (excluding influence of efficiency), is dependent only on the prime mover speed or motor displacement.

The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a three-position, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swash plate, changing the pump‘s displacement from full displacement in one direction to full displacement in the opposite direction.

A serviceable 170 μm screen is located in the supply line immediately before the control porting spool.

Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement.

Electrical Displacement Control

EDC schematic, feedback from swash plate

EDC Operation

H1 EDC’s are current driven controls requiring a Pulse Width Modulated (PWM) signal. Pulse width modulation allows more precise control of current to the solenoids.

The PWM signal causes the solenoid pin to push against the porting spool, which pressurizes one end of the servo piston, while draining the other. Pressure differential across the servo piston moves the swashplate.

A swashplate feedback link, opposing control links, and a linear spring provide swashplate position force feedback to the solenoid. The control system reaches equilibrium when the position of the swashplate spring feedback force exactly balances the input command solenoid force from the operator. As hydraulic pressures in the operating loop change with load, the control assembly and servo/swashplate system work constantly to maintain the commanded position of the swashplate.

The EDC incorporates a positive neutral deadband as a result of the control spool porting, preloads from the servo piston assembly, and the linear control spring. Once the neutral threshold current is reached, the swashplate is positioned directly proportional to the control current. To minimize the effect of the control neutral deadband, we recommend the transmission controller or operator input device incorporate a jump up current to offset a portion of the neutral deadband.

The neutral position of the control spool does provide a positive preload pressure to each end of the servo piston assembly.

When the control input signal is either lost or removed, or if there is a loss of charge pressure, the springloaded servo piston will automatically return the pump to the neutral position.

20 | © Danfoss | December 2021 BC152886482765en-001301

"0"

-b -a

100 %

Displacement

Current mA

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Control signal requirements, EDC 089/100

Pump displacement vs. control current

EDC control current

Voltage 12 V

Minimum current to stroke pump a

Pin connections any order

Factory test current, for vehicle movement or application actuation expect higher or lower value.

640 mA 330 mA

24 V

b 1640 mA 820 mA

Control Solenoid Data

Description 12 V 24 V

Maximum current 1800 mA 920 mA Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω

@ 80 °C [176 °F] 4.52 Ω 17.52 Ω Inductance 33 mH 140 mH PWM signal frequency Range 70 – 200 Hz

Recommended

100 Hz

IP Rating IEC 60 529 IP 67

DIN 40 050, part 9 IP 69K with mating connector Connector color Black

PWM signal required for optimum control performance.

Single Pump Output Flow Direction

Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW) Coil energized

Port A out in in out Port B in out out in Servo port pressurized M4 M5 M4 M5

For coil location see installation drawings.

C1 C2 C1 C2

Danfoss | December 2021 BC152886482765en-001301 | 21

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Connector

Connector DEUTSCH, 2-pin

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

A swash-plate response times table is available for each frame size. Testing should be conducted to verify the proper orifice selection for the desired response. Typical response times at the following conditions:

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

Response Time, EDC 089/100

Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice No orifice

Neutral to full flow 3.8 s 1.8 s 1.0 s Full flow to neutral 2.2 s 1.0 s 0.6 s

22 | © Danfoss | December 2021 BC152886482765en-001301

"0"

Lever rotation

"A"

Displacement

100 %

-a

100 %

"B"

-b

-d b

-c

P301 752

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Manual Displacement Control (MDC)

A Manual proportional Displacement Control (MDC) consists of a handle on top of a rotary input shaft. The shaft provides an eccentric connection to a feedback link. This link is connected on its one end with a porting spool. On its other end the link is connected the pumps swashplate.

This design provides a travel feedback without spring. When turning the shaft the spool moves thus providing hydraulic pressure to either side of a double acting servo piston of the pump.

Differential pressure across the servo piston rotates the swash plate, changing the pump’s displacement. Simultaneously the swashplate movement is fed back to the control spool providing proportionality between shaft rotation on the control and swash-plate rotation. The MDC changes the pump displacement between no flow and full flow into opposite directions.

Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement.

For the MDC with CCO option the brake port (X7) provides charge pressure when the coil is energized to activate static function such as a brake release. The X7 port must not be used for any continuous oil consumption.

The MDC is sealed by means of a static O-ring between the actuation system and the control block. Its shaft is sealed by means of a special O-ring which is applied for low friction. The special O-ring is protected from dust, water and aggressive liquids or gases by means of a special lip seal.

Manual Displacement Control Pump displacement vs. control lever rotation

Deadband on B side: a = 3° ±1° Maximum pump stroke: b = 30° +2/-1° Required customer end stop: c = 36° ±3° Internal end stop: d = 40°

Danfoss | December 2021 BC152886482765en-001301 | 23

CCW

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

MDC operation

The MDC provides a mechanical dead-band required to overcome the tolerances in the mechanical actuation. The MDC contains an internal end stop to prevent turning the handle into any inappropriate position.

The MDC provides a permanent restoring moment appropriate for turning the MDC input shaft back to neutral position only. This is required to take the backlash out of the mechanical connections between the Bowden cable and the control.

High case pressure may cause excessive wear and the NSS to indicate that the control is not in neutral position. In addition, if the case pressure exceeds 5 bar there is a risk of an insufficient restoring moment. The MDC is designed for a maximum case pressure of 5 bar and a rated case pressure of 3 bar.

Customers must install some support to limit the setting range of their Bowden cable to avoid an

•

overload of the MDC. Customers can apply their own handle design but they must care about a robust clamping

•

connection between their handle and the control shaft and avoid overload of the shaft. Customers can connect two MDC’s on a tandem unit in such a way that the actuation force will be

•

transferred from the pilot control to the second control. The kinematic of the linkages must ensure that either control shaft is protected from torque overload.

Caution

Using the internal spring force on the input shaft is not an appropriate way to return the customer connection linkage to neutral, or to force a Bowden cable or a joystick back to neutral position. It is not applicable for any limitation of the Bowden cable stroke, except the applied torque to the shaft will never exceed 20 N•m.

MDC shaft rotation

Pump shaft rotation MDC shaft rotation CW CCW CW CCW

Port A in (low) out (high) out (high) in (low) Port B out (high) in (low) in (low) out (high) Servo port high pressure M5 M4 M5 M4

As seen from shaft side.

Clockwise (CW) Counter-clockwise (CCW)

24 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

MDC Torque

Description Value

Torque required to move handle to maximum displacement 1.4 N•m [12.39 lbf•in ] Torque required to hold handle at given displacement 0.6 N•m [5.31 lbf•in] Maximum allowable input torque 20 N•m [177 lbf•in]

Caution

Volumetric efficiencies of the system will have impacts on the start and end input commands.

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

Response time, MDC 089/100

Code Orifice description (mm) Stroking direction

Tank (A+B) P A/B Neutral to full flow Full flow to neutral C3 C6 C7 D1 D2 D3 D4

1 – – 1.7 s 1.5 s

1.3 – – 1.1 s 1.0 s

0.8 1 – 3.1 s 2.4 s

0.8 1.3 – 2.8 s 2.2 s

1 1.3 – 2.0 s 1.6 s

1 1.3 1.3 2.4 s 1.9 s

No orifice 0.5 s 0.6 s

For further data please contact your Danfoss representative.

Danfoss | December 2021 BC152886482765en-001301 | 25

P005 702

M14

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Neutral start switch (NSS)

The Neutral Start Switch (NSS) contains an electrical switch that provides a signal of whether the control is in neutral. The signal in neutral is Normally Closed (NC).

Neutral start switch schematic

Neutral start switch data

Max. continuous current with switching Max. continuous current without switching Max. voltage Electrical protection class

8.4 A

20 A

36 V

IP67 / IP69K with mating connector

Connector

Connector DEUTSCH, 2-pin

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

Case Gauge Port M14

The drain port should be used when the control is mounted on the unit’s bottom side to flush residual contamination out of the control.

Lever

MDC-controls are available with an integrated lever.

26 | © Danfoss | December 2021 BC152886482765en-001301

P400520

P400519

F00B

F00A

Feedback from

Swashplate

T P

X2M14

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Hydraulic Displacement Control (HDC)

HDC principle

An HDC is a Hydraulic Displacement Control. Pump swashplate position is proportional to the input command and therefore vehicle speed or load speed (excluding influence of efficiency), is dependent only on the prime mover speed or motor displacement.

The HDC control uses a hydraulic input signal to operate a porting spool, which ports hydraulic pressure to either side of a double acting servo piston. The hydraulic signal applies a force input to the spool which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pump’s displacement from full displacement in one direction to full displacement in the opposite direction. Under some circumstances, such as contamination, the porting spool could stick and cause the pump to stay at some displacement.

A serviceable 175 μm screen is located in the supply line immediately before the control porting spool.

HDC control

HDC schematic

HDC operation

HDC’s are hydraulically driven control which ports hydraulic pressure to either side of a porting spool, which pressurizes one end of the servo piston, while draining the other end to case. Pressure differential across the servo piston moves the swashplate.

A swashplate feedback link, opposing control linkage, and a linear spring provide swashplate position force feedback to the hydraulic pressure. As hydraulic pressures in the operating loop change with load, the control assembly and servo/swashplate system work constantly to maintain the commanded position of the swashplate.

Danfoss | December 2021 BC152886482765en-001301 | 27

"0"

Signal pressure

Displacement

100 %

a b

-b -a

100 %

P102 031E

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

The HDC incorporates a positive neutral dead band as a result of the control spool porting, preloads from the servo piston assembly, and the linear control spring. Once the neutral threshold point is reached, the swashplate is positioned directly proportional to the control pressure.

When the control input is either lost or removed, or if there is a loss of charge pressure, the spring loaded servo piston will automatically return the pump to the neutral position.

Pump displacement vs signal pressure

Hydraulic signal pressure range

Type Unit Start of control End of control

Option bar 3.0 11.6 Standard 4.2 16.2

Pump output flow direction vs. control pressure

Shaft rotation HDC Clockwise (CW) seen from shaft Counter Clockwise (CCW) seen from shaft

Port energized X1 X2 X1 X2 Port A Out (high) In (low) In (low) Out (high) Port B In (low) Out (high) Out (high) In (low) Servo port high

pressure

M4 M5 M4 M5

For appropriate performance of HDC characteristic, keep the drain pressure of pilot valve to be equal or slightly higher than pump case pressure.

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

28 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Response time, HDC 089/100

Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice No orifice

Neutral to full flow 2.8s 1.3s 0.7s Full flow to neutral 1.9s 0.9s 0.5s

Danfoss | December 2021 BC152886482765en-001301 | 29

P003 193

P003 189

C2C1

F00A

M14

T PF00B

100 %

“0“

100 %

Voltage V

Displacement

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Forward-Neutral-Reverse Control (FNR)

The 3-position FNR control options A9 (12 V) and B1 (24 V) uses an electric input signal to switch the pump to a full stroke position. A serviceable 125 μm screen is located in the supply line immediately before the control porting spool.

Under some circumstances, such as contamination, the control spool can stick and cause the pump to stay at some displacement.

Forward-Neutral-Reverse electric control (FNR)

FNR hydraulic schematic

Pump displacement vs. electrical signal

FNR control current

Voltage 12 V

Minimum current to stroke pump 750 mA 380 mA Pin connections any order

24 V

30 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

FNR Solenoid Data

Solenoid data

Voltage 12 V Minimum supply voltage Maximum supply voltage (continuous) Bi-directional diode cut off voltage Maximum current Nominal coil resistance @ 20°C PWM Range PWM Frequency (preferred)

PWM signal required for optimum control performance.

Electrical Protection Standard Class

IP Rating IEC 60 529 IP 67

24 V

19 V

29 V

53 V

9.5 V

14.6 V

28 V

1050 mA 500 mA

8.4 Ω 34.5 Ω

70 – 200 Hz

100 Hz

DIN 40 050, part 9 IP 69K with mating connector

Single Pump Output Flow Direction

Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW) Coil energized

C1 C2 C1 C2

Port A in out out in Port B out in in out Servo port pressurized M5 M4 M5 M4

For coil location see installation drawings.

Connector

Connector DEUTSCH, 2-pin

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

Danfoss | December 2021 BC152886482765en-001301 | 31

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

Response Time, FNR 089/100

Stroking direction 0.8 [0.03] orifice 1.3 [0.05] orifice No orifice

Neutral to full flow 3.7 s 1.7 s 1.1 s Full flow to neutral 3.0 s 1.3 s 0.6 s

32 | © Danfoss | December 2021 BC152886482765en-001301

P003 192

P003 188

C2C1

F00A

M14

T PF00B

"0"

Signal current (mA)

a b c

abc

Displacement

100 %

p = 300 bar

p = 0 bar

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Non feedback proportional electric control (NFPE)

The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.

A serviceable 170 μm screen is located in the supply line immediately before the control porting spool.

Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement.

NFPE control

NFPE schematic

Control Signal Requirements, NFPE 089/100

The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swash-plate angle as system pressure increases.

A typical response characteristic is shown in the accompanying graph below:

Pump displacement vs. input signal

Danfoss | December 2021 BC152886482765en-001301 | 33

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Control current requirements

Voltage

12 V

24 V

Factory test current, for vehicle movement or application actuation expect higher or lower value.

Control Solenoid Data

Description 12 V 24 V

Maximum current 1800 mA 920 mA Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω

Inductance 33 mH 140 mH PWM signal frequency Range 70 – 200 Hz

IP Rating IEC 60 529 IP 67

Connector color Black

PWM signal required for optimum control performance.

a b c Pin config.

694 mA 1168 mA 1540 mA 347 mA 600 mA 770 mA

any order

@ 80 °C [176 °F] 4.52 Ω 17.52 Ω

Recommended

100 Hz

DIN 40 050, part 9 IP 69K with mating connector

Single Pump Output Flow Direction

Shaft rotation Clock-Wise (CW) Counter-Clock-Wise (CCW) Coil energized

C1 C2 C1 C2

Port A in out out in Port B out in in out Servo port pressurized M5 M4 M5 M4

For coil location see installation drawings.

Connector

Connector DEUTSCH, 2-pin

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

34 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

Response Time, NFPE 089/100

Stroking direction 0.8 mm [0.03 in] orifice 1.3 mm [0.05 in] orifice 2.3 mm [0.09 in] orifice

Neutral to full flow 4.3 s 1.9 s 0.8 s Full flow to neutral 2.6 s 1.1 s 0.5 s

Danfoss | December 2021 BC152886482765en-001301 | 35

P003 544

CAN PPC PSC PPU

CC2

CC1

WARRANTY VOID IF REMOVED

CC3

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Automotive Control (AC)

The H1 Aautomotive Control (AC) is an electric NFPE Control with an integrated micro-controller, installed on the pump. The integrated micro-controller enhanced control performance with a flexible, configurable control scheme for an entire single path propel transmission. It can be used in combination with fixed and variable displacement hydraulic-motors. With the pre-installed application software and easily changeable control parameters, it is possible to tailor the vehicle’s driving behavior to the individual requirements of the customer.

The H1 Automotive Control is divided into 2 systems:

AC-1

•

AC-2

•

AC-2 is an extension of AC-1 that features an integrated pump swash plate angle sensor and software enabled functions such as Swash Plate Control.

Mode types

The application software provides 3 different hydrostatic propel methods, defined as mode types, which can be used individually.

Automotive Load dependent (torque controlled) driving behavior. Setpoint for the drive curve is

•

the engine rpm. Non-Automotive Load independent (speed controlled) driving mode. Setpoint for the drive curve is

•

a Joystick or drive pedal signal, independent of the engine rpm. The best performance will achieved with an AC-2 Swash Plate Angle Sensor.

Creep-Automotive Load dependent (torque controlled) driving behavior (like Automotive).

•

Setpoint for the drive curve is the engine rpm. The setpoint can be reduced by the creep potentiometer if a high engine rpm in combination with low vehicle speed is needed.

Basic functions

Four selectable system modes, selectable via switch.

•

Individual settings for forward and reverse driving direction (4 x 2 curves).

•

Independent pump and hydraulic-motor profiling and ramping for each mode.

•

Electric drive pedal connection

•

Electronic inching function without separate control valve

•

Electric creep mode potentiometer

•

36 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Configurable System Mode & Direction change

•

Load independent pump displacement control with integrated Swash Plate Angle Sensor (AC-2)

•

Hydraulic-motor displacement control including brake pressure defeat function

•

Performance functions

ECO fuel saving mode with automatic reduction of the engine speed during transport (Cruise control)

•

Vehicle constant speed drive control

•

Vehicle speed limitation

•

Dynamic brake light, automatic park brake, reverse buzzer and status LED outputs

•

Vehicle speed controlled output function.

•

Temperature compensation for predictable performance

•

Advanced CAN J1939 interface for the information exchange with the vehicle control system

•

Protection and safety functions

Safety controlled vehicle start protection with engine speed check, battery check and FNR must be in

•

neutral, etc.. Operator presence detection

•

Hydraulic system overheat and low-temperature protection

•

Hydraulic motor over speed protection

•

Park brake test mode for roller applications to fulfill SAE J1472 / EN500-4.

•

SIL2 compliant

•

Engine control and protection

CAN J1939 engine interface

•

Engine speed control via drive pedal with safety controlled monitoring function

•

Engine antistall protection

•

Engine over speed protection during inching

•

Engine speed dependent Retarder control

•

Engine cold start protection

•

Installation features

Factory calibration for hysteresis compensation.

•

Starting current adjustment in the factory

•

Pre-installed application software and parameter files

•

For more information, see Automotive Control for H1 Single Pumps Technical Information, BC152986482596.

Danfoss | December 2021 BC152886482765en-001301 | 37

P301 441

F00B

M14

C1 C2

F00A

P301 442

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Fan Drive Control (FDC)

The Fan Drive Control (FDC) is a non-feedback control in which an electrical input signal activates the proportional solenoid that ports charge pressure to either side of the pump servo cylinder. The single proportional solenoid is used to control pump displacement in the forward or reverse direction.

The control spool is spring biased to produce maximum forward pump displacement in the absence of an electrical input signal. Based on the spring bias spool default forward flow for a CW rotation pump is out of port B while default forward flow for a CCW rotation pump is out of port A.

Under some circumstances, such as contamination, the control spool could stick and cause the pump to stay at some displacement.

FDC control

FDC schematic

The pump should be configured with 0.8 mm control orifices to provide slowest response and maximize system stability. Additionally, pressure limiter (PL) valves are used to limit maximum fan trim speed in both (forward and reverse) directions.

H1 pumps with FDC will be delivered from factory with nominal pressure limiter setting of 150 bar [2175 psi]. The PL must be re-adjusted to ensure that the fan reaches the desired fan speed to satisfy the cooling needs of the system. HPRV setting must be always at least 30 bar [435 psi] higher than PL setting.

For more information necessary to properly size and configure a hydraulic fan drive system, see Hydraulic

Fan Drive Design Guidelines AB152886482265.

Warning

Use in other systems could result in unintended movement of the machine or it’s elements. Loss of the input signal to this control will cause the pump to produce maximum flow. The FDC is for Fan Drive systems only!

Due to the fail-safe functionality of the FDC control the pump will stroke to max. displacement in case the input signal to the pump control and the Diesel engine will be switched off at the same time. In this situation a low loop event can occur which may damage the pump. Therefore, it’s strictly recommended to keep the input signal to the pump control alive while switching off the engine.

For further information please contact your Danfoss representative.

38 | © Danfoss | December 2021 BC152886482765en-001301

100%

Displacement

Signal current (mA(DC

Avg

))

Max. current

∆

p = 0 bar

∆

p = 0 bar

∆

p = 300 bar

Reverse

Forward

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Control Signal Requirements, FDC 089/100

a – Forward threshold b – Reverse threshold N – Neutral override current

Control current requirements

Voltage

12 V

24 V

Factory test current, for fan movement expect higher or lower value.

a N b Pin config.

780 mA 1100 mA 1300 mA 400 mA 550 mA 680 mA

any order

Control Solenoid Data

Description 12 V 24 V

Maximum current 1800 mA 920 mA Nominal coil resistance @ 20 °C [68 °F] 3.66 Ω 14.20 Ω

@ 80 °C [176 °F] 4.52 Ω 17.52 Ω Inductance 33 mH 140 mH PWM signal frequency Range 70 – 200 Hz

IP Rating IEC 60 529 IP 67

DIN 40 050, part 9 IP 69K with mating connector Connector color Black

Recommended

PWM signal required for optimum control performance.

100 Hz

Danfoss | December 2021 BC152886482765en-001301 | 39

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Single Pump Output Flow Direction

Pump output flow direction vs. control signal

Shaft rotation ClockWise CounterClockWise Control Logic 12 V 0-780 mA 1100 mA 1300-1800 mA 0-780 mA 1100 mA 1300-1800 mA

Port A in no flow out out no flow in Port B out no flow in in no flow out Servo port pressurized M5 n/a M4 M5 n/a M4

Warning

Loss of input signal to the control will cause the pump to produce maximum flow.

Connector

Connector DEUTSCH, 2-pin

24 V 0-400 mA 550 mA 680-920 mA 0-400 mA 550 mA 680-920 mA

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

Control response

H1P controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure).

The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure.

Δ p = 250 bar [3626 psi] Charge pressure = 20 bar [290 psi] Viscosity and temperature = 30 mm²/s [141 SUS] and 50 °C [122 °F] Speed = 1800 min-1 (rpm)

Response Time, FDC 089/100

Stroking direction 0.8 mm [0.03 in] orifice

Full flow to neutral 3.9 s Full forward flow to full reverse flow 5.6 s

40 | © Danfoss | December 2021 BC152886482765en-001301

P003 204

PTF00B

M14

F00A

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Manual Override (MOR)

All controls are available with a manual override functionality, either as a standard or as an option for temporary actuation of the control to aid in diagnostics.

Control with manual override

MOR schematic (EDC control shown)

Feedback from swash plate.

The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump.

An o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuation typically require less force to engage the MOR plunger.

Proportional control of the pump using the MOR should not be expected.

Warning

Unintended MOR operation will cause the pump to go into stroke; example: vehicle lifted off the ground. The vehicle or device must always be in a safe condition when using the MOR function.

Refer to control flow table for the relationship of solenoid to direction of flow.

Danfoss | December 2021 BC152886482765en-001301 | 41

-18° -13° -8°

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

Swashplate angle

Sensor output, % of supply voltage

-3° 0° 2° 7° 12° 17°

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Swashplate angle sensor for EDC controls

The angle sensor detects the swash plate position with an accuracy dependent upon the calibration effort done for the application and direction of rotation from the neutral position. At minimum the sensor can be used for forward, neutral and reverse (FNR) detection.

The sensor works on the hall-effect technology. The implemented technology is based on a measurement of the magnetic field direction in parallel to the chip surface. This field direction is converted to a voltage signal at the output.

Enhanced calibration of the non-linear behavior leads to more exact calculation of the pump swashplate angle. The 4-pin DEUTSCH connector is part of the sensor housing. The swashplate angle sensor is available for all EDC controls for 12 V and 24 V.

Swashplate angle vs. output of supply voltage

Warning

Strong magnetic fields in the proximity of the sensor can influence the sensor signal and must be avoided.

Contact your Danfoss representative in case the angle sensor will be used for safety functions.

Swash plate angle sensor parameters (EDC)

Parameter Minimum Typical Maximum Supply voltage range Supply protection Pump neutral output (% of supply voltage) Working range (swash plate angle) Required supply current Output current signal

42 | © Danfoss | December 2021 BC152886482765en-001301

Working temperature

Electrical Protection Standard Class

IP Rating IEC 60 529 IP 67

DIN 40 050, part 9 IP 69K with mating connector

EMC Immunity ISO 11452-2 100 V/m

4.5 V

– – 18 V

– 50% –

–18° – 18°

– – 30 mA

– 9 mA 11 mA

–40 °C 80 °C 115 °C

5 V

5.5 V

ECU

Supply

Signal

GND

OUT

VCC

100 nF

20 kΩ

100 nF

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Calibration of the sensor output within the software is mandatory. Vehicle neutral thresholds in the software (±0.5°) are vehicle dependent and must consider different conditions, example: system temperature, system pressure and/or shaft speed.

For safety function: If the sensor fails (invalid signal <10% or >90% of supply voltage), it must be sure that the ECU will go into a diagnostic mode and shift into limited mode in order for the driver to take the full control or the mechanical breaks should be activated. Strong magnetic fields in the proximity of the sensor can influence the sensor signal and must be avoided.

H1P Swash Plate Angle Sensor Connector

Connector DEUTSCH, 4-pin

1 Ground (GND)

2 Not connected

3 Output signal 1 (SIG 1)

4 Supply (V+)

Description Quantity Order number

Mating connector 1 DEUTSCH DTM06-4S-E004 Wedge lock 1 DEUTSCH WM-4S Socket contact 4 DEUTSCH 0462-201-2031 Blind socket 1 DEUTSCH 0413-204-2005 Danfoss mating connector kit 1 11212713

Interface with ECU (EDC)

Interface with ECU diagram

Danfoss | December 2021 BC152886482765en-001301 | 43

P301 750

-25° -20° -15° -10° -5° 0° 5° 10° 15° 20° 25°

4.5

3.5

2.5

1.5

0.5

Swashplate angle

Output voltage (V)

(cm )

V =

tan

α • V

tan 18°

(l/min)

Q =

V • n • h

vol

1000

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Swash Plate Angle Sensor for NFPE and AC2 Controls

The angle sensor detects the swash plate angle position and direction of rotation from the zero position. The swash angle sensor works on the AMR sensing technology. Under the saturated magnetic field, the resistance of the element varies with the magnetic field direction.

The output signal give a linear output voltage for the various magnet positions in the sensing range.

Swash Plate Angle Characteristic

The volumetric losses depend on pump max. displacement, actual displacement, speed, delta pressure, viscosity and temperature.

Swashplate angle vs. output voltage (calibrated at 50 °C)

44 | © Danfoss | December 2021 BC152886482765en-001301

1. Signal 1 (nominal)

2. Signal 2 (redundant)

The displacement can be calculated by: The corresponding flow is:

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Swash Plate Angle Sensor Parameters (NFPE/AC)

Parameter Minimum Typical Maximum Supply voltage range Supply protection Supply current Output current (Signal 1, 2) Short circuit output current to supply or GND Sensitivity Working range (swash plate angle) Correlation between signals 1 and 2

Up to duration of 2.5 seconds at 25°C

Signal 1 (nominal) is lower than signal 2 (redundant)

H1P Swash Plate Angle Sensor Connector (NFPE)

4.75 V 5 V 5.25 V

– – 28 V

– 22 mA 25 mA

– 0.1 mA –

– – 7.5 mA

70.0 mV/deg 78.0 mV/deg 85.8 mV/deg

–18° 0° 18°

475 mV 500 mV 525 mV

1 Ground (GND)

2 Output Signal 2 (SIG 2) – Secondary (redundant)

3 Output signal 1 (SIG 1)

4 Supply (V+)

Description Quantity Order number

Mating connector 1 DEUTSCH DTM06-4S-E004 Wedge lock 1 DEUTSCH WM-4S Socket contact 4 DEUTSCH 0462-201-2031 Blind socket 1 DEUTSCH 0413-204-2005 Danfoss mating connector kit 1 11212713

Danfoss | December 2021 BC152886482765en-001301 | 45

ECU

V+

Sig1

Sig2

Gnd

340R 340R

Out 2

Out 1

VCC

Gnd

340R340R

0.1uF

5.6 nF

P005 703

M14

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Interface with ECU (NFPE)

Minimum recommended load resistance is 100 kΩ.

Control Cut Off Valve (CCO)

The H1 pump offers an optional control cut off valve integrated into the control. All EDC, NFPE and MDC controls are available with a CCO valve. This valve will block charge pressure to the control, allowing the servo springs to de-stroke both pumps regardless of the pump´s primary control input.

There is also a hydraulic logic port, X7, which can be used to control other machine functions, such as spring applied pressure release brakes. The pressure at X7 is controlled by the control cut off solenoid. The X7 port would remain plugged if not needed.

In the normal (de-energized) state of the solenoid charge flow is prevented from reaching the controls. At the same time the control passages and the X7 logic port are connected and drained to the pump case. The pump will remain in neutral, or return to neutral, independent of the control input signal. Return to neutral time will be dependent on oil viscosity, pump speed, swashplate angle, and system pressure.

When the solenoid is energized, charge flow and pressure is allowed to reach the pump control. The X7 logic port will also be connected to charge pressure and flow.

The solenoid control is intended to be independent of the primary pump control making the control cut off an override control feature. It is however recommended that the control logic of the CCO valve be maintained such that the primary pump control signal is also disabled whenever the CCO valve is deenergized. Other control logic conditions may also be considered.

The CCO valve is available with 12 V or 24 V solenoid. The response time of the unit depends on the control type and the used control orifices.

CCO schematic (MDC shown)

46 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Brake gauge port with MDC

Caution

It is not recommended to use brake port for any external flow consumption to avoid malfunction of CCO function.

Danfoss | December 2021 BC152886482765en-001301 | 47

2 1

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

CCO Connector (MDC)

Connector DEUTSCH, 2-pin

Description Quantity Order data

Mating connector 1 DEUTSCH DT06-2S Wedge lock 1 DEUTSCH W2S Socket contact (16–18 AWG) 2 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 K29657

H1P CCO Connector (EDC, NFPE)

Connector CCO DEUTSCH, 2-pin with key C

Description Quantity Order number

Mating connector 1 DEUTSCH DT06-2S-C015 Wedge lock 1 DEUTSCH W2SC-P012 Socket contact 4 DEUTSCH 0462-201-16141 Danfoss mating connector kit 1 11212714

CCO solenoid data

Nominal supply voltage 12 V 24 V Supply voltage Maximum

Minimum Bi-directional diode cut off voltage Nominal coil resistance at 20 °C Supply current Maximum

Minimum PWM frequency Range

Preferred Electrical protection class

14.6 V 29 V

9.5 V 19 V

28 V 53 V

10.7 Ω 41.7 Ω

850 mA 430 mA

580 mA 300 mA

50 – 200 Hz

100 Hz

IP67 / IP69K with mating connector

CCO solenoids are design for battery voltage application within the voltage range in the table above, in consideration of a wide range of environmental temperature common for known hydraulic applications. Closed loop PWM current supply can be also applied and is helpful in case that the voltage range is exceeded, or ambient temperature could rise in an unusual manner.

48 | © Danfoss | December 2021 BC152886482765en-001301

P003 266

Technical Information

H1P 089/100 Axial Piston Single Pumps

Control Options

Displacement Limiter

H1 pumps are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement. The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50% displacement.

Adjustments under operating conditions may cause leakage. The adjustment screw can be completely removed from the threaded bore if backed out to far.

H1P 089/100 Displacement Change (approximately)

Parameter Size 089 Size 100 1 turn of displacement limiter screw Internal wrench size External wrench size Torque for external hex seal lock nut

9.3 cm3 [0.57 in3] 10.7 cm3 [0.65 in3]

5 mm

17 mm

48 N•m [424 lbf•in]

For more information, see H1 Axial Piston Pumps, Service Manual, AX152886482551, the section “Displacement Limiter Adjustment”.

Danfoss | December 2021 BC152886482765en-001301 | 49

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 089/100 Input Shaft Option G1 (SAE C, 14 teeth)

1. Mounting flange 127 – 4 per ISO 3019-1; surface to be paint free

2. Spline Data: 14 teeth, Pressure angle: 30°, Pitch: 12/24, Ø29.633 [1.167]; Fillet root side fit per ANSI

B92.1-1996, Class 6H

3. Coupling must not protrude beyond this point

4. Shaft to be paint free

Dimensions

A B C D

Ø31.14 ±0.08 [1.226 ±0.003]

Minimum active spline length for the specified torque ratings.

Ø26 ±0.13 [1.024 ±0.005]

48.1 ±1.0 [1.894

±0.039]

28.8 ±1.0 [1.134 ±0.039]

7.94 ±0.8 [0.313 ±0.03]

Torque rating

Rated torque Maximum torque

534 N•m [4720 lb•in] 816 N•m [7220 lb•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information, BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

50 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Input Shaft Option G3 (SAE C, 13 teeth)

1. Mounting flange 127 – 4 per ISO 3019-1; surface to be paint free

2. Spline Data: 13 teeth, Pressure angle: 30°, Pitch: 8/16, Ø41.275 [1.625]; Fillet root side fit per ANSI

B92.1-1996, Class 5

3. Coupling must not protrude beyond this point

4. Shaft to be paint free

Dimensions

A B C D

Ø44.4 ±0.09 [1.746 ±0.004]

Minimum active spline length for the specified torque ratings.

Ø36.4 ±0.25 [1.433 ±0.01]

67.0 ±1.0 [2.638 ±0.039]

39.5 ±1.0 [1.555 ±0.039]

8.05 ±0.8 [0.317 ±0.03]

Torque rating

Rated torque Maximum torque

1442 N•m [12 800 lbf•in] 2206 N•m [19 500 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information, BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Danfoss | December 2021 BC152886482765en-001301 | 51

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 089/100 Input Shaft Option G9 (SAE C-C, 23 teeth)

1. Surface of mounting flange 127 – 4 per ISO 3019-1 (SAE C); to be paint free

2. Spline Data: 23 teeth, Pressure angle: 30°, Pitch: 16/32, Ø36.513 [1.438]; Fillet root side fit per ANSI

B92.1-1996, Class 6H

3. Coupling must not protrude beyond this point

4. Shaft to be paint free

Dimensions

A B C D

Ø37.59 ±0.08 [1.480 ±0.003]

Minimum active spline length for the specified torque ratings.

Ø33.6 ±0.13 [1.323 ±0.005]

54.0 ±1.0 [2.126

±0.039]

38.2 ±1.0 [1.504 ±0.039]

7.94 ±0.8 [0.313 ±0.03]

Torque rating

Rated torque Maximum torque

999 N•m [8840 lb•in] 1818 N•m [16 090 lb•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information, BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

52 | © Danfoss | December 2021 BC152886482765en-001301

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 089/100 Input Shaft Option F1 (SAE C, 21 teeth)

1. Mounting flange 127 – 4 per ISO 3019-1; surface to be paint free

2. Spline Data: 21 teeth, Pressure angle: 30°, Pitch: 16/32, Ø33.338 [1.313]; Fillet root side fit per ANSI

B92.1-1996, Class 6H

3. Coupling must not protrude beyond this point

4. Shaft to be paint free

Dimensions

A B C D

Ø34.42 ±0.08 [1.355 ±0.003]

Minimum active spline length for the specified torque ratings.

Ø30.4 ±0.13 [1.197 ±0.005]

48.0 ±1 [1.894 ±0.039]

30.7 ±1 [1.209 ±0.0039]

7.94 ±0.8 [0.313 ±0.031]

Torque rating

Rated torque Maximum torque

760 N•m [6730 lbf•in] 1297 N•m [11 479 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information, BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Danfoss | December 2021 BC152886482765en-001301 | 53

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 089/100 Input Shaft Option F4, Code 38–3

1. Mounting flange 127 – 4 per ISO 3019-1; surface to be paint free

2. Tapered shaft: Conical keyed shaft end similar to ISO3019-1 code 38–3; Suitable key 3 ∕8 x 3 ∕8 x 1 1 ∕

per ANSI B17.1

3. Coupling must not protrude beyond this point

4. Shaft to be paint free

Dimensions

A B C D E

Ø38.1 ±0.09 [1.5 ±0.004]

11∕8 –12 81.9 ±1.0 [3.224

±0.039]

34.9 ±1.0 [1.374 ±0.039]

8.025 ±0.8 [0.36 ±0.03]

Torque rating

Rated torque

1116 N•m [9880 lbf•in] 1488 N•m [13 170 lbf•in]

Rated torque includes just the capability of the press-fit in accordance with an assumed fastener grade 5.

Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part.

Transmittable torque will be reduced if the minimum gap requirement is not met.

Maximum torque

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Tapered shaft customer acknowledgement

The Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Danfoss guarantees the design and manufactured quality of the tapered shaft.

Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied. The specified torque rating of the tapered shaft is based on the crosssectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut. Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling.

Caution

Possible hazard because torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure. Torque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key.

54 | © Danfoss | December 2021 BC152886482765en-001301

53.2 ±0.18 [2.09 ±0.007]

(4x)

2x 106.4 ±0.35

311.838 ±2

[12.277 ±0.079]

296.83 ±2

[11.686 ±0.079]

61.62 max [2.426]

[4.189 ±0.014]

[3.252]

+0.003

-0

∅

82.601

+0.076

-0

[3.489]

+0.005

-0

∅

88.621

+0.13

-0

R 0.8 max

[0.031]

1.956

8.1 ±0.25 [0.319 ±0.01]

[0.077]

[0.78]

19.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H1 (SAE A, 11 teeth)

1. Auxiliary mounting pad for mating flange 82-2 per ISO 3019-1 (SAE A); Paint free

2. Spline Data: 11 teeth, Pressure angle: 30°, Pitch: 16/32, Ø17.463 [0.6875]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 10.5 mm

3. O-ring seal required; Ref. Ø82.22 [3.237] ID x 2.62, cross section

4. Thread: M10x1.5-6H; 15 [0.59] min. depth (4x)

5. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum Torque

296 N•m [2620 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

Danfoss | December 2021 BC152886482765en-001301 | 55

8.1 ±0.25

[0.319 ±0.010]

1.96

[0.077]

4x 53.2 ±0.175 [2.094 ±0.007]

296.83 ±2

[11.686 ±0.079]

∅88.62

+ 0.13

[3.489

+ 0.005

]

R 0.8 max. [0.031]

∅82.6

+ 0.076

[3.252

+ 0.003

]

2x 106.4 ±0.35

[4.189 ±0.014]

311.838 ±2

[12.277 ±0.079]

61.62 max

[2.426]

14.8 [0.583]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H2 (SAE A, 9 teeth)

1. Auxiliary mounting pad for mating flange 82-2 per ISO 3019-1 (SAE A); Paint free

2. Spline Data: 9 teeth, Pressure angle: 30°, Pitch: 16/32, Ø14.288 [0.5625]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 8.6 mm

3. O-ring seal required; Ref. Ø82.22 [3.237] ID x 2.62, cross section

4. Thread: M10x1.5-6H; 15 [0.59] min. depth (4x)

5. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum Torque

162 N•m [1430 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

56 | © Danfoss | December 2021 BC152886482765en-001301

4x 73.0 ±0.175

[2.874 ±0.007]

296.83 ±2

[11.686 ±0.079]

∅107.823

+ 0.13

[4.245

+ 0.005

]

R 0.8 max.

[0.031]

∅101.651

+ 0.076

[4.002

+ 0.003

]

1.96

[0.077]

11.4 ±0.25

[0.449 ±0.010]

2x 146.0 ±0.35

[5.748 ±0.014]

312.486 ±2

[12.303 ±0.079]

61.62 max [2.426]

[0.78]

19.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H3 (SAE B, 13 teeth)

1. Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B); Paint free

2. Spline Data: 13 teeth, Pressure angle: 30°, Pitch: 16/32, Ø20.638 [0.813]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 12.4 mm

3. O-ring seal required; Ref. Ø94.92 [3.737] ID x 2.62, cross section

4. Thread: M12x1.75-6H; 20 [0.787] min. depth (4x)

5. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum Torque

395 N•m [3500 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

Danfoss | December 2021 BC152886482765en-001301 | 57

4x 73.0 ±0.175

[2.874 ±0.007]

296.83 ±2

[11.686 ±0.079]

∅107.823

+ 0.13

[4.245

+ 0.005

]

R 0.8 max.

[0.031]

∅101.651

+ 0.076

[4.002

+ 0.003

]

1.96

[0.077]

11.4 ±0.25

[0.449 ±0.010]

2x 146.0 ±0.35

[5.748 ±0.014]

312.486 ±2

[12.303 ±0.079]

61.62 max [2.426]

[0.78]

19.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H5 (SAE B-B, 15 teeth)

1. Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B); Paint free

2. Spline Data: 15 teeth, Pressure angle: 30°, Pitch: 16/32, Ø23.813 [0.938]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 14.3 mm

3. O-ring seal required; Ref. Ø94.92 [3.737] ID x 2.62, cross section

4. Thread: M12x1.75-6H; 20 [0.787] min. depth (4x)

5. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum Torque

693 N•m [6130 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

58 | © Danfoss | December 2021 BC152886482765en-001301

299.3 ± 2.5 [11.78 ± 0.098]

R 0.8 max.

[0.031]

1.956 ± 0.8

[0.077 ± 0.03]

15 ± 0.25

[0.59 ±0.010]

61.4 max [2.417]

[0.78]

19.8

Ø 127.05

+ 0.13

− 0

Ø 134.06

+0.13

−0

2x 57.25 ± 0.175 2x [2.25] ± 0.007]

2x 90.5 ± 0.175

2x [3.56 ±0.007]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Auxiliary Mounting, Option H6 (SAE C, 14 teeth)

1. Auxiliary mounting pad for mating flange 127-4 per ISO 3019-1 (SAE C); Paint free

2. Spline Data: 14 teeth, Pressure angle: 30°, Pitch: 12/24, Ø29.633 [1.667]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 17.8 mm

3. O-ring seal required; Ref. Ø120.32 ID x 2.62, cross section

4. Thread: M12x1.75-6H; 22.25 [0.876] min. depth (4x)

5. Thread: M16x2-6H; 22.25 [0.876] min. depth (2x)

6. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum torque

816 N•m [7220 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

Danfoss | December 2021 BC152886482765en-001301 | 59

1.96

[0.077]

11.4 ±0.25

[0.449 ±0.010]

R0.8 max.

[0.031]

+0.003

∅

101.65 [4.002 ]

+0.076

-0

+0.005

∅

107.82 [4.245 ]

+0.13

-0

+0.039

-0

[0.748 ]

-0

71.48

[2.814]

314.73 ±2

[12.391 ±0.079]

330.386 ±2

[13.007 ±0.079]

73 ±0.175

[2.874 ±0.007]

2x 146 ±0.35

[5.748 ±0.014]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 089/100 Auxiliary Mounting, Option S1 (SAE B-B, 14 teeth)

1. Auxiliary mounting pad for mating flange 101-2 per ISO 3019-1 (SAE B); Paint free

2. Spline Data: 14 teeth, Pressure angle: 30°, Pitch: 12/24, Ø29.633 [1.667]; Fillet root side fit per ANSI

B92.1-1996, Class 6; minimum active spline length 17.8 mm

3. O-ring seal required; Ref. Ø101.32 ID x 2.62, cross section

4. Thread: M12x1.75-6H; 20 [0.787] min. depth (4x)

5. Mating shaft and shaft shoulder must not protrude beyond this point

Maximum torque

816 N•m [7220 lbf•in]

For definitions of maximum and rated torque values, refer to H1 Axial Piston Pumps Basic Information,

BC152886483968, the section “Shaft Torque Ratings and Spline Lubrication”.

Caution

Standard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

60 | © Danfoss | December 2021 BC152886482765en-001301

P301 199

140.0 ±2.0

[5.512 ±0.079]

140.0 ±2.0

[5.512 ±0.079]

2x 139.6 ±1.0 [5.50 ±0.039]

2x 89.6 ±1.0

[3.53 ±0.039]

2x Wrench

size 17

2x Wrench

size 5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Displacement Limiter, Option B

1. Displacement limiter screw (2x)

2. Displacement limiter seal nut (2x)

Wrench size, torque

Wrench size for DL screw Wrench size for DL seal nut Torque

5 internal hex 17 external hex 48 N•m [35 lb•ft]

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 61

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

Single Pump Ports

Ports per ISO 11 926-1

Port Description Size

A, B System ports Ø25.4 mm; M12 x 1.75; 20 min. full thread depth

L2, L4 Case drain ports 11∕16–12 MA, MB System A/B gauge ports E/F Charge filtration ports M3 Charge pressure gauge port M4, M5 Servo gauge port M14 Case gauge port (EDC, FNR, NFPE) S Charge inlet port 15∕8–12

1 Case pressure port 11∕16–12 2 Connector DEUTSCH DT04-2P, to be paint free

Recommended screw in depth 1.5 x thread dia

∕16–18

∕8–14

∕16–18

∕16–20

Recommended screw in depth 1.5 x thread dia

Please contact Danfoss representative for specific installation drawings.

62 | © Danfoss | December 2021 BC152886482765en-001301

12.45 ±0.25 [0.49 ±0.01]

41.7 ±1.0

[1.64 ±0.04]

144.3 ±1.0

[5.68 ±0.04]

162.7 ±1.0

[6.406 ±0.04]

(4x)

57.2 ±0.25

[2.25 ±0.01]

48.1

[1.890]

71.6 ±1.0 [2.82 ±0.04]

112.6 ±1.0

[4.43 ±0.04]

134.5 ±1.0

[5.30 ±0.04]

161.3 ±1.0

[6.35 ±0.04]

(8x)13.9 ±0.25

[0.55 ±0.01]

(4x)27.8 ±0.25

[1.09 ±0.01]

R 0.8 max.

[0.031]

1.5 ±0.7 x 45°±5°

[0.059 ±0.028 x 45°]

228.515

+ 0.6

– 0.5

[8.997

+ 0.024

– 0.020

]

228.015

+ 0.6

– 0.5

[8.977

+ 0.024

– 0.020

]

∅127.0

– 0.05

[5.0

– 0.002

]

69.0

+ 0.1

– 0.2

[2.717

+ 0.004

– 0.008

]

69.0

+ 0.1

– 0.2

[2.717

+ 0.004

– 0.008

]

∅26.0 ±0.1

[1.02 ±0.005]

∅31.1 ±0.8

[1.23 ±0.03]

7.94 ±0.8

[0.313 ±0.03]

28.8±1.0

[1.134 ±0.04]

295.3 ±2.0

[11.63 ±0.08]

147.7 ±1.0

[5.81 ±0.04]

(8x)

28.6 ±0.25

[1.13 ±0.01]

15.0 ±0.2

[0.591 ±0.08]

P005 934

50.0 ±0.2

[1.97 ±0.01]

92.0 ±0.2

[3.62 ±0.01]

95.9 ±0.2

[3.78 ±0.01]

B-B (2x) D-DC-C

Shaft L

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P Dimensions

1. Mounting flange 127 – 4 per ISO 3019-1; surface to be paint free

2. Shaft to be paint free

3. Coupling must not protrude beyond this point

Danfoss | December 2021 BC152886482765en-001301 | 63

111.7 ±1.0

[4.40 ±0.04]

162.7 ±1.0

[6.41 ±0.04]

144.3 ±1.0

[5.68 ±0.04]

41.7 ±1.0

[1.64 ±0.04]

99.0 ±1.0 [3.90 ±0.04]

112.6 ±1.0

[4.43 ±0.04]

25.7

[1.01]

134.6 ±1.0

[5.30 ±0.04]

161.3 ±1.0

[6.35 ±0.04]

187.3 ±1.0

[7.37±0.04]

91.5 ±0.2

[3.60 ±0.01]

139.2 ±1.0

[5.48 ±0.04]

112.4 ±1.0

[4.43 ±0.04]

1.11

[0.044]

152.7 [6.01]

G-G

Shaft L

243.4 ±1.0

[9.58 ±0.04]

55.5 ±1.0 [2.19 ±0.04]

102.1 ±1.0

[4.02 ±0.04]

101.9 ±1.0

[4.01 ±0.04]

70.5 ±1.0 [2.78 ±0.04]

10.5 ±1.0 [0.41 ±0.04]

248.0 ±1.0

[9.76 ±0.04]

249.5 ±1.0

[9.82 ±0.04]

15°

E-E

F-F

View Y

64.2 ±1.0 [2.53 ±0.04]

82.2 ±1.0

[3.24 ±0.04]

209 max

[8.23]

128.4 ±2.0

[5.06 ±0.08]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

1 — Approximate center of gravity

(4x)

57.25 ±0.25 [2.25 ±0.01]

(4x)

57.25 ±0.25

[2.25 ±0.01]

4x ∅14.34

+ 0.3 – 0.1

[0.565

+ 0.012

– 0.004

]

70.5 ±1.0 [2.776 ±0.04]

P301 194

CCW Rotation

CW Rotation

View W

View X

228.0 ±1.0

[8.98 ±0.04]

4x ∅30.0 + 0.3

[1.181 + 0.010]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

1 — Other side screw head space

Danfoss | December 2021 BC152886482765en-001301 | 65

2x 64.2 ±0.8

206 ±0.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

Controls

EDC Options A2 and A3 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

2x 64.2 ±0.8

209 ±0.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

EDC with MOR, Options A4 and A5 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic.

Connector C1/C2: DEUTSCH DTM04-2P

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 67

Key C

6.5 ±0.5

39.5 ±0.8

206 ±0.8

2x 64.2 ±0.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

EDC with CCO (key C), Options E7 and E8 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Brake gauge port X7 per ISO 1926-1: 7⁄16–20

6. Case gauge port M14 per ISO 1926-1: 7⁄16–20

7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

2x 64.2 ±0.8

206.2 ±0.8

14.5 ±1

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

EDC with ASNSR, Options: H2 and H3 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Angle sensor connector S2 DEUTSCH DT04-4P, paint free

Connector DEUTSCH, 4-pin

4-pin assignment:

1. Ground (GND)

2. Not connected

3. Output signal 1 (SIG 1)

4. Supply (V+)

Connector C1/C2: DEUTSCH DTM04-2P

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 69

2x 64.2 ±0.8

209 ±2.5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

EDC with MOR and ASNSR, Options H6 and H7 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Connector DEUTSCH, 4-pin

4-pin assignment:

1. Ground (GND)

2. Not connected

3. Output signal 1 (SIG 1)

4. Supply (V+)

Connector C1/C2: DEUTSCH DTM04-2P

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

2x 64.2 ±0.8

8 ±0.5

39.5 ±0.8

206 ±0.8

Key C

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

EDC with CCO and ASNSR, Options H8 and H9 (12/24 V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

6. Brake gauge port X7 per ISO 1926-1: 7⁄16–20

7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free

Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin

Angle sensor connector S2: DEUTSCH DTM04-4P

1. Ground (GND)

2. Not connected

3. Output signal 1 (SIG 1)

4. Supply (V+)

Connectors C1/C2/C4: DEUTSCH DTM04-2P

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 71

060/068_70102281-D10

Mounting flange

9.6

Shaft

48.7±0.8

60.5±0.8

65.7±0.8

93.1±0.8

215.3±2.5

172.4 ±1.2

2x22±0.5

2x24±0.5

4x M6x1-6H thd. 9 min. full thd. depth paint free

Case gauge port M14 ISO 11926-1 -7/16-20

Shaft

7.5±1°

3x11

-0.02

-0.08

Control handle shaft

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

MDC Option: M1

Connector DEUTSCH, 2-pin

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Mounting flange

2x22±0.5

2x24±0.5

7.5±1°

3x11

-0.02

-0.08

4x M6x1-6H thd. 9 min. full thd. depth paint free

Neutral Start Switch connector: Deutsch DT04-2P paint free

Case gauge port M14 ISO 11926-1 -7/16-20

Shaft

Control handle shaft

Shaft

9.6

060/068_70102283-D11

48.7±0.8

60.5±0.8

65.7±0.8

93.1±0.8

215.3±2.5

172.4 ±1.2

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

MDC with Neutral Start Switch Option: M2

Connector DEUTSCH, 2-pin

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 73

Mounting flange

98.774±1.5

2x22±0.5

9.6

2x24±0.5

7.5±1°

3x11

-0.02

-0.08

4x M6x1-6H thd. 9 min. full thd. depth paint free

Shaft

Control handle shaft

Shaft

Control Cut Off connector C4: Deutsch DT04-2P paint free

Case gauge port M14 ISO 11926-1 -7/16-20

Brake gauge port X7 ISO 11926-1 -7/16-20

060/068_70102283-D12

72.15±0.8

48.7±0.8

60.5±0.8

65.7±0.8

93.1±0.8

215.3±2.5

172.4 ±1.2

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

MDC with CCO, Options: M3, M4

Connector DEUTSCH, 2-pin

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Mounting flange

2x22±0.5

2x24±0.5

7.5±1°

3x11

-0.02

-0.08

4x M6x1-6H thd. 9 min. full thd. depth paint free

Neutral Start Switch connector: Deutsch DT04-2P paint free

Case gauge port M14 ISO 11926-1 -7/16-20

Shaft

Control handle shaft

Shaft

9.6

Control Cut Off connector C4: Deutsch DT04-2P paint free

Brake gauge port X7 ISO 11926-1 -7/16-20

72.15±0.8

98.774±1.5

Control Cut Off connector C4: Deutsch DT04-2P paint free

060/068_70102283-D13

48.7±0.8

60.5±0.8

65.7±0.8

93.1±0.8

215.3±2.5

172.4 ±1.2

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

MDC with NSS and CCO Options: M5, M6

Connector DEUTSCH, 2-pin

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Danfoss | December 2021 BC152886482765en-001301 | 75

Please contact Danfoss representative for specific installation drawings.

4x 87.4 ± 0.8

“A” ± 0.8

Mounting flange

Shaft clearance

“B” ± 1.2

2x “C” ± 1.2

2x “D” ± 0.8

2x “F” ± 2.5

4x “E” ±1.2

Shaft centerline

Mounting flange

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

HDC, Options: T1, T2

Ports

Item Description

1 Control signal pressure inlet port "X1"

2 Control signal pressure inlet port "X2"

3 Case gauge port "M14"

Dimensions in mm [in]

Size A B C D E F

H1T 45/53 58 [2.3] 325.7 [12.8] 291.7 [11.5] 92 [3.6] 147.3 [5.8] 173.3 [6.8] H1T 60/68 69.2 [2.7] 365.8 [14.4] 331.8 [13.1] 103.2 [4.1] 147.9 [5.8] 173.9 [6.8]

Port ISO 11926-1 - 9/16-18UNF-2B

Port ISO 11926-1 - 7/16-20UNF-2

2x 64.2 ±0.8

209 ±0.8

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR, Options: N1, N2 (12/24 V)

Non-Feedback Proportional Electric control with Manual Over Ride options N1 (12 V) and N2 (24 V).

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Control solenoid connectors C1/C2 DEUTSCH DTM04-2P pin/assignment

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 77

2x 64.2 ±0.8

8 ±0.5

28.8 ±0.5

39.5 ±0.8

A – A

209 ±2.5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR, CCO, ASNSR, Options: N3, N4 (12/24 V)

Non-Feedback Proportional Electric control with Control-Cut-Off valve with key C, Manual Over Ride and Angle Sensor, options N3 (12 V) and N4 (24 V).

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Case gauge port M14 per ISO 1926-1: 7⁄16–20

6. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free

Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin

Pin/assignment:

1. Ground (GND)

2. Output Signal 2 (SIG2) – Secondary (redundant)

3. Output signal 1 (SIG 1)

4. Supply (V+)

Control solenoid connectors C1/C2/C4 DEUTSCH DTM04-2P pin/assignment

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

2x 64.2 ±0.8

28.8 ±0.5

A–A

209 ±2.5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR and ASNSR, Options: N5, N6 (12/24 V)

Non-Feedback Proportional Electric control with Manual Over Ride and Angle Sensor, options N5 (12 V) and N6 (24 V).

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Angle sensor connector S2 DEUTSCH DT04-4P, paint free

Connector DEUTSCH, 4-pin

Pin/assignment:

1. Ground (GND)

2. Output Signal 2 (SIG2) – Secondary (redundant)

3. Output signal 1 (SIG 1)

4. Supply (V+)

Control solenoid connectors C1/C2 DEUTSCH 2-pin/assignment

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 79

2x 64.2 ±0.8

6.5 ±0.5

39.5 ±0.8

209 ±2.5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

NFPE with MOR and CCO, Options: N7, N8 (12/24 V)

Non Feedback Proportional Electric control with Manual Over Ride and Control-Cut-Off valve key C, options N7 (12 V) and N8 (24 V).

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Control solenoid connector C2 DEUTSCH DT04-2P, paint free

3. Control Manual OverRide C1

4. Control Manual OverRide C2

5. Brake gauge port X7 per ISO 1926-1: 7⁄16–20

6. Case gauge port M14 per ISO 1926-1: 7⁄16–20

7. Control-Cut-Off with C-key connector C4 DEUTSCH DT04-2P, paint free

Depressing the plunger mechanically moves the control spool. Actuation allows full stroke pump response as per coil and rotation dependent control logic.

Connector DEUTSCH, 4-pin

Pin/assignment:

1. Ground (GND)

2. Output Signal 2 (SIG2) – Secondary (redundant)

3. Output signal 1 (SIG 1)

4. Supply (V+)

Control solenoid connectors C1/C2 DEUTSCH DTM04-2P pin assignment

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

110.9 ±1.2

178.86 ±2.5

94.7 ±0.8

Mounting flange

Shaft

138.29 ±1.2

152.86 ±1.2

64.2 ±0.8

104.5 Max

This control is for Fan Drive systems only!

Use in other systems could result in unintended

movement of the machince or its elements.

Loss of the input signal to this control will

cause the pump to produce maximum flow.

Contact Danfoss or an autorized distributor

with questions regarding the use of this product.

WARNING

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

FDC Options: F1, F2 (12/24V)

1. Control solenoid connector C1 DEUTSCH DT04-2P, paint free

2. Case gauge port M14 per ISO 1926-1: 7⁄16–20

Control solenoid connectors DEUTSCH, 2-pin assignment

Pin Assignment Alternative Pin Assignment

1 Supply OR 1 Ground 2 Ground 2 Supply

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 81

61.2 ±0.8 61.2 ±0.8

30.2

0.8

CAN

CC2

209 max

CAN

CC1

CC2

CCC3

220 ±2.5

110 ±1.5

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

Automotive control (AC)

1 Plug removing can cause contamination issues

2 PPU wire harness is factory installed to speed sensor

Connectors description

Port Description C1 and C2

1. Control manual override C1

2. Control Manual Override C2

CC1 CC2 CC3 CAN

Port A control connector DEUTSCH DTM04-12P; paint free

Port B control connector DEUTSCH DTM04-12P; paint free

Control connector DEUTSCH DT06-2S; paint free; For using connector, the plug may be removed.

Control connector DEUTSCH DTM04-3P; paint free; For using connector, the plug may be removed.

Please contact Danfoss representative for specific installation drawings.

CC3

PPC

CAN

PPU

CC2

CC1

CAN

PPC

CC2

206 ±2.5

2x 61.2 ±0.8

30.2 ±0.8

9.6 ±0.8

74.5 ±0.1

1 2 3

1 2 3 4 5 6

9 8 7

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

AC connectors dimensions

PPU wire harness is factory installed to speed sensor.

CC3 CAN PPC

Connector DEUTSCH, 2-pin

1. Digital output A1 (+)

2. Digital output A2 (-)

Connector DEUTSCH, 12-pin

Connector DEUTSCH, 3-pin

1. CAN High

2. CAN Low

3. CAN Shield

CC1

1. Battery (-)

2. Battery (+)

3. Sensor (+)

4. Sensor (-)

5. Motor rpm input (frequency)

6. Forward input (digital)

7. Reverse input (digital)

8. Sensor (+)

9. Sensor (-)

10. Drive pedal input (analog –

11. Drive pedal input (analog – red)

12. Neural input (digital)

nominal)

Connector DEUTSCH, 6-pin

1. Sensor A (+)

2. Analog input A

3. Sensor A (-)

4. Sensor B (-)

5. Analog input B

6. Sensor B (+)

CC2

1. Inch input (analog – red)

2. Mode switch B input (digital –

nominal)

3. Motor prop/PCOR driver

4. Motor direction input (analog)

5. Sensor (+)

6. Sensor (-)

7. Inch input (analog – nominal)

8. Motor BPD driver

9. Digital output B2 (-)

10. Digital output B1 (+)

11. Mode switch A input (digital)

12. Mode switch B input (digital – red)

Danfoss | December 2021 BC152886482765en-001301 | 83

228.515

+0.6

–0.5

[8.997

+0.024

–0.020

]

69.0

+ 0.1

– 0.2

[2.717

+0.004 –0.008

]

69.0

+ 0.1

– 0.2

[2.717

+0.004 –0.008

]

P005 931

(8x) 28.6 ±0.25

[1.13 ±0.01]

(8x) 13.9 ±0.25

[0.547 ±0.01]

(4x) 27.8 ±0.25

[1.094 ±0.01]

(4x) 57.2 ±0.25

[2.252 ±0.01]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

Filtration

H1P 89/100 Suction Filtration Option L

A, B System ports; 450 bar, split flange boss per ISO 6162

MB System B gauge port

S Charge inlet port per ISO 11926-1: 15∕8–12

Please contact Danfoss representative for specific installation drawings.

P301 287

251.22 ±1.0

[9.89 ±0.039]

248.0 ±1.0

[9.78 ±0.039]

55.5 ±1.0 [2.185 ±0.039]

70.5 ±1.0 [2.776 ±0.039]

243.4 ±1.0

[9.58 ±0.039]

10.5 ±1.0 [0.413 ±0.039]

F F

E E

108.4 ±1.0 [4.268 ±0.039]

102.1 ±1.0 [4.020 ±0.039]

E-E

F-F

15˚

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

H1P 89/100 Remote Full Flow Charge Pressure Filtration Option P

Remote Filtration for end cap option F5 (SAE-C PTO)

MB System B gauge port per ISO 11926-1

F Charge filtration port to filter

E Charge filtration port from filter

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 85

298.1 ±1.0

[11.73 ±0.039]

78.75 ±1.0

[3.10 ±0.039]

41.6 ±1.0

[1.64 ±0.039]

75.236 ±1.0

[2.962 ±0.039]

306.9 ±1.0

[12.08 ±0.039]

190.265 ±1.0

[7.491 ±0.039]

212.82 ±1.0 [8.379 ±0.039]

127.265 ±1.0

[5.010 ±0.039]

298.8 ±1.0

[11.76 ±0.039]

78.75 ±1.0

[3.10 ±0.039]

41.6 ±1.0

[1.64 ±0.039]

75.986 ±1.0

[2.992 ±0.039]

307.6 ±1.0

[12.11 ±0.039]

198.765 ±1.0

[7.825 ±0.039]

221.32 ±1.0 [8.713 ±0.039]

135.765 ±1.0

[5.345 ±0.039]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

Integral Full Flow Charge Pressure Filtration, Option M

Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3

Integral charge filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)

E E

102.1 ±1 [4.020 ± 0.039]

E-E

15º

243.415 ±1

[9.583 ± 0.039

248.015 ±1

[9.764 ± 0.039]

70.5 ±1 [2.776 ± 0.039]

55.5 ±1 [2.185 ±0.039]

Technical Information

H1P 089/100 Axial Piston Single Pumps

Dimensions and Data

External Full Flow Charge Pressure Filtration, Option S

External filtration, option S for end cap options D8 or F5

E Charge filtration ports per ISO 11926-1: 7∕8–14 from filter

MB System gauge port per ISO 11926-1: 9∕16–18

S Charge inlet port per ISO 11926-1: 15∕8–12

Please contact Danfoss representative for specific installation drawings.

Danfoss | December 2021 BC152886482765en-001301 | 87

Danfoss Power Solutions GmbH & Co. OHG

Krokamp 35 D-24539 Neumünster, Germany Phone: +49 4321 871 0

Danfoss Power Solutions ApS

Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: +45 7488 2222

Danfoss Power Solutions (US) Company

2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000

Danfoss Power Solutions Trading (Shanghai) Co., Ltd.

Building #22, No. 1000 Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China 201206 Phone: +86 21 2080 6201

Products we offer:

Hydro-Gear

www.hydro-gear.com

Daikin-Sauer-Danfoss

www.daikin-sauer-danfoss.com

Cartridge valves

•

DCV directional control

•

valves Electric converters

•

Electric machines

•

Electric motors

•

Gear motors

•

Gear pumps

•

Hydraulic integrated

•

circuits (HICs) Hydrostatic motors

•

Hydrostatic pumps

•

Orbital motors

•

PLUS+1® controllers

•

PLUS+1® displays

•

PLUS+1® joysticks and

•

pedals PLUS+1® operator

•

interfaces PLUS+1® sensors

•

PLUS+1® software

•

PLUS+1® software services,

•

support and training Position controls and

•

sensors PVG proportional valves

•

Steering components and

•

systems Telematics

•

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.

Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.

Go to www.danfoss.com for further product information.

We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.

Local address:

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss | December 2021 BC152886482765en-001301

Danfoss H1P 089, H1P 100 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Technical Specifications

H1 Pumps General Specification

H1P 089/100 Technical Data

H1P 089/100 Operating Parameters

Fluid Specification

H1P 089/100 Mounting Flange Loads

Bearing Life and External Radial Shaft Loads

Charge pump

Charge Pump Selection

20/24 cm³ Charge Pump – Flow and Power Curves

Master Model Code

Displacement, A—Rotation, B—Product Version, Z—Port Configuration

D—Controls

Electronic Displacement Controls

Fan Drive Controls

Forward-Neutral-Reverse (FNR) Controls

Non-Feedback Proportional Electric (NFPE) Controls

Automotive Controls

Manual Displacement Control

Hydraulic Displacement Control

F—Orifices, E—Displacement Limiters

G—Endcap

H—Mounting Flange, J—Input Shaft, K—Aux Pad

M, N—Overpressure Protection Settings

S—Charge Pump, T—Filtration, V—Charge Pressure Relief

W—Special Hardware, X—Paint, Y—Special Features

Control Options

Electrical Displacement Control (EDC)

EDC Operation

Control signal requirements, EDC 089/100

Control Solenoid Data

Single Pump Output Flow Direction

Connector

Control response

Response Time, EDC 089/100

Manual Displacement Control (MDC)

MDC operation

MDC shaft rotation

MDC Torque

Control response

Response time, MDC 089/100

Neutral start switch (NSS)

Connector

Case Gauge Port M14

Lever

Hydraulic Displacement Control (HDC)

HDC principle

HDC operation

Hydraulic signal pressure range

Pump output flow direction vs. control pressure

Control response

Response time, HDC 089/100

Forward-Neutral-Reverse Control (FNR)

FNR Solenoid Data

Single Pump Output Flow Direction

Connector

Control response

Response Time, FNR 089/100

Non feedback proportional electric control (NFPE)

Control Signal Requirements, NFPE 089/100

Control Solenoid Data

Single Pump Output Flow Direction

Connector

Control response

Response Time, NFPE 089/100

Automotive Control (AC)

Mode types

Basic functions

Performance functions

Protection and safety functions

Engine control and protection

Installation features

Fan Drive Control (FDC)

Control Signal Requirements, FDC 089/100

Control Solenoid Data