General zone classification...................................................................................................................................................... 4
Equipment category and zones.............................................................................................................................................5
Contents of marking.................................................................................................................................................................. 6
Marking of Danfoss Bent Axis motors..................................................................................................................................7
Production place and date of motors..................................................................................................................................8
Example ATEX label - H1B........................................................................................................................................................8
Maximum Surface Temperature
Viscosity and temperature for H1B motors.............................................................................................................................9
Master Model Code
H1B ATEX Displacement, Product Version, Port Configuration.................................................................................... 10
ATEX Certified Versions of H1B motors............................................................................................................................ 10
Control options...............................................................................................................................................................................11
PCOR and BPD options................................................................................................................................................................ 12
Threshold setting and orifice options.................................................................................................................................... 13
Endcap, flange and housing options......................................................................................................................................14
Shaft, sensor, and loop flushing shuttle system options.................................................................................................15
Loop flushing and special hardware options...................................................................................................................... 16
Minimum and maximum displacement options................................................................................................................17
PCOR pressure setting, paint and nametag options.........................................................................................................18
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
General Information
ATEX Introduction
The ATEX Directive 2014/34/EU specifies the minimum safety requirements for equipment intended for
use in potentially explosive atmospheres in European Union member states. ATEX is derived from the
French term ATmosphères EXplosives.
Hydraulic motors are designed for mobile and stationary applications. Some motors are used in related
applications, where locations are classified as hazardous areas.
The equipment intended for use in hazardous areas are divided into two groups:
Group I:Equipment intended for use in underground parts of mines (mining equipment).
Group II:Equipment intended for use in other places than mines (non-mining equipment).
The Danfoss hydraulic motors, type H1B are intended for use in Group II applications.
Explosive atmosphere
Explosion triangle
A “hazardous area” is defined as an area in which the atmosphere contains, or may contain in sufficient
quantities, flammable or explosive gases, dusts or vapours. In such an atmosphere a fire or explosion is
possible when three basic conditions are met. This is often referred to as the “hazardous area” or
“explosion” triangle.
An atmosphere with the potential to become an explosive atmosphere during operating conditions
and/or under the influence of the surroundings is defined as a potentially explosive atmosphere.
Products covered by directive 2014/34/EU are defined as intended for use in potentially explosive
atmospheres. Removing one of the elements eliminates all risk of explosion.
General zone classification
Directive 99/92/EC divides the Hazardous areas into zones and defines criteria by which products are
categorized within these zones; Zone 0 / 20 is the most restrictive and Zones 1 / 21 and 2 / 22 are less
restrictive. The following table describes the zones in an installation where there is a potential for
explosive atmospheres. The owner of the installation must analyze and assess the area in which the
explosive gas/dust mixture may occur, and if necessary must divide it into zones. This process of zoning
then allows the correct plant and equipment to be selected for use in the area.
Very highTwo independent protection measures or safe if two errors occur
independently
Category 1
High
Safe in normal operation and in anticipated case of commonly
occurring errors
Category 2
NormalSafe in normal operation
Category 3
P301 802
Technical Information
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
General Information
ZonesPresence of potentially explosive atmosphereType of risk
Gas (G)Dust (D)
020Present continuously or for long periodsPermant
121Likely to occur in normal operation occasionallyPotential
222Not likely to occur in normal operation but. If it does
occur, will persist for a short period of time
Minimal
Equipment category and zones
Mechanical components with potential ignition sources e.g. components containing non-conductive
materials or layers or components with hot surface are covered by the ATEX-directive.
Non-mining equipment for potentially explosive atmosphere is classified as:
Equipment Group II – this group comprises three categories according to the level of safety provided:
•
Category 1
•
Category 2
•
Category 3
Category 1 equipment has the highest degree of protection – see the following below.
These products have to fulfil all requirements in the ATEX directive, and have to be marked with the
required “Ex” marking.
Equipment located in zone specified areas must fulfil the following requirements (see also the following
figure):
Category 3 – approved equipment can be installed in hazardous areas zone 2 / 22 and outside zone
•
categorized areas.
Category 2 – approved equipment can be installed in hazardous areas zone 1 / 21, zone 2 / 22 and
Category 1 – approved equipment can be installed in hazardous areas zone 0 / 20, zone 1 / 21, zone
•
2 / 22 and outside zone categorized areas.
Zone 0Zone 1Zone 2
No requirementsts
Hazards area
Catagory
3
Catagory
2
Catagory
1
ATEX
Directive
Equipment
group II
P301 803
Ex
CE-marking Temperature class
Equipment groupGas Group
Equipment CategoryProtection type
Nature of atmosphere
Spe cifi c markin gAdd itiona l m arki ng
CEII2GcII CT4
1
2
3
7
6
5
4
P301 805
Technical Information
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
General Information
Contents of marking
The rules for the marking of systems, equipment and components are uniformly defined in the standards
relating to the general technical requirements – EN 13463-1 for mechanical equipment.
A priority for all Ex equipment and protective systems is that the marking should show the areas of their
designated use. Components covered within the scope of the ATEX directive have to be CE-marked, and
marked with the specific “Ex”-sign.
Principle
The marking must indicate the following:
•
The manufacturer who has put the item of equipment on the market
•
Manufacturer’s type identification
•
Year in which the equipment was manufactured
•
A serial number
And further the ignition protection marking
•
Symbol of the equipment group and category (M1 or M2 for group I mining equipment, or 1 or 2 or 3
for Group II non-mining equipment).
Additionally for Group II equipment only:
1. The letter “G” where explosive atmospheres caused by gases, vapours or mists are concerned;
and/or
2. The letter “D” where explosive atmospheres caused by dusts are concerned.
•
Type of ignition protection system.
•
Where appropriate, symbol of explosion group of the equipment.
•
For Group II equipment, the symbol indicating the temperature class or the maximum surface
temperature in °C, or both.
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
General Information
CalloutDescription
1CE marking
Specific marking
2Equipment groupI - Mining
II - Non-mining
3Equipment category1 (zone 0/20)
2 (zone 1/21)
3 (zone 2/22)
4Nature of atmosphereG - Gas
D - Dust
Additional marking
5Protection typefr - Protection by flow restricting enclosure
d - Protection by flameproof enclosure
c - Protection by constructional safety
b - Protection by control of ignition sources
p - Protection by pressurized enclosures
k - Protection by liquid immersion
6Gas groupIIA
IIB
IIC
Equipment without any explosion group maring can be used for
explosive atmosphere of explosive group IIA, IIB and IIC provided
the equipment is not marked for specific atmosphere.
7Temperature class
T1 to T6
TX; where the maximum surface temperature depends not on
the equipment itself, but mainly on operating conditions (like
heated fluid) the relevant information shall be given in the
instruction for use in order to inform the user about this special
situation.
Marking of Danfoss Bent Axis motors
The Danfoss hydraulic motors are marked as equipment for Group II, category 2 for gas and dust
environment and with ignition protection constructional safety and liquid immersion.
Temperature class/Maximum surface temperature depends on the operating conditions (ambient and
fluid temperature).
ATEX marking
MarkingFor model code option
CE Ex II 3G Ex h IIA T3 GcNNA (temperature class T3)
CE Ex II 3G Ex h IIA T4 GcNNB (temperature class T4)
CE Ex II 3G Ex h IIA T5 GcNNC (temperature class T5)
1
See Master Model Code and Maximum Surface Temperature for additional information.
1
For detailed information on selecting the appropriate T-codes, please see H1B ATEX User Manual,
BC382476021584.
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
General Information
Production place and date of motors
The production location and date of the motors is shown at the first 5 digits of the serial no.
Example: Serial No: N191230941
Five first digits are N1912
Nis the manufacturing location (N=Neumünster)
19is the year (It stands for the last digit in the possible decade).
12is the week
The last five digits are a consecutive number.
The ATEX certification of the units are done under the scope of:
"Directive 2014/34/EU of the European Parliament and of the Council of 26 February 2014 on the
harmonization of the laws of the Member States relating to equipment and protective systems intended for
use in potentially explosive atmospheres."
With following parameters:
•
Equipment group: II
•
Zone: 2 (gas)
•
Equipment Category: 3G
•
Temperature class: T5...T3
•
Explosion protection group: II A
The Conformity Assessment Procedure has to be executed according to Directive 2014/34/EU, annex VIII,
Modul A: Internal Production Control (see article 13, section 1 (c)).
The EU declaration of conformity has to be prepared and issued with regard to annex X of /1/. The
“Essential Health and Safety Requirements” defined by /1/, annex II, have to be considered.
Example ATEX label - H1B
Example of ATEX label: H1B motor produced in Germany
Above maximum surface temperatures are without any deposited dust on the product. The possible
insulation effect of a dust layer on the surface has to be taken into account by the safety margin to the
minimum ignition temperature of the dust concerned. For up to 5 mm [1.97 in] layer thickness the safety
margin is 75°C [167°F]. For further information please see IEC 60079-14.
Warning
1)
2)
2)
1)
5 mm2/sec [42 SUS]
1600 mm2/sec [7416 SUS]
-40°C [-40°F]
115°C [239°F]
The above operating temperatures (ambient and oil) of the motors must be guaranteed by the end user.
Warning
It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface
temperature of the motors. See also Oil types / Operating fluids.
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
Master Model Code
H1B minimum and maximum displacement options
N – Minimum displacement
CodeDescriptionCompatible frame
000 or 012 to 040 cm3/rev minimum displacement setting60cc
000 or 016 to 054 cm3/rev minimum displacement setting80cc
XXX
MB0Plug (replaces minimum displacement limiter screw for 0° motors)All
P – Maximum displacement (non adjustable)
CodeDisplacementUse with controls:060080110 160210250
N
A
B
C
E
Z
Q
R
S
T
U
V
000 or 022 to 074 cm3/rev minimum displacement setting110cc
000 or 032 to 108 cm3/rev minimum displacement setting160cc
000 or 042 to 142 cm3/rev minimum displacement setting210cc
000 or 050 to 169 cm3/rev minimum displacement setting250cc
ATEX Certified Bent Axis Variable Displacement Motors – H1B 060/080/110/160/210/250
Technical Specifications
ATEX technical specifications
The technical specifications in this chapter are supplemental for ATEX systems only. For comprehensive
technical specifications, including maximum pressure rating, maximum flow, etc. please refer to the
standard H1B Technical Information document.
Danfoss does not claim responsibility for the use of the motors in operating conditions not allowed
according to the information shown in this document and the standard H1B Technical Information
document.
Painting or coating can be an electric insulator if a thickness greater than 200 um is applied. The
thickness of the paining of original DPS paint is less than 200 um.
Ambient temperature
Maximum ambient temperature depends on the requested ATEX class needed.
In general the ambient temperature should lie between -40° C [-40° F] and +70° C [158 °F] to ensure that
the shaft seal retains its sealing capacity.
Oil types / Operating fluids
In a hydraulic system the most important task of the oil is to transfer energy. At the same time the oil
must lubricate moving parts in hydraulic components, protect them from corrosion, and transport dirt
particles and heat out of the system. To ensure that hydraulic components operate without problems
and have long operating life it is therefore vital to select the correct oil type with the necessary additives.
Ratings and performance data are based on operating with hydraulic fluids containing oxidation, rust
and foam inhibitors. These fluids must possess good thermal and hydrolytic stability to prevent wear,
erosion and corrosion of motors components.
Warning
It is compulsory to use oils whose inflammable degree is at least 50K above the maximum surface
temperature of the pump. Maximum surface temperature for Group IIG and IID can be found under
Viscosity and temperature for H1B motors on page 9.
Oil temperature
Maximum oil temperature depends on the requested ATEX class needed (in this case T3)..
Under normal operating conditions it is recommended to keep the temperature in the range of 60 °C
[140 °F] to 85 °C [185 °F].
Viscosity
Maintain fluid viscosity within the recommended range for maximum efficiency and bearing life.
Minimum viscosity should only occur during brief occasions of maximum ambient temperature and
severe duty cycle operation. Maximum viscosity should only occur at cold start. Limit speeds until the
system warms up.
Fluid viscosity limits
Conditionsmm2/s (cSt)SUS
Minimum542
Continuous749
Maximum16007416
We recommend the use of an oil type having a viscosity of 12 - 80mm2/s [66 - 371 SUS] at the actual
operating temperature.
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201
Products we offer:
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Cartridge valves
•
DCV directional control
•
valves
Electric converters
•
Electric machines
•
Electric motors
•
Gear motors
•
Gear pumps
•
Hydraulic integrated
•
circuits (HICs)
Hydrostatic motors
•
Hydrostatic pumps
•
Orbital motors
•
PLUS+1® controllers
•
PLUS+1® displays
•
PLUS+1® joysticks and
•
pedals
PLUS+1® operator
•
interfaces
PLUS+1® sensors
•
PLUS+1® software
•
PLUS+1® software services,
•
support and training
Position controls and
•
sensors
PVG proportional valves
•
Steering components and
•
systems
Telematics
•
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as the
marine sector. Building on our extensive applications expertise, we work closely with you to
ensure exceptional performance for a broad range of applications. We help you and other
customers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.
Go to www.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for
outstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.
Local address:
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already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
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