Danfoss Guidelines for water quality in Danfoss brazed heat exchangers User guide

Danfoss Guidelines for water quality in Danfoss brazed heat exchangers User guide

Danfoss A/S

Danfoss Heating Segment - DEN

BU HEX - Local Inspection Center KamnikDanfossSlovenia

Guidelines for water quality in Danfoss brazed heat exchangers with plates of EN 1.4404 ~ AISI 316L

Danfoss has prepared this guideline for the water quality of tap water and district heating water used in plate heat exchangers of stainless steel (EN 1.4404 ~ AISI 316L) brazed with pure copper (Cu), copper -nickel (CuNi) or Stainless Steel (StS). It is important to point out that the water specification is not a guarantee against corrosion, but it must be considered as a tool to avoid the most critical water applications.

 

 

 

 

 

 

 

 

 

Plate

 

 

 

 

 

Brazing material

 

 

 

 

Parameter

 

Unit

 

 

Value or concentration

 

AISI 316L

 

 

Cu

 

 

CuNi

 

 

StS

 

 

 

 

 

 

 

 

 

 

W.Nr. 1.4404

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

< 6.0

 

o

-

 

-

 

 

o

 

pH

 

 

 

 

6,0 – 7.5

+

 

 

o/-

 

o

+

 

 

 

 

 

 

7.5 – 10.5

+

 

+

 

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

>10.5

 

+

 

 

o

 

o

+

 

 

 

 

 

 

 

<10

 

+

 

+

 

+

 

+

 

 

Conductivity

 

µS/cm

 

10 – 500

+

 

+

 

+

 

+

 

 

 

 

500 – 1000

+

 

 

o

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

>1000

 

+

 

-

 

 

o

+

 

 

 

 

 

 

 

<0.5

 

+

 

+

 

+

 

+

 

 

Free Chlorine

 

mg/l

 

0.5 – 1

o

+

 

+

 

+

 

 

 

 

1 – 5

-

 

 

o

 

o

 

o

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

>5

 

-

 

-

 

-

 

-

 

 

 

 

 

 

 

<2

 

+

 

+

 

+

 

+

 

 

Ammonia (NH3, NH4+)

 

mg/l

 

2 – 20

+

 

 

o

 

o

+

 

 

 

 

 

 

 

>20

 

+

 

-

 

-

 

+

 

 

 

 

 

 

 

<60

 

+

 

+

 

+

 

+

 

 

Alkalinity (HCO3-)

 

mg/l

 

60 – 300

+

 

+

 

+

 

+

 

 

 

 

 

 

 

>300

 

+

 

 

o

+

 

+

 

 

 

 

 

 

 

<100

 

+

 

+

 

+

 

+

 

 

Sulphate (SO42-)

 

mg/l

 

100 – 300

+

 

 

o/-

 

o

+

 

 

 

 

 

 

 

>300

 

+

 

-

 

-

 

+

 

 

HCO3- / SO42-

 

mg/l

>1.5

 

+

 

+

 

+

 

+

 

 

 

<1.5

 

+

 

 

o/-

 

o

+

 

 

 

 

 

 

 

 

 

 

 

 

 

Nitrate (NO3)

 

mg/l

<100

 

+

 

+

 

+

 

+

 

 

 

>100

 

+

 

 

o

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

Manganese (Mn)

 

mg/l

<0.1

 

+

 

+

 

+

 

+

 

 

 

>0.1

 

+

 

 

o

 

o

+

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron (Fe)

 

mg/l

<0.2

 

+

 

+

 

+

 

+

 

 

 

>0.2

 

+

 

 

o

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

* Hardness ratio

 

 

 

 

0 – 0.3

+

 

-

 

-

 

+

 

 

 

/

 

 

0.3 – 0.5

+

 

 

o/-

+

 

+

 

 

[Ca2+, Mg2+]/[HCO3-]

 

 

 

 

 

 

 

 

 

 

 

>0.5

 

+

 

+

 

+

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

Good corrosion resistance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

o

**Corrosion could happen when more parameters are evaluated with o

 

 

 

 

 

 

 

 

 

 

 

o/-

Risk of corrosion

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

Use is not recommended

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Hardness ration limits defined per experience and internal tests in Danfoss laboratory

**In case of three or more parameters evaluated with o consultancy is needed with Consultant for Corrosion & Microbiology or BU HHE Representative

Recommended Chloride concentration to avoid Stress Corrosion Cracking (SCC) in the stainless-steel plates:

Application temperature

Chloride concentration

at T ≤ 20°C

max 1000 mg/l

at T ≤ 50°C

max 400 mg/l

at T ≤ 80°C

max 200 mg/l

at T ≥ 100°C

max 100 mg/l

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