Danfoss DSF090, DSF530 Application guide

Application Guide

Scroll compressors DSF090 to DSF530

Single and manifold, 50-60 Hz - R32

www.danfoss.com

Scroll compressors, DSF090 to DSF530 | Contents

The purpose of this guideline is to help customers qualify compressors in the unit. You are strongly advise to follow these instructions. For any deviation from the guidelines, please contact Danfoss Technical Support. In any case, Danfoss accepts no liability as a result of the improper integration of the compressor into the unit by the system manufacturer.

1 2

4

5

6

3

CC-000005

12345

6

Intermediate discharge valves (IDVs) increase

seasonal eciency

Heat shield lowers the heat transfer between

discharge and suction gas and the sound level

Internal Non Return Valve (INRV) prevents

excessive leak rate from high pressure side

Lead free polymer bearings improve behavior

under poor lubrication conditions

Patented motor cap for optimal motor cooling and

higher resistance to liquid slugging

Organ pipe masters oil circulation in manifold

conguration.

Scroll compressors, DSF090 to DSF530 | Introduction

Introduction

Product description

DSF series scroll compressor benet from an improved design to achieve the highest eciency and increased life time.

Cut Away DSF090-200

Figure 1: Cut Away DSF090-200

1

2

3

4

5

6

7

8

1234567

8

Intermediate discharge valves (IDVs) increase

seasonal eciency

Heat shield lowers the heat transfer between

discharge and suction gas and the sound level

Integrated discharge gas temperature protection

(DGT)

Internal Non Return Valve (INRV) prevents

excessive leak rate from high pressure side

Lead free polymer bearings improve behavior

under poor lubrication conditions

Patented motor cap for optimal motor cooling

Patented gas path ow with gas intake design

induce higher resistance to liquid slugging

Organ pipe masters oil circulation in manifold

conguration.

Scroll compressors, DSF090 to DSF530 | Introduction

Cut away DSF 270-530

Figure 2: Cut Away DSF 270-530

How do IDVs work?

Figure 3: Intermediate Discharge Valve (IDV)

Danfoss Intermediate Discharge Valves (IDVs) are located close to the discharge side of the compressor. They reduce excessive compression of refrigerant under part-load conditions while maintaining the same cooling capacity. The IDVs open when discharge pressure falls below the built-in optimization point. They adapt the eort of the motor to the varying load and pressure conditions in the system, thus reducing the eort of the motor and its electrical consumption and improving the system’s seasonal energy eciency.

M A D E I N F R A N C E

Model no : DSF485A4ABA

Serial no : ZQ1109974321

400 V 3~50 Hz

Thermally protected system P.E.D. Marking

LP side HP side

PS 31,2 bar 48,7 bar TS max 51,0 °C 150,0 °C TS min -35,0 °C -35,0 °C Volume 27,5 L 3,9 L Lubricant: 185 SL

M

2021

Refrige rant: R32

12347 9901 1

PROTEC TED BY DOM ESTIC AND FOREIGN PATENTS

0094

1

5

6

7

2

3

4

LR 343 A MAX OPER.92 A

123

4567Model number

Serial number

Approvals

Refrigerant

Supply voltage, Starting current & Maximum

operating current

Housing service pressure

Factory charged lubricant

Family, lubricant & refrigerant DSF: Scroll, POE lubricant,

R32

Motor protection

A: Electronic module, 24 V AC, B: Electronic module, 110 – 240 V, L : Internal overload protector

Suction and discharge connections

A: Brazed connections

Family,

lubricant

& refrigerant

Nominal capacity

Approvals Voltage Version Evolution

index

Evolution index

A~Z

A4DSF A AB530

Motor voltage code

4: 400V/3/50Hz - 460V/3/60Hz

Motor index

Nominal capacity

in thousand Btu/h at 60 Hz ARI conditions

Scroll compressors, DSF090 to DSF530 | Product identication

Product identication

Name Plate

Figure 4: Name Plate

Nomenclature

Danfoss scroll compressor DSF for R32 is available as single compressor and can be assembled in tandem or trio combinations. The example below presents the compressor nomenclature which equals the technical reference as shown on the compressor nameplate. Code numbers for ordering are listed in section Ordering.

Year code 8 Digit serial number

12345678A 25B

Plant assembly line code

Month code

Year code

Month code

Plant assembly line code

Year

Code

Month

Code

Plant

Code

1990, 2010

A

January

A

Trévoux, France

11

1991, 2011

B

February

B

1992, 2012

C

March

C

1993, 2013

D

April

D

Wuqing ,China

25

1994, 2014

E

May

E

1995, 2015

F

June

F

1996, 2016

G

July

G

1997, 2017

H

August

H

1998, 2018

J

September

J

1999, 2019

K

October

K

2000, 2020

L

November

L

2001, 2021

M

December

M

2002, 2022

N

2003, 2023

P

2004, 2024

Q

2005, 2025

R

2006, 2026

S

2007, 2027

T

2008, 2028

U

2009, 2029

V

Scroll compressors, DSF090 to DSF530 | Product identication

Compressors serial number

Table 1: Serial number code legend table

Approval and certicates

Certication logo

Models

CE0062 or CE0094 (European Directive)

All DSF models

UL (Underwriters Laboratories)

All DSF models Other approvals / certicates

Contact Danfoss

Products

DSF models

Declaration of conformity

Contact Danfoss

Products

DSF models

Manufacturer’s declaration of incorporation

Contact Danfoss

Products

DSF090-200

DSF270-325

DSF485-530

Refrigerant

uids

Group 1

Category PED

III

IV

Maximum / Minimum temperature (Low side) - Ts

-35°C < Ts < 53°C

-31°F < Ts < 127°F

-35°C < Ts < 51°C

-31°F < Ts < 125.6°F

Maximum allowable pressure (Low side) - Ps

32.7bar(g) / 474psig

31.2 bar(g) / 452 psig

Maximum allowable pressure (High side) - Ps

48.7 bar(g) / 706 psig

Declaration of conformity

Contact Danfoss

Products

Internal free volume without oil

Low pressure side

High pressure side

Total

litre

cu.inch

litre

cu.inch

litre

cu.inch

DSF090-100

11.7

714

0.74312.4

757

DSF115-175

13.6

830

0.74314.3

873

DSF200

13.9

848

0.74314.6

891

DSF270

27.5

1678

2.9

177

30.4

1855

DSF325

27.1

1654

2.8

171

29.9

1825

DSF485

28.5

1739

3.9

238

32.4

1977

DSF530

28.5

1739

3.9

238

32.4

1977

Scroll compressors, DSF090 to DSF530 | Certicates, declarations, and approvals

Certicates, declarations, and approvals

DSF scroll compressors comply with the following approvals and certicates. Certicates are listed on: Documentation for Commercial Compressor | Danfoss

Table 2: Approval and certicates

Low voltage directive 2014/35/EU

Table 3: Low voltage directive 2014/35/EU

Machines directive 2006/42/EC

Table 4: Machines directive 2006/42/EC

Pressure equipment directive 2014/68/EU

Table 5: Pressure equipment directive 2014/68/EU

Internal free volume

Table 6: Internal free volume

Scroll compressors, DSF090 to DSF530 | Refrigerants

Refrigerants

General information

When choosing a refrigerant, dierent aspects must be taken into consideration:

• Legislation (now and in the future)

• Safety

• Application envelope in relation to expected running conditions

• Compressor capacity and eciency

• Compressor manufacturer recommendations & guidelines

Additional points could inuence the nal choice:

• Environmental considerations

• Standardisation of refrigerants and lubricants

• Refrigerant cost

• Refrigerant availability

R32

R32 is a pure HFC refrigerant with a zero Ozone Depletion Potential (ODP=0) and a low Global Warming Potential (GWP: 677/AR5; 675/AR4).

R32 leads to higher discharge temperatures than R410A but it oers higher cooling capacities and better eciencies compared to R410A.

R32 is classied A2L with low ammability properties. Please refer to European regulations and directives about the use of refrigerant of the A2L safety group (EN378, EN60335). Outside Europe refer to the local regulation

Model

Swept volume

Displacement (50 Hz)

(1)

Displacement (60 Hz)

(2)

Oil charge

Net weight

(3)

cm3/rev

cu.in/rev

m3/h

cu.ft/h

m3/h

cu.ft/h

dm

3

ozkglbs

DSF090

81.3

4.96

14.2

500

17.1

603

3.0

10258128

DSF100

88.4

5.39

15.4

544

18.6

657

3.0

10258128

DSF115

103.5

6.3218636

21.8

770

3.3

11364141

DSF130

116.9

7.13

20.3

717

24.6

869

3.3

11364141

DSF155

133

8.12

23.1

816

27.9

985

3.3

11367148

DSF175

151.7

9.26

26.4

932

31.9

1127

3.3

11369152

DSF200

170.3

10.39

29.6

1045

35.8

1264

3.6

123

71.5

158

DSF270

227.6

13.89

39.6

1398--

6.1

206

114

251

DSF325

276.2

16.85

48.1

1699--

6.1

206

117

258

DSF485

407.2

24.85

70.9

2502--

6.1

206

176

388

DSF530

442.6

27.01772719--

6.1

206

176

388

Scroll compressors, DSF090 to DSF530 | Technical specication

Technical specication

50-60 Hz data, Single compressor

Table 7: 50-60 Hz data, Single compressor

(1)

Displacement at nominal speed: 2900 rpm at 50 Hz

(2)

Displacement at nominal speed : 3500 rpm at 60 Hz

(3)

Net weight with oil charge

Model

Nominal tons

60Hz

Nominal cooling capacity

Power input

COP

E.E.R.

TRWBtu/hkWW/W

Btu/h/W

50 Hz

DSF090

7.5

19958

68096

6.69

2.99

10.19

DSF100

8.5

21940

74860

7.13

3.08

10.50

DSF115

10

26349

89904

8.31

3.17

10.82

DSF130

11

29421

100384

9.19

3.20

10.93

DSF155

13

33772

115232

10.51

3.21

10.97

DSF175

15

39172

133655

12.07

3.24

11.07

DSF200

16.5

43329

147838

13.53

3.20

10.92

DSF270

-

60037

204853

17.98

3.34

11.40

DSF325

-

72501

247380

21.50

3.37

11.51

DSF485

-

107102

365443

31.67

3.38

11.54

DSF530

-

116998

399209

34.27

3.41

11.65

60 Hz

DSF090

7.5

26938

91911

8.68

3.10

10.59

DSF100

8.5

29362

100182

9.38

3.13

10.67

DSF115

10

34923

119157

10.79

3.24

11.04

DSF130

11

39465

134653

12.24

3.22

11.00

DSF155

13

45215

154273

13.82

3.27

11.16

DSF175

15

51618

176121

15.70

3.29

11.22

DSF200

16.5

57717

196932

17.63

3.27

11.17

Scroll compressors, DSF090 to DSF530 | Performance data

Performance data

R32 50-60 Hz, Single compressor

Table 8: 50-60 Hz R32, Single compressor

 NOTE:

TR: Ton of Refrigeration, COP: Coecient Of Performance EER: Energy Eciency Ratio

Standard rating conditions for 50Hz: Evaporating temperature: 5°C (41°F), Condensing temperature: 50°C (122°F), Superheat: 10K (18°F), Subcooling: 0K (0°F)

Standard rating conditions for 60Hz: Evaporating temperature: 7.2°C (45°F), Condensing temperature: 54.4°C (130°F), Superheat: 11.1K (20°F), Subcooling: 8.3K (15°F)

Subject to modication without prior notication.

Data given for motor code 4 compressor with above conditions

For regular updates and detailed capacities, please refer to Coolselector®2.

Tandem and trio performances

The impact of manifolding on compressor performances depends widely of the customer system itself. Therefore, it would be unrealistic to provide data that corresponds accurately to a particular system. In rst approach, to support compressors selection at full load, the manifold performances can be considered as the sum of capacities of the compressors composing the manifold. For better accuracy, the customer should integrate the appropriate weighing coecients according to his system very pressure drops and part load levels.

Compressor model

50 Hz

60 Hz

Acoustic hood code no.

Sound power, dB(A)

Attenuation, dB(A)

Sound power, dB(A)

DSF09074-77--DSF10076-79--DSF115-17578-81--DSF20080-83--DSF270834--

120Z0768

DSF325834--

DSF485894--

DSF530894--

Scroll compressors, DSF090 to DSF530 | Sound and vibration data

Sound and vibration data

Typical sounds and vibrations in systems can be broken down into the following three categories:

• Sound radiation (through air)

• Mechanical vibrations (through parts and structure)

• Gas pulsation (through refrigerant)

The following sections focus on the causes and methods of mitigation for each of the above sources.

Compressor sound radiation

For sound radiating from the compressors, the emission path is air and the sound waves are travelling directly from the machine in all directions.

Sound levels as follows:

• For compressors running alone:

Table 9: Compressor sound radiation

 NOTE:

Sound power and attenuation are given at ARI conditions, measured in free space.

For compressors running simultaneously

The global sound level of “n” identical compressors is:

L

=Li+10  Log10 n

GLOBAL

Example for the trio

DSF810T = 3 × DSF270

L

 =83dB(A)

DSF270

L

=83+10  Log10 3=87 . 8dB(A)

DSF810T

The global sound level of “n” dierent compressors with respectively Li sound level is:

L

GLOBAL

i = n

 = 10

i = 1

log10(∑ 10

0.1

∗ Li)

Example for the tandem

DSF1180T=DSF325+DSF325+DSF530

L

DSF325

L

DSF1180T

=83dB(A),L

 =10Log10(10

DSF530

=89dB(A)

0 . 1×83

+10

0 . 1×83

+10

0 . 1×89

)=  90 . 8dB(A)

Scroll compressors, DSF090 to DSF530 | Sound and vibration data

Mechanical vibrations

A compressor generates some vibrations that propagate into the surrounding parts and structure. The vibration level of a DSF compressor alone does not exceed 120 µm peak to peak for DSF090 to DSF200, and 154um peak to peak for DSF270 to DSF530.. However, when system structure natural frequencies are close to running frequency, vibrations are amplied due to resonance phenomenon.

A high vibration level is damageable for piping reliability and generates high sound levels.

Condensing temperature (°C)

Condensing temperature (°F)

Evaporating temperature (°C)

Evaporating temperature (°F)

5

10

15

20

25

30

35

40

45

50

55

60

65

70

41

0

32

50

59

68

77

86

95

104

113

122

131

140

149

158

-30-35 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

-22-31 -13 -4 5 14 23 32 41 50 59 68 77 86

S.H. = 5 K (9°F)

CC-000182

S.H. = 10 K (18°F)

Condensing temperature (°C)

Condensing temperature (°F)

Evaporating temperature (°C)

Evaporating temperature (°F)

5

10

15

20

25

30

35

40

45

50

55

60

65

70

41

0

32

50

59

68

77

86

95

104

113

122

131

140

149

158

-30-35 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

-22-31 -13 -4 5 14 23 32 41 50 59 68 77 86

S.H. = 5 K (9°F)

CC-000183

S.H. = 10 K (18°F)

Scroll compressors, DSF090 to DSF530 | Operating envelope data

Operating envelope data

The Operating envelope data for DSF scroll compressors guarantees reliable operations of the compressor for

steady-state operation.

Steady-state operation envelope is valid for a suction superheat within 5K to 10K range at nominal Voltage.

Operating envelope

Figure 5: Operating envelope R32 DSF090 to DSF130

Figure 6: Operating envelope R32 DSF155 to DSF200

Condensing temperature (°C)

Condensing temperature (°F)

Evaporating temperature (°C)

Evaporating temperature (°F)

5

10

15

20

25

30

35

40

45

50

55

60

65

70

41

0

32

50

59

68

77

86

95

104

113

122

131

140

149

158

-30-35 -25 -20 -15 -10 -5 0 5 10 15 20 25 30

-22-31 -13 -4 5 14 23 32 41 50 59 68 77 86

S.H. = 5 K (9°F)

CC-000543

S.H. = 10 K (18°F)

Pressure settings

R32

Working range high side

bar(g)

10 – 43

psig

145 – 624

Working range low side

bar(g)

1.7 – 15.9

psig

25 – 231

Maximum high pressure safety switch setting

bar(g)

44.4

psig

645

Minimum low pressure safety switch setting

bar(g)

1.5

psig

22

Minimum low pressure pump-down switch setting

bar(g)

1.5 bar below nominal evap. pressure with minimum of 1.7 bar(g)

psig

22 psi below nominal evap. pressure with minimum of 25 psig

Scroll compressors, DSF090 to DSF530 | Operating envelope data

Figure 7: Operating envelope R32 DSF270 to DSF530

Pressure settings

Table 10: Pressure settings

High and low pressure protection

Low-pressure (LP) and high-pressure (HP) safety switches must never be bypassed nor delayed and must stop all

the compressors.

LP switch auto restart must be limited to 5 times within 12 hours.

HP safety switch must be reset manually.

Depending on application operating envelope, you must dene HP and LP limits within operating envelope and pressure setting table above.

Ø D

H1

Ø19.05mm (0.75 inch)

L3

L2

190.5mm (7.5 inch)

190.5mm

(7.5 inch)

L1

30°

H2

H

30°

CC-000055

Ø D

H

H2

H1

L1

L3

L2

8556208

H

H2

H1

Ø D

L2

L3

L1

8556199

Compressor

model

DHH1H2L1L2L3

Outline drawing no.

mm

inchmminchmminchmminchmminchmminchmminch

DSF090-100

243

9.57

485

19.09

235

9.25

451

17.76

180

7.09

230

9.06

230

9.0618560176

DSF115-175

243

9.57

542

21.34

278

10.94

509

20.04

180

7.09

230

9.06

230

9.06

8560177

DSF200

243

9.57

558

21.97

299

11.77

524

20.63

201

7.91

230

9.06

230

9.06

8560178

DSF270

320

12.6

653

25.71

302

11.87

618

24.33

427

16.81

371

14.61

371

14.61

2

8556208

DSF325

320

12.6

653

25.71

302

11.87

618

24.33

427

16.81

371

14.61

371

14.61

DSF485

333

13.11

726

28.58

302

11.87

667

26.26

429

16.89

371

14.61

371

14.61

3

8556198

DSF530

333

13.11

726

28.58

302

11.87

667

26.26

429

16.89

371

14.61

371

14.61

Scroll compressors, DSF090 to DSF530 | Dimensions

Dimensions

Single compressors

Figure 8: Outline drawing number 1

Figure 9: Outline drawing number 2

Figure 10: Outline drawing number 3

Table 11: Single compressor

H

L

8556230

D

L1

H1

H

L

L1

H1

D

8556228

D

H

L

L1

H1

8556222

L1

H1

H

L

D

8556223

H1

CC-000056

L1

L

H

D

Tandem mod‐

el

Composition Cp1

+ Cp2

LDHL1H1

Outline drawing

number

mm

inchmminchmminchmminchmminch

DSF180E

DSF090+DSF090

850

33.46

384

15.12

507

19.96

240

9.45

242

9.5318560144

DSF200E

DSF100+DSF100

850

33.46

384

15.12

507

19.96

240

9.45

242

9.5318560144

DSF230E

DSF115+DSF115

850

33.46

384

15.12

565

22.24

240

9.45

242

9.5318560145

DSF260E

DSF130+DSF130

850

33.46

384

15.12

565

22.24

240

9.45

242

9.5318560145

DSF215U

DSF100+DSF115

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560189

DSF230U

DSF100+DSF130

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560189

DSF255U

DSF100+DSF155

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560189

DSF275U

DSF100+DSF175

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560189

DSF285U

DSF130+DSF155

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560168

DSF300U

DSF100+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560190

DSF305U

DSF130+DSF175

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560168

DSF310E

DSF155+DSF155

850

33.46

384

15.12

565

22.24

240

9.45

242

9.5318560145

DSF315U

DSF115+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560167

DSF330U

DSF155+DSF175

850

33.46

386

15.20

565

22.24

240

9.45

242

9.5318560168

DSF331U

DSF130+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560167

DSF350E

DSF175+DSF175

850

33.46

384

15.12

565

22.24

240

9.45

242

9.5318560145

DSF355U

DSF155+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560167

DSF375U

DSF175+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560167

DSF400E

DSF200+DSF200

850

33.46

428

16.85

580

22.83

240

9.45

242

9.5318560146

DSF400X

DSF130+DSF270

903

35.55

533

20.98

731

28.78

359

14.13

211

8.3158560169

DSF470X

DSF200+DSF270

903

35.55

533

20.98

731

28.78

359

14.13

211

8.3158560170

Scroll compressors, DSF090 to DSF530 | Dimensions

Tandem assemblies

Figure 11: Outline drawing number 1

Figure 14: Outline drawing number 4

Figure 12: Outline drawing number 2

Figure 15: Outline drawing number 5

Figure 13: Outline drawing number 3

Table 12: Tandem assemblies

CC-000057

H

D

H1

L1

L

CC-000058

H

D

H1

L1

L

H1

L1

H

L

8556217

L

H1

L1

H

8556216

Tandem mod‐

el

Composition Cp1

+ Cp2

LDHL1H1

Outline drawing

number

mm

inchmminchmminchmminchmminch

DSF500X

DSF175+DSF325

903

35.55

533

20.98

731

28.78

359

14.13

211

8.3158560169

DSF525X

DSF200+DSF325

903

35.55

533

20.98

731

28.78

359

14.13

211

8.3158560170

DSF540E

DSF270+DSF270

1025

40.35

527

20.75

701

27.6

535

21.06

211

8.3128556228

DSF595U

DSF270+DSF325

1025

40.35

527

20.75

701

27.6

535

21.06

211

8.3128556228

DSF650E

DSF325+DSF325

1025

40.35

527

20.75

701

27.6

535

21.06

211

8.3128556228

DSF800U

DSF270+DSF530

1025

40.35

546

21.5

774

30.5

535

21.06

211

8.3138556207

DSF970E

DSF485+DSF485

1025

40.35

553

21.77

774

30.5

640

25.2

211

8.3148556205

DSF855U

DSF325+DSF530

1025

40.35

546

21.5

774

30.5

640

25.2

211

8.3148556220

DSF1060E

DSF530+DSF530

1025

40.35

553

21.77

774

30.5

640

25.2

211

8.3148556205

Scroll compressors, DSF090 to DSF530 | Dimensions

NOTE:



Tandems to be achieved by assembly of individual compressors. By convention, the last letter of tandems designation have been set to help to discern easily which type of manifold we are considering.

U : Uneven tandem E : Even tandem X: Crossplatfom (medium-large) tandem

Trio assemblies

Figure 16: Outline drawing number 6

Figure 18: Outline drawing number 8

Figure 17: Outline drawing number 7

Figure 19: Outline drawing number 9

Danfoss DSF090, DSF530 Application guide

Contents

Safety and warnings

Introduction

Product description

Cut Away DSF090-200

Cut away DSF 270-530

How do IDVs work?

Name Plate

Nomenclature

Compressors serial number

Low voltage directive 2014/35/EU

Machines directive 2006/42/EC

Pressure equipment directive 2014/68/EU

Internal free volume

Refrigerants

General information

50-60 Hz data, Single compressor

Performance data

R32 50-60 Hz, Single compressor

Tandem and trio performances

Sound and vibration data

Compressor sound radiation

Mechanical vibrations

Operating envelope data

Operating envelope

Pressure settings

High and low pressure protection

Dimensions

Single compressors

Tandem assemblies

Trio assemblies