Danfoss Control Card VLT FC Installation guide

Installation Guide

Control Card VLT® FC Series

1 Introduction

1.1 Compatible Drives

This guide describes the replacement of the control card in:

•VLT® HVAC Drive FC 102.

•VLT® Refrigeration Drive FC 103.

•VLT® AQUA Drive FC 202.

•VLT® AutomationDrive FC 301/FC 302.

•VLT® Lift Drive LD 302.

1.2 Safety Instructions

Only Danfoss authorized, qualified personnel is allowed to repair this equipment.

WARNING

DISCHARGE TIME

The drive contains DC-link capacitors, which can remain charged even when the drive is not powered. High voltage can be present even when the warning indicator lights are off.

Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury.

-Stop the motor.

-Disconnect AC mains, permanent magnet type motors, and remote DC-link supplies, including battery back-ups, UPS, and DC-link connections to other drives.

-Wait for the capacitors to discharge fully. The minimum waiting time is specified in table Discharge time and is also visible on the nameplate on top of the drive.

-Before performing any service or repair work, use an appropriate voltage measuring device to make sure that the capacitors are fully discharged.

Table 1: Discharge Time, VLT® HVAC Drive FC 102

Voltage [V]	Minimum waiting time (minutes)

	4	7	15	20	30	40

200–240	1.1–3.7 kW	–	5.5–45 kW	–	–	–
	(1.50–5 hp)		(7.5–60 hp)

380–480	1.1–7.5 kW	–	11–90 kW	–	–	315–1000 kW
	(1.50–10 hp)		(15–121 hp)			(450–1350 hp)

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Installation Guide \| Control Card VLT® FC Series	Introduction

Voltage [V]

Minimum waiting time (minutes)

400

–

90–315 kW

–

(121–450 hp)

500

–

110–355 kW

–

(150–500 hp)

525

–

75–315 kW

–

(100–450 hp)

525–600

1.1–7.5 kW

–

11–90 kW

–

(1.50–10 hp)

(15–121 hp)

690

–

90–315 kW

–

(100– 350 hp)

525–690

–

1.1–7.5 kW

11–90 kW

–

400–1400 kW

–

(1.50–10 hp)

(15–121 hp)

(500–1550 hp)

450–1400 kW

(600–1550 hp)

Table 2: Discharge Time, VLT® Refrigeration Drive FC 103

Voltage [V]

Minimum waiting time (minutes)

200–240

0.25–3.7 kW

–

5.5–37 kW

–

(0.34–5 hp)

(7.5–50 hp)

380–480

0.25–7.5 kW

–

11–75 kW

110–315 kW

355–450 kW

(0.34–10 hp)

(15–100 hp)

(150–450 hp)

(500–600 hp)

355–560 kW

(500–750 hp)

525–600

0.75–7.5 kW

–

11–75 kW

–

(1.0–10 hp)

(15–100 hp)

525–690

–

1.5–7.5 kW

11–75 kW

55–400 kW

450–630 kW

(2–10 hp)

(15–100 hp)

(75–400 hp)

(600–750 hp)

450–800 kW

(600–950 hp)

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Table 3: Discharge Time, VLT® AQUA Drive FC 202

Voltage [V]	Minimum waiting time (minutes)

	4	7	15	20	30	40

200–240	0.25–3.7 kW	–	5.5–37 kW	–	–	–
	(0.34–5 hp)		(7.5–50 hp)

380–480	0.25–7.5 kW	–	11–75 kW	110–315 kW	–	315–1000 kW
	(0.34–10 hp)		(15–100 hp)	(150–450 hp)		(450–1350 hp)
						355–560 kW
						(500–750 hp)

525–600	0.75–7.5 kW	–	11–90 kW	–	400–1400 kW	–
	(1–10 hp)		(15–121 hp)		(400–1550 hp)

525–690	–	1.1–7.5 kW	11–90 kW	75–400 kW	–	450–800 kW
		(1.5–10 hp)	(10–100 hp)	(75–400 hp)		(450–950 hp)

Table 4: Discharge Time, VLT® AutomationDrive FC 301/FC 302

Voltage [V]	Minimum waiting time (minutes)

	4	7	15	20	30	40

200–240	0.25–3.7 kW	–	5.5–37 kW	–	–	–
	(0.34–5 hp)		(7.5–50 hp)

380–500	0.25–7.5 kW	–	11–75 kW	90–200 kW	250–500 kW	250–800 kW
	(0.34–10 hp)		(15–100 hp)	(150–350 hp)	(450–750 hp)	(450–1350 hp)
						315–500 kW
						(500–750 hp)

400	–	–	–	90–315 kW	–	–
				(125–450 hp)

500	–	–	–	110–355 kW	–	–
				(150–450 hp)

525	–	–	–	55–315 kW	–	–
				(75–400 hp)

525–600	0.75–7.5 kW	–	11–75 kW	–	–	–
	(1–10 hp)		(15–100 hp)

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Installation Guide \| Control Card VLT® FC Series	Introduction

Voltage [V]	Minimum waiting time (minutes)

525–690	–	1.5–7.5 kW	11–75 kW	37–315 kW	355–1200 kW	355–2000 kW
		(2–10 hp)	(15–100 hp)	(50–450 hp)	(450–1550 hp)	(450–2050 hp)
						355–710 kW
						(400–950 hp)

690	–	–	–	55–315 kW	–	–
				(75–400 hp)

Table 5: Discharge Time, VLT® Lift Drive LD 302

Voltage [V]	Minimum waiting time (minutes)

	4	15

380–480	0.25–7.5 kW	11–75 kW
	(0.34–10 hp)	(15–100 hp)

1.3 Items Supplied

The following is supplied:

• Control card.

1.4 Tools

Only 2 tools are required for replacing the control card:

•Torx 10 screwdriver.

•Flat-head screwdriver.

1.5 More Items Required

•An FC Series drive.

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