Danfoss Axial Piston Motors Parts Manual

MAKING MODERN LIVING POSSIBLE

Parts Manual

Series 90 42 cc Axial Piston Motors

powersolutions.danfoss.com

Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

2

AX00000086en-US | 520L0847 • Rev 0300 • January 2016

Parts Manual

Series 90 42 cc Axial Piston Motors

 

Contents

 

 

General Information

Service parts identification..............................................................................................................................................

4

 

Nameplate.............................................................................................................................................................................

4

 

Date code...............................................................................................................................................................................

5

 

Service bulletins..................................................................................................................................................................

5

 

Procedure to identify a part............................................................................................................................................

5

Fixed Displacement Motor

Order code.............................................................................................................................................................................

7

 

Common parts..............................................................................................................................................................

8-11

 

Special hardware..........................................................................................................................................................

8-11

 

End cap..........................................................................................................................................................................

12-13

 

Loop flushing...............................................................................................................................................................

12-13

 

Charge pressure setting..........................................................................................................................................

12-13

 

Shaft................................................................................................................................................................................

14-15

 

Overhaul seal kit...............................................................................................................................................................

15

Fixed Displacement

Order code..........................................................................................................................................................................

17

Cartridge Motor

Common parts............................................................................................................................................................

18-19

 

Special hardware........................................................................................................................................................

18-19

 

End cap..........................................................................................................................................................................

18-19

 

Loop flushing...............................................................................................................................................................

20-21

 

Charge pressure setting..........................................................................................................................................

20-21

 

Shaft................................................................................................................................................................................

20-21

 

Overhaul seal kit...............................................................................................................................................................

21

Service Bulletin

SB-1996-003 (slipper guide retainer)........................................................................................................................

22

 

SB-1996-011 (shaft seal retainer)................................................................................................................................

23

 

SB-2000-038 (housing and swashplate)..................................................................................................................

24

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Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

General information

Service parts indentification

Nameplate

The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Series 90, 42 cc fixed displacement cartridge motor.

The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major Repairs” or “Conversions” on the Series 90, 42 cc motor.

Each unit will have a nameplate affixed to the housing. The nameplate will include the following information.

Model Code

The Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product.

Model Number

The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number.

Serial Number

The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period.

The letter code indicates the location of original manufacture (assembly). “N” indicates the unit was originally assembled in Neumunster, Germany.

The first number (2 digits) indicates the year of manufacture. (“01” would indicate the unit was manufactured in 2001)

The second number (2 digits) indicates the calendar week of manufacture.

The third number (5 digits) is a sequential number used to identify a specific unit.

Model No./Ident No.

93-31032

Model Code

90K042 NC 0 N

 

8 N 0 C4 N 00

 

NNN 00 00 00

Serial No.

 

N-01-16-23456

Made in Germany

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Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

General information

The date code is defined as the year and week of manufacture. The same item number may list more

Date code than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of

your unit from the nameplate to determine which service part number you need to order.

EXAMPLE: The service part desired is Item H10

Order

 

Date

Date

 

 

 

Code

Item Begin

End

Part Number

Part Name

Usage

N

H10

89-38

 

8800668

Loop flushing spool, defeated

1

 

 

 

 

 

 

 

 

H10

87-02

89-37

8800021

Loop flushing spool, defeated (SB-1989-020)

1

 

 

 

 

 

 

 

Service bulletins

Procedure to identify a part

All units using this order code with a date code of 87-02 and up to and including 89-37, must use part number “8800021”. All units with a date code of 89-38 and newer must use part number “8800668.”.

A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you recieve them.

General

The modular design of Series 90 units results in a simplified service parts list and part number identification procedure.

The same item numbers are used for same part names on all units within a product type. (Example: The lip seal - Item L40 has the same item number on all motors.)

A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: 515965 (9005110-5600), customers would order 9005110-5600 if ordering the part in the United States.)

Example of a part identification

The nameplate on a Series 90 motor has an Order Code of 90K042 NC 0 N 8 N 0 C4 N 00 NNN 00 00 00. Use the following procedures to determine the part number of the drive shaft used on this motor.

1)Referring to the shaft module in the Order Code (see page 7), the shaft option for this motor is identified by the code “C4”. (90K042 NC 0 N 8 N 0 C4 N 00 NNN 00 00 00)

2)Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which is “C4”. The shaft is found to be item L100 and part number 755801.

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Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

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AX00000086en-US | 520L0847 • Rev 0300 • January 2016

Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

Order code, fixed displacement motor

Series Displacement

G L H W K

9 0 M 0 4 2 N C 0 N 8 N 0 C 2 W 0 0 N N N 0 0 0 0 F 3

Type

Not applicable

Not applicable

Not applicable

End cap

Not applicable

Not applicable

Shaft

Loop flushing

Not applicable

Special hardware features

Not applicable

Not applicable

Charge pressure setting

P108 710E

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Danfoss Axial Piston Motors Parts Manual

Parts Manual

Series 90 42 cc Axial Piston Motors

 

 

Fixed displacement motor

B80

B10

B50

C110 B50 B81

*QB83

C50

C80

G90

(EEA & EFA)

L70

L60

*L25

L40

L50

L20

L10

D50

 

C20

B83

C30

C40

 

 

C45

C06

QC04

*G30

G96

Generic end cap used to show part location only

E103 007E

* = included in overhaul seal kit Q210

Enlarged bold type item numbers are recommended parts to be stocked for servicing

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Parts Manual

 

Series 90 42 cc Axial Piston Motors

 

 

 

 

 

Fixed displacement motor

 

 

 

Common parts

 

 

 

 

 

Order

 

Date

Date

 

 

Qty. per

Code

Item

Begin

End

Part Number

Part Name

Model/Kit

 

B10

92-40

 

11012088

Housing

1

 

B50

92-40

 

9004800-3708

Pin

2

 

B80

92-40

 

001537 (9005100-8700)

Plug assembly

1

 

C20

92-40

 

706101

Piston assembly

9

 

C30

92-40

 

11067347

Slipper guide

1

 

C40

94-44

 

722090

Slipper guide retainer

1

 

C45

92-40

 

505366

Slipper retainer guide shim

1

 

C50

92-40

 

720599

Hold down tube

1

 

C80

92-40

 

502186

Valve plate

1

 

D50

92-40

 

505363

Thrust plate

1

 

G30

92-40

 

723569

End cap gasket

1

 

G90

92-40

 

348052

Screw

6

 

G96

92-40

 

914044

Screw

1

 

L10

92-40

 

11018483

Roller bearing

1

 

L20

92-40

 

392134

Retaining ring

1

 

L25

96-45

 

510541

Seal carrier assembly

1

 

L40

96-45

 

510390

Lip seal

1

 

L50

96-45

 

735084

O-ring

1

 

L60

94-37

 

503267

Retainer plate (SB-1996-011)

1

 

L70

92-40

 

672493 (9007210-0604)

Screw

3

Special hardware

 

 

 

 

 

 

 

 

 

 

 

 

EAA

B81

11-24

 

501516

Connector

1

 

B83

11-24

 

KPPG12508

Speeds sensor

1

 

C06

11-24

 

11094174

Cylinder block assembly with speed ring

1

 

C110

11-24

 

001149 (9004201-6200)

O-ring

1

 

QB83

11-24

 

9004201-3700

O-ring

1

 

QC04

11-24

 

11134662

Cylindeer block kit with speed ring

1

 

 

 

 

 

 

 

EFA

B81

96-45

 

501516

Connector

1

 

B83

96-45

 

KPPG156

Speeds sensor

1

 

C06

96-45

 

11094174

Cylinder block assembly with speed ring

1

 

C110

96-45

 

001149 (9004201-6200)

O-ring

1

 

QB83

96-45

 

9004201-3700

O-ring

1

 

QC04

96-45

 

11134662

Cylindeer block kit with speed ring

1

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