Danfoss AWR, MWR Installation guide

Installation and Instruction
PLRCA.PI.DC0.A1.02 / 520H3011
© Danfoss Saginomiya
Approved by Drawing NumberCatalog NumberNamedatedrawn by
Sep.
1981
PRESSURE ACTUATED WATER
REGULATING VALVE
AWR
(Series for seawater
MWR
application)
A-WR-30011-B
A. Failure to read and follow all instruction carefully before installing or
operating this water regulating valve could cause personal injury and/or property damage. Save these instructions for future use.
B. NOTE FOR SAFETY
Warning
Be sure to read and follow all items before installing or operating this valve. Do not turn any other screws than Adjusting Spindle ① as it may cause water leakage. Water flow direction should follow arrow shown on the body. Reverse flow direction against the arrow may cause uncontrolled. GasusagepressureonBellowscapsideshouldbelessthanMPindicatedonlabel. Excessive pressure more than MP may be fear of pressure burst. Flange type can not be used for seawater. Body will be corrode because of iron castings made. Use flange type of “MWR”series for seawater application because the valve body is made of bronze castings. If Bellows cap is deformed by some mis-handing, do not use this valve absolutely as it may be fear of Gas leakage. Bellows cap should be free from pulsation. (Be sure to connect attached pressure damping capillary tube fig.2 for the models of connection size of 2”and 2-1/2”. Since union connection is not fastened enough on delivery, it should be fastened tightly before using.) Heavy pulsation may shorten the lifetime of bellows. Use the valve under the condition of “Installation and Instruction”. Do not keep applying pressure at around valve opening(within differentialof
0.029 MPa from valve opening pressure) to the valve. Otherwise, the valve disk will repeat to open-close heavily in short time and it may cause abnormal noise and lifetime shortening. Remove dust or foreign matter inside of pipe before installation. It may cause valve leakage and wrong working. Do not cause Water Hammer to inside of connected pipe as it may cause water leakage from the valve. In case of troubles, close all other valves around the valve and contact us without any decomposition. It will be dangerous because it is charged High Pressure Gas inside.
Bellows Cap
9
Bellows
8
Rubber Diaphragm
7
Valve Disk
6
Body
5
Rubber Diaphragm
4
Spring
3
Cover
2
Adjusting Spindle
1
No. PART NAME
1
2
3
4
5
6
7
8
9
1/4 Flare Nut
Inlet
Capillary tube(1m)
1/4 Flare Nut
Fig.2 Capillary tube assemblyFig.1 Sectional View AWR-3212GLW
Union
External
C. SPECIFICATIONS
CATALOG NUMBER
AWR-
AWR­MWR-
NUMBERTYPE
1203BLW 1204BLW 1203GLW 1504GLW 2006GLW 2510GLW 3212GLW 4014FLW 5020FLWR 5020FLWH 6524FLWR 6524FLWH
CONNECTION
3/8 1/2 3/8 1/2 3/4
1
1 1/4 1 1/2
2
2 1/2
STYLESIZE
Flare
Rc
(FPT)
Flange
PRESSURE RANGE (OPENING POINT)
1.78 MPa0.78 MPa
0.59 MPa {6 /}
0.59 MPa
0.59 MPa
1.08 MPa
0.59 MPa
1.08 MPa
{6/} {6/} {11 /} {6/} {11 /}
1.77 MPa
{18 /}
1.77 MPa
1.18 MPa
1.77 MPa
1.18 MPa
1.77 MPa
MAX.MIN.
{18 /}{8/}
{18 /} {12 /} {18 /} {12 /} {18 /}
AIRTIGHT(WATERTIGHT)
BODY
0.98 MPa
{10 /}
TEST PRESSURE
2.55 MPa
{24 /}
BELLOWS CAP
{26 /}
2.35 MPa
D. OPERATION
In Fig.1, it contracts the bellows ⑧ and the valve disk ⑥ is moved upwards resisting to spring ③ and cooling water in the body ⑤ flows in direction of arrow on the body when pressure in the bellows cap ⑨ increases.
E. ADJUSTMENT
Looking adjusting spindle ① of the left drawing from over view, turn the adjusting spindle counter clockwise to strengthen the compression spring ③. This raises valve opening point by gas pressre to start cooling water flow.
F. MOUNTING
Mounting position (angle) is free from a restriction. In case apply this valve to condenser cooling water of a refrigerating system, this valve can be achieved its function even it isinstalled either inlet side or outlet side of a condenser. Be sure to firmly tighten the nut. The proper tightening torque is as follows.
Torque
Style AWR-
N・m
(kgf・㎝)
38
{380}
Flare
{550}
55
30
{300}
Taper Pipe Threads
2006GLW1504GLW1203GLW
35
{350}
{500}
50
60
{600}
80
{800}
G. OPERATION CHECK
Install the Product correctly and then check its operation to confirm collect function of the whole system.
H. LIMIT ON APPLICATION
The product is not designed and manufactured for such equipment or system that is intended to be used under such circumstances as to relate to human life. For application requieing specially high reliability, please contact Company first.
I. SCOPE OF WARRANTY
Unless otherwise agreed by the parties, warranty period of the Product shall be one year after delivery. In case of failure attributable to the Company within such period, the Product shall be repaired or replaced, provided that any one of followings are out of the warranty :
1.Unproper handling or application by user
2.Modification or repair by other than the Company
3.Any failure to be caused by acts of God, fire, storm or the like, war,riot or the like and other causes beyond the control of the parties concerned.
Warranty described in this paragraph means the warranty for the Product itself and does not include warranty for any consequential damage arising out of or occasioned by a defect or failure of the Product.
B 7.19.'01 REVISION Y.ITO A 10.25.'99 REVISION Y.ITO
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