Danfoss AKD 5001, AKD 5003, AKD 5002, AKD 5005, AKD 5006 User Manual

...

Refrigeration and Air Conditioning Controls

Catalogue

Electronic controls

AKD 5000

ADAP-KOOL

Refrigeration control systems

■ Contents

AKD 5000

Safety

Safety regulations ..................................................................................................... 4

Warning against unintended start ............................................................................. 4

...................................................................................................................... 3

Quick Setup ......................................................................................................... 6

AKD Lon card .......................................................................................................... 8

Introduction ....................................................................................................... 10

Ordering form AKD 5000 Series - Typecode ........................................................... 11

Technical data .................................................................................................. 12

General technical data ............................................................................................ 12

Electrical data ......................................................................................................... 16

Fuses ..................................................................................................................... 22

Mechanical dimensions .......................................................................................... 23

Installation ......................................................................................................... 25

Mechanical installation ............................................................................................ 25

Electrical installation - EMC precautions ................................................................. 31

Electrical installation, selection of EMC-correct cables ............................................ 33

Electrical installation - earthing of control cables ..................................................... 34

Electrical installation - mains supply ....................................................................... 35

Safety earthing ....................................................................................................... 35

Extra protection (RCD) ............................................................................................ 35

RFI switch .............................................................................................................. 35

Electrical installation - motor cables ....................................................................... 38

Connection of motor .............................................................................................. 38

Direction of motor rotation ...................................................................................... 38

Electrical installation - brake cable ......................................................................... 39

Electrical installation - relay outputs ....................................................................... 39

Electrical installation - bus connection ................................................................... 40

Electrical installation - control cables ...................................................................... 40

MG.50.R3.02 -

Operation of the AKD ................................................................................... 43

Control panel (LCP) ................................................................................................ 43

Control panel - display ............................................................................................ 43

Control panel - LEDs .............................................................................................. 43

Control panel - control keys .................................................................................... 44

Quick Setup ........................................................................................................... 46

Parameter selection ................................................................................................ 46

Menu mode ............................................................................................................ 47

Initialisation to factory setting .................................................................................. 48

Application configuration .......................................................................... 51

Setting of parameters ............................................................................................. 51

Special functions ............................................................................................ 52

Automatic Motor Adaptation, AMA ......................................................................... 52

AKD 5000

PID for process control ........................................................................................... 54

Quick discharge ..................................................................................................... 55

Flying start .............................................................................................................. 56

Normal/high overload torque control, open loop ..................................................... 57

Programming of Torque limit and stop ................................................................... 58

Programming .................................................................................................... 59

Operation and Display ............................................................................................ 59

Parameters — Load and motor .............................................................................. 65

Parameters — References and limits ...................................................................... 72

Parameters — Inputs and outputs .......................................................................... 77

Parameters — Special functions ............................................................................. 87

Parameters — Serial communication ...................................................................... 93

Parameters — Technical functions and ................................................................... 97

Miscellaneous ................................................................................................ 101

Trouble-shooting .................................................................................................. 101

Display - Status messages ................................................................................... 102

Warnings and alarms ............................................................................................ 104

Warnings .............................................................................................................. 105

MG.50.R3.02 -

AKD 5000

AKD 5000 Series

Operating instructions Software version: 1.6x

These operating instructions can be used for all AKD 5000 Series frequency converters with software version 1.6x. The software version number can be seen from parameter 624.

175ZA871.12

Safety

MG.50.R3.02 -

The voltage of the frequency converter is dangerous whenever the equipment

is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

■Safety regulations

1. The frequency converter must be disconnected

from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of

the frequency converter does not disconnect the equipment from mains and is thus n be used as a safety switch.

3. Correct protective earthing of the equipment

must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is not included

in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. N

ote: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do n

7. Please note that the frequency converter has more

ot remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.

voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

ot to

AKD 5000

■Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, t stop functions are not sufficient.

2. While parameters are being changed, the motor may start. Consequently, t [STOP/RESET] must always be activated, following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

he stop key

hese

MG.50.R3.02 -

AKD 5000

Warning:

It can be extremely dangerous to touch the electrical parts even when the mains supply has been disconnected. Also ensure that other voltage inputs are disconnected from load sharing through the DC bus. Wait at least 4 minutes after the input power has been removed before servicing the drive.

195NA300.10

Safety

MG.50.R3.02 -

AKD 5000

■Quick Setup

■Introduction to Quick Setup

This Quick Setup will guide you through EMC correct installation of the frequency converter by connecting power, motor and control wiring (fig. 1). Start/stop ofmotoristobedonewiththeswitch.

Fig. 1

■1. Mechanical Installation

AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air passage of 1 200-240 V must have 20 cm). Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place the frequency converter on the wall. Tighten up all four screws. All the below listed measurements are in mm

0 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027

AKD type A B C a b

Compact IP 20, 200–240 V (Fig. 4) 5001 - 5003 395 220 160 384 200 5004 - 5006 395 220 200 384 200 5008 560 242 260 540 200 5011 - 5016 700 242 260 680 200 5022 - 5027 800 308 296 780 270 Compact IP 20, 380–500 V (Fig. 4) 5001 - 5005 395 220 160 384 200 5006 - 5011 395 220 200 384 200 5016 - 5022 560 242 260 540 200 5027 - 5032 700 242 260 680 200 Compact IP 54, 200–240 V (Fig. 3) 5001 - 5003 460 282 195 260 258 5004 - 5006 530 282 195 330 258 5008 - 5011 810 350 280 560 326 5016 - 5027 940 400 280 690 375 Compact IP 54, 380–500 V (Fig. 3) 5001 - 5005 460 282 195 260 258 5006 - 5011 530 282 195 330 258 5016 - 5027 810 350 280 560 326 5032 - 5062 940 400 280 690 375 5042 - 5062 800 308 296 780 270

Fig. 2

Fig. 3

Fig. 4

MG.50.R3.02 -

AKD 5000

■2. Electrical Installation, power

NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected electrically to the drive.

Fig. 6

ompact IP 20 and IP 54 5001 - 5011 380 - 500 V 5001 - 5006 200 - 240 V

Fig. 7

ompact IP 20 5016 - 5062 380 - 500 V 5008 - 5027 200 - 240 V

Quick

Setup

MG.50.R3.02 -

■3. Electrical installation, control leads

Use a screw driver to remove the front cover under the control panel. NOTE: The terminals are detachable. Connect a jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of control terminals 12 and 18.

AKD 5000

Fig. 10

■4. Programming

The frequency converter is programmed over the control panel.

Press the QUICK MENU button. The Quick Menu appears in the display. You choose parameters by means of arrow up and arrow down. Press the CHANGE DATA button to change parameter value. Data values are changed using the up and down arrows. Press the left or right buttons to move the cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You have six possibilities: English, German, French, Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power Motor voltage Motor frequency Motor current Rated motor speed

Parameter 102 Parameter 103 Parameter 104 Parameter 105 Parameter 106

Set frequency interval and ramp times (Fig. 11)

Min. reference Max. reference Ramp up time Ramp down time

Set Operation site, Parameter 002 for Local.

Parameter 204 Parameter 205 Parameter 207 Parameter 208

■5. Motor Start

Press the START button to start the motor. Set motor speed in Parameter 003. Check if the direction of rotations is as shown in the display. It can be changed by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

■AKD Lon card

Requirements:

AKD 2800 must have software version (par

624) 1.32 or higher AKD 5000 must have software version (par

624) 1.52 or higher

Fig. 11

Select total or reduced Automatic Motor Adaption (AMA) in Parameter 107. For further description of AMA, see section Automatic Motor Adaption, AMA.

Press the START button to start the Automatic Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave the Quick Menu.

The AKD Lon card is RS485 based and must connect to an RS485 Adap-Kool Lon network.

The card can be ordered as build-in with the AKD5000 and comes in an external box for the AKD2800.

MG.50.R3.02 -

AKD 5000

AKD Lon connections:

The Lon card has two connections.

AKD-Connections:

Lon card terminals 1

(Red +24V)

(White or Yellow

A 6-pole connector (only 1-4 is used) that connects to the AKD. Connections are as follows:

(Black Com)

(Green TX+, RX+)

TX-, RX-)

AKD terminals 12 69 39 or 20 68

The 3-pole connector for the Lon Communication:

Lon card terminals 1 2 3 Adap-Kool Lon A B Shield

Connect the Adap-Kool Lon network to the removable 3-postion connector. Be careful to route the network wires away from the AC power and motor wires.

Commissioning

Upon power up the lower red LED of the double LED’s, next to the Lon connectors will initially be flashing red.

1. Set AKD address in parameter 500 in the AKD (1 to 60)

2. Wait for about 1 min until the red LED goes off. (card initialisation)

3. Press one of the service pin buttons

4. Wait for about 2 minutes (upload of parameters to gateway)

5. Perform a "Net configuration" upload in AKM and you should now find the AKD. Perform a "AKC description" upload in AKM

6. Go to menu AKC -> Controllers in AKM and youshouldfindtheAKD

Quick

Setup

MG.50.R3.02 -

AKD 5000

■Introduction

These Operating Instructions are a tool intended for persons who are to install, operate and program the AKD 5000 Series.

When reading these Operating Instructions, you will come across different symbols that require special attention. The symbols used are the following:

Indicates a general warning

NB!:

Indicates something to be noted by the reader

Indicates a high-voltage warning

MG.50.R3.02 -

■Ordering form AKD 5000 Series - Typecode

AKD 5000

Introduction

MG.50.R3.02 -

AKD 5000

■General technical dat a

Mains supply (L1, L2, L3):

Supply voltage 200-240 V units ........................................................................ 3 x 200/208/220/230/240 V ±10%

Supply voltage 380-500 V units ................................................................ 3 x 380/400/415/440/460/500 V ±10%

Supply frequency ......................................................................................................................... 48/62 Hz +/- 1%

AKD 5001-5011, 380-500 V and AKD 5001-5006, 200-240 V ............................... ±2.0% of rated supply voltage

AKD 5016-5062, 380-500 V and AKD 5008-5027, 200-240 V ............................... ±1.5% of rated supply voltage

True Power factor (λ) ...................................................................................................... 0.90 nominal at rated load

Displacement Power Factor (cos φ) .............................................................................................. near unity (>0.98)

No. of switchings on supply input L1, L2, L3 .......................................................................... approx. 1 time/min.

See the section on special conditions in the Design Guide

AKD output data (U, V, W):

Output voltage ................................................................................................................ 0-100% of supply voltage

Output frequency .................................................................................................................. 0-132 Hz, 0-1000 Hz

Rated motor voltage, 200-240 V units .............................................................................. 200/208/220/230/240V

Rated motor voltage, 380-500 V units ............................................................... 380/400/415/440/460/480/500 V

Rated motor frequency ............................................................................................................................ 50/60 Hz

Switching on output ................................................................................................................................. Unlimited

Ramp times .................................................................................................................................... 0.05-3600 sec.

Torque characteristics:

Starting torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V ............................. 160% for 1 min.

Starting torque ............................................................................................................................ 180% for 0.5 sec.

Acceleration torque ....................................................................................................................................... 100%

Overload torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V .......................................... 160%

Arresting torque at 0 rpm (closed loop) ......................................................................................................... 100%

The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower.

Control card, digital inputs:

Number of programmable digital inputs ................................................................................................................ 8

Terminal nos. ............................................................................................................ 16, 17, 18, 19, 27, 29, 32, 33

Voltage level ........................................................................................................... 0-24 V DC (PNP positive logics)

Voltage level, logical ’0’ ............................................................................................................................ < 5 V DC

Voltage level, logical ’1’ ........................................................................................................................... >10 V DC

Maximum voltage on input ........................................................................................................................ 28 V DC

Input resistance, R

........................................................................................................................................ 2 k

Scanning time per input ............................................................................................................................. 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on t

he control card by

connecting an external 24 V DC supply and opening switch 4.

Control card, analogue inputs:

No. of programmable analogue voltage inputs/thermistor inputs .......................................................................... 2

Terminal nos. ................................................................................................................................................ 53, 54

Voltage level ........................................................................................................................ 0 - ±10 V DC (scalable)

Input resistance, R

...................................................................................................................................... 10 k

No. of programmable analogue current inputs ..................................................................................................... 1

Terminal no. ........................................................................................................................................................ 60

Current range .................................................................................................................... 0/4 - ±20 mA (scalable)

Input resistance, R

...................................................................................................................................... 200

Resolution .......................................................................................................................................... 10 bit + sign

MG.50.R3.02 -

AKD 5000

Accuracy on input .......................................................................................................... Max. error 1% of full scale

Scanning time per input ............................................................................................................................. 3 msec.

Terminal no. ground ............................................................................................................................................ 55

Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV) as well as other inputs and outputs.

Control card, pulse/encoder input:

No. of programmable pulse/encoder inputs .......................................................................................................... 4

Terminal nos. .................................................................................................................................... 17, 29, 32, 33

Max. frequency on terminal 17 ...................................................................................................................... 5 kHz

Max. frequency on terminals 29, 32, 33 ...................................................................... 20 kHz (PNP open collector)

Max. frequency on terminals 29, 32, 33 ..................................................................................... 65 kHz (Push-pull)

Voltage level ........................................................................................................... 0-24 V DC (PNP positive logics)

Voltage level, logical ’0’ ............................................................................................................................ < 5 V DC

Voltage level, logical ’1’ ........................................................................................................................... >10 V DC

Maximum voltage on input ........................................................................................................................ 28 V DC

Input resistance, R

Scanning time per input ............................................................................................................................. 3 msec.

Resolution .......................................................................................................................................... 10 bit + sign

Accuracy (100-1 kHz), terminals 17, 29, 33 ............................................................... Max. error: 0.5% of full scale

Accuracy (1-5 kHz), terminal 17 ................................................................................. Max. error: 0.1% of fullscale

Accuracy (1-65 kHz), terminals 29, 33 ....................................................................... Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage (PELV). In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. See section on Control cables.

........................................................................................................................................ 2 k

Control card, digital/pulse and analogue outputs:

No. of programmable digital and analogue outputs .............................................................................................. 2

Terminal nos. ................................................................................................................................................ 42, 45

Voltage level at digital/pulse output ...................................................................................................... 0 - 24 V DC

Minimum load to ground (terminal 39) at digital/pulse output ....................................................................... 600

Frequency ranges (digital output used as pulse output) ............................................................................ 0-32 kHz

Current range at analogue output ........................................................................................................ 0/4 - 20 mA

Maximum load to ground (terminal 39) at analogue output ........................................................................... 500

Accuracy of analogue output ..................................................................................... Max. error: 1.5% of full scale

Resolution on analogue output. ....................................................................................................................... 8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply voltage (PELV), as well as other inputs and outputs.

Control card, 24 V DC supply:

Terminal nos. ................................................................................................................................................ 12, 13

Max. load (short-circuit protection) ............................................................................................................. 200 mA

Terminal nos. ground .................................................................................................................................... 20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from th (PELV), but has the same potential as the analogue outputs.

Control card, RS 485 serial communication:

Terminal nos. .............................................................................................................. 68 (TX+, RX+), 69 (TX-, RX-)

Reliable galvanic isolation: Full galvanic isolation.

e supply voltage

data

Technical

Relay outputs:

No. of programmable relay outputs ...................................................................................................................... 2

MG.50.R3.02 -

AKD 5000

Terminal nos., control card ..................................................................................................................... 4-5 (make)

Max. terminal load (AC) on 4-5, control card .......................................................................... 50 V AC, 1 A, 50 VA

Max. terminal load (DC-1 (IEC 947)) on 4-5, control card ......................................................... 75 V DC, 1 A, 30 W

Max. terminal load (DC-1) on 4-5, control card for UL/cUL applications ................... 30 V AC, 1 A / 42.5 V DC, 1A

Terminal nos., power card ................................................................................................... 1-3 (break), 1-2 (make)

Max. terminal load (AC) on 1-3, 1-2, power card ................................................................. 240 V AC, 2 A, 60 VA

Max. terminal load DC-1 (IEC 947) on 1-3, 1-2, power card .............................................................. 50 V DC, 2 A

Min. terminal load on 1-3, 1-2, power card ........................................................ 24 V DC 10 mA, 24 V AC 100 mA

External 24 Volt DC supply:

Terminal nos. ................................................................................................................................................ 35, 36

Voltage range ....................................................................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)

Max. voltage ripple ..................................................................................................................................... 2 V DC

Power consumption .............................................................................. 15 W - 50 W (50 W for start-up, 20 msec.)

Min. pre-fuse ............................................................................................................................................... 6 Amp

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors:

Max. motor cable length, screened cable ..................................................................................................... 150 m

Max. motor cable length, unscreened cable ................................................................................................. 300 m

Max. motor cable length, screened cable AKD 5011 380-500 V ................................................................... 100 m

Max. brake cable length, screened cable ........................................................................................................ 20 m

Max. loadsharing cable length, screened cable ..................................... 25 m from frequency converter to DC bar.

Max. cable cross-section for motor, brake and loadsharing, see next section

Max. cable cross-section for 24 V external DC supply .............................................................. 4.0 mm

Max. cross-section for control cables ....................................................................................... 1.5 mm

Max. cross-section for serial communication ............................................................................ 1.5 mm

If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used (AKD 5001-5062 380-500 V and AKD 5001-5027 200-240 V).

/10 AWG

/16 AWG

Accuracy of display readout (parameters 009-012):

Motor current [6] 0-140% load ............................................................... Max. error: ±2.0% of rated output current

Torque % [7], -100 - 140% load ...................................................................... Max. error: ±5% of rated motor size

Output [8], power HP [9], 0-90% load ................................................................... Max. error: ±5% of rated output

Control characteristics:

Frequency range .................................................................................................................................. 0 - 1000 Hz

Resolution on output frequency ............................................................................................................. ±0.003 Hz

System response time ............................................................................................................................... 3 msec.

Speed, control range (open loop) ..................................................................................... 1:100 of synchro. speed

Speed, control range (closed loop) ................................................................................. 1:1000 of synchro. speed

Speed, accuracy (open loop) ............................................................................ < 1500 rpm: max. error ± 7.5 rpm

..................................................................................................... >1500 rpm: max. error of 0.5% of actual speed

Speed, accuracy (closed loop) .......................................................................... < 1500 rpm: max. error ± 1.5 rpm

..................................................................................................... >1500 rpm: max. error of 0.1% of actual speed

Torque control accuracy (open loop) ................................................ 0- 150 rpm: max. error ±20% of rated torque

................................................................................................... 150-1500 rpm: max. error ±10% of rated torque

........................................................................................................ >1500 rpm: max. error ±20% of rated torque

Torque control accuracy (speed feedback) ............................................................. Max. error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor

MG.50.R3.02 -

AKD 5000

Externals:

Enclosure ............................................................................................................................................. IP 20, IP 54

Vibration test .................................. 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)

Max. relative humidity ................................................................................ 93 % (IEC 68-2-3) for storage/transport

Max. relative humidity ............................................... 95 % non condensing (IEC 721-3-3; class 3K3) for operation

Aggresive environment (IEC 721 - 3 - 3) .................................................................................. Uncoated class 3C2

Aggresive environment (IEC 721 - 3 - 3) ...................................................................................... Coated class 3C3

Ambient temperature IP 20 (high overload torque 160%) ....................... Max. 45°C (24-hour average max. 40°C)

Ambient temperature IP 20 (normal overload torque 110%) .................... Max. 40°C (24-hour average max. 35°C)

Ambient temperature IP 54 (high overload torque 160%) ....................... Max. 40°C (24-hour average max. 35°C)

Ambient temperature IP 54 (normal overload torque 110%) .................... Max. 40°C (24-hour average max. 35°C)

Ambient temperature IP 20/54 AKD 5011 500 V .................................... Max. 40°C (24-hour average max. 35°C)

Derating for high ambient temperature, see the Design Guide

Min. ambient temperature in full operation ........................................................................................................ 0°C

Min. ambient temperature at reduced performance ..................................................................................... -10°C

Temperature during storage/transport ............................................................................................. -25 - +65/70°C

Max. altitude above sea level ...................................................................................................................... 1000 m

Derating for high air altitude, see the Design Guide

EMC standards applied, Emission .............................................................. EN 50081-1/2, EN 61800-3, EN 55011

EMC standards applied, Immunity .......................... EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4

EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

See section on special conditions in the Design Guide.

AKD 5000 Series protection:

• Electronic motor thermal protection against overload.

• Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature

reaches 90°C for IP 20. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

• The frequency converter is protected against short-circuiting on motor terminals U, V, W.

• The frequency converter is protected against earth fault on motor terminals U, V, W.

• Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if

the intermediate circuit voltage gets too high or too low.

• If a motor phase is missing, the frequency converter cuts out.

• If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

• If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

data

Technical

MG.50.R3.02 -

■Electrical data

■Compact,Mainssupply3x200-240V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee555500000000111155550000000022225

55500000000333

Output current IN[A] 3.7 5.4 7.8 10.6 12.5 15.2

(60 s) [A] 5.9 8.6 12.5 17 20 24.3

MAX

Output (240 V) SN[kVA] 1.5 2.2 3.2 4.4 5.2 6.3 Ty pi ca l s ha f t out pu t PN[kW] 0.75 1.1 1.5 2.2 3.0 3.7 Ty pi ca l s ha f t out pu t PN[HP]11.52345

Max. cable cross-section to motor, brake and loadsharing [mm2]/[AWG]2)

Rated input current (200 V)I Max. cable cross-section power [mm2]/[AWG]2)

L,N

4/10 4/10 4/10 4/10 4/10 4/10

[A] 3.4 4.8 7.1 9.5 11.5 14.5

4/10 4/10 4/10 4/10 4/10 4/10

Max. pre-fuses [-]/UL1)[A] 16/10 16/10 16/15 25/20 25/25 35/30 Efficiency Weight IP 20 EB Compact

0.95 0.95 0.95 0.95 0.95 0.95

[kg] 8 8 8 10 10 10

Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5 Power loss at max. load.

Enclosure

[W] 58 76 95 126 172 194

IP 20/ IP54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

55500000000444

IP 20/ IP54

55500000000555

IP 20/ IP54

55500000000666

IP 20/ IP54

MG.50.R3.02 -

■Compact,Mainssupply3x200-240V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee5

55500000000888

55500001111111 NNNNoooorrrrmmmmaaaalllloooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111111110000%%%%)))):::: Output current IN[A] 324661.27388

(60 s) [A] 35.2 50.6 67.3 80.3 96.8

MAX

Output (240 V) SN[kVA] 13.3 19.1 25.4 30.3 36.6 Ty pi ca l s ha f t out pu t PN[kW] 7.5 11 15 18.5 22 Ty pi ca l s ha f t out pu t PN[HP] 10 15 20 25 30

HHHHiiiigggghhhhoooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111166660000%%%%)))):::: Output current IN[A] 25324661.273

(60 s) [A] 40 51.2 73.6 97.9 116.8

MAX

Output (240 V) SN[kVA] 1013192530 Ty pi ca l s ha f t out pu t PN[kW] 5.5 7.5 11 15 18.5 Ty pi ca l s ha f t out pu t PN[HP] 7.5 10 15 20 25 Max. cable cross-section to motor, IP 54 16/6 16/6 35/2 35/2 50/0 brake and loadsharing [mm

Min. cable cross-section to motor, brake and loadsharing

[mm2/AWG]

Rated input current (200 V) I

2)5)

/AWG]

L,N

IP 20 16/6 35/2 35/2 35/2 50/0

10/8 10/8 10/8 10/8 16/6

[A] 3246617388 Max. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0 power [mm

]/[AWG]

2)5)

IP 20 16/6 35/2 35/2 35/2 50/0 Max. pre-fuses [-]/UL1)[A] 50 60 80 125 125 Pre-fuse SMPS [-]/UL6)) [A] 4.0/4.0 4.0/4.0 4.0/4.0 4.0/4.0 4.0/4.0 Efficiency

0.95 0.95 0.95 0.95 0.95 Weight IP 20 EB [kg] 21 25 27 34 36 Weight IP 54 [kg] 38 40 53 55 56 Power loss at max. load.

-highoverloadtorque (160 %)

-normaloverload torque (110 %)

Enclosure

[W]

340 426 626 833 994

426 545 783 1042 1243

IP 20/ IP 54

55500001111666

IP 20/ IP 54

55500002222222

IP 20/ IP 54

55500002222777

IP 20/ IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

6. If UL/cUL is to be complied with, Ferraz Shawmut type Y85443, Danfoss ordering no. 612Z1182 must be used.

MG.50.R3.02 -

data

Technical

■Compact,Mainssupply3x380-500V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee555500000000111155550000000022225

55500000000333

Output current IN[A] (380-440 V) 2.2 2.8 4.1 5.6

(60 s) [A] (380-440 V) 3.5 4.5 6.5 9

MAX

IN[A] (441-500 V) 1.9 2.6 3.4 4.8

(60 s) [A] (441-500 V) 3 4.2 5.5 7.7

MAX

Output SN[kVA] (380-440 V) 1.7 2.1 3.1 4.3

SN[kVA] (441-500 V) 1.6 2.3 2.9 4.2 Typical shaft output PN[kW] 0.75 1.1 1.5 2.2 Typical shaft output PN[HP] 1 1.5 2 3 Max. cable cross-section to motor,

brake and loadsharing [mm

]/[AWG]2)

Rated input current I

Max. cable cross-section, power [mm2]/[AWG]

[A] (380 V) 2.3 2.6 3.8 5.3

L,N

[A] (460 V) 1.9 2.5 3.4 4.8

L,N

4/10 4/10 4/10 4/10

4/10 4/10 4/10 4/10 Max. pre-fuses [-]/UL1)[A] 16/6 16/6 16/10 16/10 Efficiency

0.96 0.96 0.96 0.96 Weight IP 20 EB Compact [kg] 8 8 8 8.5 Weight IP 54 Compact [kg] 11.5 11.5 11.5 12 Power loss at max. load [W] 55 67 92 110

Enclosure

IP 20 IP 54

35555000000004444

IP 20 IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

MG.50.R3.02 -

Compact, Mains supply 3 x 380 - 500 V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee55550000000055555

55500000000666

Output current IN[A] (380-440 V) 7.2 10 13 16

(60 s) [A] (380-440 V) 11.5 16 20.8 25.6

MAX

IN[A] (441-500 V) 6.3 8.2 11 14.5

(60 s) [A] (441-500 V) 10.1 13.1 17.6 23.2

MAX

Output SN[kVA] (380-440 V) 5.5 7.6 9.9 12.2

SN[kVA] (441-500 V) 5.5 7.1 9.5 12.6 Typical shaft output PN[kW] 3.0 4.0 5.5 7.5 Typical shaft output PN[HP] 4 5 7.5 10 Max. cable cross-section to motor, brake and loadsharing [mm2]/[AWG]2)

Rated input current I

L,N

Max. cable cross-section power [mm2]/[AWG]

[A] (380 V) 7 9.1 12.2 15.0 [A] (460 V) 6 8.3 10.6 14.0

4/10 4/10 4/10 4/10

4/10 4/10 4/10 4/10 Max. pre-fuses [-]/UL1)[A] 16/15 25/20 25/25 35/30 Efficiency

0.96 0.96 0.96 0.96 Weight IP 20 EB Compact [kg] 8.5 10.5 10.5 10.5 Weight IP 54 EB Compact [kg] 12 14 14 14 Power loss at max. load.

Enclosure

[W]

139 198 250 295

IP 20/ IP 54

55500000000888

IP 20/ IP 54

55500001111111

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

data

Technical

MG.50.R3.02 -

■Compact,Mainssupply3x380-500V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee5

55500001111666

55500002222222 NNNNoooorrrrmmmmaaaalllloooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111111110000%%%%)))):::: Output current IN[A] (380-440 V) 32 37.5 44

(60 s) [A] (380-440 V) 35.2 41.3 48.4

MAX

IN[A] (441-500 V) 27.9 34 41.4

(60 s) [A] (441-500 V) 30.7 37.4 45.5

MAX

Output SN[kVA] (380-440 V) 24.4 28.6 33.5

SN[kVA] (441-500 V) 24.2 29.4 35.8 Typical shaft output PN[kW] 15 18.5 22 Typical shaft output PN[HP] 20 25 30 HHHHiiiigggghhhhoooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111166660000%%%%)))):::: Output current IN[A] (380-440 V) 24 32 37.5

(60 s) [A] (380-440 V) 38.4 51.2 60

MAX

IN[A] (441-500 V) 21.7 27.9 34

(60 s) [A] (441-500 V) 34.7 44.6 54.4

MAX

Output SN[kVA] (380-440 V) 18.3 24.4 28.6

SN[kVA] (441-500 V) 18.8 24.2 29.4 Typical shaft output PN[kW] 11 15 18.5 Typical shaft output PN[HP] 15 20 25 Max. cable cross-section to motor, IP 54 16/6 16/6 16/6 brake and loadsharing [mm2]/[AWG]

2) 4)

IP 20 16/6 16/6 35/2 Min. cable cross-section to motor, brake and loadsharing [mm2]/[AWG] 10/8 10/8 10/8 Rated input current I

[A] (380 V) 32 37.5 44

L,N

[A] (460 V) 27.6 34 41

L,N

Max. cable cross-section, IP 54 16/6 16/6 16/6 power [mm2]/[AWG] IP 20 16/6 16/6 35/2 Max. pre-fuses [-]/UL1)[A] 63/40 63/50 63/60 Pre-fuse SMPS [-]/UL5)[A] 4.0/4.0 4.0/4.0 4.0/4.0 Efficiency 0.96 0.96 0.96 Weight IP 20 EB [kg] 21 22 27 Weight IP 54 [kg] 41 41 42 Power loss at max. load.

-highoverloadtorque (160 %)

- normal overload torque (110 %)

Enclosure

[W]

419 559 655

559 655 768

IP 20/IP54IP20/IP54IP20/IP54

55500002222777

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

MG.50.R3.02 -

Compact, Mains supply 3 x 380 - 500 V

AKD 5000

According to international requirements AAAAKKKKDDDDttttyyyyppppeeee5

55500003333222

55500004444222

NNNNoooorrrrmmmmaaaalllloooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111111110000%%%%))))::::

Output current IN[A] (380-440 V) 61 73 90 106

(60 s) [A] (380-440 V) 67.1 80.3 99 117

MAX

IN[A] (441-500 V) 54 65 78 106

(60 s) [A] (441-500 V) 59.4 71.5 85.8 117

MAX

Output SN[kVA] (380-440 V) 46.5 55.6 68.6 80.8

SN[kVA] (441-500 V) 46.8 56.3 67.5 91.8

Typical shaft output PN[kW] 30 37 45

Typical shaft output PN[HP] 40 50 60

HHHHiiiigggghhhhoooovvvveeeerrrrllllooooaaaaddddttttoooorrrrqqqquuuueeee((((111166660000%%%%)))):::: Output current IN[A] (380-440 V) 44 61 73 90

(60 s) [A] (380-440 V) 70.7 97.6 116.8 135

MAX

IN[A] (441-500 V) 41.4 54 65 80

(60 s) [A] (441-500 V) 66.2 86 104 120

MAX

Output SN[kVA] (380-440 V) 33.5 46.5 55.6 68.6

SN[kVA] (441-500 V) 35.9 46.8 56.3 69.3

Typical shaft output PN[kW] 22 30 37

Typical shaft output PN[HP] 30 40 50

Max. cable cross-section to motor, IP 54 35/2 35/2 50/0 50/0 brake and loadsharing [mm

]/[AWG]

2)5)

IP20 35/2 35/2 50/0 50/0 Min. cable cross-section to motor, brake and loadsharing [mm2]/[AWG] 10/8 10/8 16/6 16/6 Rated input current I

Max. cable cross-section IP 54 35/2 35/2 50/0 50/0 power[mm

]/[AWG]

2) 5)

[A](380V) 607289104

L,N

[A](460V) 536477104

L,N

IP 20 35/2 35/2 50/0 50/0 Max. pre-fuses [-]/UL1)[A] 80/80 100/100 125/125 160/150

Pre-fuse SMPS [-]/UL6)[A] 4.0/4.0 4.0/4.0 Efficiency 0.96 0.96 0.96 0.96

Weight IP 20 EB [kg] 28 41 42 43 Weight IP 54 [kg] 54 56 56 60 Power loss at max. load.

- high overload torque (160 %)

-normaloverload torque (110 %)

Enclosure

[W]

768 1065 1275 1571

1065 1275 1571 1851 IP

20/IP54IP20/IP54IP20/IP54IP20/IP54

55500005555222

4.0/

4.0

55500006666222

55 75 @ 500 V

75 100 @ 500 V

45 55 @ 500 V

60 75 @ 500 V

4.0/4.0

data

Technical

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

6. If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

MG.50.R3.02 -

AKD 5000

■Fuses

UL compliance

To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

AKD Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5002 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5003 KTN-R25 5017906-016 KLN-R15 ATM-R15 or A2K-15R 5004 KTN-R20 5017906-020 KLN-R20 ATM-R20 or A2K-20R 5005 KTN-R25 5017906-025 KLN-R25 ATM-R25 or A2K-25R 5006 KTN-R30 5012406-032 KLN-R30 ATM-R30 or A2K-30R 5008 KTN-R50 5014006-050 KLN-R50 A2K-50R 5011 KTN-R60 5014006-063 KLN-R60 A2K-60R 5016 KTN-R85 5014006-080 KLN-R80 A2K-80R 5022 KTN-R125 2028220-125 KLN-R125 A2K-125R 5027 KTN-R125 2028220-125 KLN-R125 A2K-125R

380-500 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5005 KTS-R15 5017906-016 KLS-R16 ATM-R16 or A6K-16R 5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R 5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R 5011 KTS-R30 5012406-032 KLS-R30 A6K-30R 5016 KTS-R40 5012406-040 KLS-R40 A6K-40R 5022 KTS-R50 5014006-050 KLS-R50 A6K-50R 5027 KTS-R60 5014006-063 KLS-R60 A6K-60R 5032 KTS-R80 2028220-100 KLS-R80 A6K-180R 5042 KTS-R100 2028220-125 KLS-R100 A6K-100R 5052 KTS-R125 2028220-125 KLS-R125 A6K-125R 5062 KTS-R150 2028220-160 KLS-R150 A6K-150R

KTS-fuses from Bussmann may substitute KTN for 240 V drives. FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives. L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives. A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL compliance

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

AKD 5001-5027 200-240 V type gG AKD 5001-5062 380-500 V type gG AKD 5032-5052 200-240 V type gR

Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A

(symmetrical), 500 V maximum.

rms

MG.50.R3.02 -

■Mechanical dimensions

All the below listed measurements are in mm.

Compact IP 20 5001 - 5003 200 - 240 V

5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V

5006 - 5011 380 - 500 V 5008 200 - 240 V

5016 - 5022 380 - 500 V 5011 - 5016 200 - 240 V

5027 - 5032 380 - 500 V 5022 - 5027 200 - 240 V

5042 - 5062 380 - 500 V Compact IP 54 5001 - 5003 200 - 240 V

5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V

5006 - 5011 380 - 500 V 5008 - 5011 200 - 240 V

5016 - 5027 380 - 500 V 5016 - 5027 200 - 240 V

5032 - 5062 380 - 500 V

AKD 5000

ABCDabab/beType

395 220 160 384 200 100 C

395 220 200 384 200 100 C

560 242 260 540 200 200 D

700 242 260 680 200 200 D

800 308 296 780 270 200 D

460 282 195 85 260 258 100 F

530 282 195 85 330 258 100 F

810 350 280 70 560 326 200 F

940 400 280 70 690 375 200 F

ab: Minimum space above enclosure be: Minimum space below enclosure 1: Only above enclosure (ab) IP 00 when built in a Rittal cabinet.

■Mechanical dimensions, cont.

Type C, IP20 Type D, IP20

data

Technical

MG.50.R3.02 -

Typ e F, I P54

AKD 5000

MG.50.R3.02 -

■Mechanical installation

AKD 5000

Please pay attention to the requirements that apply to integration and field mounting

kit, see the below list. The information given in the list must be observed to avoid serious damage or injury, especially when installing large units.

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below. To protect the unit from overheating, it must be ensured that the ambient temperature does not rise

above the max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded . The max. temperature and 24-hour

average can be seen from the General Technical Data. If the ambient temperature is in the range of 45°C-55° C, derating of the frequency converter will become relevant, see Derating for ambient temperature. The service life of the frequency converter will be reduced if derating for ambient temperature is not taken into account.

■Enclosure type

IP 20/Nema 1 IP 54

Compact OK OK

■Field mounting

IP 20 IP 54

Compact No OK

Compact w/IP 4x top cover AKD 5001-5006 200 V OK OK AKD 5001-5011 500 V OK OK AKD 5001-5011 575 V OK -

Compact w/IP 20 terminal cover AKD 5008-5027 200 V OK OK AKD 5016-5052 500 V OK OK AKD 5016-5062 575 V OK -

MG.50.R3.02 -

Installation

■Installation of AKD 5001-5062

All frequency converters must be installed in a way that ensures proper cooling.

Cooling

AKD 5000

Side by side/flange by flange

All frequency converters can be mounted side by side/flange by flange.

All units require a minimum space above and below the enclosure.

d[mm] Comments Compact (all enclosure types) AKD 5001-5006, 200-240 V 100 AKD 5001-5011, 380-500 V 100

AKD 5008-5027, 200-240 V 200 AKD 5016-5062, 380-500 V 200

Installation on a plane, vertical surface (no spacers)

AKD 5032-5052, 200-240 V 225 Installation on a plane, vertical surface (no spacers)

MG.50.R3.02 -

AKD 5000

■Electrical installation

The voltage on the frequency converter is dangerous when the unit is connected to

mains. Incorrect installation of the motor or the frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected.

Using AKD 5001-5006, 200-240 V and 380-500 V: wait at least 4 minutes. Using AKD 5008-5052, 200-240 V: wait at least 15 minutes. Using AKD 5008-5500, 380-500 V: wait at least 15 minutes.

NB!:

It is the user’s or certified electrician’s responsibility to ensure correct earthing and protection in accordance with applicable

national and local norms and standards.

■Electrical installation, power cables

Compact IP 20 AKD 5001-5006, 200-240 V AKD 5001-5011, 380-500 V AKD 5001-5011, 550-600

MG.50.R3.02 -

Installation

AKD 5000

Compact IP 54 AKD 5001-5006, 200-240 V AKD 5001-5011, 380-500 V

MG.50.R3.02 -

AKD 5000

Compact IP 20 / IP 54 AKD 5001-5006 200-240 V AKD 5001-5011 380-500 V

Compact IP 20 AKD 5008-5027 200-240 V AKD 5016-5062 380-500 V

MG.50.R3.02 -

Installation

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User Manual