Danfoss AKD 5000 Installation guide

AKD 5000

■ Contents

Safety ......................................................................................................................	3
Safety regulations ....................................................................................................	4
Warning against unintended start .............................................................................	4
Quick Setup .........................................................................................................	6
AKD Lon card ..........................................................................................................	8
Introduction .......................................................................................................	10
Ordering form AKD 5000 Series - Typecode .........................................................	11
Technical data ..................................................................................................	12
General technical data ...........................................................................................	12
Electrical data .........................................................................................................	16
Fuses .....................................................................................................................	22
Mechanical dimensions ..........................................................................................	24
Installation .........................................................................................................	26
Mechanical installation ...........................................................................................	26
Electrical installation - EMC precautions ................................................................	33
Electrical installation, selection of EMC-correct cables ...........................................	35
Electrical installation - earthing of control cables ....................................................	36
Electrical installation - mains supply ......................................................................	37
Safety earthing .......................................................................................................	37
Extra protection (RCD) ...........................................................................................	37
RFI switch ..............................................................................................................	37
Electrical installation - motor cables ......................................................................	40
Connection of motor ..............................................................................................	40
Direction of motor rotation .....................................................................................	40
Electrical installation - brake cable ........................................................................	41
Electrical installation - relay outputs ......................................................................	41
Electrical installation - bus connection ..................................................................	42
Electrical installation - control cables ......................................................................	42
Operation of the AKD ...................................................................................	45
Control panel (LCP) ................................................................................................	45
Control panel - display ...........................................................................................	45
Control panel - LEDs .............................................................................................	45
Control panel - control keys ...................................................................................	46
Quick Setup ...........................................................................................................	48
Parameter selection ...............................................................................................	48
Menu mode ...........................................................................................................	49
Initialisation to factory setting ..................................................................................	50
Application configuration ..........................................................................	53
Setting of parameters ............................................................................................	53
Special functions ............................................................................................	54
Automatic Motor Adaptation, AMA ........................................................................	54

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	AKD 5000
PID for process control ..........................................................................................	56
Quick discharge .....................................................................................................	57
Flying start .............................................................................................................	58
Normal/high overload torque control, open loop ....................................................	59
Programming of Torque limit and stop ..................................................................	60
Programming ....................................................................................................	61
Operation and Display ............................................................................................	61
Parameters — Load and motor .............................................................................	67
Parameters — References and limits ....................................................................	76
Parameters — Inputs and outputs .........................................................................	82
Parameters — Special functions ............................................................................	92
Parameters — Serial communication .....................................................................	99
Parameters — Technical functions and ................................................................	103
Miscellaneous ................................................................................................	108
Trouble-shooting ..................................................................................................	108
Display - Status messages ...................................................................................	109
Warnings and alarms ...........................................................................................	112
Warnings ..............................................................................................................	113
Index ....................................................................................................................	128

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AKD 5000

AKD 5000 Series

Operating instructions

Software version: 1.7x

These operating instructions can be used for all AKD 5000 Series frequency converters with software version 1.7x.

The software version number can be seen from parameter 624.

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AKD 5000

The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect

installation of the motor or the frequency converter

may cause damage to the equipment, serious personal injury or death.

Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

■Safety regulations

1.The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected

and that the necessary time has passed before removing motor and mains plugs.

2.The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not

to be used as a safety switch.

3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4.The earth leakage currents are higher than 3.5 mA.

5.Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip

or data value ETR warning.

Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection

in accordance with NEC.

6.Do not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.

7.Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

■Warning against unintended start

1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains.

If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2.While parameters are being changed, the motor may start. Consequently, the stop key

[STOP/RESET] must always be activated, following which data can be modified.

3.A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

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AKD 5000

Warning:

It can be extremely dangerous to touch the electrical parts even when the mains supply has been disconnected. Also ensure that other voltage inputs are disconnected from load sharing through the DC bus.

Wait at least 4 minutes after the input power has been removed before servicing the drive.

195NA300.10

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AKD 5000

■ Quick Setup

■ Introduction to Quick Setup

This Quick Setup will guide you through EMC correct installation of the frequency converter by connecting power, motor and control wiring (fig. 1). Start/stop of motor is to be done with the switch.

Fig. 1

■ 1. Mechanical Installation

AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air passage of 10 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027 200-240 V must have 20 cm).

Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place the frequency converter on the wall. Tighten up all four screws.

All the below listed measurements are in mm

	AKD type	A	B	C	a	b
	Compact IP 20, 200–240 V (Fig. 4)
	5001 - 5003	395	220	160	384	200
	5004 - 5006	395	220	200	384	200
	5008	560	242	260	540	200
	5011 - 5016	700	242	260	680	200
	5022 - 5027	800	308	296	780	270
	Compact IP 20, 380–500 V (Fig. 4)
	5001 - 5005	395	220	160	384	200
	5006 - 5011	395	220	200	384	200
	5016 - 5022	560	242	260	540	200		Fig.	2
	5027 - 5032	700	242	260	680	200
	Compact IP 54, 200–240 V (Fig. 3)
	5001 - 5003	460	282	195	260	258
	5004 - 5006	530	282	195	330	258
	5008 - 5011	810	350	280	560	326
	5016 - 5027	940	400	280	690	375
	Compact IP 54, 380–500 V (Fig. 3)
	5001 - 5005	460	282	195	260	258
	5006 - 5011	530	282	195	330	258		Fig.	3
	5016 - 5027	810	350	280	560	326
	5032 - 5062	940	400	280	690	375
	5042 - 5062	800	308	296	780	270

Fig. 4

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AKD 5000

■ 2. Electrical Installation, power

NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected electrically to the drive.

Fig. 6								Fig. 7
Compact IP 20 and IP 54								Compact IP 20
5001 - 5011 380 - 500 V								5016 - 5062 380 - 500 V
5001 - 5006 200 - 240 V								5008 - 5027 200 - 240 V

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AKD 5000

■ 3. Electrical installation, control leads

Use a screw driver to remove the front cover under the control panel.

NOTE: The terminals are detachable. Connect a jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of control terminals 12 and 18.

Fig. 10

■ 4. Programming

The frequency converter is programmed over the control panel.

Press the QUICK MENU button. The Quick Menu appears in the display. You choose parameters by means of arrow up and arrow down. Press the CHANGE DATA button to change parameter value. Data values are changed using the up and down arrows. Press the left or right buttons to move the cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You have six possibilities: English, German, French, Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power	Parameter 102
Motor voltage	Parameter 103
Motor frequency	Parameter 104
Motor current	Parameter 105
Rated motor speed	Parameter 106

Set frequency interval and ramp times (Fig. 11)

Min. reference	Parameter 204
Max. reference	Parameter 205
Ramp up time	Parameter 207
Ramp down time	Parameter 208

Set Operation site, Parameter 002 for Local.

Fig. 11

■ 5. Motor Start

Press the START button to start the motor. Set motor speed in Parameter 003. Check if the direction of rotations is as shown in the display. It can be changed by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

Select total or reduced Automatic Motor Adaption (AMA) in Parameter 107. For further description of AMA, see section Automatic Motor Adaption, AMA.

Press the START button to start the Automatic Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave the Quick Menu.

■ AKD Lon card

Requirements:

AKD 2800 must have software version (par 624) 1.32 or higher

AKD 5000 must have software version (par 624) 1.52 or higher

The AKD Lon card is RS485 based and must connect to an RS485 Adap-Kool Lon network.

The card can be ordered as build-in with the AKD5000 and comes in an external box for the AKD2800.

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						AKD 5000
	AKD Lon connections:			A 6-pole connector (only 1-4 is used) that connects
	The Lon card has two connections.			to the AKD. Connections are as follows:
AKD-Connections:
Lon card terminals			1	2	3		4
			(Red +24V)	(White or Yellow	(Black Com)		(Green TX+, RX+)
				TX-, RX-)
AKD terminals			12	69	39 or 20		68

The 3-pole connector for the Lon Communication:

Lon card terminals	A (1)	B (2)	Shield (3)
Adap-Kool Lon	A	B	Shield

Connect the Adap-Kool Lon network to the removable 3-position connector. Be careful to route the network wires away from the AC power and motor wires.

Commissioning

Upon power up the lower red LED of the double LED’s, next to the Lon connectors will initially be flashing red.

1.Set AKD address in parameter 500 in the AKD (1 to 60)

2.Wait for about 1 minute until the red LED goes off. (card initialisation)

3.Press one of the service pin buttons

4.Wait for about 2 minutes (upload of parameters to gateway)

5.Perform a "Net configuration" upload in AKM and you should now find the AKD. Perform an "AKC description" upload in AKM

6.Go to menu AKC -> Controllers in AKM and you should find the AKD

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AKD 5000

■ Introduction

These Operating Instructions are a tool intended for persons who are to install, operate and program the AKD 5000 Series.

When reading these Operating Instructions, you will come across different symbols that require special attention.

The symbols used are the following:

Indicates a general warning

NB!:

Indicates something to be noted by the reader

Indicates a high-voltage warning

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AKD 5000

■ Ordering form AKD 5000 Series - Typecode

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			AKD 5000
■ General technical data
	Mains supply (L1, L2, L3):
	Supply voltage 200-240 V units .......................................................................		3 x 200/208/220/230/240 V ±10%
	Supply voltage 380-500 V units ................................................................	3 x 380/400/415/440/460/500 V ±10%
	Supply frequency .........................................................................................................................		48/62 Hz +/- 1%
	AKD 5001-5011, 380-500 V and AKD 5001-5006, 200-240 V .............................		±2.0% of rated supply voltage
	AKD 5016-5062, 380-500 V and AKD 5008-5027, 200-240 V .............................		±1.5% of rated supply voltage
	True Power factor (λ ) ....................................................................................................		0.90 nominal at rated load
	Displacement Power Factor (cos ϕ ) ............................................................................................		near unity (>0.98)
	No. of switchings on supply input L1, L2, L3 ........................................................................		approx. 1 time/min.
	See the section on special conditions in the Design Guide
	AKD output data (U, V, W):
	Output voltage ................................................................................................................		0-100% of supply voltage
	Output frequency ..................................................................................................................		0-132 Hz, 0-1000 Hz
	Rated motor voltage, 200-240 V units .............................................................................		200/208/220/230/240 V
	Rated motor voltage, 380-500 V units ...............................................................		380/400/415/440/460/480/500 V
	Rated motor frequency ............................................................................................................................		50/60 Hz
	Switching on output ................................................................................................................................		Unlimited
	Ramp times ....................................................................................................................................		0.05-3600 sec.
	Torque characteristics:
	Starting torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V		.......................... 160% for 1 min.
	Starting torque ............................................................................................................................		180% for 0.5 sec.
	Acceleration torque ........................................................................................................................................		100%
	Overload torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V		.......................................... 160%
	Arresting torque at 0 rpm (closed loop) .........................................................................................................		100%
	The torque characteristics given are for the frequency converter at the high overload torque level
	(160%). At the normal overload torque (110%), the values are lower.
	Control card, digital inputs:
	Number of programmable digital inputs ................................................................................................................		8

Terminal nos. ..........................................................................................................	16, 17, 18, 19, 27, 29, 32, 33
Voltage level .........................................................................................................	0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ............................................................................................................................	< 5 V DC
Voltage level, logical ’1’ ...........................................................................................................................	>10 V DC
Maximum voltage on input .......................................................................................................................	28 V DC
Input resistance, Ri	2 k
Scanning time per input ............................................................................................................................	3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV).
In addition, the digital inputs can be isolated from the other terminals on the control card by
connecting an external 24 V DC supply and opening switch 4.
Control card, analogue inputs:
No. of programmable analogue voltage inputs/thermistor inputs ..........................................................................	2

Terminal nos.	............................................................................................................................................... 53, 54
Voltage level	.....................................................................................................................	0 - ±10 V DC (scalable)
Input resistance, Ri		10 k
No. of programmable analogue current inputs ...................................................................................................		1
Terminal no.	....................................................................................................................................................... 60
Current range	....................................................................................................................	0/4 - ±20 mA (scalable)
Input resistance, Ri		200
Resolution ...........................................................................................................................................		10 bit + sign

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AKD 5000

Accuracy on input ........................................................................................................	Max. error 1% of full scale
Scanning time per input ............................................................................................................................	3 msec.
Terminal no. ground ...........................................................................................................................................	55
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply
voltage (PELV) as well as other inputs and outputs.
Control card, pulse/encoder input:
No. of programmable pulse/encoder inputs .........................................................................................................	4
Terminal nos. ................................................................................................................................... 17, 29, 32, 33
Max. frequency on terminal 17 ......................................................................................................................	5 kHz
Max. frequency on terminals 29, 32, 33 ....................................................................	20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33 ....................................................................................	65 kHz (Push-pull)
Voltage level .........................................................................................................	0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ............................................................................................................................	< 5 V DC
Voltage level, logical ’1’ ...........................................................................................................................	>10 V DC
Maximum voltage on input .......................................................................................................................	28 V DC
Input resistance, Ri ........................................................................................................................................	2 k
Scanning time per input ............................................................................................................................	3 msec.
Resolution ...........................................................................................................................................	10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33 .............................................................	Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17 ...............................................................................	Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 .....................................................................	Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage
(PELV). In addition, pulse and encoder inputs can be isolated from the other terminals on the control
card by connecting an external 24 V DC supply and opening switch 4.
See section on Control cables.
Control card, digital/pulse and analogue outputs:
No. of programmable digital and analogue outputs ...........................................................................................	2
Terminal nos. ............................................................................................................................................... 42, 45
Voltage level at digital/pulse output .....................................................................................................	0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ......................................................................	600
Frequency ranges (digital output used as pulse output) ...........................................................................	0-32 kHz
Current range at analogue output ......................................................................................................	0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output .........................................................................	500
Accuracy of analogue output ....................................................................................	Max. error: 1.5% of full scale
Resolution on analogue output. ....................................................................................................................... 8 bit
Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the
supply voltage (PELV), as well as other inputs and outputs.
Control card, 24 V DC supply:
Terminal nos. ............................................................................................................................................... 12, 13
Max. load (short-circuit protection) ............................................................................................................	200 mA
Terminal nos. ground ..................................................................................................................................	20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage
(PELV), but has the same potential as the analogue outputs.
Control card, RS 485 serial communication:
Terminal nos. ............................................................................................................. 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation.

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	AKD 5000
Relay outputs:1)
No. of programmable relay outputs .....................................................................................................................	2
Terminal nos., control card (resistive load only) ......................................................................................	4-5 (make)
Max. terminal load (AC1) on 4-5, control card .....................................................................	50 V AC, 1 A, 50 VA
Max. terminal load (DC1 (IEC 947)) on 4-5, control card .............................	25 V DC, 2 A / 50 V DC, 1 A, 50 W
Max. terminal load (DC1) on 4-5, control card for UL/cUL applications ................	30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card (resistive and inductive load) .....................................................	1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, power card ..........................................................	250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card .........................	25 V DC, 2 A / 50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, power card ...................................	24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations.

At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

External 24 Volt DC supply:

Terminal nos. ............................................................................................................................................... 35, 36

Voltage range .....................................................................................	24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple .....................................................................................................................................	2 V DC
Power consumption ...........................................................................	15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ...............................................................................................................................................	6 Amp

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors:

Max. motor cable length, screened cable ...................................................................................................		150 m
Max. motor cable length, unscreened cable ...............................................................................................		300 m
Max. motor cable length, screened cable AKD 5011 380-500 V ................................................................		100 m
Max. brake cable length, screened cable ......................................................................................................		20 m
Max. loadsharing cable length, screened cable ..................................	25 m from frequency converter to DC bar.
Max. cable cross-section for motor, brake and loadsharing, see next section
Max. cable cross-section for 24 V external DC supply ............................................................	4.0 mm2	/10 AWG
Max. cross-section for control cables .....................................................................................	1.5 mm 2	/16 AWG
Max. cross-section for serial communication ..........................................................................	1.5 mm2	/16 AWG

If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used (AKD 5001-5062 380-500 V and AKD 5001-5027 200-240 V).

Accuracy of display readout (parameters 009-012):

Motor current [6] 0-140% load .............................................................	Max. error: ±2.0% of rated output current
Torque % [7], -100 - 140% load ....................................................................	Max. error: ±5% of rated motor size
Output [8], power HP [9], 0-90% load .................................................................	Max. error: ±5% of rated output

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AKD 5000

Control characteristics:

Frequency range ..................................................................................................................................		0 - 1000 Hz
Resolution on output frequency .............................................................................................................		±0.003 Hz
System response time ...............................................................................................................................		3 msec.
Speed, control range (open loop) ....................................................................................		1:100 of synchro. speed
Speed, control range (closed loop) ................................................................................		1:1000 of synchro. speed
Speed, accuracy (open loop) ..........................................................................		< 1500 rpm: max. error ± 7.5 rpm
...................................................................................................		>1500 rpm: max. error of 0.5% of actual speed
Speed, accuracy (closed loop) ........................................................................		< 1500 rpm: max. error ± 1.5 rpm
...................................................................................................		>1500 rpm: max. error of 0.1% of actual speed
Torque control accuracy (open loop)	..............................................	0- 150 rpm: max. error ±20% of rated torque
..................................................................................................		150-1500 rpm: max. error ±10% of rated torque
........................................................................................................		>1500 rpm: max. error ±20% of rated torque
Torque control accuracy (speed feedback) ............................................................		Max. error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor
Externals:
Enclosure .............................................................................................................................................		IP 20, IP 54
Vibration test ................................	0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)
Max. relative humidity ...............................................................................		93 % (IEC 68-2-3) for storage/transport
Max. relative humidity .............................................	95 % non condensing (IEC 721-3-3; class 3K3) for operation
Aggresive environment (IEC 721 - 3 - 3) .................................................................................		Uncoated class 3C2
Aggresive environment (IEC 721 - 3 - 3) ....................................................................................		Coated class 3C3
Ambient temperature IP 20 (high overload torque 160%) .....................		Max. 45°C (24-hour average max. 40°C)
Ambient temperature IP 20 (normal overload torque 110%) ..................		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (high overload torque 160%) .....................		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (normal overload torque 110%) ..................		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 20/54 AKD 5011 500 V .................................		Max. 40°C (24-hour average max. 35°C)
Derating for high ambient temperature, see the Design Guide
Min. ambient temperature in full operation .......................................................................................................		0°C
Min. ambient temperature at reduced performance ....................................................................................		-10°C
Temperature during storage/transport ...........................................................................................		-25 - +65/70°C
Max. altitude above sea level ....................................................................................................................		1000 m
Derating for high air altitude, see the Design Guide
EMC standards applied, Emission ............................................................		EN 50081-1/2, EN 61800-3, EN 55011
EMC standards applied, Immunity .........................	EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4

EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

See section on special conditions in the Design Guide.

AKD 5000 Series protection:

•Electronic motor thermal protection against overload.

•Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90°C for IP 20. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

•The frequency converter is protected against short-circuiting on motor terminals U, V, W.

•The frequency converter is protected against earth fault on motor terminals U, V, W.

•Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage gets too high or too low.

•If a motor phase is missing, the frequency converter cuts out.

•If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

•If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

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AKD 5000

■Electrical data

■Compact, Mains supply 3 x 200 - 240 V

	According to international requirements	AKD type	5001	5002	5003	5004	5005	5006
	Output current	IN [A]	3.7	5.4	7.8	10.6	12.5	15.2
		IMAX (60 s) [A]	5.9	8.6	12.5	17	20	24.3
	Output (240 V)	SN [kVA]	1.5	2.2	3.2	4.4	5.2	6.3
	Typical shaft output	PN [kW]	0.75	1.1	1.5	2.2	3.0	3.7
	Typical shaft output	PN [HP]	1	1.5	2	3	4	5
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10	4/10	4/10
	brake and loadsharing [mm 2 ]/[AWG]2 )
	Rated input current	(200 V)IL,N [A]	3.4	4.8	7.1	9.5	11.5	14.5
	Max. cable		4/10	4/10	4/10	4/10	4/10	4/10
	cross-section power [mm2 ]/[AWG] 2 )
	Max. pre-fuses	[-]/UL1) [A]	16/10	16/10	16/15	25/20	25/25	35/30
	Efficiency3)		0.95	0.95	0.95	0.95	0.95	0.95
	Weight IP 20 EB	[kg]	8	8	8	10	10	10
	Compact
	Weight IP 54 Compact	[kg]	11.5	11.5	11.5	13.5	13.5	13.5
	Power loss at	[W]	58	76	95	126	172	194
	max. load.
	Enclosure		IP 20/	IP 20/	IP 20/	IP 20/	IP 20/	IP 20/
			IP54	IP54	IP54	IP54	IP54	IP54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

16	MG.50.R4.02 - VLT is a registered Danfoss trademark

AKD 5000

■ Compact, Mains supply 3 x 200 - 240 V

According to international requirements	AKD type		5008	5011	5016	5022	5027
Normal overload torque (110 %):
Output current	IN [A]		32	46	61.2	73	88
	IMAX (60 s) [A]		35.2	50.6	67.3	80.3	96.8
Output (240 V)	SN [kVA]		13.3	19.1	25.4	30.3	36.6
Typical shaft output	PN [kW]		7.5	11	15	18.5	22
Typical shaft output	PN [HP]		10	15	20	25	30
High overload torque (160 %):
Output current	IN [A]		25	32	46	61.2	73
	IMAX (60 s) [A]		40	51.2	73.6	97.9	116.8
Output (240 V)	SN [kVA]		10	13	19	25	30
Typical shaft output	PN [kW]		5.5	7.5	11	15	18.5
Typical shaft output	PN [HP]		7.5	10	15	20	25
Max. cable cross-section to motor,		IP 54	16/6	16/6	35/2	35/2	50/0
brake and loadsharing [mm2 /AWG]2)5)		IP 20	16/6	35/2	35/2	35/2	50/0
Min. cable cross-section to motor,			10/8	10/8	10/8	10/8	16/6
brake and loadsharing4) [mm2 /AWG]2)
Rated input current	(200 V) IL,N [A]		32	46	61	73	88
Max. cable cross-section,		IP 54	16/6	16/6	35/2	35/2	50/0
power [mm2 ]/[AWG]2)5)		IP 20	16/6	35/2	35/2	35/2	50/0
Max. pre-fuses	[-]/UL1) [A]		50	60	80	125	125
Pre-fuse SMPS	[-]/UL6) ) [A]		4.0/4.0	4.0/4.0	4.0/4.0	4.0/4.0	4.0/4.0
Efficiency3)			0.95	0.95	0.95	0.95	0.95
Weight IP 20 EB	[kg]		21	25	27	34	36
Weight IP 54	[kg]		38	40	53	55	56
Power loss at max. load.
- high overload torque	[W]		340	426	626	833	994
(160 %)
- normal overload	[W]		426	545	783	1042	1243
torque (110 %)
Enclosure			IP 20/	IP 20/	IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54	IP 54	IP 54

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP

20.Always comply with national and local regulations on min. cable cross-section.

5.Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.

6.If UL/cUL is to be complied with, Ferraz Shawmut type Y85443, Danfoss ordering no. 612Z1182 must be used.

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MG.50.R4.02 - VLT is a registered Danfoss trademark	17

			AKD 5000
	■ Compact, Mains supply 3 x 380 - 500 V
	According to international requirements	AKD type	5001	5002	5003	5004
	Output current	IN [A] (380-440 V)	2.2	2.8	4.1	5.6
		IMAX (60 s) [A] (380-440 V)	3.5	4.5	6.5	9
		IN [A] (441-500 V)	1.9	2.6	3.4	4.8
		IMAX (60 s) [A] (441-500 V)	3	4.2	5.5	7.7
	Output	SN [kVA] (380-440 V)	1.7	2.1	3.1	4.3
		SN [kVA] (441-500 V)	1.6	2.3	2.9	4.2
	Typical shaft output	PN [kW]	0.75	1.1	1.5	2.2
	Typical shaft output	PN [HP]	1	1.5	2	3
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG] 2)
	Rated input current	IL,N [A] (380 V)	2.3	2.6	3.8	5.3
		IL,N [A] (460 V)	1.9	2.5	3.4	4.8
	Max. cable cross-section, power [mm2]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses [-]/UL1) [A]		16/6	16/6	16/10	16/10
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB Compact [kg]		8	8	8	8.5
	Weight IP 54 Compact [kg]		11.5	11.5	11.5	12
	Power loss at max. load	[W]	55	67	92	110
	Enclosure		IP 20	IP 20	IP 20	IP 20
			IP 54	IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

18	MG.50.R4.02 - VLT is a registered Danfoss trademark

				AKD 5000
	Compact, Mains supply 3 x 380 - 500 V
	According to international requirements	AKD type	5005	5006	5008	5011
	Output current	IN [A] (380-440 V)	7.2	10	13	16
		IMAX (60 s) [A] (380-440 V)	11.5	16	20.8	25.6
		IN [A] (441-500 V)	6.3	8.2	11	14.5
		IMAX (60 s) [A] (441-500 V)	10.1	13.1	17.6	23.2
	Output	SN [kVA] (380-440 V)	5.5	7.6	9.9	12.2
		SN [kVA] (441-500 V)	5.5	7.1	9.5	12.6
	Typical shaft output	PN [kW]	3.0	4.0	5.5	7.5
	Typical shaft output	PN [HP]	4	5	7.5	10
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG] 2)
	Rated input current	IL,N [A] (380 V)	7	9.1	12.2	15.0
		IL,N [A] (460 V)	6	8.3	10.6	14.0
	Max. cable cross-section power [mm2]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses [-]/UL1)	[A]	16/15	25/20	25/25	35/30
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB Compact [kg]		8.5	10.5	10.5	10.5
	Weight IP 54 EB Compact [kg]		12	14	14	14
	Power loss at max.	[W]	139	198	250	295
	load.
	Enclosure		IP 20/	IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

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MG.50.R4.02 - VLT is a registered Danfoss trademark	19

			AKD 5000
■ Compact, Mains supply 3 x 380 - 500 V
According to international requirements	AKD type		5016	5022	5027
Normal overload torque (110 %):
Output current	IN [A] (380-440 V)		32	37.5	44
	IMAX (60 s) [A] (380-440 V)		35.2	41.3	48.4
	IN [A] (441-500 V)		27.9	34	41.4
	IMAX (60 s) [A] (441-500 V)		30.7	37.4	45.5
Output	SN [kVA] (380-440 V)		24.4	28.6	33.5
	SN [kVA] (441-500 V)		24.2	29.4	35.8
Typical shaft output	PN [kW]		15	18.5	22
Typical shaft output	PN [HP]		20	25	30
High overload torque (160 %):
Output current	IN [A] (380-440 V)		24	32	37.5
	IMAX (60 s) [A] (380-440 V)		38.4	51.2	60
	IN [A] (441-500 V)		21.7	27.9	34
	IMAX (60 s) [A] (441-500 V)		34.7	44.6	54.4
Output	SN [kVA] (380-440 V)		18.3	24.4	28.6
	SN [kVA] (441-500 V)		18.8	24.2	29.4
Typical shaft output	PN [kW]		11	15	18.5
Typical shaft output	PN [HP]		15	20	25
Max. cable cross-section to motor,		IP 54	16/6	16/6	16/6
brake and loadsharing [mm2 ]/[AWG]2) 4)		IP 20	16/6	16/6	35/2
Min. cable cross-section to motor,
brake and loadsharing [mm2]/[AWG]			10/8	10/8	10/8
Rated input current	IL,N [A] (380 V)		32	37.5	44
	IL,N [A] (460 V)		27.6	34	41
Max. cable cross-section,		IP 54	16/6	16/6	16/6
power [mm 2]/[AWG]		IP 20	16/6	16/6	35/2
Max. pre-fuses	[-]/UL1) [A]		63/40	63/50	63/60
Pre-fuse SMPS	[-]/UL5) [A]		4.0/4.0	4.0/4.0	4.0/4.0
Efficiency			0.96	0.96	0.96
Weight IP 20 EB	[kg]		21	22	27
Weight IP 54	[kg]		41	41	42
Power loss at max. load.
- high overload torque	[W]		419	559	655
(160 %)
- normal overload	[W]		559	655	768
torque (110 %)
Enclosure			IP	IP	IP
			20/IP54	20/IP54	20/IP54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP

20.Always comply with national and local regulations on min. cable cross-section.

5.If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

20	MG.50.R4.02 - VLT is a registered Danfoss trademark

						AKD 5000
	Compact, Mains supply 3 x 380 - 500 V
	According to international requirements	AKD type		5032	5042	5052	5062	5072	5102
	Normal overload torque (110 %):
	Output current	IN [A] (380-440 V)		61	73	90	106	147	177
		IMAX (60 s) [A] (380-440 V)		67.1	80.3	99	117	162	195
		IN [A] (441-500 V)		54	65	78	106	130	160
		IMAX (60 s) [A] (441-500 V)		59.4	71.5	85.8	117	143	176
	Output	SN [kVA] (380-440 V)		46.5	55.6	68.6	80.8	102	123
		SN [kVA] (441-500 V)		46.8	56.3	67.5	91.8	113	139
	Typical shaft output	PN [kW] (500 V)		30	37	45	55	75	90
	Typical shaft output	PN [HP] (500 V)		40	50	60	75	90	110
	High overload torque (160 %):
	Output current	IN [A] (380-440 V)		44	61	73	90	106	147
		IMAX (60 s) [A] (380-440 V)		70.7	97.6	116.8	135	159	221
		IN [A] (441-500 V)		41.4	54	65	80	106	130
		IMAX (60 s) [A] (441-500 V)		66.2	86	104	120	159	195
	Output	SN [kVA] (380-440 V)		33.5	46.5	55.6	68.6	73.0	102
		SN [kVA] (441-500 V)		35.9	46.8	56.3	69.3	92.0	113
	Typical shaft output	PN [kW] (500 V)		22	30	37	45	75	90
	Typical shaft output	PN [HP] (500 V)		30	40	50	75	100	120
	Max. cable cross-section to motor,		IP54	35/2	35/2	50/0	50/0	150/300	150/300
								mcm	mcm
	brake and loadsharing [mm2 ]/[AWG]2)5)		IP20	35/2	35/2	50/0	50/0	120/250	120/250
								mcm	mcm
	Min. cable cross-section to motor,
	brake and loadsharing [mm2 ]/[AWG]			10/8	10/8	16/6	16/6	25/4	25/4
	Rated input current	IL,N [A] (380 V)		60	72	89	104	145	174
		IL,N [A] (460 V)		53	64	77	104	128	158
	Max. cable cross-section		IP54	35/2	35/2	50/0	50/0	150/300	150/300
								mcm	mcm
	power[mm 2]/[AWG]2) 5)		IP20	35/2	35/2	50/0	50/0	120/250	120/250
								mcm	mcm
	Max. pre-fuses	[-]/UL1) [A]		80/80	100/100	125/125	160/150	225/225	250/250
	Pre-fuse SMPS	[-]/UL6) [A]				4.0/4.0
	Efficiency					0.97
	Weight IP 20 EB	[kg]		28	41	42	43	54	54
	Weight IP 54	[kg]		54	56	56	60	77	77

	Power loss at max. load.
	- high overload torque	[W]	1065	1275	1571	1122	1467
	(160 %)	768
	- normal overload	[W]	1275	1571	1851	1322	1766
	torque (110 %)	1065
	Enclosure			IP	20/IP54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP

20.Always comply with national and local regulations on min. cable cross-section.

5.Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.

6.If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

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MG.50.R4.02 - VLT is a registered Danfoss trademark	21

AKD 5000

■ Fuses

UL compliance

To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

AKD	Bussmann	SIBA	Littel fuse	Ferraz-Shawmut
5001	KTN-R10	5017906-010	KLN-R10	ATM-R10 or A2K-10R
5002	KTN-R10	5017906-010	KLN-R10	ATM-R10 or A2K-10R
5003	KTN-R25	5017906-016	KLN-R15	ATM-R15 or A2K-15R
5004	KTN-R20	5017906-020	KLN-R20	ATM-R20 or A2K-20R
5005	KTN-R25	5017906-025	KLN-R25	ATM-R25 or A2K-25R
5006	KTN-R30	5012406-032	KLN-R30	ATM-R30 or A2K-30R
5008	KTN-R50	5014006-050	KLN-R50	A2K-50R
5011	KTN-R60	5014006-063	KLN-R60	A2K-60R
5016	KTN-R85	5014006-080	KLN-R80	A2K-80R
5022	KTN-R125	2028220-125	KLN-R125	A2K-125R
5027	KTN-R125	2028220-125	KLN-R125	A2K-125R
5032	KTN-R150	2028220-160	L25S-150	A25X-150
5042	KTN-R200	2028220-200	L25S-200	A25X-200
5052	KTN-R250	2028220-250	L25S-250	A25X-250

380-500 V

	Bussmann	SIBA	Littel fuse	Ferraz-Shawmut
5001	KTS-R6	5017906-006	KLS-R6	ATM-R6 or A6K-6R
5002	KTS-R6	5017906-006	KLS-R6	ATM-R6 or A6K-6R
5003	KTS-R10	5017906-010	KLS-R10	ATM-R10 or A6K-10R
5004	KTS-R10	5017906-010	KLS-R10	ATM-R10 or A6K-10R
5005	KTS-R15	5017906-016	KLS-R16	ATM-R16 or A6K-16R
5006	KTS-R20	5017906-020	KLS-R20	ATM-R20 or A6K-20R
5008	KTS-R25	5017906-025	KLS-R25	ATM-R25 or A6K-25R
5011	KTS-R30	5012406-032	KLS-R30	A6K-30R
5016	KTS-R40	5012406-040	KLS-R40	A6K-40R
5022	KTS-R50	5014006-050	KLS-R50	A6K-50R
5027	KTS-R60	5014006-063	KLS-R60	A6K-60R
5032	KTS-R80	2028220-100	KLS-R80	A6K-180R
5042	KTS-R100	2028220-125	KLS-R100	A6K-100R
5052	KTS-R125	2028220-125	KLS-R125	A6K-125R
5062	KTS-R150	2028220-160	KLS-R150	A6K-150R
5072	FWH-220	2028220-200	L50S-225	A50-P225
5102	FWH-250	2028220-250	L50S-250	A50-P250

KTS-fuses from Bussmann may substitute KTN for 240 V drives.

FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives.

L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives.

A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL compliance

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

22	MG.50.R4.02 - VLT is a registered Danfoss trademark

			AKD 5000
AKD 5001-5027		200-240 V	type gG
AKD 5001-5062		380-500 V	type gG
AKD 5032-5052		200-240 V	type gR
AKD 5072-5102		380-500 V	type gR

Not following the recommendation may result in unnecessary damage of the drive in case of

malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 Arms (symmetrical), 500 V maximum.

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MG.50.R4.02 - VLT is a registered Danfoss trademark	23

									AKD 5000
■ Mechanical dimensions
		All the below listed measurements are in mm.
				A	B	C	D	a	b	ab/be	Type
		Compact IP 20
		5001 - 5003 200 - 240 V		395	220	160		384	200	100	C
		5001 - 5005 380 - 500 V
		5004 - 5006 200 - 240 V		395	220	200		384	200	100	C
		5006 - 5011 380 - 500 V
		5008 200 - 240 V		560	242	260		540	200	200	D
		5016 - 5022 380 - 500 V
		5011 - 5016 200 - 240 V		700	242	260		680	200	200	D
		5027 - 5032 380 - 500 V
		5022 - 5027 200 - 240 V		800	308	296		780	270	200	D
		5042 - 5062 380 - 500 V
		Compact IP 54
		5001 - 5003 200 - 240 V		460	282	195	85	260	258	100	F
		5001 - 5005 380 - 500 V
		5004 - 5006 200 - 240 V		530	282	195	85	330	258	100	F
		5006 - 5011 380 - 500 V
		5008 - 5011 200 - 240 V		810	350	280	70	560	326	200	F
		5016 - 5027 380 - 500 V
		5016 - 5027 200 - 240 V		940	400	280	70	690	375	200	F
		5032 - 5062 380 - 500 V
		5072 - 5102 380 - 500 V		800	370	335		780	330	225	D

ab: Minimum space above enclosure be: Minimum space below enclosure

1:Only above enclosure (ab) IP 00 when built in a Rittal cabinet.

■Mechanical dimensions, cont.

Type C, IP20

Type D, IP20

24	MG.50.R4.02 - VLT is a registered Danfoss trademark

AKD 5000

Type F, IP54

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MG.50.R4.02 - VLT is a registered Danfoss trademark	25

AKD 5000

■ Mechanical installation

Please pay attention to the requirements that apply to integration and field mounting kit, see the below list. The information given

in the list must be observed to avoid serious damage or injury, especially when installing large units.

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below.

To protect the unit from overheating, it must be ensured that the ambient temperature does not rise above the max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded . The max. temperature and 24-hour average can be seen from the General Technical Data. If the ambient temperature is in the range of 45°C -55° C, derating of the frequency converter will become relevant, see Derating for ambient temperature.

The service life of the frequency converter will be reduced if derating for ambient temperature is not taken into account.

■ Enclosure type

			IP 20/Nema 1				IP 54
	Compact			OK			OK
■ Field mounting
					IP 20		IP 54
	Compact				No		OK
	Compact w/IP 4x top cover
	AKD 5001-5006 200 V				OK		OK
	AKD 5001-5011 500 V				OK		OK
	AKD 5001-5011 575 V				OK	-
	Compact w/IP 20 terminal
	cover
	AKD 5008-5027 200 V				OK		OK
	AKD 5016-5052 500 V				OK		OK
	AKD 5016-5062 575 V				OK		-

26	MG.50.R4.02 - VLT is a registered Danfoss trademark

AKD 5000

■ Installation of AKD 5001-5062

All frequency converters must be installed in a way that ensures proper cooling.

Cooling

Side by side/flange by flange

All frequency converters can be mounted side by side/flange by flange.

All units require a minimum space above and below the enclosure.

			d [mm]	Comments
	Compact (all enclosure types)
	AKD 5001-5006, 200-240 V		100	Installation on a plane, vertical surface (no spacers)
	AKD 5001-5011, 380-500 V		100
	AKD 5008-5027, 200-240 V		200	Installation on a plane, vertical surface (no spacers)
	AKD 5016-5062, 380-500 V		200
	AKD 5032-5052, 200-240 V		225	Installation on a plane, vertical surface (no spacers)

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MG.50.R4.02 - VLT is a registered Danfoss trademark	27

AKD 5000

■ Electrical installation

The voltage on the frequency converter is dangerous when the unit is connected to mains. Incorrect installation of the motor or

the frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected.

Using AKD 5001-5006, 200-240 V and 380-500 V: wait at least 4 minutes.

Using AKD 5008-5052, 200-240 V: wait at least 15 minutes.

Using AKD 5008-5500, 380-500 V: wait at least 15 minutes.

NB!:

It is the user’s or certified electrician’s responsibility to ensure correct earthing and protection in accordance with applicable

national and local norms and standards.

28	MG.50.R4.02 - VLT is a registered Danfoss trademark

AKD 5000

■ Electrical installation, power cables

Compact IP 20

AKD 5001-5006, 200-240 V

AKD 5001-5011, 380-500 V

AKD 5001-5011, 550-600 V

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MG.50.R4.02 - VLT is a registered Danfoss trademark	29

AKD 5000

Compact IP 54

AKD 5001-5006, 200-240 V

AKD 5001-5011, 380-500 V

30	MG.50.R4.02 - VLT is a registered Danfoss trademark