Danfoss Air Units Installation guide [da]

Installation Guide
Danfoss Air Units
www.danfoss.com
Danfoss A/S is not liable or bound by warranty if these instructions are not adhered to during installation or service.
The English language is used for the original instructions. Other languages are a translation of the original instructions. (Directive 2006/42/EC)
Installation Guide
GB
Installationsvejledning
Installationshandbuch
Instrukcja montażu
DK
DE
PL
Installation Guide Danfoss Air Units
Table of Contents
1 Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Before Start
3 Installation of Air Units
4 Installation of CCM Module and Air Dial
4.1 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.2 Wireless connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.3 Air Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4.4 Mounting and removing CCM module and Air Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Connecting to Danfoss Link™ CC
5.1 Connecting the Air Unit to Danfoss Link™ CC, physical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Connecting the Air Unit to Danfoss Link™ CC, wireless inclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.3 Performing a network test after adding a new device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.4 Setting basic steps in the Danfoss Link™ CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Balancing of the Main Air Volume
7 Service Menu
8 Technical Specifications
8.1 a² Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.2 a³ Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.3 w¹ Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.4 w² Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9 Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1 Safety Note
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of ex­perience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
Apart from the replacement of air filters and exterior cleaning of the system, any kind of maintenance will require the use of trained per­sonnel.
2 Before Start
Check the Danfoss Air Unit packing list to ensure that the shipment is complete. If a complete Danfoss Air Solution is ordered, a packing list for the Air Flex duct system is included. Inspect to ensure that no parts or components have been damaged.
Standard delivery includes:
Danfoss Air Unit
Wall bracket (if w-model)
CCM
Cabels
Optional deliveries:
Air Dial
Danfoss Link™ CC
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Installation Guide Danfoss Air Units
75 mm
6
3 Installation of Air Units
Attic Units a² and a³
1a. (a2 units) Mount spigots 1a as shown in picture to the right.
3
1b. (a
units) Pull out the spigots 1b. Never lift the unit in the spigots, as it can damage the unit*.
3
2. (a
units) Turn the spigots around and mount them using the included tapping screws (for power
drill, use lowest torque setting).
1a
2
a
3. Make a platform k for the unit of 16 mm plywood or MDF sheet around 50 mm wall batts.
4. Allow for 60 cm free space in front of unit, to assure service access.
5. Make sure the unit is mounted with a minor backward fall.
6. A siphon n must always be installed with the unit (to be ordered separately).
1b 1b
3
a
7. Mount the siphon on the joist m below the unit or in the room below the attic.
8. Connect the siphon to a drain o.
9. The condensate line l must be insulated where risk of freezing occurs.
10. Connect the hose to the unit outlet condensate spigot. Lead the connected pipe to the outlet, allowing for a gradient of min. 1 cm/meter.
11. Remove the front panel and foam front, fill the condensate tray, check the outlet and reassemble the front.
2 cm
2
4
*If the unit is lifted into the spigots, it might cause leakage between the steel cabinet and the polystyrene core. The leakage can be fixed from the inside of the unit by sealing the spigots with an acrylicbased sealant.
Wall Units w¹ and w²
1. Place the mounting bracket j on the wall in desired position (75 mm from bracket bottom to unit top), mark up and drill holes. Use screws suitable for the wall surface (not included).
2. Make sure that the bracket is mounted absolutely horizontal.
3. Hang the unit onto the bracket.
4. Attach the self-adhesive rubber separators k to the lower rear back plate.
5. Allow for 60 cm free space in front of unit, to assure service access.
6. A siphon l must always be installed with the unit (to be ordered separately).
7. Mount the siphon on the wall below the unit.
8. Connect the siphon to the drain n at the unit bottom.
9. The condensate line m must be insulated where risk of freezing occurs.
10. Connect the hose to the unit outlet condensate spigot. Lead the connected pipe to the outlet, allowing for a gradient of min. 1 cm/metre.
11. Remove the front panel and foam front, fill the condensate tray, check the outlet and reassemble the front.
1
2
3
GB
1a
3
5
6
5
4
In order to comply with safety standards and avoid the risk of malfunction, the supplied protection shield must be mounted on top of the w¹-unit covering the connector plate.
Service Area
Additional space around the unit is required for the accessibility of service and maintenance.
2
For a
and a3 models, a solid surface must be established in front of the system with a ground clearance of 1,2 m. Working environment can be deemed unwarrantable if recommendations are not respected.
40 cm
30 cm
178 cm
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30 cm
Attic Units a2, a
60 cm
3
Wall Units w1, w
20 cm
40 cm
2
43/58 cm
60 cm
53/59 cm
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Installation Guide Danfoss Air Units
!
4 Installation of CCM Module and Air Dial
4.1 Electrical connections
1. Connect power cable m to Air unit l.
2. Plug in communication cable k between CCM module j and Air unit.
3. Check the signal. If it is too weak, the CCM module should be placed elsewhere, e.g. on the same floor as as the Air Dial (see Air Dial Link Test).
4. If possible, place the CCM module close to an ethernet connection for future connection to PC.
5. If accessories (electrical preheating, electrical afterheating, water heating surface or geothermal surface) are present, the pin on terminals.
Communication cable connections:
1. White/Orange, 2. Orange, 3. Black, 4. White/Blue, 5. Blue, 6. Black
Note! The communication cable can be extended up to 200 m. Use shielded cable , 22 or 24 AWG with 2 x twisted pair.
4.2 Wireless connection
When powering up the CCM module a green LED will flash slowly, indicating the CCM module has yet to be con­nected to the Air Dial. To connect the Air Dial, insert the batteries. The Air Dial starts in installation mode and automatically guides through the set-up.
1. Set language.
2. Create network (press button on CCM module and then press Air Dial).
3. Set basic step (setting up the main air volume).
4. Finish.
1
2
3
4
5
6
2
1
3
4
Green LED lights continuously Connected established Red LED flashes slowly 5 times Connection attempt failed, see Troubleshooting
Tab. 2: LED blink patterns on the CCM
4.3 Air Dial
The Air Dial has an integrated temperature sensor. To ensure best possible performance, place the Air Dial according to following guidelines:
• Place the Air Dial 80-150 cm above floor level.
• Place the Air Dial free of curtains etc.
• Place the Air Dial where the temperature is representative.
• Do not place the Air Dial in bathrooms.
• Do not place the Air Dial in direct sunlight.
• Do not place the Air Dial onto outer wall.
• Do not place the Air Dial directly above heat source.
Air Dial Link Test
Before mounting the Air Dial permanently, perform a link test to ensure that transmission conditions are sufficient for the required location:
1. Press the Air Dial button for 5 seconds to access the Service Menu (The Service Menu remains visible for one hour).
2. Select the Link Test function.
3. The function shows if the transmission conditions are sufficient or not.
4. If the link test fails, see Troubleshooting.
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2
2
1
4.4 Mounting and removing CCM module and Air Dial
CCM Module
Mounting:
1. Place the CCM on the wall bracket.
2. Press downwards to click the CCM into
Removing:
1
1. Press in the two latches on the side.
2. Pull the CCM upwards.
place.
Air Dial
Mounting:
1. Place the CCM on the wall bracket.
2. Press downwards to click the CCM into
Removing:
1
1. Press in the two latches on the side.
2. Pull the CCM upwards.
place.
5 Connecting to Danfoss Link™ CC
5.1 Connecting the Air Unit to Danfoss Link™ CC, physical installation
1. Connect power cable m to Air unit l.
2. Plug in communication cable k between CCM module j and Air unit.
3. If possible, place the CCM module close to an ethernet connection for future connection to PC.
4. If accessories (electrical preheating, electrical afterheating, water heating surface or geothermal surface) are present, the pin on terminals 5 and 6 must be removed (also see the instructions included with the accessories).
5. The Air Unit is now ready to be added to the Danfoss Link™ CC.
GB
2
1
1
2
3
4
5
6
2
1
1
2
3
4
Communication cable connections:
1. White/Orange, 2. Orange, 3. Black, 4. White/Blue, 5. Blue, 6. Black
Note! The communication cable can be extended up to 200 m. Use shielded cable , 22 or 24 AWG with 2 x twisted pair.
5.2 Connecting the Air Unit to Danfoss Link™ CC, wireless inclusion
Remove the front cover of the Danfoss Link™ CC by gently pulling it off, pull near the edges of the cover.
Press the SETUP pin for 3 seconds to enter the service area.
Note!
The Air Unit must be added to the network as a service device. For further instructions on the network inclu­sion, see the installation guide supplied with the Danfoss Link™ CC.
Add any dedicated repeater units (CF-RU) BEFORE adding the Air Unit to the wireless network.
Service Options
1
Status and Diagnostics
?
Status and Diagnostics
2
Network
?
Note! During installation, the distance between the Danfoss Link™ CC and the CCM must not exceed 1.5m.
Wireless Network Status
3
Start Network Test
?
Click here on the CCM for adding the Air Unit
Green LED flashes slowly CCM module has not yet been connected to the Danfoss Link™ CC Green LED lights continuously CCM module is now connected to the Danfoss Link™ CC Red LED flashes slowly 5 times Connection attempt failed.
Tab. 2: LED blink patterns on the CCM
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Installation Guide Danfoss Air Units
System settings
5.3 Performing a network test after adding a new device
After finishing installation, perform a network test, to ensure that communication between added devices and the Danfoss Link™ CC is stable.
Note! Do not perform the network test before the Danfoss Link™ CC is mounted in its final position.
Service Options
1
Status and Diagnostics
Status and Diagnostics
2
Network
?
?
Wireless Network Status
3
Start Network Test
?
At the end of the network test the Danfoss Link™ CC awaits for all battery operated devices to wake up and report. Follow the instructions given on the screen. If the network test is running smoothly, there will be no need for further interaction. If the network test is performing slow, the Danfoss Link™ CC guides through troubleshooting and gives usefull tips for speeding up the process.
5.4 Setting basic steps in the Danfoss Link™ CC
Now the Air Unit has been added to the wireless system, and is ready for balancing of the air flow. If the Air Unit has just been added to the system, the screen will prompt for setting the basic extract and supply air step.
If the system was started earlier/by others, enter the basic settings through the Service Menu by pressing the Air Dial button for 5 seconds. Go through the following steps.
Service Options
1
Rooms and Devices
Rooms and Devices
2
Manage Devices
?
?
Manage Devices
3
?
Select Device
4
Air unit
?
5
System settings
?
6 Balancing of the Main Air Volume
To achieve the best possible performance, it is vital to balance the main air volumes (balancing will also help protecting the house against fungus and dry rot). The system should not be balanced/ commisioned at outdoor temperatures below -3°C, as the system will go into frost protection mode (indicated by a flashing icon on the display. If necessary to perform balancing at outdoor air tempera­tures below -3°C, remove power for 20 seconds to de-activate frost protection for 90 minutes.
Note! Close all doors and turn off the cooker hood.
1. Remove the front panel from unit by pulling the handles.
2. See the drawing of the duct system, where suggested pre-setting values for all air valves are stated. Close the valves completely, and turn them full turns towards open (number of turns as indicated on the duct system drawing). When setting up the systems for which Danfoss has not dimensioned the duct system, set the supply and extract valves in accord­ance with the instructions of the project manager.
3. If dampers are included in the system, open these completely.
4. Mount measuring tubes between the unit’s measuring points on the extract side and differential pressure gauge.
5. Find the required flow on the system diagram (sticker on front cover) with the corresponding differential pressure value. If the
6
Set basic steps
?
Measuring the extract
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450
325
1263
450
325
pressure is too low, adjust the fan step upwards until you reach the required pressure.
6. Move the measuring tubes to the measuring points on the supply side and use the same procedure to set the supply air.
7. After the main air volumes have been adjusted, the set-up of individual valves needs to be carried out. In most cases, this will entail minor changes to the chosen basic steps, but this can be done in the room by adjusting the valves, or by using the Air Dial to fine tune basic steps.
Adjusting an operational system
1. Press Air Dial for 5 seconds to get access to the Service menu.
2. Press ”set basic step” to activate the special commissioning mode (where all outside influences
3. are blocked - the installer controls the extract and supply air fans completely with 1-100%
Measuring the supply
fan speed). The Service menu remains visible for one hour and then disappears.
7 Service Menu
Press Air Dial for 5 seconds to access the Service Menu to change basic settings like language, filter timer, basic steps etc.
System Reset
1. If the system has already been balanced, make a note of the basic fan steps for later use. The values are found in the Service Menu: Service > Info > Basic Steps.
2. Remove and re-insert the Air Dial batteries while pressing the button until a beep is heard. The Air Dial is now in start-up mode.
3. Remove the supply or communication cable.
4. While re-connecting the cable, press the CCM module button until only the green LED is flashing.
5. The system is now reset to factory settings.
GB
Service
Back
Info
Set filter timer
Set language
Set basic step
Link test
Accessories
8 Technical Specifications
8.1 a² Unit
Dimensions
160
177
Front view (without front panel)
1180
3
4
4
1
5
3
6
1
600
2
j Filter, extract air
2
6
5
k Filter, supply air l Flow chart (for balancing) m Filter reset button n Differential pressure for extract air
580
177
j Outdoor air k Exhaust air l Extract air m Supply air
Weight of unit: 52 kg
o Differential pressure for supply air
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Installation Guide Danfoss Air Units
350
300
250
200
150
100
0 50 100 150 200 250 300 350
400 450
94%
0 50 100 150 200 250 300
Capacity
Pressure [Pa]
*0.45 W/m³/h
1000 J/m³
50
0
58%
46%
33%
21%
* 0.45 W/m³/h = “Passiv Haus” requirements
Flow [m³/h] Pext. [Pa] SFP [J/m³] P1 tot. [W]
160 50 615 27 220 70 728 44 220 100 854 52 260 70 783 57 260 100 894 65 300 90 936 78
Tab. 3: Capacity for the a² unit
Extract air Fresh air
t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance t = 20 °C RH = 38% t = 7 °C as acc. to EN13141-7 (dry)
Tab. 4: Temperature ratio for the a² unit
Temperature ratio
η [%]
93% 92% 91% 90% 89% 88% 87%
100%
85%
70%
Flow [m³/h]
86% 85% 84% 83%
Flow [m³/h]
Flow m³/h
Pres-
sure Pa
162 70
162 100
216 70
216 100
250 100
Measured
at
63 125 250 500 1000 2000 4000 8000
Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pressure
Lp(A) (standard*
room) [dB(A)]
Supply air duct 23 34 40 36 29 25 17 18
Extract air duct 23 33 39 37 29 24 18 18
Cabinet 40
Supply air duct 25 35 43 38 31 28 18 18
Extract air duct 25 36 42 39 30 25 17 18
Cabinet 41
Supply air duct 26 36 44 39 33 30 19 18
Extract air duct 28 36 43 41 34 29 18 18
Cabinet
Supply air duct 26 37 44 40 34 31 19 18 45
Extract air duct 27 37 45 42 35 30 19 18
Cabinet
Supply air duct 28 39 46 42 37 33 21 18 46
Extract air duct 30 39 48 45 38 33 20 18
* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.
Tab. 5: Sound data for the a² unit
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Cabinet 49
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440
528
1342
780
440
300
250
200
150
100
0 50 100 150
200 250 300
350 400
450 500
550 600
80%
81%
82%
83%
84%
85%
86%
87%
88%
89%
90%
0 50 100 150 200 250 300 350 400 450 500
8.2 a³ Unit
Dimensions
250
318
160
Front view (without front panel)
Capacity
Pressure [Pa]
*0.45 W/m³/h
1000 J/m³
50
0
56%
40%
GB
1180
3
4
4
1
5
3
6
1
600
2
j Filter, extract air
2
6
5
k Filter, supply air l Flow chart (for balancing) m Filter reset button n Differential pressure for extract air
528
318
160
o Differential pressure for supply air
Temperature ratio
η [%]
100%
82%
j Outdoor air k Exhaust air l Extract air m Supply air
Weight of unit: 67 kg
* 0.45 W/m³/h = “Passiv Haus” requirements
Flow [m³/h] Pext. [Pa] SFP [J/m³] P1 tot. [W]
200 70 787 44 350 70 835 81 450 70 973 122 350 100 1000 97
Tab. 6: Capacity for the a³ unit
Extract air Fresh air
t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance t = 20 °C RH = 38% t = 7 °C as acc. to EN1314-7 (dry)
Tab. 7: Temperature ratio for the a³ unit
Flow m³/h
Pres-
sure Pa
Measured
at
Supply air duct 35 45 56 49 47 44 31 16
350 70
Extract air duct 35 44 54 48 48 44 31 19
Cabinet 57
Flow [m³/h]
Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pressure
63 125 250 500 1000 2000 4000 8000
Flow [m³/h]
Lp(A) (standard*
room) [dB(A)]
450 100
* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.
Tab. 8: Sound data for the a³ unit
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Supply air duct 39 48 62 55 52 50 37 22
Extract air duct 39 47 61 55 53 48 37 20
Cabinet 61
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Installation Guide Danfoss Air Units
0 50 100 150 200
250 300
84%
85%
86%
87%
88%
89%
90%
91%
92%
93%
0 50 100 150 200 250
530
160
8.3 w¹ Unit
5
1005
125
1
3
2
4
108
287
438
Capacity
Pressure [Pa]
350
300
250
200
150
100
50
0
*0.45 W/m³/h
1000 J/m³
58%
46%
33%
21%
* 0.45 W/m³/h = “Passiv Haus” requirements
Flow [m³/h] Pext. [Pa] SFP [J/m³] P1 tot. [W]
100 35 588 16 100 55 682 19 140 60 710 28 140 70 759 30 180 70 798 40 180 100 945 47
Tab. 9: Capacity for the w¹ unit
j Supply air k Extract air l Exhaust air m Outdoor air n Condensate drain
224
430
6
7
89
10
o Filter, extract air
125
161
254
296
98
p Filter, supply air q Differential pressure for extract air r Differential pressure for supply air s Filter reset button
Weight of unit: 31 kg
Temperature ratio
η [%]
100%
85%
70%
Flow [m³/h]
Flow [m³/h]
Tab. 10: Temperature ratio for the w¹ unit
12 | © Danfoss | FEC | 2019.06
Extract air Fresh air
t = 21 °C RH = 52% t = 5 °C RH = 80% with condensation and 5% imbalance t = 20 °C RH = 38% t = 7 °C as acc. to EN13141-7 (dry)
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Installation Guide Danfoss Air Units
Flow m³/h
126 70
126 100
162 70
162 100
216 70
Pres-
sure Pa
Measured
at
Supply air duct 20 30 41 42 38 30 19 18
Extract air duct 18 30 41 41 30 26 18 18
Cabinet 47
Supply air duct 22 32 46 45 39 32 21 18
Extract air duct 22 33 43 42 32 27 19 18
Cabinet 50
Supply air duct 23 31 43 46 41 33 22 18
Extract air duct 26 31 42 43 33 29 21 18
Cabinet 53
Supply air duct 28 33 44 48 43 35 23 18
Extract air duct 29 34 44 51 37 31 23 18
Cabinet 55
Supply air duct 28 33 44 54 46 37 28 18
Extract air duct 27 33 43 52 39 33 27 18
63 125 250 500 1000 2000 4000 8000
Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pressure
Lp(A) (standard*
room) [dB(A)]
GB
Cabinet 57
Supply air duct 28 35 45 55 46 38 29 18
216 100
* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.
Tab. 11: Sound data for the w¹ unit
Extract air duct 32 34 44 52 40 34 28 18
Cabinet 56
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© Danfoss | FEC | 2019.06 | 13
Installation Guide Danfoss Air Units
300
250
200
150
100
0 50 100
150 200
250 300
350 400
83%
84%
85%
86%
87%
88%
89%
90%
91%
92%
93%
94%
0 50 100 150 200 250 300
590
480
8.4 w² Unit
5
1055
1
3
2
4
110
295
Capacity
Pressure [Pa]
*0.45 W/m³/h
1000 J/m³
50
0
58%
46%
33%
21%
* 0.45 W/m³/h = “Passiv Haus” requirements
Flow [m³/h] Pext. [Pa] SFP [J/m³] P1 tot. [W]
160 50 700 31 220 70 832 51 220 100 963 59 260 70 892 64 260 100 996 72 280 90 1000 78
Tab. 12: Capacity for the w² unit
j Supply air k Extract air l Exhaust air m Outdoor air n Condensate drain o Filter, extract air p Filter, supply air q Differential pressure for extract air r Differential pressure for supply air
580
126
270
389
6
9
7
8
10
98
s Filter reset button
Weight of unit: 45 kg
Temperature ratio
η [%]
100%
85%
70%
Flow [m³/h]
Flow [m³/h]
Tab. 13: Temperature ratio for the w² unit
14 | © Danfoss | FEC | 2019.06
Extract air Fresh air
t = 21 °C RH = 36% t = -3 °C RH = 80% with condensation and 5% imbalance t = 20 °C RH = 38% t = 7 °C as acc. to EN13141-7 (dry)
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Installation Guide Danfoss Air Units
Flow m³/h
126 50
162 70
162 100
216 70
216 100
Pres-
sure Pa
Measured
at
Supply air duct 20 30 34 36 23 19 17 18
Extract air duct 16 31 37 36 29 21 17 18
Cabinet 39
Supply air duct 23 33 35 40 32 24 18 18
Extract air duct 20 33 44 39 34 26 18 18
Cabinet 44
Supply air duct 25 36 42 42 34 28 18 18
Extract air duct 21 33 43 41 35 28 18 18
Cabinet 46
Supply air duct 25 34 42 42 35 28 19 18
Extract air duct 22 34 44 43 37 31 20 18
Cabinet 47
Supply air duct 26 36 43 44 36 30 20 18
Extract air duct 23 34 45 44 33 32 20 18
63 125 250 500 1000 2000 4000 8000
Frequency band [Hz], sound power Lw (A) [dB(A)] Sound pressure
Lp(A) (standard*
room) [dB(A)]
GB
Cabinet 49
Supply air duct 27 36 45 45 38 31 21 18
250 100
* Values for sound pressure calculated for a standard room with A = 10 m², H = 2.4m and mean absorption 0.2.
Tab. 14: Sound data for the w² unit
Extract air duct 24 37 47 45 40 34 22 18
Cabinet 53
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© Danfoss | FEC | 2019.06 | 15
Installation Guide Danfoss Air Units
9 Troubleshooting
Error Cause Solution Alarm: Filter error Air filters are dirty. Exchange air filters and reset alarm. Alarm: Battery low Battery voltage in Air Dial is too low. Replace batteries (4 x AAA) in Air Dial. Alarm: No connection to CCM/link test
failed
Alarm: No connection via modbus/link test failed
Alarm: Room air too cold Central heating system is not supplying
Alarm: Fire One of four temperature sensors in Danfoss
Alarm: Sensor error Temperature sensor in Danfoss Air unit or
Abnormally large negative pressure inside the house, doors binding
Condensation in window frames Air exchange is too low. Condensation
House temperatures are too high House thermostats are set too high. Turn down thermostats. Bypass is disabled on ventilation system. Bypass is disabled on ventilation system. Enable Bypass in Main menu Bypass Auto
Noise from Air Unit a-type unit: vibration noise may occur if
Communication between Air Dial and CCM module has failed, typically caused by an obstacle between Air Dial and CCM mod­ule, e.g. steel piping, other steel objects, insulation material clad with aluminum foil, etc. Another cause can be other wireless appliances that does not conform to wire­less standards (radio noise).
Cable between CCM module and unit is unplugged or defective.
heat. Room temperature is dropping, so the unit turn off to reduce involuntary heat loss. Alarm active if Air Dial measures a room temperature below +10 °C.
Air Unit or temperature sensor in Air Dial remote control has detected a temperature higher than +70 °C. The Air Unit turns off until all sensors indicate below +70 °C.
Air Dial is defective. Discharge air flow is larger than supply air
flow. Either balancing was not carried out correctly during set-up of the system or the Air Unit is in extreme defrost conditions (can occur at outdoor temperatures below
-12 °C).
occurs when humidity is high and surface temperatures are low, typically in bath­rooms or utility rooms, where clothes are drip drying (some condensation in bath­rooms following a shower is normal, but should disappear within half an hour).
unit is mounted directly onto joists. Unit should be mounted on a suitable platform.
w-type unit: vibration noise may occur if rubber spacers are not fitted between unit and wall and/or if silicone strip is not fitted onto wall bracket.
Defective fan bearings will produce a ‘grind­ing noise’.
If an obstacle has been identified, move it. If this is not possible, move CCM module to a better location with a free ‘line of sight’. If the error occurs due to other wireless appliances in the house, try switching these off one by one, to identify the faulty device. If none of the above helps, contact Danfoss.
Check cable and reconnect if necessary. If cable is connected, but error still occurs
- contact Danfoss. Check if heating system is functional. If the
problem can not be solved, contact plumb­er/Danfoss. When error has been remedied, shut down and restart ventilation system to resume normal operation. Power can be disconnected by pulling power cable from system.
Examine all rooms, leave the house. When error has been remedied, shut down and restart ventilation system to resume normal operation. Power can be disconnected by pulling power cable from system.
Contact Danfoss. System continues to run, but with limited functionality.
Imbalance of flow should be 4-10% in favour of extract air, but if problems with doors binding is permanent, contact Dan­foss. If problems only arises during extreme winter condition, it is due to the integrated defrost function that reduces the supply air (hence not a defect, but an expected, and very rare occurrence).
Increase fan step Manual mode or change to Demand mode or Programme mode. Set Autoboost - on.
bypass.
Check that unit is mounted on platform, according to installation manual.
Check that rubber spacers and silicone strip are fitted, according to installation manual.
If fan ball bearing is suspected to be defec­tive, contact Danfoss.
16 | © Danfoss | FEC | 2019.06
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Installation Guide Danfoss Air Units
Noise from Air valves Air flow is too high. Noise is not a problem in a correctly sized
Pressure is too high over valve. No silencer is fitted to main duct.
Frost icon in display The system is in defrost mode, because low
outdoor temperatures entail a risk of ice forming in the heat exchanger.
and commissioned system. However, if air valves are closed (e.g. during cleaning), a hissing noise may occur.
This is not an error, but a standard mode. The function stops automatically when the outdoor temperature rises.
GB
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© Danfoss | FEC | 2019.06 | 17
Installationsvejledning Danfoss Air ventilationsanlæg
Indholdsfortegnelse
1 Sikkerhedsnoter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 Før du starter
3 Installation af Air Units
4 Installation af CCM-modul og Air Dial
4.1 Elektriske tilslutninger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Trådløs forbindelse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Air Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.4 Montering og afmontering af CCM-modul og Air Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Tilslutning til Danfoss Link™ CC
5.1 Tilslutning af Air-enheden til Danfoss Link™ CC, fysisk installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Tilslutning af Air-enheden til Danfoss Link™ CC, trådløs tilslutning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Udførelse af en netværkstest efter tilføjelse af en ny enhed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Indstilling af grundtrin i Danfoss Link™ CC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6 Afbalancering af hovedluftmængden
7 Servicemenu
8 Tekniske specifikationer
8.1 a²-enhed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.2 a³-enhed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.3 w¹ enhed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.4 w² enhed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9 Fejlfinding
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1 Sikkerhedsnoter
Dette apparat er ikke beregnet til at blive brugt af personer (herunder børn) med nedsat fysisk, sansemæssig eller psykisk formåen eller med manglende erfaring og viden, medmindre de er under opsyn eller er blevet instrueret i brugen af apparatet af en person, der er ansvarlig for deres sikkerhed.
Børn skal være under opsyn for at sikre, at de ikke leger med apparatet.
Ud over at skifte luftfilter og rengøre anlægget udvendigt, vil enhver form for service kræve uddannet personale.
2 Før du starter
Kontroller venligst, at leveringen af Danfoss Air-enheden er komplet ifølge følgesedlen. Hvis du har bestilt en komplet Danfoss Air-løsning, medfølger der en komplet følgeseddel for Air Flex-kanalsystemet. Kontroller dele og elementer for at sikre dig, at intet er beskadiget.
Bemærk! Danfoss Air Flex-kanaler er omfattet af gældende dansk lovgivning, og der henvises til:
Dansk Standard DS 428: Norm for brandtekniske foranstaltninger ved ventilationssystemer.
Dansk Standard DS 447: Norm for mekaniske ventilationsanlæg.
Standardlevering omfatter:
Danfoss Air-enhed
Vægbeslag (hvis w-model)
CCM
Kabler
Valgfri leveringer:
Air Dial
Danfoss LinkTM CC
18 | © Danfoss | FEC | 2019.06
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