Danfoss ADAP-KOOL Programming guide

ADAP-KOOL® Drive Programming Guide Contents

Contents

1 Introduction

Symbols 3

Abbreviations 4

Definitions 4

Electrical wiring - control cables 10

2 How to Programme

Local Control Panel 15

How to operate graphical LCP (GLCP) 15

3 Parameter Description

Parameter Selection 31

Main Menu Structure 31

Main Menu - Operation and Display - Group 0 31

Main Menu - Load and Motor - Group 1 46

Main Menu - Brakes - Group 2 56

Main Menu - Reference/Ramps - Group 3 57

Main Menu - Limits/Warnings - Group 4 64

Main Menu - Digital In/Out - Group 5 68

Main Menu - Analog In/Out - Group 6 85

Main Menu - Communications and Options - Group 8 95

Main Menu - Smart Logic - Group 13 103

Main Menu - Special Functions -Group 14 118

Main Menu - Frequency Converter Information - Group 15 126

Main Menu - Data Readouts - Group 16 134

Main Menu - Data Readouts 2 - Group 18 142

Main Menu - FC Closed Loop - Group 20 145

Main Menu - Extended Closed Loop - Group 21 157

Main Menu - Application Functions - Group 22 170

22-78 Minimum Run Time Override 180

22-79 Minimum Run Time Override Value 180

Main Menu - Time-based Functions - Group 23 185

Main Menu - Pack Controller - Group 25 200

Main Menu - Analog I/O Option MCB 109 - Group 26 209

Compressor Functions - group 28 218

4 Parameter Lists

Parameter Options 223

Default settings 223

0-** Operation and Display 224

1-** Load / Motor 226

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223

Contents ADAP-KOOL® Drive Programming Guide

2-** Brakes 227

3-** Reference / Ramps 228

4-** Limits / Warnings 229

5-** Digital In / Out 230

6-** Analog In / Out 232

8-** Communication and Options 234

11-** ADAP-KOOL LON 235

13-** Smart Logic Controller 236

14-** Special Functions 237

15-** FC Information 238

16-** Data Readouts 240

18-** Info & Readouts 242

20-** FC Closed Loop 243

21-** Ext. Closed Loop 244

22-** Application Functions 246

23-** Time Based Funtions 248

25-** Pack Controller 249

26-** Analog I / O Option MCB 109 251

28-** Compressor Functions 252

5 Troubleshooting

Alarms and warnings 253

Alarm words 256

Warning words 257

Extended status words 258

Fault messages 259

253

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ADAP-KOOL® Drive Programming Guide 1 Introduction

1Introduction

1.1.1

Software Version and Approvals: ADAP-KOOL

ADAP-KOOL® Drive Operating Instructions Software version: 2.xx

This Operating Instructions can be used for all ADAP-KOOL® Drive frequency converters with software version 2.xx.

The software version number can be seen from parameter 15-43.

Drive

1.1.2 Symbols

Symbols used in this guide.

NB!

Indicates something to be noted by the reader.

Indicates a general warning.

Indicates a high-voltage warning.

* Indicates default setting

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1 Introduction ADAP-KOOL® Drive Programming Guide

1.1.3 Abbreviations

Alternating current AC American wire gauge AWG Ampere/AMP A Automatic Motor Adaptation AMA Current limit I

LIM

Degrees Celsius °C Direct current DC Drive Dependent D-TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR Drive FC Gram g Hertz Hz Kilohertz kHz Local Control Panel LCP Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current I Nominal motor frequency f Nominal motor power P Nominal motor voltage U

M,N

Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current I

INV

Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed n Torque limit T

LIM

Volts V The maximum output current I The rated output current supplied by the frequency converter I

VLT,MAX

VLT,N

1.1.4 Definitions

Frequency converter:

D-TYPE

Size and type of the connected frequency converter (dependencies).

VLT,MAX

The maximum output current.

VLT,N

The rated output current supplied by the frequency converter.

VLT, MAX

The maximum output voltage.

Input:

Control command

You can start and stop the connected motor by means of LCP and the

digital inputs.

Functions are divided into two groups.

Functions in group 1 have higher priority than functions in group 2.

Motor:

JOG

The motor frequency when the jog function is activated (via digital terminals).

The motor frequency.

Group 1

Reset, Coasting stop, Reset and Coasting stop, Quick-stop, DC braking, Stop and the "Off" key.

Group 2 Start, Pulse start, Reversing, Start reversing,

Jog and Freeze output

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ADAP-KOOL® Drive Programming Guide 1 Introduction

MAX

The maximum motor frequency.

MIN

The minimum motor frequency.

M,N

The rated motor frequency (nameplate data).

The motor current.

M,N

The rated motor current (nameplate data).

M-TYPE

Size and type of the connected motor (dependencies).

M,N

The rated motor speed (nameplate data).

Synchronous motor speed

2×

par

M,N

. 1 − 23 × 60

par

. 1 − 39

The rated motor power (nameplate data).

M,N

The rated torque (motor).

The instantaneous motor voltage.

M,N

The rated motor voltage (nameplate data).

Break-away torque

VLT

The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

Start-disable command

A stop command belonging to the group 1 control commands - see this group.

Stop command

See Control commands.

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1 Introduction ADAP-KOOL® Drive Programming Guide

References:

Analog Reference

A signal transmitted to the analog inputs 53 or 54, can be voltage or current.

Binary Reference

A signal transmitted to the serial communication port.

Preset Reference

A defined preset reference to be set from -100% to +100% of the reference range. Selection of eight preset references via the digital terminals.

Pulse Reference

A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).

Ref

MAX

Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20mA) and the resulting reference. The maximum

reference value set in par. 3-03

Ref

MIN

Determines the relationship between the reference input at 0% value (typically 0V, 0mA, 4mA) and the resulting reference. The minimum reference value

set in par. 3-02

Miscellaneous:

Analog Inputs

The analog inputs are used for controlling various functions of the frequency converter.

There are two types of analog inputs:

Current input, 0-20 mA and 4-20 mA

Voltage input, 0-10 V DC ()

Voltage input, -10 - +10 V DC ().

Analog Outputs

The analog outputs can supply a signal of 0-20 mA, 4-20 mA.

Automatic Motor Adaptation, AMA

AMA algorithm determines the electrical parameters for the connected motor at standstill.

Brake Resistor

The brake resistor is a module capable of absorbing the brake power generated in regenerative braking. This regenerative braking power increases the

intermediate circuit voltage and a brake chopper ensures that the power is transmitted to the brake resistor.

CT Characteristics

Constant torque characteristics used for all applications such as conveyor belts, displacement pumps and cranes.

Digital Inputs

The digital inputs can be used for controlling various functions of the frequency converter.

Digital Outputs

The frequency converter features two Solid State outputs that can supply a 24 V DC (max. 40 mA) signal.

DSP

Digital Signal Processor.

ETR

Electronic Thermal Relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.

Hiperface

Hiperface® is a registered trademark by Stegmann.

Initialising

If initialising is carried out (par. 14-22

Intermittent Duty Cycle

An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an off-load period. The operation can be either

periodic duty or non-periodic duty.

LCP

The Local Control Panel (LCP) makes up a complete interface for control and programming of the frequency converter. The control panel is detachable

and can be installed up to 3 metres from the frequency converter, i.e. in a front panel by means of the installation kit option.

lsb

Least significant bit.

Minimum Reference

Maximum Reference

Operation Mode

), the frequency converter returns to the default setting.

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ADAP-KOOL® Drive Programming Guide 1 Introduction

msb

Most significant bit.

MCM

Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm

On-line/Off-line Parameters

Changes to on-line parameters are activated immediately after the data value is changed. Changes to off-line parameters are not activated until you enter

[OK] on the LCP.

Process PID

The PID regulator maintains the desired speed, pressure, temperature, etc. by adjusting the output frequency to match the varying load.

PCD

Process Data

Pulse Input/Incremental Encoder

An external, digital pulse transmitter used for feeding back information on motor speed. The encoder is used in applications where great accuracy in

speed control is required.

RCD

Residual Current Device.

Set-up

You can save parameter settings in four Set-ups. Change between the four parameter Set-ups and edit one Set-up, while another Set-up is active.

SFAVM

Switching pattern called

Slip Compensation

The frequency converter compensates for the motor slip by giving the frequency a supplement that follows the measured motor load keeping the motor

speed almost constant..

Smart Logic Control (SLC)

The SLC is a sequence of user defined actions executed when the associated user defined events are evaluated as true by the Smart Logic Controller.

(Parameter group 13-xx

The SLC is a sequence of user defined actions executed when the associated user defined events are evaluated as true by the Smart Logic Controller.

(Parameter group 13-xx).

STW

Status Word

FC Standard Bus

Includes RS 485 bus with FC protocol or MC protocol. See par. 8-30

Thermistor:

A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter or motor).

Trip

A state entered in fault situations, e.g. if the frequency converter is subject to an over-temperature or when the frequency converter is protecting the

motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in

some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

Trip Locked

A state entered in fault situations when the frequency converter is protecting itself and requiring physical intervention, e.g. if the frequency converter is

subject to a short circuit on the output. A locked trip can only be cancelled by cutting off mains, removing the cause of the fault, and reconnecting the

frequency converter. Restart is prevented until the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically.

Trip may not be used for personal safety.

VT Characteristics

Variable torque characteristics used for pumps and fans.

plus

VVC

If compared with standard voltage/frequency ratio control, Voltage Vector Control (VVC

reference is changed and in relation to the load torque.

Stator Flux oriented Asynchronous Vector Modulation (par. 14-00

Smart Logic Control (SLC)

Protocol

plus

Switching Pattern

) improves the dynamics and the stability, both when the speed

60° AVM

Switching pattern called 60°

Asynchronous Vector Modulation (par. 14-00

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Switching Pattern

1 Introduction ADAP-KOOL® Drive Programming Guide

Power Factor

The power factor is the relation between I

The power factor for 3-phase control:

The power factor indicates to which extent the frequency converter im-

poses a load on the mains supply.

The lower the power factor, the higher the I

formance.

In addition, a high power factor indicates that the different harmonic currents are low.

The frequency converters' built-in DC coils produce a high power factor, which minimizes the imposed load on the mains supply.

and I

RMS

for the same kW per-

RMS

Power factor

I1 x cos

RMS

ϕ1

3 x U x

RMS

cos

RMS

since cos

+ .. +

ϕ1 = 1

1.1.5 Safety Precautions

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency

converter or fieldbus may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this

manual, as well as national and local rules and safety regulations, must be complied with.

Safety Regulations

1. The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out. Check that the mains supply has

been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs.

2. The [OFF] button on the control panel of the frequency converterr does not disconnect the mains supply and consequently it must not be used

as a safety switch.

3. The equipment must be properly earthed, the user must be protected against supply voltage and the motor must be protected against overload

in accordance with applicable national and local regulations.

4. The earth leakage current exceeds 3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set par. 1-90

data value ETR trip 1 [4] or data value ETR warning 1 [3].

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has

been disconnected and that the necessary time has elapsed before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage sources than L1, L2 and L3, when load sharing (linking of DC intermediate circuit)

or external 24 V DC are installed. Check that all voltage sources have been disconnected and that the necessary time has elapsed before

commencing repair work.

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter

is connected to mains. If personal safety considerations (e.g. risk of personal injury caused by contact with moving machine parts following an

unintentional start) make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. In such cases the mains

supply must be disconnected or the

2. The motor may start while setting the parameters. If this means that personal safety may be compromised (e.g. personal injury caused by

contact with moving machine parts), motor starting must be prevented, for instance by use of the

of the motor connection.

3. A motor that has been stopped with the mains supply connected, may start if faults occur in the electronics of the frequency converter, through

temporary overload or if a fault in the power supply grid or motor connection is remedied. If unintended start must be prevented for personal

safety reasons (e.g. risk of injury caused by contact with moving machine parts), the normal stop functions of the frequency converter are not

sufficient. In such cases the mains supply must be disconnected or the

Safe Stop

function must be activated.

Safe Stop

function must be activated.

Safe Stop

Motor Thermal Protection

function or secure disconnection

NB!

Safe Stop

When using the

function, always follow the instructions in the

MG.11.N1.02 - VLT® is a registered Danfoss trademark

Safe Stop

section of the Design Guide.

ADAP-KOOL® Drive Programming Guide 1 Introduction

4. Control signals from, or internally within, the frequency converter may in rare cases be activated in error, be delayed or fail to occur entirely.

When used in situations where safety is critical, e.g. when controlling the electromagnetic brake function of a hoist application, these control

signals must not be relied on exclusively.

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as

the motor connection for kinetic back up.

Systems where frequency converters are installed must, if necessary, be equipped with additional monitoring and protective devices according to the

valid safety regulations, e.g law on mechanical tools, regulations for the prevention of accidents etc. Modifications on the frequency converters by means

of the operating software are allowed.

Hoisting applications:

The frequency converter functions for controlling mechanical brakes cannot be considered as a primary safety circuit. There must always be a redundancy

for controlling external brakes.

Protection Mode

Once a hardware limit on motor current or dc-link voltage is exceeded the drive will enter “Protection mode”. “Protection mode” means a change of the

PWM modulation strategy and a low switching frequency to minimize losses. This continues 10 sec after the last fault and increases the reliability and

the robustness of the drive while re-establishing full control of the motor.

In hoist applications “Protection mode” is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the

time before activating the brake – which is not recommendable.

The “Protection mode” can be disabled by setting par. 14-26

of the hardware limits is exceeded.

Trip Delay at Inverter Fault

to zero which means that the drive will trip immediately if one

NB!

It is recommended to disable protection mode in hoisting applications (par. 14-26

Trip Delay at Inverter Fault

= 0)

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1 Introduction ADAP-KOOL® Drive Programming Guide

1.1.6 Electrical wiring - control cables

Illustration 1.1: Diagram showing all electrical terminals without options.

Terminal 37 is the input to be used for Safe Stop. For instructions on Safe Stop installation please refer to the section

of the Design Guide.

tion

* Terminal 37 is not included in (Except A1, which includes Safe Stop).

Terminal 29 and Relay 2, are not included in .

Very long control cables and analogue signals may in rare cases and depending on installation result in 50/60 Hz earth loops due to noise from mains

supply cables.

If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.

The digital and analogue inputs and outputs must be connected separately to the common inputs (terminal 20, 55, 39) of the frequency converter to

avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal.

Safe Stop Installa-

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ADAP-KOOL® Drive Programming Guide 1 Introduction

Input polarity of control terminals

NB!

Control cables must be screened/armoured.

See section entitled

the correct termination of control cables.

Earthing of Screened/Armoured Control Cables

130BA681.10

for

130BA681.10

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1 Introduction ADAP-KOOL® Drive Programming Guide

1.1.7 Start/Stop

Terminal 18 = par. 5-10

Terminal 27 = par. 5-12

fault

coast inverse

Terminal 37 = Safe stop (where available!)

Terminal 18 Digital Input

Terminal 27 Digital Input

)

1.1.8 Pulse Start/Stop

Terminal 18 = par. 5-10

Terminal 27= par. 5-12

Terminal 37 = Safe stop (where available!)

Terminal 18 Digital Input

Terminal 27 Digital Input

[8]

Start

[0]

No operation

Latched start, [9]

Stop inverse, [6]

(De-

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ADAP-KOOL® Drive Programming Guide 1 Introduction

1.1.9 Speed Up/Down

Terminals 29/32 = Speed up/down:.

Terminal 18 = par. 5-10

fault)

Terminal 27 = par. 5-12

ence [19]

Terminal 29 = par. 5-13

Terminal 32 = par. 5-14

[22]

Note: Terminal 29 only in FC x02 (x=series type).

Terminal 18 Digital Input

Terminal 27 Digital Input

Terminal 29 Digital Input

Terminal 32 Digital Input

1.1.10 Potentiometer Reference

Voltage reference via a potentiometer:

Reference Source 1 = [1]

Terminal 53, Low Voltage = 0 Volt

Terminal 53, High Voltage = 10 Volt

Terminal 53, Low Ref./Feedback = 0 RPM

Terminal 53, High Ref./Feedback = 1500 RPM

Switch S201 = OFF (U)

Analog input 53

(default)

Start [9] (de-

Freeze refer-

Speed up [21]

Speed down

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2 How to Programme ADAP-KOOL® Drive Programming Guide

MG.11.N1.02 - VLT® is a registered Danfoss trademark

ADAP-KOOL® Drive Programming Guide 2 How to Programme

2 How to Programme

2.1 Local Control Panel

2.1.1 How to operate graphical LCP (GLCP)

The following instructions are valid for the GLCP (LCP 102).

The GLCP is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display:

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the LCP which can show up to five operating variables while in

[Status] mode.

Display lines:

a. Status line: Status messages displaying icons and graphics. b. Line 1-2: Operator data lines displaying data and variables de-

fined or chosen by the user. By pressing the [Status] key, up to

one extra line can be added.

c. Status line: Status messages displaying text.

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2 How to Programme ADAP-KOOL® Drive Programming Guide

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in par.0-10

Set-up, the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the

variables.

It is possible to toggle between three status read-out displays by pressing the [Status] key.

Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined

via par.0-20

Line 3 Large

Each value / measurement readout parameter selected in par.0-20

of digits after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point.

Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I:

This read-out state is standard after start-up or initialization.

Use [INFO] to obtain information about the value/measurement linked to

the displayed operating variables (1.1, 1.2, 1.3, 2, and 3).

See the operating variables shown in the display in this illustration. 1.1,

1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Display Line 1.1 Small

, which can be accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-13 Display Settings".

, par. 0-21

Display Line 1.2 Small

Active Set-up

, par. 0-22

Display Line 1.1 Small

Display Line 1.3 Small

) is shown. When programming in another Set-up than the Active

, par. 0-23

to par. 0-24

1.1

1.2

Display Line 2 Large

Display Line 3 Large

and par. 0-24

has its own scale and number

Display

130BP041.10

Status display II:

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in

this illustration.

In the example, Speed, Motor current, Motor power and Frequency are

selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

130BP062.10

1.1

1.3

1.2

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30BP063.10

ADAP-KOOL® Drive Programming Guide 2 How to Programme

Status display III:

This state displays the event and action of the Smart Logic Control. For

further information, see section

The Bottom section always shows the state of the frequency converter

in Status mode.

Display Contrast Adjustment

Smart Logic Control

Press [status] and [

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel.

The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same

time, the back light is on.

• Green LED/On: Control section is working.

• Yellow LED/Warn.: Indicates a warning.

• Flashing Red LED/Alarm: Indicates an alarm.

] for darker display

▲

] for brighter display

▼

Top section

Middle section

Bottom section

130BP074.10

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2 How to Programme ADAP-KOOL® Drive Programming Guide

GLCPkeys

Menu keys

The menu keys are divided into functions. The keys below the display and

indicator lamps are used for parameter set-up, including choice of display

indication during normal operation.

[Status]

indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key:

5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm

mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick set-up of the frequency converter. The most commonADAP-KOOL Drive AKD 102 functions can be programmed here.

The [Quick Menu] consists of:

-My Personal Menu

- Quick Set-up

- Function set-up

-Changes Made

- Loggings

The Function set-up provides quick and easy access to all parameters required for the majority of ADAP-KOOL Drive AKD 102 applications including most

VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor appli-

cations. Amongst other features it also includes parameters for selecting which variables to display on the LCP, digital preset speeds, scaling of analog

references, closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

130BP045.10

The Quick Menu parameters can be accessed immediately unless a password has been created via par.0-60

Main Menu w/o Password

It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu]

is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via par.0-60

Menu Password

the majority of ADAP-KOOL Drive AKD 102 applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-

up and Function Set-up provides the simplest and quickest access to the typical required parameters.

It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any

parameter.

[Alarm Log]

displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the

alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the LCP allows access to both Alarm log and Maintenance log.

[Back]

reverts to the previous step or layer in the navigation structure.

[Cancel]

last change or command will be cancelled as long as the display has not been changed.

, par.0-61

, par.0-65

Personal Menu Password

Access to Main Menu w/o Password

or par.0-66

,par.0-65

Personal Menu Password

Access to Personal Menu w/o Password

or par.0-66

Main Menu Password

Access to Personal Menu w/o Password

, par.0-61

Access to

Main

. For

[Info]

displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed.

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ADAP-KOOL® Drive Programming Guide 2 How to Programme

Exit Info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys

The four navigation arrows are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log].

Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for

enabling the change of a parameter.

Operation Keys for local control are found at the bottom of the control

panel.

130BP046.10

[Hand On]

enables control of the frequency converter via the GLCP. [Hand On] also starts the motor, and it is now possible to enter the motor speed data by means

of the arrow keys. The key can be selected as

The following control signals will still be active when [Hand On] is activated:

• [Hand On] - [Off] - [Auto on]

• Reset

• Coasting stop inverse

•Reversing

• Set-up select lsb - Set-up select msb

• Stop command from serial communication

•Quick stop

•DC brake

Enable

[1] or

Disable

[0] via par.0-40

[Hand on] Key on LCP

NB!

External stop signals activated by means of control signals or a serial bus will override a “start” command via the LCP.

[Off]

stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par.0-41

and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

MG.11.N1.02 - VLT® is a registered Danfoss trademark

[Off] Key on LCP

. If no external stop function is selected

2 How to Programme ADAP-KOOL® Drive Programming Guide

[Auto on]

enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control

terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via par.0-42

[Auto on] Key on LCP

NB!

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] – [Auto on].

[Reset]

is used for resetting the frequency converter after an alarm (trip). It can be selected as

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any

parameter.

Enable

[1] or

Disable

[0] via par.0-43

[Reset] Key on LCP

2.1.2 How to operate numeric LCP (NLCP)

The following instructions are valid for the NLCP (LCP 101).

The control panel is divided into four functional groups:

1. Numeric display.

2. Menu key and indicator lights (LEDs) - changing parameters and

switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

NB!

Parameter copy is not possible with Numeric Local

Control Panel (LCP101).

Illustration 2.1: Numerical LCP (NLCP)

Select one of the following modes: Status Mode: Displays the status of the frequency converter or the mo-

tor.

If an alarm occurs, the NLCP automatically switches to status mode.

A number of alarms can be displayed.

Quick Set-up or Main Menu Mode: Display parameters and parameter

settings.

130BP077.10

Illustration 2.2: Status display example

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ADAP-KOOL® Drive Programming Guide 2 How to Programme

Indicator lights (LEDs):

• Green LED/On: Indicates if control section is on.

• Yellow LED/Wrn.: Indicates a warning.

• Flashing red LED/Alarm: Indicates an alarm.

130BP078.10

Illustration 2.3: Alarm display example

Menu key [Menu] Select one of the following modes:

• Status

•Quick Setup

• Main Menu

Main Menu is used for programming all parameters.

The parameters can be accessed immediately unless a password has been created via par.0-60

o Password

Quick Setup is used to set up the frequency converter using only the most essential parameters.

The parameter values can be changed using the up/down arrows when the value is flashing.

Select Main Menu by pressing the [Menu] key a number of times until the Main Menu LED is lit.

Select the parameter group [xx-__] and press [OK]

Select the parameter [__-xx] and press [OK]

If the parameter is an array parameter select the array number and press [OK]

Select the wanted data value and press [OK]

Navigation Keys [Back] for stepping backwards

Arrow [▼] [▲] keys are used for manoeuvring between parameter groups, parameters and within parameters. [OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

, par.0-65

Personal Menu Password

or par.0-66

Access to Personal Menu w/o Password

Main Menu Password

, par.0-61

Access to Main Menu w/

130BP079.10

Illustration 2.4: Display example

Operation Keys

Keys for local control are found at the bottom of the control panel.

130BP046.10

Illustration 2.5: Operation keys of the numerical CP (NLCP)

[Hand on]enables control of the frequency converter via the LCP. [Hand on] also starts the motor and it is now possible to enter the motor speed data

by means of the arrow keys. The key can be selected as

Enable

[1] or

Disable

[0] via par.0-40

[Hand on] Key on LCP

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2 How to Programme ADAP-KOOL® Drive Programming Guide

External stop signals activated by means of control signals or a serial bus will override a 'start' command via the LCP.

The following control signals will still be active when [Hand on] is activated:

• [Hand on] - [Off] - [Auto on]

• Reset

• Coasting stop inverse

• Reversing

• Set-up select lsb - Set-up select msb

• Stop command from serial communication

•Quick stop

•DC brake

Enable

[1] or

Disable

[Off] stops the connected motor. The key can be selected as

If no external stop function is selected and the [Off] key is inactive the motor can be stopped by disconnecting the mains supply.

[Auto on] enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the

control terminals and/or the bus, the frequency converter will start. The key can be selected as

LCP

[0] via par.0-41

[Off] Key on LCP

Enable

[1] or

Disable

[0] via par.0-42

[Auto on] Key on

NB!

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] [Auto on].

[Reset] is used for resetting the frequency converter after an alarm (trip). It can be selected as

LCP

Enable

[1] or

Disable

[0] via par.0-43

2.1.3 Quick Transfer of Parameter Settings between Multiple Frequency Converters

Once the set-up of a frequency converter is complete, we recommend

that you store the data in the LCP or on a PC via MCT 10 Set-up Software

Tool.

[Reset] Key on

Data storage in LCP:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All to LCP”

4. Press the [OK] key

All parameter settings are now stored in the LCP indicated by the progress bar. When 100% is reached, press [OK].

LCP Copy

MG.11.N1.02 - VLT® is a registered Danfoss trademark

ADAP-KOOL® Drive Programming Guide 2 How to Programme

NB!

Stop the motor before performing this operation.

You can now connect the LCP to another frequency converter and copy the parameter settings to this frequency converter as well.

Data transfer from LCP to frequency converter:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All from LCP”

4. Press the [OK] key

The parameter settings stored in the LCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press

[OK].

LCP Copy

NB!

Stop the motor before performing this operation.

2.1.4 Parameter Set-Up

The frequency converter can be used for practically all assignments, thus offering a significant number of parameters. The series offers a choice between

two programming modes - the Quick Menu mode and the Main Menu mode. The latter provides access to all parameters. The former takes the user through a few parameters making it possible to program t he majority of ADAP-KOOL Drive AKD 102 applications.

Regardless of the mode of programming, you can change a parameter both in the Quick Menu mode and in the Main Menu mode.

2.1.5 Quick Menu Mode

Parameter Data

The graphical display (GLCP) provides access to all parameters listed un-

der the Quick Menus. To set parameters using the [Quick Menu] button

- enter or change parameter data or settings in accordance with the fol-

lowing procedure:

1. Press Quick Menu button

Use the [

change

3. Press [OK]

Use [

5. Press [OK]

6. To move to a different digit within a parameter setting, use the

[

◀

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to ac-

cept change and enter the new setting

Select [My Personal Menu] to display only the parameters, which have been pre-selected and programmed as personal parameters. For example, an AHU

or pump OEM may have pre-programmed these to be in My Personal Menu during factory commissioning to make on-site commissioning / fine tuning

simpler. These parameters are selected in

] and [▼] buttons to find the parameter you want to

▲

] and [▼] buttons to select the correct parameter setting

▲

] and [▶] buttons

par. 0-25 Personal Menu

. Up to 20 different parameters can be programmed in this menu.

Example of Changing Parameter Data

Assume parameter

you want to monitor the fan-belt condition - non- broken or broken -

according to the folowing procedure:

1. Press Quick Menu key

Choose Function Setups with the [

3. Press [OK]

Choose Application Settings with the [

5. Press [OK]

6. Press [OK] again for Fan Functions

7. Choose Broken Belt Function by pressing [OK]

With [

The frequency converter will now trip if a broken fan-belt is detected.

22-60, Broken Belt Function

] button, choose [2] Trip

▼

is set to [Off]. However,

] button

▼

] button

▼

MG.11.N1.02 - VLT® is a registered Danfoss trademark

2 How to Programme ADAP-KOOL® Drive Programming Guide

If [No Operation] is selected in

If [Coast Inverse] (factory default value) is selected in

Select [Changes Made] to get information about:

• the last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.

• the changes made since factory setting.

Select [Loggings] to get information about the display line read-outs. The information is shown as graphs.

Only display parameters selected in par. 0-20 and par. 0-24 can be viewed. It is possible to store up to 120 samples in the memory for later reference.

Efficient Parameter Set-up for ADAP-KOOL Applications

The parameters can easily be set up for the vast majority of the ADAP-KOOL applications only by using the [Quick Setup] option.

After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the follow-

Function Setups

ing

Example of using the Quick Setup option

Assume you want to set the Ramp Down Time to 100 seconds

1. Select [Quick Setup]. The first

up appears

Press [

appears with the default setting of 20 seconds

3. Press [OK]

Use the [

Change '0' to '1' by using the [

Use the [

Change '2' to '0' with the [

8. Press [OK]

The new ramp-down time is now set to 100 seconds.

It is recommended to do the set-up in the order listed.

section.

] repeatedly until

▼

] button to highlight the 3rd digit before the comma

◀

] button to highlight the digit '2'

▶

NB!

A complete description of the function is found in the

parameter sections of these Operating Instructions.

par. 5-12 Terminal 27 Digital Input

par. 0-01 Language

par. 3-42 Ramp 1 Ramp Down Time

] button

▲

] button

▼

in Quick Set-

, no connection to +24 V on terminal 27 is necessary to enable start.

, a connection to +24V is necessary to enable start.

The Quick Setup menu gives access to the 13 most important setup pa-

rameters of the drive. After programming the drive will, in most cases be

ready for operation. The 13* Quick Setup parameters are shown in the

table below. A complete description of the function is given in the pa-

rameter description sections of this manual.

The display showing depends on choices made in parameter 0-02 and

0-03. The default setting of parameters 0-02 and 0-03 depends on which

region of the world the frequency converter is supplied to but can be re-

programmed as required.

Par.

0-01 Language

1-03 Torque characteristics

1-20 Motor Power [kW]

1-21 Motor Power* [HP]

1-22 Motor Voltage [V]

1-23 Motor Frequency [Hz]

1-24 Motor Current [A]

1-25 Motor Nominal Speed [RPM]

1-39 Motor Poles

4-12 Motor Speed Low Limit* [Hz]

4-14 Motor Speed High Limit* [Hz]

3-02 Minimum Reference

3-03 Maximum Reference

3-41 Ramp 1 Ramp up Time [s]

3-42 Ramp 1 Ramp down Time [s]

3-13 Reference Site

5-10 Terminal 18 Digital Input

1-29 Automatic Motor Adaptation (AMA)

Designation [Units]

Illustration 2.6: Quick Menu view.

Table 2.1: Quick Setup parameters

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ADAP-KOOL® Drive Programming Guide 2 How to Programme

2.1.6 Function Setups

The Function set-up provides quick and easy access to all parameters required for the majority of ADAP-KOOL applications including most VAV and CAV

supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications.

How to access Function Set-up - example How to change the output on “Analog output 42”

130BT110.1

Illustration 2.7: Step 1: Turn on the frequency converter

(yellow LED lights)

T111.1

130B

Illustration 2.8: Step 2: Press the [Quick Menus] button

(Quick Menus choices appear).

T114.1

130B

Illustration 2.11: Step 5: Use the up/down navigation keys

to scroll down to i.e. 03-11

Illustration 2.12: Step 6: Choose parameter 6-50

42 Output

. Press [OK].

Analog Outputs

130BT115.1

. Press [OK].

Terminal

T112.1

130B

Illustration 2.9: Step 3: Use the up/down navigation keys to

scroll down to Function Setups. Press [OK].

T113.1

130B

Illustration 2.10: Step 4: Function Setups choices appear.

Choose 03-1

General Settings

. Press [OK].

T116.1

130B

Illustration 2.13: Step 7: Use the up/down navigation keys

to select between the different choices. Press [OK].

NB!

For the quickest and easiest setup of the AKD102,

please use the AKD Wizard (see chapter

Introduction

)

MG.11.N1.02 - VLT® is a registered Danfoss trademark

2 How to Programme ADAP-KOOL® Drive Programming Guide

The Function Setup parameters are grouped in the following way:

Q3-10 Adv. Motor Settings Q3-11 Analog Output Q3-12 Clock Settings Q3-13 Display Settings

Q3-1 General Settings

1-90 Motor Thermal Protection 6-50 Terminal 42 Output 0-70 Set date and time 0-20 Display Line 1.1 Small 1-93 Thermistor Source 6-51 Terminal 42 Output min. scale 0-71 Date format 0-21 Display Line 1.2 Small 1-29 Automatic Motor Adaption 6-52 Terminal 42 Output max. scale 0-72 Time format 0-22 Display Line 1.3 Small 14-01 Switching Frequency 0-74 DST/Summertime 0-23 Display Line 2 large

0-76 DST/Summertime start 0-24 Display Line 3 large 0-77 DST/Summertime end 0-37 Display Text 1

0-38 Display Text 2 0-39 Display Text 3

Q3-2 Open Loop Settings

1-00 Configuration Mode 3-02 Minimum Reference 3-03 Maximum reference 3-15 Reference 1 Source

6-10 Terminal 53 Low Voltage 6-11 Terminal 53 High Voltage 6-14 Terminal 53 Low Reference / Feedb. value 6-15 Terminal 53 High ref / Feed. value 3-10 Preset reference

Q3-3 Closed Loop Settings

1-00 Configuration mode 20-00 Feedback 1 Source 20-12 Reference/Feedback Unit 6-20 Term 54 low voltage 6-21 Term 54 high voltage 6-22 Terminal 54 Low Current (only visible if switch set to I) 6-23 Terminal 54 High Current (only visible if switch set to I) 6-24 Terminal 54 Low ref / Feedb. value 6-25 Terminal 54 High ref / Feedb. value 3-02 Min. Reference 3-03 Max. Reference 20-21 Setpoint 1 20-93 PID Proportional Gain 20-94 PID Integral Time 3-13 Reference site

Compressor Condenser Single fan/ pump

22-75 Short Cycle Protection 22-76 Interval between Starts 22-41 Minumum sleep time 22-41 Minumum sleep time 22-77 Minimum Run Time 22-42 Wake-up Speed [RPM] 22-42 Wake-up Speed [RPM] 20-00 Feedback 1 Source 22-43 Wake-up Speed [Hz] 22-43 Wake-up Speed [Hz] 20-01 Feedback 1 Conversion 22-44 Wake up ref. /FB difference 22-44 Wake up ref. /FB difference 20-02 Feedback 1 Source Unit 20-00 Feedback 1 Source 20-30 Refrigerant 20-01 Feedback 1 Conversion 20-40 ThermostatPressostat 20-02 Feedback 1 Source Unit 20-41 Cut-out value 20-30 Refrigerant 20-42 Cut-in value 20-40 ThermostatPressostat 25-00 Pack Controller 20-41 Cut-out value 25-06 Number of compressors 20-42 Cut-in value 25-20 Neutral zone 25-21 +zone 25-22 -zone