Danfoss ADAP-COOL Operating guide

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Contents

ADAP-KOOL

Drive Operating Instructions

1 Introduction

1.1.2 Copyright, Limitation of Liability and Revision Rights 4

1.1.6 Type Code String 6

2 Safety

2.1.2 High Voltage Warning 7

2.1.5 Before Commencing Repair Work 8

2.1.6 Special Conditions 9

2.1.7 Safe Stop of the Frequency Converter 9

2.1.8 IT Mains 11

3 Application Guide

3.1.1 ADAP-KOOL® Drive Application Guide 12

3.1.2 Application Descriptions

4 Mechanical Installation

4.1 Before starting

4.1.2 Mechanical Dimensions 20

4.2 How to Install

5 Electrical Installation

5.1 How to Connect

5.1.2 Electrical Installation and Control Cables 26

5.1.5 Mains Wiring Overview 30

5.1.11 Motor Wiring Overview 36

5.1.19 How to Test Motor and Direction of Rotation 41

6 How to Operate the Frequency Converter

6.1.2 How to Operate the Graphical LCP (GLCP) 45

6.1.6 Tips and Tricks 52

7 How to Programme the Frequency Converter

7.1 How to Programme

7.2 Parameter list

7.2.1 0-** Operation and Display 81

7.2.2 1-** Load / Motor 83

7.2.3 2-** Brakes 84

7.2.4 3-** Reference / Ramps 85

7.2.5 4-** Limits / Warnings 86

7.2.6 5-** Digital In / Out 87

7.2.7 6-** Analog In / Out 89

MG.11.L4.02 - ADAP-KOOL® Drive 1

Contents

ADAP-KOOL

7.2.8 8-** Communication and Options 91

7.2.9 11-** ADAP-KOOL LON 92

7.2.10 13-** Smart Logic Controller 93

7.2.11 14-** Special Functions 94

7.2.12 15-** FC Information 95

7.2.13 16-** Data Readouts 97

7.2.14 18-** Info & Readouts 99

7.2.15 20-** FC Closed Loop 100

7.2.16 21-** Ext. Closed Loop 101

7.2.17 22-** Application Functions 103

7.2.18 23-** Time Based Funtions 105

7.2.19 25-** Pack Controller 106

7.2.20 26-** Analog I / O Option MCB 109 107

7.2.21 28-** Compressor Functions 108

Drive Operating Instructions

8 Troubleshooting

8.1.1 Warning/Alarm list 112

9 Specifications

9.1 General Specifications

9.2 Special Conditions

Index

109

116

124

128

2 MG.11.L4.02 - ADAP-KOOL® Drive

Introduction

ADAP-KOOL

Drive Operating Instructions

1Introduction

1.1 Introduction

The AKD 102 ADAP-KOOL Drive from Danfoss Food Retail has been designed with our refrigeration customers clearly in mind. The drive is designed to make commissioning and installation a simple and easy task. The built in “wizard” set up menu guides the installer through the set up of the drive in a clear and structured manner, and has been constructed with reference to the industries refrigeration engineers, to ensure that the text and language used makes complete sense to the installer.

The AKD 102 drive comes with a common user interface which covers all power ratings between 1.1- 250 kW. Thus ensuring that once you have learnt how to commission one drive you understand how to commission them all. Included on this local control panel is an “info” button which is essentially a built in drive instruction manual which help the user to both gain information and also suggests other parameters which may need to be changed. The AKD 102 also features a built in “pack controller” controlled via the drives own standard software. This allows the drive to control the lead compressor via variable speed and the bringing on line of another 2 compressors in fixed speed mode. This leads to extremely efficient pack design which also adds the energy efficiency of variable speed control. Using the drive in this way eliminates the need for an external pack controller thus giving financial savings to the customer.

The drive can be supplied in either of two protection classes IP21(IP20 up to 7,5kW) or IP55 (IP66 on request); this insures that our customers benefit from having the most robust of designs supplied directly from the factory, without the need for additional cabinets in which to house the drive. The AKD also benefits from the inclusion of having built in RFI filters as standard which means that the problems associated with radio interference and long cable runs are no problem for our customers.

The modular construction of the AKD means that you only have to pay for what you need. Each AKD is manufactured only when we receive a customer order and so is built exactly to customer specification with any chosen options added at this stage. But by using this manufacturing and design philosophy it means that should options such as ADAP-KOOL Lon be required at some future date they are a simple retrofit inside of the drive which can be done by anyone with extreme ease. Warranty: Each AKD comes with 18 months warranty from date of manufacture or 12 months from date of documented installation, whichever comes first thus ensuring that our Food Retail customers have complete peace of mind when choosing AKD as their drive of choice.

1.1.1

Software Version and Approvals: ADAP-KOOL

ADAP-KOOL® Drive

Operating Instructions

Software version: 2.xx

Drive

This Operating Instructions can be used for all ADAP-KOOL® Drive frequency converters with software version 2.xx. The software version number can be seen from parameter 15-43.

MG.11.L4.02 - ADAP-KOOL® Drive 3

Introduction

ADAP-KOOL

Drive Operating Instructions

1.1.2 Copyright, Limitation of Liability and Revision Rights

This publication contains information proprietary to Danfoss. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Danfoss or equipment from other vendors provided that such equipment is intended for communication with Danfoss equipment over a serial communication link. This publication is protected under the Copyright laws of Denmark and most other countries.

Danfoss does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.

Although Danfoss has tested and reviewed the documentation within this manual, Danfoss makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Danfoss be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Danfoss is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.

1.1.3 Available Literature

- Operating Instructions MG.11.Lx.yy provide the neccessary information for getting the drive up and running.

- Design Guide MG.11.Mx.yy entails all technical information about the drive and customer design and applications.

- Programming Guide MG.11.Nx.yy provides information on how to programme and includes complete parameter descriptions.

- Operating Instructions AKD102 High Power, MG.11.Ox.yy

- Operating InstructionsAKD LonWorks, MG.11.Px.yy

x = Revision number yy = Language code

Danfoss Drives technical literature is also available online at www.danfoss.com/BusinessAreas/DrivesSolutions/Documentations/ Technical+Documentation.htm.

4 MG.11.L4.02 - ADAP-KOOL® Drive

Introduction

ADAP-KOOL

1.1.4 Abbreviations and Standards

Drive Operating Instructions

Abbreviations: Terms: SI-units: I-P units:

a Acceleration

AWG American wire gauge

Auto Tune Automatic Motor Tuning

°C

I Current A Amp

LIM

Joule Energy J = Nm ft-lb, Btu

°F

FC Frequency Converter

f Frequency Hz Hz kHz Kilohertz kHz kHz LCP Local Control Panel mA Milliampere

ms Millisecond

min Minute

MCT Motion Control Tool

M-TYPE Motor Type Dependent

Nm Newton Metres in-lbs I

M,N

par. Parameter

PELV Protective Extra Low Voltage

Watt Power W Btu/hr, hp

Pascal Pressure Pa = N/m psi, psf, ft of water

INV

RPM Revolutions Per Minute

SR Size Related

TTemperature CF

t Time s s,hr T

LIM

U Voltage V V

Celsius

Current limit

Fahrenheit

Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage

Rated Inverter Output Current

Torque limit

m/s

ft/s

Table 1.1 Abbreviation and standards table.

1.1.5 Frequency Converter Identification

Below is an example of an identification label. This label is situated on the frequency converter and shows the type and options fitted to the unit. See table 2.1 for details of how to read theType code string (T/C).

Illustration 1.1 This example shows an identification label.

NOTE

Please have T/C (type code) number and serial number ready before contacting Danfoss.

MG.11.L4.02 - ADAP-KOOL® Drive 5



Introduction

ADAP-KOOL

Drive Operating Instructions

1.1.6 Type Code String

Description Pos Possible choice Product group & VLT Series 1-6 AKD102 Power rating 8-10 1.1 - 250 kW (P1K1 - P250) Number of phases 11 Three phases (T)

Mains voltage 11-12

Enclosure 13-15

RFI filter 16-17

Display 19

Coating PCB 20 C: Coated PCB

Mains option 21

Adaptation 22 Reserved Adaptation 23 Reserved Software release 24-27 Actual software Software language 28

A options 29-30

B options 31-32

C0 options MCO 33-34 CX: No options C1 options 35 X: No options C option software 36-37 XX: Standard software

D options 38-39

T 2: 200-240 VAC T 4: 380-480 VAC E20: IP20 E21: IP 21/NEMA Type 1 E55: IP 55/NEMA Type 12 E66: IP66 P21: IP21/NEMA Type 1 w/backplate P55: IP55/NEMA Type 12 w/backplate H1: RFI filter class A1/B H2: RFI filter class A2 H4: RFI filter class A2/A1 G: Graphical Local Control Panel (GLCP) X: No Local Control Panel

X: No Mains disconnect switch 1: With Mains disconnect switch (IP55 only)

AX: No options AZ: MCA 107AKD LonWorks BX: No option BK: MCB 101 General purpose I/O option BP: MCB 105 Relay option BO:MCB 109 Analog I/O option

DX: No option D0: DC back-up MCB107

Table 1.2 Type code description.

The various options are described further in the ADAP-KOOL® Drive AKD102 Design Guide, MG.11.Mx.yy.

6 MG.11.L4.02 - ADAP-KOOL® Drive

Safety

2Safety

ADAP-KOOL

Drive Operating Instructions

2.1.1 Symbols

Symbols used in this manual:

NOTE

Indicates something to be noted by the reader.

CAUTION

Indicates a general warning.

WARNING

Indicates a high-voltage warning.

✮

Indicates default setting

2.1.2 High Voltage Warning

WARNING

The voltage of the frequency converter and the MCO 101 option card is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter may causedeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.

2.1.3 Safety Note

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Safety Regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the LCP of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is set by 1-90 Motor Thermal Protection. If this function is desired, set 1-90 Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning]. Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

MG.11.L4.02 - ADAP-KOOL® Drive 7

Safety

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work.

Installation at high altitudes

ADAP-KOOL

Drive Operating Instructions

WARNING

Installation at high altitude: 380 - 500 V, enclosure A, B and C: At altitudes above 2 km, please contact Danfoss regarding PELV. 380 - 500 V, enclosure D, E and F: At altitudes above 3 km, please contact Danfoss regarding PELV.

WARNING

Warning against Unintended Start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2. While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated; following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

WARNING

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to the Operating Instructions for further safety guidelines.

2.1.4 Caution

Caution

The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as follows before doing service on the frequency converter:

Voltage

200 - 240 V 1.1 - 3.7 kW 5.5 - 45 kW 380 - 480 V 1.1 - 7.5 kW 11 - 90 kW

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

4 min. 15 min.

2.1.5 Before Commencing Repair Work

Minimum Waiting Time

1. Disconnect the frequency converter from mains

2. Disconnect DC bus terminals 88 and 89

3. Wait at least the time mentioned in section General Warning above

4. Remove motor cable

8 MG.11.L4.02 - ADAP-KOOL® Drive

Safety

2.1.6 Special Conditions

ADAP-KOOL

Drive Operating Instructions

Electrical ratings: The rating indicated on the nameplate (Illustration 2.1) of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:

□ Single phase applications □ High temperature applications which require de-rating of the electrical ratings □ Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant clauses in these instructions and in the AKD102 Design Guide, MG.11.Mx.yy for information about the electrical ratings.

Installation requirements: The overall electrical safety of the frequency converter requires special installation considerations regarding:

□ Fuses and circuit breakers for over-current and short-circuit protection □ Selection of power cables (mains, motor, brake, loadsharing and relay) □ Grid configuration (IT,TN, grounded leg, etc.) □ Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the AKD102 Design Guide for information about the installation requirements.

2.1.7 Safe Stop of the Frequency Converter

For versions fitted with a Safe Stop terminal 37 input, the frequency converter can perform the safety function Safe Torque Off (As defined by draft CD IEC 61800-5-2) or Stop Category 0 (as defined in EN 60204-1).

It is designed and approved suitable for the requirements of Safety Category 3 in EN 954-1. This functionality is called Safe Stop. Prior to integration and use of Safe Stop in an installation, a thorough risk analysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety category are appropriate and sufficient. In order to install and use the Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954-1, the related information and instructions of the AKD102 Design Guide MG.11.MX.YY must be followed! The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality!

MG.11.L4.02 - ADAP-KOOL® Drive 9

Safety

ADAP-KOOL

Drive Operating Instructions

Illustration 2.1 This certificate also covers AKD102

10 MG.11.L4.02 - ADAP-KOOL® Drive

130BA491

Safety

2.1.8 IT Mains

ADAP-KOOL

Drive Operating Instructions

WARNING

IT mains Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V converters and 760 V for 690 V converters. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth. For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth.

14-50 RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

2.1.9 Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

MG.11.L4.02 - ADAP-KOOL® Drive 11

Application Guide

3Application Guide

ADAP-KOOL

Drive Operating Instructions

3.1.1

ADAP-KOOL

The built in “wizard” menu guides the installer through the set up of the drive in a clear and structured manner, and has been constructed with reference to the industries refrigeration engineers, to ensure that the text and language used makes complete sense to the installer. The ADAP-KOOL Drive AKD 102 will initially start up with the Application guide (each time until it has been run), thereafter in the event of power failure the application guide is accessed through the Quick menu screen. If “Cancel” is pressed, the AKD 102 will return to the status screen. An automatic timer will cancel the wizard after 5 min. of inactivity (no buttons pressed). The wizard must be re-entered through the Quick Menu when it has been run once. Answering the questions on the screens will take the user though a complete setup for the ADAP-KOOL Drive. Most standard refrigeration applications can be setup by using this Application Guide. Advanced features must be accessed though the menu structure (Quick Menu or Main Menu) in the drive.

The Application guide covers all standard settings for:

- Compressors

- Single fan and pump

- Condenser fans

After completing setup, choose to re-run wizard or start application

The Application Guide can be cancelled at any time by pressing “Back”. The Application Guide can be re-entered through the Quick Menu. When re-entering the Application Guide, the user will be asked to keep previous changes to the factory setup or to restore default values.

Drive Application Guide

The ADAP-KOOL Drive AKD 102 will start up initially with the Application guide thereafter in the event of power failure the application guide is accessed through the Quick menu screen. The following screen will be presented:

If “Cancel” is pressed, the AKD 102 will return to the status screen. An automatic timer will cancel the wizard after 5 min. of inactivity (no buttons pressed). The wizard must be re-entered through the Quick Menu as described below. If “OK” is pressed, the Application Guide will start with the following screen:

This screen will automatically change to the first input screen of the Application Guide:

12 MG.11.L4.02 - ADAP-KOOL® Drive

Application Guide

ADAP-KOOL

Drive Operating Instructions

Answering the questions on the screens will take the user though a complete setup for the ADAP-KOOL Drive. Most standard refrigeration applications can be setup by using this Application Guide. Advanced features must be accessed though the menu structure (Quick Menu, Main Menu etc.) in the drive.

The Application guide covers all standard settings for:

- Compressors

- Single fan and pump

- Condenser fans

Current and nominal speed setup

Min. and max. frequency setup

Compressor pack setup

As an example, please see screens below for a compressor pack setup:

Voltage and frequency setup

Min. time between two starts

MG.11.L4.02 - ADAP-KOOL® Drive 13

Application Guide

ADAP-KOOL

Drive Operating Instructions

Choose with/ without bypass valve

Select open or closed loop

Settings for sensor

Info: 4-20 mA feedback chosen - please connect accordingly

NOTE

Internal / Closed loop : The AKD 102 will control the application directly using the internal PID control within the drive and needs an input from an external input such as a temperature or other sensor which is wired directly into the drive and controls from the sensor signal. External / Open loop: The AKD 102 takes its control signal from another controller (such as a pack controller) which gives the drive e.g. 0-10v, 4-20 mA or ADAP-KOOL Lon. The drive will change its speed depending upon this reference signal.

Select sensor type

Info: Set switch accordingly

14 MG.11.L4.02 - ADAP-KOOL® Drive

Application Guide

Select unit and conversion from pressure

Select fixed or floating setpoint

ADAP-KOOL

Drive Operating Instructions

Set cut out/ in value

Set setpoint

Set high/ low limit for setpoint

Choose pack control setup

Set number of compressors in pack

MG.11.L4.02 - ADAP-KOOL® Drive 15

Application Guide

Info: Connect accordingly

Info: Setup completed

ADAP-KOOL

Drive Operating Instructions

The Application Guide can be cancelled at any time by pressing “Back”. The Application Guide can be re-entered through the Quick Menu:

After completing setup, choose to re-run wizard or start application. Here we can select the following options:

Re-run wizard

•

Go to main menu

•

Go to status

•

Run AMA - Note this is a reduced AMA if

•

compressor application is selected and full AMA if single fan and pump is selected.

If condenser fan is selected in application NO

•

AMA can be run.

Run application- this mode starts the drive in

•

either hand / local mode or via an external control signal if open loop is selected in an earlier screen

When re-entering the Application Guide, the user will be asked to keep previous changes to the factory setup or to restore default values.

NOTE

If the system requirement is to have the internal pack controller for 3 compressors plus by-pass valve connected, there is the need to specify AKD 102 with the extra relay card (MCB105) mounted inside the drive. The bypass valve must be programmed to operate from one of the extra relay outputs on the MCB105 board. This is needed because the standard relay outputs in the AKD 102 are used to control the compressors in the pack.

16 MG.11.L4.02 - ADAP-KOOL® Drive

Application Guide

ADAP-KOOL

Drive Operating Instructions

3.1.2 Application Descriptions

The AKD Wizard is structured into three basic applications:

Compressor

•

Multi condenser fan

•

Single fan and pump

•

These applications are then further expanded to allow control of the drive to be controlled via the drives own internal PID controllers or from an external control signal.

Compressor The wizard guides the user through the set up of a refrigeration compressor by asking him to input data about the compressor and the refrigeration system on which the drive will be running. All terminology and units used within the wizard are common refrigeration type and set up is thus completed in 10-15 easy steps using just two buttons of the drives local control panel.

Illustration 3.1 Standard drawing of “Compressor with internal control”

Single or multiple fans or pumps The wizard guides the user through the set up of a refrigeration condenser fan or pump by asking him to input data about the condenser or pump and the refrigeration system on which the drive will be running. All terminology and units used within the wizard are common refrigeration type and set up is thus completed in 10-15 easy steps using just two buttons of the drives local control panel.

Illustration 3.2 Speed control using analogue reference (open loop) – single fan or pump / multiple fans or pumps in parallel

MG.11.L4.02 - ADAP-KOOL® Drive 17

Application Guide

Illustration 3.3 Pressure control in closed loop – stand alone system. single fan or pump / multiple fans or pumps in parallel

Compressor pack

ADAP-KOOL

Drive Operating Instructions

Illustration 3.4 P0 pressure transmitter

Illustration 3.5 How to connect the AKD102 and AKS33 for closed loop applications

18 MG.11.L4.02 - ADAP-KOOL® Drive

Mechanical Installation

4 Mechanical Installation

4.1 Before starting

4.1.1 Checklist

ADAP-KOOL

Drive Operating Instructions

When unpacking the frequency converter, ensure that the unit is undamaged and complete. Use the following table to identify the packaging:

Enclosure type:

Unit size (kW):

200-240 V 1.1-3.0 3.7 1.1-3.7

380-480 V 1.1-4.0 5.5-7.5 1.1-7.5

Table 4.1 Unpacking table

(IP 20-21)

A4/A5

(IP 55-66)

B1 (IP 21-55-66) B2 (IP 21-55-66)

5.5-11/

5.5-11

11-18.5/

11-18.5

15/

15-18.5

22-30/

22-37

(IP 21-55-66)

18.5-30/ 22-30

37-55/

45-55

(IP 21-55-66)

37-45/

37-45

75-90/

75-90

Please note that a selection of screwdrivers (phillips or cross-thread screwdriver and torx), a side-cutter, drill and knife is also recommended to have handy for unpacking and mounting the frequency converter. The packaging for these enclosures contains, as shown: Accessories bag(s), documentation and the unit. Depending on options fitted there may be one or two bags and one or more booklets.

MG.11.L4.02 - ADAP-KOOL® Drive 19

Mechanical Installation

4.1.2 Mechanical Dimensions

ADAP-KOOL

Drive Operating Instructions

* A5 in IP55/66 only

All measurements in mm.

A2 A3 A4 A5 B1 B2 C1 C2

IP20/21 IP20/21 IP55/66 IP55/66 IP21/55/66 IP21/55/66 IP21/55/66 IP21/55/66

20 MG.11.L4.02 - ADAP-KOOL® Drive

Mechanical Installation

37-45

75-90

21/55/66

Type 1/12

37-55

18.5-30

21/55/66

Type 1/12

22-30

21/55/66

Type 1/12

5.5-11

11-18.5

21/ 55/66

Type 1/12

ADAP-KOOL

Drive Operating Instructions

Mechanical dimensions

1.1-3.7

1.1-7.5

1.1-2.2

1.1-4.0

3.7

5.5-7.5

1.1-3.0

1.1-4.0

55/66

Type 12

55/66

Type 1

Chassis

Type 1

Chassis

a 257 350 257 350 401 402 454 624 648 739

b 70 70 110 110 171 215 210 210 272 334

4.9 5.3 6.6 7.0 9.7 14 23 27 45 65

f 9 9 9 9 6 9 9 9 9.8 9.8

c 8.0 8.0 8.0 8.0 8.2 8.2 12 12 12 12

Frame size (kW): A2 A3 A4 A5 B1 B2 C1 C2

NEMA

Enclosure A** 246 372 246 372 390 420 480 650 680 770

Back plate A1 268 375 268 375 390 420 480 650 680 770

Width (mm)

Enclosure B 90 90 130 130 200 242 242 242 308 370

With one C option B 130 130 170 170 242 242 242 308 370

Distance between mount.

holes

Without option A/B C 205 205 205 205 175 200 260 260 310 335

Screw holes (mm)

200-240 V

380-480 V

..with de-coupling plate A2 374 - 374 - - - - - - -

Distance between mount.

Height (mm)

holes

Back plate B 90 90 130 130 200 242 242 242 308 370

Depth (mm)

With option A/B C* 220 220 220 220 175 200 260 260 310 335

Diameter ø d 11 11 11 11 12 12 19 19 19 19

Diameter ø e 5.5 5.5 5.5 5.5 6.5 6.5 9 9 9.0 9.0

Max weight

(kg)

* Depth of enclosure will vary with different options installed.

** The free space requirements are above and below the bare enclosure height measurement A. See section 3.2.3 for further information.

MG.11.L4.02 - ADAP-KOOL® Drive 21

Mechanical Installation

ADAP-KOOL

Drive Operating Instructions

4.1.3 Accessory Bags

Accessory Bags: Find the following parts included in the frequency converter accessory bags

Frame sizes A2 and A3 Frame size A4/A5

Frame sizes B1 and B2 Frame sizes C1 and C2

1 + 2 only available in units with brake chopper. For DC link connection (Load sharing) the connector 1 can be ordered separately. An eight pole connector is included in accessory bag for AKD 102 without Safe Stop.

22 MG.11.L4.02 - ADAP-KOOL® Drive

Mechanical Installation

ADAP-KOOL

Drive Operating Instructions

4.2 How to Install

4.2.1 Mechanical Mounting

All IP20 enclosure sizes as well as IP21/ IP55 enclosure sizes except A2 and A3 allow side-by-side installation.

If the IP 21 Enclosure kit (130B1122 or 130B1123) is used on enclosure A2 or A3, there must be a clearance between the drives of min. 50 mm.

For optimal cooling conditions allow a free air passage above and below the frequency converter. See table below.

Air passage for different enclosures

Enclosure: A2 A3 A4 A5 B1 B2 C1 C2

a (mm): 100 100 100 100 200 200 200 225

b (mm): 100 100 100 100 200 200 200 225

1. Drill holes in accordance with the measurements given.

2. You must provide screws suitable for the surface on which you want to mount the frequency converter. Re-tighten all four screws.

Table 4.2 Mounting frame sizes A5, B1, B2, C1 and C2 on a non-solid back wall, the drive must be provided with a back plate A due to insufficient cooling air over the heat sink.

MG.11.L4.02 - ADAP-KOOL® Drive 23

Mechanical Installation

ADAP-KOOL

Drive Operating Instructions

4.2.2 Safety Requirements of Mechanical Installation

WARNING

Pay attention to the requirements that apply to integration and field mounting kit. Observe the information in the list to avoid serious injury or equipment damage, especially when installing large units.

NOTE

The frequency converter is cooled by means of air circulation. To protect the unit from overheating, it must be ensured that the ambient temperature does not exceed the maximum temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded. Locate the maximum temperature and 24-hour average in the paragraph Derating for Ambient Temperature. If the ambient temperature is in the range of 45 °C - 55 ° C, derating of the frequency converter will become relevant, see Derating for Ambient Temperature. The service life of the frequency converter is reduced if derating for ambient temperature is not taken into account.

4.2.3 Field Mounting

For field mounting the IP 21/IP 4X top/TYPE 1 kits or IP 54/55 units are recommended.

4.2.4 Panel Through Mounting

A Panel Through Mount Kit is available for frequency converter series ADAP-KOOL Drive.

In order to increase heatsink cooling and reduce panel depth, the frequency converter may be mounted in a through panel. Furthermore the in-built fan can then be removed.

The kit is available for enclosures A5 through C2.

NOTE

This kit cannot be used with cast front covers. No cover or IP21 plastic cover must be used instead.

Information on ordering numbers is found in the Design Guide, section Ordering Numbers. More detailed information is available in the Panel Through Mount Kit instruction, MI.33.H1.YY, where yy=language code.

24 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5 Electrical Installation

5.1 How to Connect

5.1.1 Cables General

NOTE

For the AKDHigh Power series mains and motor connections, please see the ADAP-KOOL® Drive AKD102High Power Operating Instructions, MG.11.Ox.yy.

NOTE

Cables General Always comply with national and local regulations on cable cross-sections.

Details of terminal tightening torques.

Power (kW) Torque (Nm)

Enclo-

sure

A2 1.1 - 3.0 1.1 - 4.0 1.8 1.8 1.8 1.8 3 0.6 A3 3.7 5.5 - 7.5 1.8 1.8 1.8 1.8 3 0.6 A4 1.1 - 2.2 1.4 - 4 1.8 1.8 1.8 1.8 3 0.6 A5 1.1 - 3.7 1.1 - 7.5 1.8 1.8 1.8 1.8 3 0.6 B1 5.5 - 11 11 - 18.5 1.8 1.8 1.5 1.5 3 0.6

C1 18.5 - 30 37 - 55 10 10 10 10 3 0.6

200-240

37 45

380-480

22 30

75 90

Line Motor

2.5

4.5

14 24

2.5

4.5

14 24

connection

3.7

14 14

Brake Earth Relay

3.7

14 14

3 3

0.6

Table 5.1 Tightening of terminals

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Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.2 Electrical Installation and Control Cables

Illustration 5.1 Diagram showing all electrical terminals. (Terminal 37 present for units with Safe Stop Function only.)

26 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

Terminal number Terminal description Parameter number Factory default 1+2+3 Terminal 1+2+3-Relay1 5-40 Alarm Running 4+5+6 Terminal 4+5+6-Relay2 5-40 Alarm Running 12 Terminal 12 Supply - +24 V DC 13 Terminal 13 Supply - +24 V DC 18 Terminal 18 Digital Input 5-10 Start 19 Terminal 19 Digital Input 5-11 Reversing 20 Terminal 20 - Common 27 Terminal 27 Digital Input/Output 5-12/5-30 Coast inverse 29 Terminal 29 Digital Input/Output 5-13/5-31 Jog 32 Terminal 32 Digital Input 5-14 No operation 33 Terminal 33 Digital Input 5-15 No operation 37 Terminal 37 Digital Input - Safe Stop 42 Terminal 42 Analog Output 6-50 Speed 0-HighLim 53 Terminal 53 Analog Input 3-15/6-1*/20-0* Reference 54 Terminal 54 Analog Input 3-15/6-2*/20-0* Feedback

Table 5.2 Terminal connections

Very long control cables and analog signals may, in rare cases and depending on installation, result in 50/60 Hz earth loops due to noise from mains supply cables.

ADAP-KOOL

Drive Operating Instructions

If this occurs, break the screen or insert a 100 nF capacitor between screen and chassis.

NOTE

The common of digital / analog inputs and outputs should be connected to separate common terminals 20, 39, and 55. This will avoid ground current interference among groups. For example, it avoids switching on digital inputs disturbing analog inputs.

NOTE

Control cables must be screened/armoured.

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Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.3 Fuses

Branch circuit protection In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be shortcircuit and overcurrent protected according to the national/international regulations.

Short circuit protection The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned in tables 4.3 and 4.4 to protect service personnel or other equipment in case of an internal failure in the unit. The frequency converter provides full short circuit protection in case of a short-circuit on the motor output.

Over-current protection Provide overload protection to avoid fire hazard due to overheating of the cables in the installation. Over current protection must always be carried out according to national regulations. The frequency converter is equipped with an internal over

current protection that can be used for upstream overload protection (UL-applications excluded). See ADAP-KOOL

Drive

AKD102 Programming Guide, par. 4-18. Fuses must be designed for protection in a circuit capable of supplying a maximum

of 100,000 A

(symmetrical), 500 V/600 V maximum.

rms

Non UL compliance If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table 4.2, which will ensure compliance with EN50178: In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency converter.

Frequency converter 200-240 V K25-K75 1K1-1K5 2K2 3K0 3K7 5K5 7K5

11K 15K 18K5 22K 30K 37K 45K 380-480 V K37-1K5 2K2-3K0 4K0-5K5 7K5 11K-15K 18K 22K 30K 37K 45K 55K 75K 90K

Max. fuse size

10A

16A

25A

35A

50A

63A

80A

125A

160A

200A

250A

10A

16A

25A

35A

63A

80A

100A

125A

160A

250A

Voltage Type

200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type gG 200-240 V type aR 200-240 V type aR

380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type gG 380-500 V type aR 380-500 V type aR

Table 5.3 Non UL fuses 200 V to 480 V

1) Max. fuses - see national/international regulations for selecting an applicable fuse size. *170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and amperage may be substituted for external use.

28 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

Frequency

converter

UL Compliance - 200-240 V

kW Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 K25-K37 KTN-R05 JKS-05 JJN-05 5017906-005 KLN-R005 ATM-R05 A2K-05R K55-1K1 KTN-R10 JKS-10 JJN-10 5017906-010 KLN-R10 ATM-R10 A2K-10R

1K5 KTN-R15 JKS-15 JJN-15 5017906-015 KLN-R15 ATM-R15 A2K-15R 2K2 KTN-R20 JKS-20 JJN-20 5012406-020 KLN-R20 ATM-R20 A2K-20R 3K0 KTN-R25 JKS-25 JJN-25 5012406-025 KLN-R25 ATM-R25 A2K-25R 3K7 KTN-R30 JKS-30 JJN-30 5012406-030 KLN-R30 ATM-R30 A2K-30R 5K5 KTN-R50 JKS-50 JJN-50 5012406-050 KLN-R50 - A2K-50R 7K5 KTN-R50 JKS-60 JJN-60 5012406-050 KLN-R60 - A2K-50R 11K KTN-R60 JKS-60 JJN-60 5014006-063 KLN-R60 A2K-60R A2K-60R 15K KTN-R80 JKS-80 JJN-80 5014006-080 KLN-R80 A2K-80R A2K-80R

18K5 KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R A2K-125R

22K KTN-R125 JKS-150 JJN-125 2028220-125 KLN-R125 A2K-125R A2K-125R 30K FWX-150 - - 2028220-150 L25S-150 A25X-150 A25X-150 37K FWX-200 - - 2028220-200 L25S-200 A25X-200 A25X-200 45K FWX-250 - - 2028220-250 L25S-250 A25X-250 A25X-250

Bussmann Bussmann Bussmann SIBA Littel fuse

Ferraz-

Shawmut

Table 5.4 UL fuses 200 - 240 V

Frequency

converter

UL Compliance - 380-480 V, 525-600

kW Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 K37-1K1 KTS-R6 JKS-6 JJS-6 5017906-006 KLS-R6 ATM-R6 A6K-6R 1K5-2K2 KTS-R10 JKS-10 JJS-10 5017906-010 KLS-R10 ATM-R10 A6K-10R

3K0 KTS-R15 JKS-15 JJS-15 5017906-016 KLS-R16 ATM-R16 A6K-16R 4K0 KTS-R20 JKS-20 JJS-20 5017906-020 KLS-R20 ATM-R20 A6K-20R 5K5 KTS-R25 JKS-25 JJS-25 5017906-025 KLS-R25 ATM-R25 A6K-25R 7K5 KTS-R30 JKS-30 JJS-30 5012406-032 KLS-R30 ATM-R30 A6K-30R 11K KTS-R40 JKS-40 JJS-40 5014006-040 KLS-R40 - A6K-40R 15K KTS-R40 JKS-40 JJS-40 5014006-040 KLS-R40 - A6K-40R 18K KTS-R50 JKS-50 JJS-50 5014006-050 KLS-R50 - A6K-50R 22K KTS-R60 JKS-60 JJS-60 5014006-063 KLS-R60 - A6K-60R 30K KTS-R80 JKS-80 JJS-80 2028220-100 KLS-R80 - A6K-80R 37K KTS-R100 JKS-100 JJS-100 2028220-125 KLS-R100 A6K-100R 45K KTS-R125 JKS-150 JJS-150 2028220-125 KLS-R125 A6K-125R 55K KTS-R150 JKS-150 JJS-150 2028220-160 KLS-R150 A6K-150R 75K FWH-220 - - 2028220-200 L50S-225 A50-P225 90K FWH-250 - - 2028220-250 L50S-250 A50-P250

Bussmann Bussmann Bussmann SIBA Littel fuse

Ferraz-

Shawmut

Ferraz-

Table 5.5 UL fuses 380 - 600 V

KTS-fuses from Bussmann may substitute KTN for 240 V frequency converters.

FWH-fuses from Bussmann may substitute FWX for 240 V frequency converters.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V frequency converters.

L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V frequency converters.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V frequency converters.

A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V frequency converters.

MG.11.L4.02 - ADAP-KOOL® Drive 29

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.4 Earthing and IT mains

WARNING

The earth connection cable cross section must be at least 10 mm2 or 2 rated mains wires terminated separately according to EN 50178 or IEC 61800-5-1 unless national regulations specify differently. Always comply with national and local regulations. on cable cross-sections.

The mains is connected to the main disconnect switch if this is included.

NOTE

Check that mains voltage corresponds to the mains voltage of the frequency converter name plate.

Illustration 5.2 Terminals for mains and earthing.

WARNING

IT Mains Do not connect 400 V frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V. For IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth.

5.1.5 Mains Wiring Overview

Enclosure:

Motor size:

200-240 V

380-480 V

Goto: 5.1.6 5.1.7 5.1.8 5.1.9

(IP 20/IP 21)A3(IP 20/IP 21)A5(IP 55/IP 66)

1.1-3.0 kW

1.1-4.0 kW

3.7

5.5-7.5 kW

1.1-3.7 kW

1.1-7.5 kW

(IP 21/IP 55/IP

66)

5.5-11 kW

11-18.5

(IP 21/IP 55/IP

66)

22-30

(IP 21/IP 55/66)C2(IP 21/IP 55/66)

18.5-30 kW

37-55

37-45

75-90

Table 5.6 Mains wiring table.

30 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

5.1.6 Mains Connection for A2 and A3

Drive Operating Instructions

Illustration 5.3 First mount the two screws on the mounting plate, slide it into place and tighten fully.

Illustration 5.4 When mounting cables, first mount and tighten earth cable.

MG.11.L4.02 - ADAP-KOOL® Drive 31

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

WARNING

The earth connection cable cross section must be at least 10 mm2 or 2 rated mains wires terminated separately according to EN 50178/IEC 61800-5-1.

Illustration 5.5 Then mount mains plug and tighten wires.

Illustration 5.6 Finally tighten support bracket on mains wires.

NOTE

With single phase A3 use L1 and L2 terminals.

32 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

5.1.7 Mains Connection for A5

ADAP-KOOL

Drive Operating Instructions

Illustration 5.7 How to connect to mains and earthing without mains disconnect switch. Note that a cable clamp is used.

Illustration 5.8 How to connect to mains and earthing with mains disconnect switch.

NOTE

With single phase A5 use L1 and L2 terminals.

MG.11.L4.02 - ADAP-KOOL® Drive 33

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.8 Mains Connection for B1 and B2

Illustration 5.9 How to connect to mains and earthing for B1 and B2.

NOTE

For correct cable dimensions please see the section General Specifications at the back of this manual.

5.1.9 Mains connection for C1 and C2

Illustration 5.10 How to connect to mains and earthing.

34 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.10 How to Connect Motor - Introduction

See section General Specifications for correct dimensioning of motor cable cross-section and length.

Use a screened/armoured motor cable to comply with EMC emission specifications (or install the cable in metal

•

conduit).

Keep the motor cable as short as possible to reduce the noise level and leakage currents.

•

Connect the motor cable screen/armour to both the decoupling plate of the frequency converter and to the metal

•

of the motor. (Same applies to both ends of metal conduit if used instead of screen.)

Make the screen connections with the largest possible surface area (cable clamp or by using an EMC cable gland).

•

This is done by using the supplied installation devices in the frequency converter.

Avoid terminating the screen by twisting the ends (pigtails), as this will spoil high frequency screening effects.

•

If it is necessary to break the continuity of the screen to install a motor isolator or motor relay, the continuity must

•

be maintained with the lowest possible HF impedance.

Cable length and cross-section The frequency converter has been tested with a given length of cable and a given cross-section of that cable. If the crosssection is increased, the cable capacitance - and thus the leakage current - may increase, and the cable length must be reduced correspondingly.

Switching frequency When frequency converters are used together with sine wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the sine wave filter instruction in 14-01 Switching Frequency.

Precautions while using Aluminium conductors Aluminium conductors are not recommended for cable cross sections below 35 mm. Terminals can accept aluminium conductors but the conductor surface has to be clean and the oxidation must be removed and sealed by neutral acid free Vaseline grease before the conductor is connected. Furthermore, the terminal screw must be retightened after two days due to the softness of the aluminium. It is crucial to ensure the connection makes a gas tight joint, otherwise the aluminium surface will oxidize again.

All types of three-phase asynchronous standard motors can be connected to the frequency converter. Normally, small motors are star-connected (230/400 V, D/Y). Large motors are delta-connected (400/690 V, D/Y). Refer to the motor name plate for correct connection mode and voltage.

Illustration 5.11 Terminals for motor connection

NOTE

In motors without phase insulation paper or other insulation reinforcement suitable for operation with voltage supply (such as a frequency converter), fit a sine-wave filter on the output of the frequency converter. (Motors that comply with IEC 60034-17 do not require a Sine-wave filter).

MG.11.L4.02 - ADAP-KOOL® Drive 35

Electrical Installation

No. 96 97 98 Motor voltage 0-100% of mains voltage.

U1 V1 W1

U1 V1 W1 6 cables out of motor, Star-connected U2, V2, W2 to be interconnected separately (optional terminal block)

No. 99 Earth connection

Table 5.7 3 and 6 cable motor connection.

U V W 3 cables out of motor

W2 U2 V2

ADAP-KOOL

6 cables out of motor, Delta-connected

Drive Operating Instructions

5.1.11 Motor Wiring Overview

Enclosure:

Motor size:

200-240 V

380-480 V

Goto: 5.1.12 5.1.13 5.1.13 5.1.14 5.1.15

Table 5.8 Motor wiring table.

(IP 20/IP 21)A3(IP 20/IP 21)A4(IP 55/IP 66)A5(IP 55/IP 66)

1.1-3.0 kW

1.1-4.0 kW

3.7 kW

5.5-7.5 kW

0.25-2.2 kW

0.37-4.0 kW

1.1-3.7 kW

1.1-7.5 kW

(IP 21/IP 55/

IP 66)

5.5-11 kW

11-18.5

(IP 21/IP 55/

IP 66)

22-30

(IP 21/IP

55/66)

18.5-30 kW

37-55

(IP 21/IP

55/66)

37-45

75-90

36 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.12 Motor Connection for A2 and A3

Follow these drawings step by step for connecting the motor to the frequency converter.

Illustration 5.12 First terminate the motor earth, then place motor U, V and W wires in plug and tighten.

Illustration 5.13 Mount cable clamp to ensure 360 degree connection between chassis and screen, note the outer insulation of the motor cable is removed under the clamp.

MG.11.L4.02 - ADAP-KOOL® Drive 37

Electrical Installation

ADAP-KOOL

5.1.13 Motor Connection for A4 and A5

Drive Operating Instructions

Illustration 5.14 First terminate the motor earth, then place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.

5.1.14 Motor Connection for B1 and B2

Illustration 5.15 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.

38 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

5.1.15 Motor Connection for C1 and C2

Drive Operating Instructions

Illustration 5.16 First terminate the motor earth, then Place motor U, V and W wires in terminal and tighten. Please ensure that the outer insulation of the motor cable is removed under the EMC clamp.

5.1.16 Wiring Example and Testing

The following section describes how to terminate control wires and how to access them. For an explanation of the function, programming and wiring of the control terminals, please see chapter, How to programme the frequency converter.

MG.11.L4.02 - ADAP-KOOL® Drive 39

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.17 Access to Control Terminals

All terminals to the control cables are located underneath the terminal cover on the front of the frequency converter. Remove the terminal cover with a screwdriver.

Remove front-cover to access control terminals. When replacing the front-cover, please ensure proper fastening by applying a torque of 2 Nm.

Illustration 5.17 Access to control terminals for A2, A3, B3, B4, C3 and C4 enclosures

Illustration 5.18 Access to control terminals for A5, B1, B2, C1 and C2 enclosures

40 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

5.1.18 Control terminals

Drawing reference numbers:

1. 10-pole plug digital I/O.

2. 3-pole plug RS-485 Bus.

3. 6-pole analog I/O.

4. USB connection.

Illustration 5.19 Control terminals (all enclosures)

ADAP-KOOL

Drive Operating Instructions

Illustration 5.21 Step 2: Insert one end in terminal 27 using a suitable terminal screwdriver. (Note: For units with Safe Stop function, the existing jumper between terminal 12 and 37 should not be removed for the unit to be able to run!)

Illustration 5.22 Step 3: Insert the other end in terminal 12 or 13. (Note: For units with Safe Stop function, the existing jumper between terminal 12 and 37 should not be removed for the unit to be able to run!)

5.1.19 How to Test Motor and Direction of Rotation

WARNING

Unintended motor start can occur, ensure no personnel or equipment is in danger!

Please follow these steps to test the motor connection and direction of rotation. Start with no power to the unit.

Illustration 5.20 Step 1: First remove the insulation on both ends of a 50 to 70 mm piece of wire.

Illustration 5.23 Step 4: Power-up the unit and press the [Off] button. In this state the motor should not rotate. Press [Off] to stop the motor at any time. Note the LED at the [OFF] button should be lit. If alarms or warnings are flashing, please see chapter 7 regarding these.

MG.11.L4.02 - ADAP-KOOL® Drive 41

Electrical Installation

Illustration 5.24 Step 5: By pressing the [Hand on] button, the LED above the button should be lit and the motor may rotate.

ADAP-KOOL

Drive Operating Instructions

Illustration 5.27 Step 8: Press the [Off] button to stop the motor again.

Illustration 5.25 Step 6: The speed of the motor can be seen in the LCP. It can

be adjusted by pushing the up

Illustration 5.26 Step 7: To move the cursor, use the left ◄ and right ► arrow buttons. This enables changing the speed in larger increments.

and down ▼ arrow buttons.

▲

Illustration 5.28 Step 9: Change two motor wires if the desired rotation of direction is not achieved.

WARNING

Remove mains power from the frequency converter before changing motor wires.

42 MG.11.L4.02 - ADAP-KOOL® Drive

Electrical Installation

ADAP-KOOL

Drive Operating Instructions

5.1.20 Switches S201, S202, and S801

Switches S201 (Al 53) and S202 (Al 54) are used to select a current (0-20 mA) or a voltage (0 to 10 V) configuration of the analog input terminals 53 and 54 respectively.

Switch S801 (BUS TER.) can be used to enable termination on the RS-485 port (terminals 68 and 69).

Please note that the switches may be covered by an option, if fitted.

Default setting:

S201 (AI 53) = OFF (voltage input)

S202 (AI 54) = OFF (voltage input)

S801 (Bus termination) = OFF

Step 1. Locate motor name plate

NOTE

The motor is either star- (Y) or delta- connected (). This information is located on the motor name plate data.

Illustration 5.29 Switches location.

5.2 Final Optimization and Test

To optimize motor shaft performance and optimize the frequency converter for the connected motor and installation, please follow these steps. Ensure that frequency converterand motor are connected and that power is applied to frequency converter.

NOTE

Before power up ensure that connected equipment is ready for use.

Illustration 5.30 Motor name plate example

Step 2. Enter motor name plate data in following parameter list To access list first press [QUICK MENU] key then select “Q2 Quick Setup”.

1. Motor Power [kW] or Motor Power [HP]

2. Motor Voltage par. 1-22

3. Motor Frequency par. 1-23

4. Motor Current par. 1-24

5. Motor Nominal Speed par. 1-25

Table 5.9 Motor related parameters

Step 3. Activate Automatic Motor Adaptation (AMA) Performing AMA ensures best possible performance. AMA automatically takes measurements from the specific motor connected and compensates for installation variances.

From the wizard you can run reduced AMA on compressors - in other cases please use the description below.

1. Connect terminal 27 to terminal 12 or use [QUICK MENU] and "Q2 Quick Setup" and set Terminal 27 par. 5-12 to No function (par. 5-12 [0])

2. Press [QUICK MENU], select "Q3 Function Setups", select "Q3-1 General Settings", select "Q3-10 Adv. Motor Settings" and scroll down to AMA par. 1-29.

par. 1-20 par. 1-21

MG.11.L4.02 - ADAP-KOOL® Drive 43

Electrical Installation

3. Press [OK] to activate the AMA par. 1-29.

4. Choose between complete or reduced AMA. If sine wave filter is mounted, run only reduced AMA, or remove sine wave filter during AMA procedure.

5. Press [OK] key. Display should show “Press [Hand on] to start”.

6. Press [Hand on] key. A progress bar indicates if AMA is in progress.

Stop the AMA during operation

ADAP-KOOL

Drive Operating Instructions

1. Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user.

Successful AMA

1. The display shows “Press [OK] to finish AMA”.

2. Press the [OK] key to exit the AMA state.

Unsuccessful AMA

1. The frequency converter enters into alarm mode. A description of the alarm can be found in the Troubleshooting section.

2. "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist troubleshooting. If contacting Danfoss Service, make sure to mention number and alarm description.

NOTE

Unsuccessful AMA is often caused by incorrectly entered motor name plate data or too big difference between the motor power size and the frequency converter power size.

Step 4. Set speed limit and ramp time

Set up the desired limits for speed and ramp time.

Minimum Reference par. 3-02 Maximum Reference par. 3-03

Motor Speed Low Limit par. 4-11 or 4-12 Motor Speed High Limit par. 4-13 or 4-14

Ramp-up Time 1 [s] par. 3-41 Ramp-down Time 1 [s] par. 3-42

See the section How to programme the frequency converter, Quick Menu Mode for an easy set-up of these parameters.

44 MG.11.L4.02 - ADAP-KOOL® Drive

How to Operate the Frequenc...

ADAP-KOOL

Drive Operating Instructions

6 How to Operate the Frequency Converter

6.1.1 Four Ways of Operating

The frequency converter can be operated in 4 ways:

1. Graphical Local Control Panel (GLCP)

2. RS-485 serial communication or USB, both for PC connection

3. Via AK Lon => Gateway => AKM programming software

4. Via Ak Lon => system manager => service tool programming software

If the frequency converter is fitted with fieldbus option, please refer to relevant documentation.

6.1.2 How to Operate the Graphical LCP (GLCP)

The following instructions are valid for the GLCP (LCP 102).

The GLCP is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display: The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the LCP which can show up to five operating variables while in [Status] mode.

Display lines:

a. Status line: Status messages displaying icons and

graphics.

b. Line 1-2: Operator data lines displaying data and

variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.

c. Status line: Status messages displaying text.

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ADAP-KOOL

Drive Operating Instructions

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in par. 0-10) is shown. When programming in another Setup than the Active Set-up, the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

It is possible to toggle between three status read-out displays by pressing the [Status] key. Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined via par. 0-20, 0-21, 0-22, 0-23, and 0-24, which can be accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-13 Display Settings".

Each value / measurement readout parameter selected in par. 0-20 to par. 0-24 has its own scale and number of digits after a possible decimal point. Larger numeric values are displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I: This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in this illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and

Status display II: See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this illustration. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

3 are shown in medium size.

1.1

130BP041.10

1.2

130BP062.10

1.1

1.3

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1.2

How to Operate the Frequenc...

Status display III: This state displays the event and action of the Smart Logic Control. For further information, see section Smart Logic Control.

The Bottom section always shows the state of the frequency converter in Status mode.

Display Contrast Adjustment

Press [status] and [▲] for darker display Press [status] and [▼] for brighter display

ADAP-KOOL

Drive Operating Instructions

130BP045.1

[Status] indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key: 5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick set-up of the frequency converter. The most common ADAP-KOOL

functions can be programmed here.

Top section

Middle section

Bottom section

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on.

Green LED/On: Control section is working.

•

Yellow LED/Warn.: Indicates a warning.

•

Flashing Red LED/Alarm: Indicates an alarm.

•

130BP074.10

The [Quick Menu] consists of:

-My Personal Menu

-Quick Set-up

- Function set-up

- AKD102 Wizard Menu

-Changes Made

-Loggings

The Function set-up provides quick and easy access to all parameters required for the majority of ADAP-KOOL applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes parameters for selecting which variables to display on the LCP, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

The Quick Menu parameters can be accessed immediately unless a password has been created via par. 0-60, 0-61, 0-65 or 0-66. It is possible to switch directly between Quick Menu mode and Main Menu mode.

GLCP keys

Menu keys The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter setup, including choice of display indication during normal operation.

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ADAP-KOOL

Drive Operating Instructions

[Main Menu] is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via par. 0-60, 0-61, 0-65 or 0-66. For the majority of ADAP-KOOL necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to the typical required parameters. It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Alarm Log] displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

applications it is not

The Alarm log button on the LCP allows access to both Alarm log and Maintenance log.

[Back] reverts to the previous step or layer in the navigation structure.

[Cancel] last change or command will be cancelled as long as the display has not been changed.

[Info] displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys The four navigation arrows are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

130BT117.1

[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Operation Keys for local control are found at the bottom of the control panel.

130BP046.10

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[Hand On] enables control of the frequency converter via the GLCP. [Hand on] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as Enable [1] or Disable [0] via par. 0-40 [Hand on]

key on LCP.

The following control signals will still be active when [Hand on] is activated:

[Hand on] - [Off] - [Auto on]

•

Reset

•

Coasting stop inverse

•

Reversing

•

Set-up select lsb - Set-up select msb

•

Stop command from serial communication

•

Quick stop

•

DC brake

•

ADAP-KOOL

Drive Operating Instructions

NOTE

External stop signals activated by means of control signals or a serial bus will override a “start” command via the LCP.

[Off] stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par. 0-41 [Off] key on LCP. If no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

[Auto On] enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via par. 0-42 [Auto on] key on LCP.

NOTE

An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] – [Auto on].

[Reset] is used for resetting the frequency converter after an alarm (trip). It can be selected as Enable [1] or Disable [0] via par. 0-43 Reset Keys on LCP.

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

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ADAP-KOOL

Drive Operating Instructions

6.1.3 RS-485 Bus Connection

One or more frequency converters can be connected to a controller (or master) using the RS-485 standard interface. Terminal 68 is connected to the P signal (TX+, RX+), while terminal 69 is connected to the N signal (TX-,RX-).

Illustration 6.1 Connection example.

If more than one frequency converter is connected to a master, use parallel connections.

In order to avoid potential equalizing currents in the screen, earth the cable screen via terminal 61, which is connected to the frame via an RC-link.

Bus termination The RS-485 bus must be terminated by a resistor network at both ends. If the drive is the first or the last device in the RS-485 loop, set the switch S801 on the control card for ON. For more information, see the paragraph Switches S201, S202, and S801.

6.1.4 How to Connect a PC to the AKD 102

To control or program the frequency converter from a PC, install the MCT 10 Set-up Software. The PC is connected via a standard (host/device) USB cable, or via the RS-485 interface as shown in the ADAP-KOOL

AKD102 Design Guide, chapter How to Install > Installation of misc. connections.

Drive

NOTE

The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. The USB connection is connected to protection earth on the frequency converter. Use only isolated laptop as PC connection to the USB connector on the ADAP-KOOL

6.1.5 PC Software Tools

Drive.

PC-based Configuration Tool MCT 10 All Frequency converters are equipped with a serial communication port. Danfoss provides a PC tool for communication between PC and frequency converter, PC-based Configuration Tool MCT 10. Please check the section on Available Literature for detailed information on this tool.

MCT 10 Set-up Software MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. . The xMCT 10 Set-up software will be useful for:

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Planning a communication network off-line. MCT 10 contains a complete frequency converter database

•

Commissioning frequency converters on line

•

Saving settings for all frequency converters

•

Replacing a frequency converter in a network

•

Simple and accurate documentation of frequency converter settings after commissioning.

•

Expanding an existing network

•

Future developed frequency converters will be supported

•

Save Frequency Converter Settings:

1. Connect a PC to the unit via USB com port. (Note: Use a PC, which is isolated from the mains, in conjunction with the USB port. Failure to do so may damage equipment.)

2. Open MCT 10 Set-up Software

3. Choose “Read from drive”

4. Choose “Save as”

All parameters are now stored in the PC.

Load Frequency Converter Settings:

1. Connect a PC to the frequency converter via USB com port

2. Open MCT 10 Set-up software

3. Choose “Open”– stored files will be shown

4. Open the appropriate file

5. Choose “Write to drive”

All parameter settings are now transferred to the frequency converter.

ADAP-KOOL

Drive Operating Instructions

A separate manual forMCT 10 Set-up Software is available: MG.10.Rx.yy.

The MCT 10 Set-up Software Modules The following modules are included in the software package:

MCT Set-up 10 Software Setting parameters Copy to and from frequency converters

Ext. User Interface

Ordering number: Please order the CD containing MCT 10 Set-up Software using code number 130B1000.

Documentation and print out of parameter settings incl. diagrams

Preventive Maintenance Schedule Clock settings Timed Action Programming Smart Logic Controller Set-up

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ADAP-KOOL

Drive Operating Instructions

6.1.6 Tips and Tricks

* For the majority of ADAP-KOOL applications the Quick Menu, Quick Set-up and Function Set-up provides the simplest

and quickest access to all the typical parameters required. * Whenever possible, performing an AMA, will ensure best shaft performance * Contrast of the display can be adjusted by pressing [Status] and [▲] for darker display or by pressing [Status] and [▼]

for brighter dispaly * Under [Quick Menu] and [Changes Made] all parameters that have been changed from factory settings are displayed * Press and hold [Main Menu] key for 3 seconds for access to any parameter * For service purposes it is recommended to copy all parameters to the LCP, see par 0-50 for further information

Table 6.1 Tips and tricks

6.1.7 Quick Transfer of Parameter Settings when Using GLCP

Once the set-up of a frequency converter is complete, it is recommended to store (backup) the parameter settings in the GLCP or on a PC via MCT 10 Set-up Software Tool.

WARNING

Stop the motor before performing any of these operations.

Data storage in LCP:

1. Go to 0-50 LCP Copy

2. Press the [OK] key

3. Select “All to LCP”

4. Press the [OK] key

All parameter settings are now stored in the GLCP indicated by the progress bar. When 100% is reached, press [OK].

The GLCP can now be connected to another frequency converter and the parameter settings copied to this frequency converter.

Data transfer from LCP to Frequency converter:

1. Go to 0-50 LCP Copy

2. Press the [OK] key

3. Select “All from LCP”

4. Press the [OK] key

The parameter settings stored in the GLCP are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

6.1.8 Initialisation to Default Settings

There are two ways to initialise the frequency converter to default: Recommended initialisation and manual initialisation. Please be aware that they have different impact according to the below description.

Recommended initialisation (via 14-22 Operation Mode)

1. Select 14-22 Operation Mode

2. Press [OK]

3. Select “Initialisation” (for NLCP select “2”)

4. Press [OK]

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5. Remove power to unit and wait for display to turn off.

6. Reconnect power and the frequency converter is reset. Note that first start-up takes a few more seconds

7. Press [Reset]

14-22 Operation Mode initialises all except:

14-50 RFI Filter

8-30 Protocol

8-31 Address

8-32 Baud Rate

8-35 Minimum Response Delay

8-36 Max Response Delay

8-37 Maximum Inter-Char Delay 15-00 Operating Hours to 15-05 Over Volt's 15-20 Historic Log: Event to 15-22 Historic Log: Time 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time

ADAP-KOOL

Drive Operating Instructions

NOTE

Parameters selected in 0-25 My Personal Menu, will stay present, with default factory setting.

Manual initialisation

NOTE

When carrying out manual initialisation, serial communication, RFI filter settings and fault log settings are reset. Removes parameters selected in 0-25 My Personal Menu.

1. Disconnect from mains and wait until the display turns off.

2a. Press [Status] - [Main Menu] - [OK] at the same time while power up for Graphical LCP (GLCP)

2b. Press [Menu] while power up for LCP 101, Numerical Display

3. Release the keys after 5 s

4. The frequency converter is now programmed according to default settings

This parameter initialises all except:

15-00 Operating Hours

15-03 Power Up's

15-04 Over Temp's

15-05 Over Volt's

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ADAP-KOOL

Drive Operating Instructions

7 How to Programme the Frequency Converter

7.1 How to Programme

7.1.1 Parameter Set-Up

Group Title Function 0- Operation and Display Parameters used to program the fundamental functions of the frequency converter and the LCP including:

1- Load / Motor Parameters used to configure the frequency converter for the specific application and motor including: open

2- Brakes Parameters used to configure braking functions of the frequency converter which although not common in

3- Reference / Ramps Parameters used to program the minimum and maximum reference limits of speed (RPM/Hz) in open loop or

4- Limits / Warnings Parameters used to program limits and warnings of operation including: allowable motor direction; minimum

5- Digital In / Out Parameters used to program the functions of all digital inputs, digital outputs, relay outputs, pulse inputs and

6- Analog In / Out Parameters used to program the functions associated with all analog inputs and analog outputs for the

8- Communication and Options Parameters used for configuring and monitoring functions associated with the serial communications / high

14- Special Functions Parameters used to configure special functions of the frequency converter including: setting of the switching

15- FC Information Parameters providing operating data and other drive information including: operating and running hour

16- Data Readouts Read only parameters which display the status/value of many operating variables which can be displayed on

18- Info & Readouts Read only parameters which display the last 10 preventative maintenance log items, actions and time and the

20- FC Closed Loop Parameters used to configure the closed loop PI(D) controller which controls the speed of the pump, fan or

selection of language; selection of which variables are displayed at each position in the display (e.g. static duct pressure or condenser water return temperature can be displayed with the setpoint in small digits in the top row and feedback in large digits in the centre of the dispay); enabling/disabling of the LCP keys/buttons; passwords for the LCP; upload and download of commissioned parameters to/from the LCP and setting the built in clock.

or closed loop operation; type of application such as compressor, fan or centrifugal pump; motor nameplate data; auto-tuning of the drive to the motor for optimum performance; flying start (typically used for fan applications) and motor thermal protection.

many ADAP-KOOL applications, can be useful on special fan applications. Parameters including: DC braking and resistor braking.

in actual units when operating in closed loop; digital/preset references; jog speed; definition of the source of each reference (e.g. which analog input the reference signal is connected to); ramp up and down times and digital potentiometer settings.

and maximum motor speeds ; torque and current limits to protect the pump, fan or compressor driven by the motor; warnings for low/high current, speed, reference, and feedback; missing motor phase protection; speed bypass frequencies including semi-automatic setup of these frequencies (e.g. to avoid resonance conditions on cooling tower and other fans).

pulse outputs for terminals on the control card and all option cards.

terminals on the control card and General Purpose I/O option (MCB108) (note: NOT Analog I/O option MCB109, see parameter group 26-**) including: analog input live zero timeout function (which for example can be used to command a cooling tower fan to operate at full speed if the condenser water return sensor fails); scaling of the analog input signals (for example to match the analog input to the mA and pressure range of a static duct pressure sensor); filter time constant to filter out electrical noise on the analog signal which can sometimes occur when long cables are installed; function and scaling of the analog outputs (for example to provide an analog output representing motor current or kW to an analog input of a DDC controller) and to configure the analog outputs to be controlled by the BMS via a high level interface (HLI) (e.g. to control a chilled water valve) including ability to define a default value of these outputs in the event of the HLI failing.

level interface to the frequency converter

frequency to reduce audible noise from the motor (sometimes required for fan applications); kinetic back-up function (especially useful for critical applications in semi-conductor installations where performance under mains dip/mains loss is important); mains imbalance protection; automatic reset (to avoid the need for a manual reset of Alarms); energy optimisation parameters (which typically do not need changing but enable fine tuning of this automatic function (if necessary) ensuring the frequency converter and motor combination operate at their optimum efficiency at full and partial load conditions) and auto-derating functions (which enable the frequency converter to continue operation at reduced performance under extreme operating conditions ensuring maximum up time).

counters; kWh counter; resetting of the running and kWh counters; alarm/fault log (where the past 10 alarms are logged along with any associated value and time) and drive and option card indentification parameters such as code number and software version.

the LCP or viewed in this parameter group. These parameters can be particularly useful during commissioning when interfacing with a BMS via a high level interface.

value of analog inputs and outputs on the Analog I/O option card which can be particularly useful during commissioning when interfacing with a BMS via a high level interface.

compressor in closed loop mode including: defining where each of the 3 possible feedback signals come from (e.g. which analog input or the BMS HLI); conversion factor for each of the feedback signals (e.g. where a pressure signal is used for indication of flow in an AHU or converting from pressure to temperature in a compressor application); engineering unit for the reference and feedback (e.g. Pa, kPa, m Wg, in Wg, bar, m3/s, m3/h, °C, °F etc); the function (e.g. sum, difference, average, minimum or maximum) used to calculate the resulting feedback for single zone applications or the control philosophy for multi-zone applications; programming of the setpoint(s) and manual or auto-tuning of the PI(D) loop.

Table 7.1 Parameter Groups

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Group Title Function 21- Extended Closed Loop Parameters used to configure the 3 extended closed loop PI(D) controllers which for example can be used to

22- Application Functions Parameters used to monitor, protect and control pumps, fans and compressors including: no flow detection

23- Time Based Functions Time based parameters including: those used to initiate daily or weekly actions based on the built in real time

24- Application Functions 2 Parameters used to set-up Fire Mode and/or to control a bypass contactor/starter if designed into the system. 25- Pack Controller Parameters used to configure and monitor the built in compressor pack controller (typically used for pump

26- Analog I/O Option MCB 109 Parameters used to configure the Analog I/O option (MCB109) including: definition of the analog input types

28- Compressor Functions Parameters related to compressor functions:

ADAP-KOOL

control external actuators (e.g. chilled water valve to maintain supply air temperature in a VAV system) including: engineering unit for the reference and feedback of each controller (e.g. °C, °F etc); defining the range of the reference/setpoint for each controller; defining where each of the references/setpoints and feedback signals come from (e.g. which analog input or the BMS HLI); programming of the setpoint and manual or auto-tuning of each of the PI(D) controllers.

and protection of pumps (including auto-setup of this function); dry pump protection; end of curve detection and protection of pumps; sleep mode (especially useful for cooling tower and booster pump sets); broken belt detection (typically used for fan applications to detect no air flow instead of using a ∆p switch installed across the fan); short cycle protection of compressors and pump flow compensation of setpoint (especially useful for secondary chilled water pump applications where the ∆p sensor has been installed close to the pump and not acoss the furthest most significant load(s) in the system; using this function can compensate for the sensor installation and help to realise the maximum energy savings).

clock (e.g. change of setpoint for night set back mode or start/stop of the pump/fan/compressor start/stop of an external equipment); preventative maintenance functions which can be based on running or operating hour time intervals or on specific dates and times; energy log (especially useful in retrofit applications or where information of the actual historical load (kW) on the pump/fan/compressor is of interest); trending (especially useful in retrofit or other applications where there is an interest to log operating power, current, frequency or speed of the pump/fan/compressor for analysis and a payback counter).

booster sets).

(e.g. voltage, Pt1000 or Ni1000) and scaling and definition of the analog output functions and scaling.

- Discharge temperature limits/ monitoring

- Day/ Night settings

- PO Optimization

- Injection control

Drive Operating Instructions

Parameter descriptions and selections are displayed on the graphic (GLCP) or numeric (NLCP) display. (See relevant section for details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] button on the control panel. The Quick Menu is used primarily for commissioning the unit at start-up by providing the parameters necessary to start operation. The Main Menu provides access to all parameters for detailed application programming.

All digital input/output and analog input/output terminals are multifunctional. All terminals have factory default functions suitable for the majority of ADAP-KOOL applications but if other special functions are required, they must be programmed as explained in parameter group 5 or 6.

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Drive Operating Instructions

7.1.2 Quick Menu Mode

Parameter Data The graphical display (GLCP) provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure:

1. Press Quick Menu button

Use the [

3. Press [OK]

Use [

5. Press [OK]

To move to a different digit within a parameter setting, use the [

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting

] and [▼] buttons to find the parameter you want to change

▲

] and [▼] buttons to select the correct parameter setting

▲

] and [▶] buttons

◀

Example of Changing Parameter Data Assume parameter 22-60, Broken Belt Function is set to [Off]. However, you want to monitor the fan-belt condition - nonbroken or broken - according to the folowing procedure:

1. Press Quick Menu key

Choose Function Setups with the [

3. Press [OK]

Choose Application Settings with the [

5. Press [OK]

6. Press [OK] again for Fan Functions

7. Choose Broken Belt Function by pressing [OK]

The frequency converter will now trip if a broken fan-belt is detected.

Select [My Personal Menu] to display only the parameters, which have been pre-selected and programmed as personal parameters. For example, an AHU or pump OEM may have pre-programmed these to be in My Personal Menu during factory commissioning to make on-site commissioning / fine tuning simpler. These parameters are selected in par. 0-25 Personal Menu. Up to 20 different parameters can be programmed in this menu.

If [No Operation] is selected in par. 5-12 Terminal 27 Digital Input, no connection to +24 V on terminal 27 is necessary to enable start. If [Coast Inverse] (factory default value) is selected in par. 5-12 Terminal 27 Digital Input, a connection to +24V is necessary to enable start.

] button, choose [2] Trip

With [

▼

] button

▼

] button

Select [Changes Made] to get information about:

the last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.

•

the changes made since factory setting.

•

Select [Loggings] to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in par. 0-20 and par. 0-24 can be viewed. It is possible to store up to 120 samples in the memory for later reference.

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Efficient Parameter Set-up for ADAP-KOOL Applications The parameters can easily be set up for the vast majority of the ADAP-KOOL applications only by using the [Quick Setup] option. After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the followingFunction Setups section.

Example of using the Quick Setup option Assume you want to set the Ramp Down Time to 100 seconds

Select [Quick Setup]. The first par. 0-01 Language in Quick Setup appears

Press [ Down Time appears with the default setting of 20 seconds

3. Press [OK]

Use the [ before the comma

Change '0' to '1' by using the [

Use the [

Change '2' to '0' with the [

8. Press [OK]

The new ramp-down time is now set to 100 seconds. It is recommended to do the set-up in the order listed.

] repeatedly until par. 3-42 Ramp 1 Ramp

▼

] button to highlight the 3rd digit

◀

] button to highlight the digit '2'

▶

▼

] button

▲

] button

ADAP-KOOL

Drive Operating Instructions

Par. Designation [Units] 0-01 Language 1-03 Torque characteristics 1-20 Motor Power [kW] 1-21 Motor Power* [HP] 1-22 Motor Voltage [V] 1-23 Motor Frequency [Hz] 1-24 Motor Current [A] 1-25 Motor Nominal Speed [RPM] 1-39 Motor Poles 4-12 Motor Speed Low Limit* [Hz] 4-14 Motor Speed High Limit* [Hz] 3-02 Minimum Reference 3-03 Maximum Reference 3-41 Ramp 1 Ramp up Time [s] 3-42 Ramp 1 Ramp down Time [s] 3-13 Reference Site 5-10 Terminal 18 Digital Input 1-29 Automatic Motor Adaptation (AMA)

Table 7.2 Quick Setup parameters

NOTE

A complete description of the function is found in the parameter sections of these Operating Instructions.

Illustration 7.1 Quick Menu view.

The Quick Setup menu gives access to the 13 most important setup parameters of the drive. After programming the drive will, in most cases be ready for operation. The 13* Quick Setup parameters are shown in the table below. A complete description of the function is given in the parameter description sections of this manual. The display showing depends on choices made in parameter 0-02 and 0-03. The default setting of parameters 0-02 and 0-03 depends on which region of the world the frequency converter is supplied to but can be reprogrammed as required.

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ADAP-KOOL

Drive Operating Instructions

0-01 Language

Option: Function:

Defines the language to be used in the display. The frequency converter can be delivered with 4 different language packages. English and German are included in all packages. English cannot be erased or manipulated.

English Part of Language packages 1 - 4

[0] [1] German Part of Language packages 1 - 4 [2] French Part of Language package 1 [4] Spanish Part of Language package 1 [5] Italian Part of Language package 1 [7] Dutch Part of Language package 1

1-03 Torque Characteristics

Option: Function:

[0]*CompressorCTFor speed control of screw and scroll

compressors. Provides a voltage which is optimized for a constant torque load characteristic of the motor in the entire range down to 15 Hz.

[1] CondenserVTFor speed control of centrifugal pumps and

fans. Also to be used when controlling more than one motor from the same frequency converter (e.g. multiple condenser fans or cooling tower fans). Provides a voltage which is optimized for a squared torque load characteristic of the motor.

[2] Compressor

AEO CT

[3] Single fan/

pump AEO

Auto Energy Optimization Compressor. For optimum energy efficient speed control of screw, scroll and piston compressors. Provides a voltage which is optimized for a constant torque load characteristic of the motor in the entire range down to 15Hz but in addition the AEO feature will adapt the voltage exactly to the current load situation, thereby reducing energy consumption and audible noise from the motor. To obtain optimal performance, the motor power factor cos phi must be set correctly. This value is set in par. 14-43, Motor cos phi. The parameter has a default value which is automatically adjusted when the motor data is programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA function can be carried out using par. 1-29, Automatic Motor Adaptation (AMA). It is very rarely necessary to adjust the motor power factor parameter manually. Auto Energy Optimization VT . For optimum energy efficient speed control of centrifugal pumps and fans. Provides a voltage which is optimized for a squared torque load characteristic of the motor but in addition the AEO feature will adapt the voltage exactly to the current load situation, thereby reducing

1-03 Torque Characteristics

Option: Function:

energy consumption and audible noise from the motor. To obtain optimal performance, the motor power factor cos phi must be set correctly. This value is set in par. 14-43, Motor cos phi. The parameter has a default value and is automatically adjusted when the motor data is programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA function can be carried out using par. 1-29, Automatic Motor Adaptation (AMA). It is very rarely necessary to adjust the motor power factor parameter manually.

1-20 Motor Power [kW]

Range: Function:

4.00 kW

[0.09 -

3000.00 kW]

Enter the nominal motor power in kW according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running. Depending on the choices made in 0-03 Regional Settings, either 1-20 Motor Power [kW] or 1-21 Motor Power [HP] is made invisible.

1-21 Motor Power [HP]

Range: Function:

4.00 hp

[0.09 -

3000.00 hp]

Enter the nominal motor power in HP according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running. Depending on the choices made in

0-03 Regional Settings, either 1-20 Motor Power [kW] or 1-21 Motor Power [HP] is

made invisible.

1-22 Motor Voltage

Range: Function:

500. V* [10. -

1000. V]

Enter the nominal motor voltage according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running.

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Drive Operating Instructions

1-23 Motor Frequency

Range: Function:

50. Hz

[20 1000 Hz]

Select the motor frequency value from the motor nameplate data.For 87 Hz operation with 230/400 V motors, set the nameplate data for 230 V/50 Hz. Adapt 4-13 Motor

Speed High Limit [RPM] and 3-03 Maximum Reference to the 87 Hz application.

NOTE

This parameter cannot be adjusted while the motor is running.

1-24 Motor Current

Range: Function:

7.20 A* [0.10 - 10000.00A]Enter the nominal motor current value from the motor nameplate data. This data is used for calculating motor torque, motor thermal protection etc.

NOTE

This parameter cannot be adjusted while the motor is running.

4-12 Motor Speed Low Limit [Hz]

Range: Function:

Application Dependent

[0 - par. 4-14 Hz]

Enter the minimum limit for motor speed. The Motor Speed Low Limit can be set to correspond to the minimum output frequency of the motor shaft. The Speed Low Limit must not exceed the setting in 4-14 Motor Speed High Limit [Hz].

4-14 Motor Speed High Limit [Hz]

Range: Function:

50/60.0 Hz

[par. 4-12 par. 4-19 Hz]

Enter the maximum limit for motor speed. The Motor Speed High Limit can be set to correspond to the manufacturer’s recommended maximum of the motor shaft. The Motor Speed High Limit must exceed the in 4-12 Motor Speed Low Limit

[Hz]. Only 4-11 Motor Speed Low Limit [RPM] or 4-12 Motor Speed Low Limit [Hz]

will be displayed depending on other parameters in the Main Menu and depending on default settings dependant on global location.

1-25 Motor Nominal Speed

Range: Function:

1420. RPM* [100 - 60000

RPM]

Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor compensations.

NOTE

This parameter cannot be adjusted while the motor is running.

1-39 Motor Poles

Range: Function:

N/A

[2 -

100 N/A]

Enter the number of motor poles.

Poles ~nn@ 50 Hz ~nn@60 Hz

2 2700 - 2880 3250 - 3460 4 1350 - 1450 1625 - 1730 6 700 - 960 840 - 1153

The table shows the number of poles for normal speed ranges of various motor types. Define motors designed for other frequencies separately. The motor pole value is always an even number, because it refers to the total number of poles, not pairs of poles. The frequency converter creates the initial setting of 1-39 Motor Poles based on

1-23 Motor Frequency Motor Frequency and 1-25 Motor Nominal Speed Motor Nominal Speed.

This parameter cannot be adjusted while the motor is running.

NOTE

Max. output frequency cannot exceed 10% of the inverter switching frequency (14-01 Switching Frequency).

3-02 Minimum Reference

Range: Function:

0 ReferenceFeedbackUnit

[-999999.999 par. 3-03 ReferenceFeedbackUnit]

Enter the Minimum Reference. The Minimum Reference is the lowest value obtainable by summing all references. The Minimum Reference value and unit matches the configuration choice made in 1-00 Configu-

ration Mode and

20-12 Reference/Feedback Unit, respectively.

NOTE

This parameter is used in open loop only.

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Drive Operating Instructions

3-03 Maximum Reference

Range: Function:

0 ReferenceFeedbackUnit

[par. 3-02 -

999999.999 ReferenceFeedbackUnit]

Enter the maximum acceptable value for the remote reference. The Maximum Reference value and unit matches the configuration choice made in 1-00 Configuration Mode and 20-12 Reference/ Feedback Unit, respectively.

NOTE

If operating with

1-00 Configuration Mode set for Closed

Loop [3],

20-14 Maximum Reference/Feedb. must

be used.

3-41 Ramp 1 Ramp Up Time

Range: Function:

10.00

[1.00 -

3600.00

3-42 Ramp 1 Ramp Down Time

Range: Function:

20.00

[1.00 -

3600.00

3-13 Reference Site

Option: Function:

Linked to

[0]

Hand / Auto

[1] Remote Use remote reference in both Hand mode

Enter the ramp-up time, i.e. the acceleration time from 0 RPM to 1-25 Motor Nominal Speed. Choose a ramp-up time such that the output current does not exceed the current limit in 4-18 Current

Limit during ramping. See ramp-down time in 3-42 Ramp 1 Ramp Down Time.

par

.3 − 41 =

Enter the ramp-down time, i.e. the deceleration time from 1-25 Motor Nominal Speed to 0 RPM. Choose a ramp-down time such that no overvoltage arises in the inverter due to regenerative operation of the motor, and such that the generated current does not exceed the current limit set in 4-18 Current Limit. See ramp-up time in 3-41 Ramp 1 Ramp Up Time.

par

.3 − 42 =

Select which reference site to activate.

Use local reference when in Hand mode; or remote reference when in Auto mode.

and Auto mode.

tacc×nnorm par

ref rpm

tdec×nnorm par

ref rpm

.1 − 25

3-13 Reference Site

Option: Function:

[2] Local Use local reference in both Hand mode and

Auto mode.

NOTE

When set to Local [2], the frequency converter will start with this setting again following a 'power down'.

5-10 Terminal 18 Digital Input

Option: Function:

[0] No operation No reaction to signals transmitted to

terminal.

[1] Reset Resets frequency converter after a TRIP/

ALARM. Not all alarms can be reset.

[2] Coast inverse Leaves motor in free mode. Logic ‘0’ =>

coasting stop. (Default Digital input 27): Coasting stop, inverted input (NC).

[3] Coast and

reset inverse

[5] DC-brake

inverse

[6] Stop inverse Stop Inverted function. Generates a stop

Reset and coasting stop Inverted input (NC). Leaves motor in free mode and resets the frequency converter. Logic ‘0’ => coasting stop and reset. Inverted input for DC braking (NC). Stops motor by energizing it with a DC current for a certain time period. See

2-01 DC Brake Current to 2-03 DC Brake Cut In Speed [RPM]. The function is only active

when the value in 2-02 DC Braking Time is different from 0. Logic ’0’ => DC braking.

function when the selected terminal goes from logical level ‘1’ to ‘0’. The stop is performed according to the selected ramp time (3-42 Ramp 1 Ramp Down Time, 3-52 Ramp 2 Ramp Down Time, par. 3-62, par. 3-72).

NOTE

When the frequency converter is at the torque limit and has received a stop command, it may not stop by

[7] External

Interlock

itself. To ensure that the frequency converter stops, configure a digital output to Torque limit & stop [27] and connect this digital output to a digital input that is configured as coast.

Same function as Coasting stop, inverse, but External Interlock generates the alarm message ’external fault’ on the display when the terminal which is programmed for Coast Inverse is logic ‘0’. The alarm message will also be active via digital outputs and relay outputs, if programmed

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Drive Operating Instructions

5-10 Terminal 18 Digital Input

Option: Function:

for External Interlock. The alarm can be reset using a digital input or the [RESET] key if the cause for the External Interlock has been removed. A delay can be programmed in 22-00 External Interlock Delay, External Interlock Time. After applying a signal to the input, the reaction described above will be delayed with the time set in 22-00 External Interlock Delay.

Start Select start for a start/stop command.

[8]

Logic ‘1’ = start, logic ‘0’ = stop. (Default Digital input 18)

[9] Latched start Motor starts, if a pulse is applied for min.

2 ms. Motor stops when Stop inverse is activated

[10] Reversing Changes direction of motor shaft rotation.

Select Logic ‘1’ to reverse. The reversing signal only changes the direction of rotation. It does not activate the start function. Select both directions in 4-10 Motor Speed Direction. (Default Digital input 19).

[11] Start reversing Used for start/stop and for reversing on

the same wire. Signals on start are not allowed at the same time.

[14] Jog Used for activating jog speed. See

3-11 Jog Speed [Hz]. (Default Digital input 29)

[15] Preset

reference on

[16] Preset ref bit 0 Enables a choice between one of the

[17] Preset ref bit 1 Enables a choice between one of the

[18] Preset ref bit 2 Enables a choice between one of the

Used for shifting between external reference and preset reference. It is assumed that External/preset [1] has been selected in 3-04 Reference Function. Logic '0' = external reference active; logic '1' = one of the eight preset references is active.

eight preset references according to the table below.

Preset ref. bit 2 1 0 Preset ref. 0 0 0 0 Preset ref. 1 0 0 1 Preset ref. 2 0 1 0 Preset ref. 3 0 1 1 Preset ref. 4 1 0 0 Preset ref. 5 1 0 1 Preset ref. 6 1 1 0 Preset ref. 7 1 1 1

5-10 Terminal 18 Digital Input

Option: Function:

[19] Freeze ref Freezes actual reference. The frozen

reference is now the point of enable/ condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp Up Time and 3-52 Ramp 2 Ramp Down Time) in the range 0 - 3-03 Maximum Reference. (For closed loop see par. 20-14, Maximum Reference/Feedb.).

[20] Freeze output Freezes actual motor frequency (Hz). The

frozen motor frequency is now the point of enable/condition for Speed up and Speed down to be used. If Speed up/ down is used, the speed change always follows ramp 2 (3-51 Ramp 2 Ramp Up Time and 3-52 Ramp 2 Ramp Down Time) in the range 0 - 1-23 Motor Frequency.

NOTE

When Freeze output is active, the frequency converter cannot be stopped via a low ‘start [13]’ signal. Stop the frequency converter via a terminal programmed for Coasting inverse [2] or Coast and reset, inverse [3].

[21] Speed up For digital control of the up/down speed

is desired (motor potentiometer). Activate this function by selecting either Freeze reference or Freeze output. When Speed up is activated for less than 400 msec. the resulting reference will be increased by

0.1 %. If Speed up is activated for more than 400 msec. the resulting reference will ramp according to Ramp 1 in 3-41 Ramp 1

Ramp Up Time. [22] Speed down Same as Speed up [21]. [23] Set-up select

bit 0

[24] Set-up select

bit 1

[34] Ramp bit 0 Select which ramp to use. Logic “0” will

[36] Mains failure

inverse

[39] Day/ Night

Control

[52] Run Permissive The input terminal, for which the Run

Selects one of the four set-ups. Set par.

0-10 to Multi Set-up.

Same as Set-up select bit 0 [23].

(Default Digital input 32)

select ramp 1 while logic “1” will select

ramp 2.

Select to activate function selected in

14-10 Mains Failure. Mains failure is active

in the Logic “0” situation.

permissive has been programmed must be

logic “1” before a start command can be

accepted. Run permissive has a logic

‘AND’ function related to the terminal

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Drive Operating Instructions

5-10 Terminal 18 Digital Input

Option: Function:

which is programmed for START [8], Jog [14] or Freeze Output [20], which means that in order to start running the motor, both conditions must be fulfilled. If Run Permissive is programmed on multiple terminals, Run permissive needs only be logic ‘1’ on one of the terminals for the function to be carried out. The digital output signal for Run Request (Start [8], Jog [14] or Freeze output [20]) programmed in par. 5-3*, or par. 5-4*, will not be affected by Run Permissive.

[53] Hand start A signal applied will put the frequency

converter into Hand mode as if button Hand On on the LCP has been pressed and a normal stop command will be overridden. If disconnecting the signal, the motor will stop. To make any other start commands valid, another digital input must be assign to Auto Start and a signal applied to this. The Hand On and Auto On buttons on the LCP has no impact. The

Off button on the LCP will override Hand Start and Auto Start. Press either the Hand On or Auto On button to make Hand Start

and Auto Start active again. If no signal on neither Hand Start nor Auto Start, the motor will stop regardless of any normal Start command applied. If signal applied to both Hand Start and Auto Start, the function will be Auto Start. If pressing the Off button on the LCP the motor will stop regardless of signals on Hand Start and Auto Start.

[54] Auto start A signal applied will put the frequency

converter into Auto mode as if the LCP button Auto On has been pressed. See also Hand Start [53]

[55] DigiPot

Increase

[56] DigiPot

Decrease

[57] DigiPot Clear Uses the input to CLEAR the Digital

[62] Reset CounterAInput for reset of counter A.

[63] Counter B (up) (Terminal 29 and 33 only) Input for

[65] Reset CounterBInput for reset of counter B.

Uses the input as an INCREASE signal to the Digital Potentiometer function described in parameter group 3-9* Uses the input as a DECREASE signal to the Digital Potentiometer function described in parameter group 3-9*

Potentiometer reference described in parameter group 3-9*

increment counting in the SLC counter.

5-10 Terminal 18 Digital Input

Option: Function:

[78] Reset

Preventive Maintenance Word

[120] Lead Pump

Start

[130] Comp. 1

Interlock

[131] Comp. 2

Interlock

[132] Comp. 3

Interlock

[139] Comp. 1 Inv.

Interlock

[140] Comp. 2 Inv.

Interlock

[141] Comp. 3 Inv.

Interlock

Resets all data in 16-96 Maintenance Word

to 0.

Starts/ stops the lead pump (controlled by

AKD 102).

The input signal must be low before the

AKD 102 is able to start compressor 1.

The input signal must be low before the

AKD 102 is able to start compressor 2.

The input signal must be low before the

AKD 102 is able to start compressor 3.

The input signal must be high before the

AKD 102 is able to start compressor 1.

The input signal must be high before the

AKD 102 is able to start compressor 2.

The input signal must be high before the

AKD 102 is able to start compressor 3.

1-29 Automatic Motor Adaptation (AMA)

Option: Function:

The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters 1-30 Stator Resistance (Rs) to 1-35 Main Reactance (Xh)) while the motor is stationary.

Off No function

[0]

[1] Enable

complete AMA

[2] Enable

reduced AMA

performs AMA of the stator resistance R the rotor resistance R reactance X and the main reactance Xh.

Performs a reduced AMA of the stator resistance R option if an LC filter is used between the frequency converter and the motor.

, the rotor leakage reactance X

in the system only. Select this

, the stator leakage

Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item Automatic Motor Adaptation in the Design Guide. After a normal sequence, the display will read: “Press [OK] to finish AMA”. After pressing the [OK] key the frequency converter is ready for operation.

NOTE:

For the best adaptation of the frequency

•

converter, run AMA on a cold motor

AMA cannot be performed while the motor is

•

running

[66] Sleep Mode Forces frequency converter into Sleep

Mode (see par. 22-4*).

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Drive Operating Instructions

NOTE

It is important to set motor par. 1-2* Motor Data correctly, since these form part of the AMA algorithm. An AMA must be performed to achieve optimum dynamic motor performance. It may take up to 10 min., depending on motor power rating.

NOTE

Avoid generating external torque during AMA.

NOTE

If one of the settings in par. 1-2* Motor Data is changed, 1-30 Stator Resistance (Rs) to 1-39 Motor Poles, the advanced motor parameters, will return to default setting. This parameter cannot be adjusted while the motor is running.

NOTE

Full AMA should be run without filter only while reduced AMA should be run with filter.

See section: Application Examples > Automatic Motor Adaptation in the Design Guide.

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Drive Operating Instructions

7.1.3 Function Setups

How to access Function Set-up - example How to change the output on “Analog output 42”

Illustration 7.7 Step 6: Choose par. 6-50 Terminal 42 Output. Press [OK].

Illustration 7.2 Step 1: Turn on the frequency converter (yellow LED lights)

Illustration 7.3 Step 2: Press the [Quick Menus] button (Quick Menus choices appear).

Illustration 7.4 Step 3: Use the up/down navigation keys to scroll down to Function Setups. Press [OK].

Illustration 7.5 Step 4: Function Setups choices appear. Choose 03-1 General Settings. Press [OK].

Illustration 7.8 Step 7: Use the up/down navigation keys to select between the different choices. Press [OK].

Illustration 7.6 Step 5: Use the up/down navigation keys to scroll down to i.e. par. 03-11 Analog Outputs. Press [OK].

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Drive Operating Instructions

The Function Setup parameters are grouped in the following way:

Q3-10 Adv. Motor Settings Q3-11 Analog Output Q3-12 Clock Settings Q3-13 Display Settings

Q3-1 General Settings

1-90 Motor Thermal Protection 6-50 Terminal 42 Output 0-70 Set date and time 0-20 Display Line 1.1 Small 1-93 Thermistor Source 6-51 Terminal 42 Output min. scale 0-71 Date format 0-21 Display Line 1.2 Small 1-29 Automatic Motor Adaption 6-52 Terminal 42 Output max. scale 0-72 Time format 0-22 Display Line 1.3 Small 14-01 Switching Frequency 0-74 DST/Summertime 0-23 Display Line 2 large

0-76 DST/Summertime start 0-24 Display Line 3 large 0-77 DST/Summertime end 0-37 Display Text 1

0-38 Display Text 2 0-39 Display Text 3

Q3-2 Open Loop Settings 1-00 Configuration Mode 3-02 Minimum Reference 3-03 Maximum reference 3-15 Reference 1 Source 6-10 Terminal 53 Low Voltage 6-11 Terminal 53 High Voltage 6-14 Terminal 53 Low Reference / Feedb. value 6-15 Terminal 53 High ref / Feed. value 3-10 Preset reference

Q3-3 Closed Loop Settings 1-00 Configuration mode 20-00 Feedback 1 Source 20-12 Reference/Feedback Unit 6-20 Term 54 low voltage 6-21 Term 54 high voltage 6-22 Terminal 54 Low Current (only visible if switch set to I) 6-23 Terminal 54 High Current (only visible if switch set to I) 6-24 Terminal 54 Low ref / Feedb. value 6-25 Terminal 54 High ref / Feedb. value 3-02 Min. Reference 3-03 Max. Reference 20-21 Setpoint 1 20-93 PID Proportional Gain 20-94 PID Integral Time 3-13 Reference site

Compressor Condenser Single fan/ pump 22-75 Short Cycle Protection 22-40 Minimum run time 22-40 Minimum run time 22-76 Interval between Starts 22-41 Minumum sleep time 22-41 Minumum sleep time 22-77 Minimum Run Time 22-42 Wake-up Speed [RPM] 22-42 Wake-up Speed [RPM] 20-00 Feedback 1 Source 22-43 Wake-up Speed [Hz] 22-43 Wake-up Speed [Hz] 20-01 Feedback 1 Conversion 22-44 Wake up ref. /FB difference 22-44 Wake up ref. /FB difference 20-02 Feedback 1 Source Unit 20-00 Feedback 1 Source 20-30 Refrigerant 20-01 Feedback 1 Conversion 20-40 ThermostatPressostat 20-02 Feedback 1 Source Unit 20-41 Cut-out value 20-30 Refrigerant 20-42 Cut-in value 20-40 ThermostatPressostat 25-00 Pack Controller 20-41 Cut-out value 25-06 Number of compressors 20-42 Cut-in value 25-20 Neutral zone 25-21 +zone 25-22 -zone

Q3-4 Application Settings

See also ADAP-KOOL® Drive AKD102 Programming Guide for a detailed description of the Function Setups parameter groups.

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Drive Operating Instructions

0-20 Display Line 1.1 Small

Option: Function:

Select a variable for display in line

1, left position. [0] None No display value selected [37] Display Text 1 Present control word [38] Display Text 2 Enables an individual text string to

be written, for display in the LCP or

to be read via serial communi-

cation. [39] Display Text 3 Enables an individual text string to

be written, for display in the LCP or

to be read via serial communi-

cation. [89] Date and Time

Readout

[953] Profibus Warning

Word

[1005] Readout Transmit

Error Counter

[1006] Readout Receive

Error Counter

[1007] Readout Bus Off

Counter

[1013] Warning

Parameter

[1115] LON Warning

Word

[1117] XIF Revision Shows the version of the external

[1118] LON Works

Revision

[1501] Running Hours View the number of running hours

[1502] kWh Counter View the mains power consumption

[1600] Control Word View the Control Word sent from

[1601] Reference [Unit] Total reference (sum of digital/

[1602]

[1603] Status Word Present status word [1605] Main Actual Value

[1609] Custom Readout View the user-defined readouts as

Reference % Total reference (sum of digital/

[%]

Displays the current date and time.

Displays Profibus communication

warnings.

View the number of CAN control

transmission errors since the last

power-up.

View the number of CAN control

receipt errors since the last power-

up.

View the number of Bus Off events

since the last power-up.

View a DeviceNet-specific warning

word. One separate bit is assigned

to every warning.

Shows the LON-specific warnings.

interface file of the Neuron C chip

on the LON option.

Shows the software version of the

application program of the Neuron

C chip on the LON option.

of the motor.

in kWh.

the frequency converter via the

serial communication port in hex

code.

analog/preset/bus/freeze ref./catch

up and slow-down) in selected unit.

analog/preset/bus/freeze ref./catch

up and slow-down) in percent.

One or more warnings in a Hex

code

defined in par. 0-30, 0-31 and 0-32.

0-20 Display Line 1.1 Small

Option: Function:

[1610] Power [kW] Actual power consumed by the

motor in kW.

[1611] Power [hp] Actual power consumed by the

motor in HP. [1612] Motor Voltage Voltage supplied to the motor. [1613] Motor Frequency Motor frequency, i.e. the output

frequency from the frequency

converter in Hz. [1614] Motor Current Phase current of the motor

measured as effective value. [1615] Frequency [%] Motor frequency, i.e. the output

frequency from the frequency

converter in percent. [1616] Torque [Nm] Present motor load as a percentage

of the rated motor torque. [1617] Speed [RPM] Speed in RPM (motor shaft speed in

revolutions per minute). The

accuracy is dependent on the set

slip compensation, par. 1-62 or on

the motor speed feedback - if

available. [1618] Motor Thermal Thermal load on the motor,

calculated by the ETR function. See

also parameter group 1-9* Motor

Temperature. [1622] Torque [%] Shows the actual torque produced,

in percentage. [1630] DC Link Voltage Intermediate circuit voltage in the

frequency converter. [1632] BrakeEnergy/s Present brake power transferred to

an external brake resistor.

Stated as an instantaneous value. [1633] BrakeEnergy/2

min

[1634] Heatsink Temp. Present heat sink temperature of

[1635] Thermal Drive

Load

[1636] Inv. Nom. Current Nominal current of the frequency

[1637] Inv. Max. Current Maximum current of the frequency

[1638] SL Control State State of the event executed by the

[1639] Control Card

Temp.

[1650] External Reference Sum of the external reference as a

Brake power transferred to an

external brake resistor. The mean

power is calculated continuously for

the most recent 120 seconds.

the frequency converter. The cut-

out limit is 95 ±5 oC; cutting back

in occurs at 70 ±5° C.

Percentage load of the inverters

converter

control

Temperature of the control card.

percentage, i.e. the sum of analog/

pulse/bus.

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Drive Operating Instructions

0-20 Display Line 1.1 Small

Option: Function:

[1652] Feedback [Unit] Reference value from programmed

digital input(s).

[1653] Digi Pot Reference View the contribution of the digital

potentiometer to the actual reference Feedback.

[1654] Feedback 1 [Unit] View the value of Feedback 1. See

also par. 20-0*.

[1655] Feedback 2 [Unit] View the value of Feedback 2. See

also par. 20-0*.

[1656] Feedback 3 [Unit] View the value of Feedback 3. See

also par. 20-0*.

[1660] Digital Input Displays the status of the digital

inputs. Signal low = 0; Signal high =

1. Regarding order, see par. 16-60. Bit 0 is at the extreme right.

[1661] Terminal 53

Switch Setting

[1662] Analog Input 53 Actual value at input 53 either as a

[1663] Terminal 54

Switch Setting

[1664] Analog Input 54 Actual value at input 54 either as

[1665] Analog Output 42

[mA]

[1666] Digital Output

[bin]

[1667] Freq. Input #29

[Hz]

[1668] Freq. Input #33

[Hz]

[1669] Pulse Output #27

[Hz]

[1670] Pulse Output #29

[Hz] [1671] Relay Output [bin] View the setting of all relays. [1672] Counter A View the present value of Counter

[1673] Counter B View the present value of Counter

[1675] Analog input

X30/11

[1676] Analog input

X30/12

[1677] Analog output

X30/8 [mA]

Setting of input terminal 53. Current = 0; Voltage = 1.

reference or protection value. Setting of input terminal 54. Current = 0; Voltage = 1.

reference or protection value. Actual value at output 42 in mA. Use par. 6-50 to select the variable to be represented by output 42. Binary value of all digital outputs.

Actual value of the frequency applied at terminal 29 as a pulse input. Actual value of the frequency applied at terminal 33 as a pulse input. Actual value of pulses applied to terminal 27 in digital output mode. Actual value of pulses applied to terminal 29 in digital output mode.

B. Actual value of the signal on input X30/11 (General Purpose I/O Card. Option) Actual value of the signal on input X30/12 (General Purpose I/O Card. Optional) Actual value at output X30/8 (General Purpose I/O Card. Optional) Use Par. 6-60 to select the variable to be shown.

0-20 Display Line 1.1 Small

Option: Function:

[1680] Fieldbus CTW 1 Control word (CTW) received from

the Bus Master.

[1682] Fieldbus REF 1 Main reference value sent with

control word via the serial communications network e.g. from the BMS, PLC or other master controller.

[1684] Comm. Option

STW

[1685] FC Port CTW 1 Control word (CTW) received from

[1686] FC Port REF 1 Status word (STW) sent to the Bus

[1690] Alarm Word One or more alarms in a Hex code

[1691] Alarm Word 2 One or more alarms in a Hex code

[1692] Warning Word One or more warnings in a Hex

[1693] Warning Word 2 One or more warnings in a Hex

[1694] Ext. Status Word One or more status conditions in a

[1695] Ext. Status Word 2 One or more status conditions in a

[1696] Maintenance

Word

[1830] Analog Input

X42/1

[1831] Analog Input

X42/3

[1832] Analog Input

X42/5

[1833] Analog Out X42/7

[V]

[1834] Analog Out X42/9

[V]

[1835] Analog Out

X42/11 [V]

[2117] Ext. 1 Reference

[Unit]

Extended fieldbus communication option status word.

the Bus Master.

Master.

(used for serial communications)

code (used for serial communications)

Hex code (used for serial communications)

Hex code (used for serial communications) The bits reflect the status for the programmed Preventive Maintenance Events in parameter group 23-1* Shows the value of the signal applied to terminal X42/1 on the Analog I/O card. Shows the value of the signal applied to terminal X42/3 on the Analog I/O card. Shows the value of the signal applied to terminal X42/5 on the Analog I/O card. Shows the value of the signal applied to terminal X42/7 on the Analog I/O card. Shows the value of the signal applied to terminal X42/9 on the Analog I/O card. Shows the value of the signal applied to terminal X42/11 on the Analog I/O card. The value of the reference for extended Closed Loop Controller 1

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Drive Operating Instructions

0-20 Display Line 1.1 Small

Option: Function:

[2118] Ext. 1 Feedback

[Unit] [2119] Ext. 1 Output [%] The value of the output from

[2137] Ext. 2 Reference

[Unit] [2138] Ext. 2 Feedback

[Unit] [2139] Ext. 2 Output [%] The value of the output from

[2157] Ext. 3 Reference

[Unit] [2158] Ext. 3 Feedback

[Unit] [2159] Ext. 3 Output [%] The value of the output from

[2230] No-Flow Power The calculated No Flow Power for

[2580] Pack Status Status for the operation of the Pack

[2581] Compressor Status Status for the operation of each

The value of the feedback signal for extended Closed Loop Controller 1

extended Closed Loop Controller 1 The value of the reference for extended Closed Loop Controller 2 The value of the feedback signal for extended Closed Loop Controller 2

extended Closed Loop Controller 2 The value of the reference for extended Closed Loop Controller 3 The value of the feedback signal for extended Closed Loop Controller 3

extended Closed Loop Controller 3

the actual operating speed

Controller

individual compressor controlled by the Pack Controller

0-21 Display Line 1.2 Small

The options are the same as those listed for par 0-20 Display Line

1.1 Small

Option: Function:

Select a variable for display in line 1, middle position.

0-22 Display Line 1.3 Small

The options are the same as those listed for par 0-20 Display Line

1.1 Small

Option: Function:

Select a variable for display in line 1, right position.

0-23 Display Line 2 Large

The options are the same as those listed for par 0-20 Display Line

1.1 Small

Option: Function:

Select a variable for display in line 2.

0-24 Display Line 3 Large

The options are the same as those listed for par 0-20 Display Line

1.1 Small

Option: Function:

Select a variable for display in line 3.

0-37 Display Text 1

Range: Function:

[0 -

In this parameter it is possible to write an

N/A

individual text string for display in the LCP or to be

N/A]

read via serial communication. If to be displayed permanently select Display Text 1 in 0-20 Display

Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large

or 0-24 Display Line 3 Large. Use the buttons on the LCP to change a character. Use the

and ▶ buttons to move the cursor. When a

◀

character is highlighted by the cursor, it can be

changed. Use the ▲ or ▼ buttons on the LCP to change a character. A character can be inserted by placing the cursor between two characters and

pressing

▲

or ▼.

▲

▼

0-38 Display Text 2

Range: Function:

[0 -

In this parameter it is possible to write an

N/A

individual text string for display in the LCP or to

N/A]

be read via serial communication. If to be displayed permanently select Display Text 2 in

0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line

2 Large or 0-24 Display Line 3 Large. Use the

buttons on the LCP to change a character. Use

▼

and ▶ buttons to move the cursor. When a

the

◀

character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the cursor between two

characters and pressing

▲

or ▼.

▲

0-39 Display Text 3

Range: Function:

[0 -

In this parameter it is possible to write an

N/A

individual text string for display in the LCP or to

N/A]

be read via serial communication. If to be displayed permanently select Display Text 3 in

0-20 Display Line 1.1 Small,0-21 Display Line 1.2 Small, 0-22 Display Line 1.3 Small, 0-23 Display Line

2 Large or 0-24 Display Line 3 Large. Use the

buttons on the LCP to change a character. Use

▼

the

and ▶ buttons to move the cursor. When a

◀

character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the cursor between two

characters and pressing

▲

or ▼.

▲

0-70 Set Date and Time

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time of the internal clock.

The format to be used is set in 0-71 Date Format and 0-72 Time Format.

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Drive Operating Instructions

0-71 Date Format

Option: Function:

Sets the date format to be used in the LCP.

YYYY-MM-DD

[0]

DD-MM-YYYY

[1] [2] MM/DD/YYYY

0-72 Time Format

Option: Function:

Sets the time format to be used in the LCP.

24 h

[0] [1] 12 h

0-74 DST/Summertime

Option: Function:

Choose how Daylight Saving Time/Summertime should be handled. For manual DST/Summertime enter the start date and end date in 0-76 DST/ Summertime Start and 0-77 DST/Summertime End.

Off

[0] [2] Manual

0-76 DST/Summertime Start

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time when

summertime/DST starts. The date is

0-76 DST/Summertime Start

Range: Function:

programmed in the format selected in 0-71 Date Format.

0-77 DST/Summertime End

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time when

summertime/DST ends. The date is programmed in the format selected in 0-71 Date Format.

1-00 Configuration Mode

Option: Function:

[0] *Open

loop

[3] Closed

loop

Motor speed is determined by applying a speed reference or by setting desired speed when in Hand Mode. Open Loop is also used if the frequency converter is part of a closed loop control system based on an external PID controller providing a speed reference signal as output. Motor Speed will be determined by a reference from the built-in PID controller varying the motor speed as part of a closed loop control process (e.g. constant pressure or flow). The PID controller must be configured in par. group 20**, Drive Closed Loop or via the Function Setups accessed by pressing the [Quick Menus] button.

This parameter can not be changed when motor is running.

NOTE

When set for Closed Loop, the commands Reversing and Start Reversing will not reverse the direction of the motor.

1-90 Motor Thermal Protection

Option: Function:

The frequency converter determines the motor temperature for motor protection in two different ways:

Via a thermistor sensor connected

•

to one of the analog or digital inputs (1-93 Thermistor Source).

Via calculation (ETR = Electronic

•

Thermal Relay) of the thermal load, based on the actual load and time. The calculated thermal load is compared with the rated motor current I motor frequency f calculations estimate the need for a lower load at lower speed due to less cooling from the fan incorporated in the motor.

and the rated

M,N

. The

M,N

1-90 Motor Thermal Protection

Option: Function:

[0] *No protection If the motor is continuously overloaded

and no warning or trip of frequency converter is wanted.

[1] Thermistor

warning

[2] Thermistor trip Stops (trips) the frequency converter when

[3] ETR warning 1

ETR trip 1

[4] [5] ETR warning 2 [6] ETR trip 2 [7] ETR warning 3 [8] ETR trip 3 [9] ETR warning 4 [10] ETR trip 4

Activates a warning when the connected thermistor in the motor reacts in the event of motor over-temperature.

the connected thermistor in the motor reacts in the event of motor overtemperature.

ETR (Electronic Thermal Relay) functions 1-4 will calculate the load when set-up where they were selected is active.

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Drive Operating Instructions

For example ETR-3 starts calculating when set-up 3 is selected. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

NOTE

Danfoss recommends using 24 VDC as thermistor supply voltage.

3-10 Preset Reference

Array [8]

Range: Function:

0.00 %

[-100.00 -

100.00 %]

Enter up to eight different preset references (0-7) in this parameter, using array programming. The preset reference is stated as a percentage of the value Ref (3-03 Maximum Reference, for closed loop see 20-14 Maximum Reference/Feedb.). When using preset references, select Preset ref. bit 0 / 1 / 2 [16], [17] or [18] for the corresponding digital inputs in parameter group 5-1* Digital Inputs.

MAX

1-93 Thermistor Source

Option: Function:

Select the input to which the thermistor (PTC sensor) should be connected. An analog input option [1] or [2] cannot be selected if the analog input is already in use as a reference source (selected in

3-15 Reference 1 Source, 3-16 Reference 2 Source or 3-17 Reference 3 Source).

When using MCB112, choice [0] None must always be selected.

None

[0] [1] Analog input 53 [2] Analog input 54 [3] Digital input 18 [4] Digital input 19 [5] Digital input 32 [6] Digital input 33

NOTE

This parameter cannot be adjusted while the motor is running.

NOTE

Digital input should be set to [0] PNP - Active at 24V in par. 5-00.

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Drive Operating Instructions

3-13 Reference Site

Option: Function:

Select which reference site to activate.

Linked to

[0]

Hand / Auto

[1] Remote Use remote reference in both Hand mode

[2] Local Use local reference in both Hand mode and

Use local reference when in Hand mode; or remote reference when in Auto mode.

and Auto mode.

Auto mode.

NOTE

When set to Local [2], the frequency converter will start with this setting again following a 'power down'.

3-15 Reference 1 Source

Option: Function:

Select the reference input to be used for the first reference signal.

3-15 Reference 1 Source, 3-16 Reference 2 Source and 3-17 Reference 3 Source

define up to three different reference signals. The sum of these reference signals defines the actual reference.

This parameter cannot be adjusted while the motor is running.

[0] No function

Analog input 53

[1] [2] Analog input 54 [7] Pulse input 29 [8] Pulse input 33 [20] Digital pot.meter [21] Analog input X30/11 [22] Analog input X30/12 [23] Analog Input X42/1 [24] Analog Input X42/3 [25] Analog Input X42/5 [30] Ext. Closed Loop 1 [31] Ext. Closed Loop 2 [32] Ext. Closed Loop 3

6-10 Terminal 53 Low Voltage

Range: Function:

0.07 V* [0.00 - par.

6-11 V]

6-11 Terminal 53 High Voltage

Range: Function:

10.00 V* [par. 6-10 -

10.00 V]

Enter the low voltage value. This analog input scaling value should correspond to the low reference/feedback value set in 6-14 Terminal 53 Low Ref./Feedb. Value.

Enter the high voltage value. This analog input scaling value should correspond to the high reference/

6-11 Terminal 53 High Voltage

Range: Function:

feedback value set in 6-15 Terminal 53 High Ref./Feedb. Value.

6-14 Terminal 53 Low Ref./Feedb. Value

Range: Function:

0.000 N/A* [-999999.999 -

999999.999 N/A]

Enter the analog input scaling value that corresponds to the low voltage/low current set in

6-10 Terminal 53 Low Voltage and 6-12 Terminal 53 Low Current.

6-15 Terminal 53 High Ref./Feedb. Value

Range: Function:

100.000 N/A

[-999999.999 -

999999.999 N/A]

Enter the analog input scaling value that corresponds to the high voltage/high current value set in 6-11 Terminal 53

High Voltage and 6-13 Terminal 53 High Current.

6-20 Terminal 54 Low Voltage

Range: Function:

0.07 V* [0.00 - par. 6-21 V]

Enter the low voltage value. This analog input scaling value should correspond to the low reference/feedback value, set in 6-24 Terminal 54 Low Ref./Feedb. Value.

6-21 Terminal 54 High Voltage

Range: Function:

10.00 V* [par. 6-20 -

10.00 V]

Enter the high voltage value. This analog input scaling value should correspond to the high reference/ feedback value set in 6-25 Terminal 54 High Ref./Feedb. Value.

6-22 Terminal 54 Low Current

Range: Function:

4.00

[0.00 par. 6-23

mA]

Enter the low current value. This reference signal should correspond to the low reference/feedback value, set in 6-24 Terminal 54 Low Ref./Feedb. Value. The value must be set at >2 mA in order to activate the Live Zero Time-out Function in 6-01 Live Zero Timeout Function.

6-23 Terminal 54 High Current

Range: Function:

20.00 mA* [par. 6-22 -

20.00 mA]

Enter the high current value corresponding to the high reference/ feedback value set in 6-25 Terminal 54 High Ref./Feedb. Value.

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Drive Operating Instructions

6-24 Terminal 54 Low Ref./Feedb. Value

Range: Function:

-1.000 N/A* [-999999.999 -

999999.999 N/A]

Enter the analog input scaling value that corresponds to the low voltage/low current value set in 6-20 Terminal 54 Low

Voltage and 6-22 Terminal 54 Low Current.

6-25 Terminal 54 High Ref./Feedb. Value

Range: Function:

Application Dependent

[-999999.999 -

999999.999 N/A]

Enter the analog input scaling value that corresponds to the high voltage/high current value set in 6-21 Terminal 54 High

Voltage and 6-23 Terminal 54 High Current.

6-50 Terminal 42 Output

Option: Function:

Select the function of Terminal 42 as an analog current output. A motor current of 20 mA corresponds to I

max

No operation

[0]

Output frequency : 0 - 100 Hz, (0-20 mA)

[100]

[101] Reference : Minimum reference - Maximum

reference, (0-20 mA)

[102] Feedback : -200% to +200% of 20-14 Maximum

Reference/Feedb., (0-20 mA)

[103] Motor current : 0 - Inverter Max. Current (16-37 Inv.

Max. Current), (0-20 mA)

[104] Torque rel to limit : 0 - Torque limit (4-16 Torque Limit

Motor Mode), (0-20 mA)

[105] Torq relate to

rated

[106] Power : 0 - Motor rated power, (0-20 mA)

Speed : 0 - Speed High Limit (4-13 Motor

[107]

[108] Torque [109] Max Out Freq [113] Ext. Closed Loop 1 : 0 - 100%, (0-20 mA)

[114] Ext. Closed Loop 2 : 0 - 100%, (0-20 mA)

[115] Ext. Closed Loop 3 : 0 - 100%, (0-20 mA)

[130] Output freq.

4-20mA

[131] Reference 4-20mA : Minimum Reference - Maximum

: 0 - Motor rated torque, (0-20 mA)

Speed High Limit [RPM] and 4-14 Motor Speed High Limit [Hz]),

(0-20 mA)

: 0 - 100 Hz

Reference

6-50 Terminal 42 Output

Option: Function:

[132] Feedback 4-20mA : -200% to +200% of 20-14 Maximum

Reference/Feedb.

[133] Motor cur. 4-20mA : 0 - Inverter Max. Current (16-37 Inv.

Max. Current)

[134] Torq.% lim 4-20mA: 0 - Torque limit (4-16 Torque Limit

Motor Mode)

[135] Torq.% nom

4-20mA

[136] Power 4-20mA : 0 - Motor rated power

[137] Speed 4-20mA : 0 - Speed High Limit (4-13 and

[138] Torque 4-20mA [139] Bus ctrl. : 0 - 100%, (0-20 mA)

[140] Bus ctrl. 4-20 mA : 0 - 100%

[141] Bus ctrl t.o. : 0 - 100%, (0-20 mA)

[142] Bus ctrl t.o.

4-20mA

[143] Ext. CL 1 4-20mA : 0 - 100%

[144] Ext. CL 2 4-20mA : 0 - 100%

[145] Ext. CL 3 4-20mA : 0 - 100%

[150] Max Out Fr 4-20

: 0 - Motor rated torque

4-14)

: 0 - 100%

NOTE

Values for setting the Minimum Reference is found in open loop 3-02 Minimum Reference and for closed loop 20-13 Minimum Reference/Feedb. - values for maximum reference for open loop is found in 3-03 Maximum

Reference and for closed loop 20-14 Maximum Reference/ Feedb..

6-51 Terminal 42 Output Min Scale

Range: Function:

0.00 %* [0.00 -

200.00 %]

Scale for the minimum output (0 or 4 mA) of the analogue signal at terminal

42. Set the value to be the percentage of the full range of the variable selected in 6-50 Terminal 42 Output.

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6-52 Terminal 42 Output Max Scale

Range: Function:

100.00

[0.00

Scale for the maximum output (20 mA) of the

analog signal at terminal 42.

200.00

Set the value to be the percentage of the full

range of the variable selected in 6-50 Terminal 42 Output.

It is possible to get a value lower than 20 mA at full scale by programming values >100% by using a formula as follows:

20 mA/

i.e

desired maximum current

. 10mA:

mA mA

ADAP-KOOL

× 100 %

× 100 % = 200 %

Drive Operating Instructions

EXAMPLE 3: Variable value= REFERENCE, range= Min ref - Max ref Range needed for output= Min ref (0%) - Max ref (100%), 0-10 mA Output signal 0 or 4 mA is needed at Min ref - set 6-51 Terminal 42 Output Min Scale to 0% Output signal 10 mA is needed at Max ref (100% of range)

- set 6-52 Terminal 42 Output Max Scale to 200% (20 mA / 10 mA x 100%=200%).

EXAMPLE 1: Variable value= OUTPUT FREQUENCY, range = 0-100 Hz Range needed for output = 0-50 Hz Output signal 0 or 4 mA is needed at 0 Hz (0% of range) set 6-51 Terminal 42 Output Min Scale to 0% Output signal 20 mA is needed at 50 Hz (50% of range) set 6-52 Terminal 42 Output Max Scale to 50%

EXAMPLE 2: Variable= FEEDBACK, range= -200% to +200% Range needed for output= 0-100% Output signal 0 or 4 mA is needed at 0% (50% of range) set 6-51 Terminal 42 Output Min Scale to 50% Output signal 20 mA is needed at 100% (75% of range) set 6-52 Terminal 42 Output Max Scale to 75%

14-01 Switching Frequency

Option: Function:

Select the inverter switching frequency. Changing the switching frequency can help to reduce acoustic noise from the motor.

NOTE

The output frequency value of the frequency converter must never exceed 1/10 of the switching frequency. When the motor is running, adjust the switching frequency in 14-01 Switching Frequency until the motor is as noiseless as possible. See also

14-00 Switching Pattern and the section Derating.

[0] 1.0 kHz [1] 1.5 kHz

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Drive Operating Instructions

14-01 Switching Frequency

Option: Function:

[2] 2.0 kHz [3] 2.5 kHz [4] 3.0 kHz [5] 3.5 kHz [6] 4.0 kHz

5.0 kHz

[7] [8] 6.0 kHz [9] 7.0 kHz [10] 8.0 kHz [11] 10.0 kHz [12] 12.0 kHz [13] 14.0 kHz [14] 16.0 kHz

20-00 Feedback 1 Source

Option: Function:

Up to three different feedback signals can be used to provide the feedback signal for the frequency converter’s PID Controller. This parameter defines which input will be used as the source of the first feedback signal. Analog input X30/11 and Analog input X30/12 refer to inputs on the optional General Purpose I/O board.

[0] No function [1] Analog input 53

Analog input 54

[2] [3] Pulse input 29 [4] Pulse input 33 [7] Analog input X30/11 [8] Analog input X30/12 [9] Analog Input X42/1 [10] Analog Input X42/3 [11] Analog Input X42/5 [100] Bus feedback 1 [101] Bus feedback 2 [102] Bus feedback 3

NOTE

If a feedback is not used, its source must be set to No Function [0]. 20-20 Feedback Function determines how the three possible feedbacks will be used by the PID Controller.

20-01 Feedback 1 Conversion

This parameter allows a conversion function to be applied to Feedback 1.

Option: Function:

[0] Linear Linear [0] has no effect on the feedback.

20-01 Feedback 1 Conversion

This parameter allows a conversion function to be applied to Feedback 1.

Option: Function:

[1] Square root Square root [1] is commonly used when a

pressure sensor is used to provide flow

)

+1)−A1

−

)

Pressure to

[2]

temperature

feedback ( Pressure to temperature [2] is used in compressor applications to provide temperature feedback using a pressure sensor. The temperature of the refrigerant is calculated using the following formula:

Temperature =

where A1, A2 and A3 are refrigerant-specific constants. The refrigerant must be selected in parameter 20-30. Parameters 20-31 through 20-33 allow the values of A1, A2 and A3 to be entered for a refrigerant that is not listed in parameter 20-30.

(

flow ∝pressure

(

ln(Pe

20-02 Feedback 1 Source Unit

This parameter determines the unit that is used for this Feedback Source, prior to applying the feedback conversion of par. 20-01, Feedback 1 Conversion. This unit is not used by the PID Controller. It is used only for display and monitoring purposes.

Option: Function:

[70] mbar

[71] [72] Pa [73] kPa [74] m WG [170] psi [171] [172] in WG [173] ft WG

bar

lb/in

NOTE

This parameter is only available when using Pressure to Temperature Feedback Conversion.

20-12 Reference/Feedback Unit

This parameter determines the unit that is used for the setpoint reference and feedback that the PID Controller will use for controlling the output frequency of the frequency converter.

Option: Function:

[60]

[160] °F

°C

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Drive Operating Instructions

20-21 Setpoint 1

Range: Function:

0 ProcessCtrlUnit

[-999999.999 -

999999.999

ProcessCtrlUnit]

Setpoint 1 is used in Closed Loop Mode to enter a setpoint reference that is used by the frequency converter’s PID Controller. See the description of 20-20 Feedback Function.

NOTE

Setpoint reference entered here is added to any other references that are enabled (see par. group 3-1*).

20-30 Refrigerant

Select the refrigerant used in the compressor application. This parameter must be specified correctly for the pressure to temperature conversion to be accurate. If the refrigerant used is not listed in choices [0] through [6], select User defined [7]. Then, use par. 20-31, 20-32 and 20-33 to provide A1, A2 and A3 for the equation below:

Temperature =

(

ln(Pe

Option: Function:

[0]

[1] R12 [2] R22 [3] R134a [4] R502 [5] R717 [6] R13 [7] R13b1 [8] R23 [9] R500 [10] R503 [11] R114 [12] R142b [14] R32 [15] R227 [16] R401A [17] R507 [18] R402A [19] R404A [20] R407C [21] R407A [22] R407B [23] R410A [24] R170 [25] R290 [26] R600 [27] R600a [28] R744

R user

+1)−A1

−

)

20-30 Refrigerant

Temperature =

(

ln(Pe

+1)−A1

−

)

Option: Function:

[29] R1270 [30] R417A [31] Isceon 29

20-40 Thermostat/Pressostat Function

Set whether the Thermostat/ Pressostat function is active (On) or inactive (Off).

Option: Function:

[0]

[1] On

Off

20-41 Cut-out Value

Range: Function:

1 bar* [-3000 - par.

20-42]

Select the Cut-out Level where the stop signal is activated and the compressor stops.

20-42 Cut-in Value

Range: Function:

3 bar* [Par. 20-41 -

3000]

Select the Cut-in Level where the stop signal is de-activated and the compressor starts.

20-93 PID Proportional Gain

Range: Function:

0.50 N/A

[0.00 - 10.00 N/A]

If (Error x Gain) jumps with a value equal to what is set in 20-14 Maximum Reference/Feedb. the PID controller will try to change the output speed equal to what is set in

4-13 Motor Speed High Limit [RPM] / 4-14 Motor Speed High Limit [Hz] but in practice of course limited by this setting.

The proportional band (error causing output to change from 0-100%) can be calculated by means of the formula:

(

Proportional Gain

(

Max Reference

)

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Drive Operating Instructions

NOTE

Always set the desired for 20-14 Maximum Reference/Feedb. before setting the values for the PID controller in par. group 20-9*.

20-94 PID Integral Time

Range: Function:

30.00

[0.01 -

10000.00

22-40 Minimum Run Time

Range: Function:

10 s* [0 - 600 s] Set the desired minimum running time for

22-41 Minimum Sleep Time

Range: Function:

10 s* [0 - 600 s] Set the desired Minimum Time for staying in

22-42 Wake-up Speed [RPM]

Range: Function:

0 RPM* [par. 4-11

- par. 4-13 RPM]

Over time, the integrator accumulates a contribution to the output from the PID controller as long as there is a deviation between the Reference/Setpoint and feedback signals. The contribution is proportional to the size of the deviation. This ensures that the deviation (error) approaches zero. Quick response on any deviation is obtained when the integral time is set to a low value. Setting it too low, however, may cause the control to become unstable. The value set, is the time needed for the integrator to add the same contribution as the proportional part for a certain deviation. If the value is set to 10,000, the controller will act as a pure proportional controller with a P-band based on the value set in 20-93 PID Proportional Gain. When no deviation is present, the output from the proportional controller will be 0.

the motor after a start command (digital input or Bus) before entering Sleep Mode.

Sleep Mode. This will override any wake up conditions.

To be used if 0-02 Motor Speed Unit has been set for RPM (parameter not visible if Hz selected). Only to be used if 1-00 Configuration Mode is set for Open Loop and speed reference is applied by an external controller. Set the reference speed at which the Sleep Mode should be cancelled.

22-43 Wake-up Speed [Hz]

Range: Function:

0 Hz* [par. 4-12

- par. 4-14 Hz]

To be used if 0-02 Motor Speed Unit, has been set for Hz (parameter not visible if RPM selected). Only to be used if 1-00 Configu- ration Mode, is set for Open Loop and speed reference is applied by an external controller controlling the pressure. Set the reference speed at which the Sleep Mode should be cancelled.

22-44 Wake-up Ref./FB Difference

Range: Function:

10 %* [0 - 100%]Only to be used if 1-00 Configuration Mode is

set for Closed Loop and the integrated PI controller is used for controlling the pressure. Set the pressure drop allowed in percentage of set point for the pressure (Pset) before cancelling the Sleep Mode.

NOTE

If used in application where the integrated PI controller is set for inverse control (e.g. cooling tower applications) in

20-71 PID Performance, the value set in 22-44 Wake-up Ref./FB Difference will automatically be added.

22-75 Short Cycle Protection

Option: Function:

[0] Disabled Timer set in Interval Between Starts, par. 22-76 is

disabled.

[1] Enabled Timer set in Interval between Starts, par. 22-76 is

enabled.

22-76 Interval Between Starts

Range: Function:

300 s* [0 - 3600 s] Sets the time desired as minimum time

between two starts. Any normal start command (Start/Jog/Freeze) will be disregarded until the timer has expired.

22-77 Minimum Run Time

Range: Function:

0 s* [0 - par.

22-76 s]

Sets the time desired as minimum run time after a normal start command (Start/Jog/ Freeze). Any normal stop command will be disregarded until the set time has expired. The timer will start counting following a normal start command (Start/Jog/Freeze).

The timer will be overridden by a Coast (Inverse) or an External Interlock command.

NOTE

Does not work in pack controller mode.

76 MG.11.L4.02 - ADAP-KOOL® Drive

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Drive Operating Instructions

25-00 Pack Controller

Option: Function:

For operation of multiple devices (compressor) systems where capacity is adapted to actual load by means of speed control combined with on/off control of the devices. For simplicity only compressor systems are described.

Disabled The Pack Controller is not active. All built-in

[0]

relays assigned to compressor motors in the Pack function will be de-energized. If a variable speed compressor is connected to the frequency converter directly (not controlled by a built-in relay), this compressor will be controlled as a single compressor system.

[1] Enabled The Pack Controller is active and will stage/

destage compressors according to load on the system.

NOTE

This parameter can only be Enabled [1], if parameter 28-00 Short Cycle Protection is set to Disabled [0].

25-06 Number of Compressors

Option: Function:

The number of compressors connected to the Pack Controller including the variable speed compressor. If the variable speed compressor is connected directly to the frequency converter and the other fixed speed compressors (lag compressors) are controlled by the two built in relays, three compressors can be controlled. If both the variable speed and fixed speed compressors are to be controlled by built-in relays, only two compressors can be connected.

[0]

compressors

[1] 3

compressors

25-20 25-20 Neutral Zone [unit]

Range: Function:

4.00* [0-9999.99] Set the neutral zone (NZ) to accommodate

If Fixed Lead Compressor, par. 25-05, is set to No [0]: one variable speed compressor and one fixed speed compressor; both controlled by built in relay. If Fixed Lead Compressor, par. 25-05, is set to Yes [1]: one variable speed compressor and one fixed speed compressor controlled by built-in relay

3 Compressors [1]: One lead compressor, see Fixed Lead Compressor, par. 25-05. Two fixed

speed compressors controlled by built-in relays.

normal system pressure fluctuations. In pack control systems, to avoid frequent switching of fixed speed compressors, the desired system pressure is typically kept within a zone rather than at a constant level.

25-20 25-20 Neutral Zone [unit]

Range: Function:

The NZ is programmed in the same unit as selected in par. 20-12 Reference/Feedback Unit.. It places a zone above and below the set-point in which staging and destaging will not occur. For example, if the set-point is 20˚C and the NZ is set to 4˚C, a suction pressure equivalent to a temperature between - 24˚C and - 16˚C is tolerated. No staging or destaging will occur within this zone.

25-21 +Zone [unit]

Range: Function:

3.00*

[0-9999.99]

When a large and quick change in the system demand occurs, the system pressure rapidly changes and a quicker staging or destaging of a fixed speed compressor becomes necessary to match the requirement. The +Zone defines the range where the + zone delay is active. Setting the +Zone too close to zero could defeat the purpose with frequent staging at momentary pressure changes. Setting the +Zone too high might lead to an unacceptably high or low pressure in the system while the +Zone Delay timer (par. 25-24) is running. The +Zone value can be optimized with increased familiarity with the system. See ++Zone Delay, par. 25-26. To avoid unintended staging during the commissioning phase and fine tuning of the controller, initially set the +Zone to a large value beyond any expected pressure peak. This implicitly disables the override function for pressure peaks. When the fine tuning is complete, the +Zone should be set to the desired value. An initial value of 3˚C is suggested.

25-22 -Zone [unit]

Range: Function:

3.00*

[0-9999.99]

-Zone Delay timer (par. 25-25) is running. The

-Zone value can be optimized with increased

MG.11.L4.02 - ADAP-KOOL® Drive 77

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Drive Operating Instructions

25-22 -Zone [unit]

Range: Function:

familiarity with the system. See --Zone Delay, par. 25-27. To avoid unintended staging during the commissioning phase and fine tuning of the controller, initially set the -Zone to a large value beyond any expected pressure drop. This implicitly disables the override function for pressure drops. When the fine tuning is complete, the -Zone should be set to the desired value. An initial value of 3˚C is suggested.

7.1.4 Main Menu Mode

Select the Main Menu mode by pressing the [Main Menu] key. Illustration 6.2 shows the resulting read-out, which appears on the display of the GLCP. Lines 2 through 5 on the display show a list of parameter groups which can be chosen by toggling the up and down buttons.

7.1.5 Parameter Selection

In the Main Menu mode, the parameters are divided into groups. Select a parameter group by means of the navigation keys. The following parameter groups are accessible:

Group no. Parameter group: 0 Operation/Display 1Load/Motor 2 Brakes 3 References/Ramps 4 Limits/Warnings 5 Digital In/Out 6 Analog In/Out 8Comm. and Options 11 AKD Lon* 13 Smart Logic 14 Special Functions 15 Drive Information 16 Data Readouts 18 Info & Readouts 20 Internal Control 21 Extended PID 22 Application Functions 23 Time-based Functions 25 Pack Controller 26 Analog I/O Option MCB 109** 28 Compressor functions * Only when MCA 107 AKLon is installed **Only when MCB 109 is installed

Illustration 7.9 Display example.

Each parameter has a name and number which remain the same regardless of the programming mode. In the Main Menu mode, the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.

All parameters can be changed in the Main Menu. The configuration of the unit (par.1-00) will determine other parameters available for programming. For example, selecting Closed Loop enables additional parameters related to closed loop operation. Option cards added to the unit enable additional parameters associated with the option device.

Table 7.3 Parameter groups.

After selecting a parameter group, choose a parameter by means of the navigation keys. The middle section on the GLCP display shows the parameter number and name as well as the selected parameter value.

Illustration 7.10 Display example.

7.1.6 Changing Data

1. Press [Quick Menu] or [Main Menu] key.

3. Press [OK] key.

5. Press [OK] key.

] and [▼] keys keys to find parameter

Use [

▲

group to edit.

] and [▼] keys to find parameter to edit.

Use [

▲

] and [▼] keys to select correct parameter

Use [

▲

setting. Or, to move to digits within a number, use keys. Cursor indicates digit selected to

78 MG.11.L4.02 - ADAP-KOOL® Drive

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ADAP-KOOL

Drive Operating Instructions

change. [▲] key increases the value, [▼] key decreases the value.

7. Press [Cancel] key to disregard change, or press [OK] key to accept change and enter new setting.

7.1.7 Changing a text value

If the selected parameter is a text value, change the text value by means of the up/down navigation keys. The up key increases the value, and the down key decreases the value. Place the cursor on the value to be saved and press [OK].

Illustration 7.11 Display example.

7.1.8 Changing a group of numeric data values

7.1.9 Changing of data value, Step-by-Step

Certain parameters can be changed step by step or infinitely variably. This applies to 1-20 Motor Power [kW], 1-22 Motor Voltage and 1-23 Motor Frequency. The parameters are changed both as a group of numeric data values and as numeric data values infinitely variably.

7.1.10 Read-out and programming of indexed parameters

Parameters are indexed when placed in a rolling stack. 15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time contain a fault log which can be read out. Choose a parameter, press [OK], and use the up/down navigation keys to scroll through the value log.

Use 3-10 Preset Reference as another example: Choose the parameter, press [OK], and use the up/down navigation keys keys to scroll through the indexed values. To change the parameter value, select the indexed value and press [OK]. Change the value by using the up/down keys. Press [OK] to accept the new setting. Press [Cancel] to abort. Press [Back] to leave the parameter.

If the chosen parameter represents a numeric data value, change the chosen data value by means of the [◄] and [►] navigation keys as well as the up/down [ keys. Use the ◄] and [►] navigation keys to move the cursor horizontally.

Illustration 7.13 Display example.

Use the up/down navigation keys to change the data value. The up key enlarges the data value, and the down key reduces the data value. Place the cursor on the value to be saved and press [OK].

] [▼] navigation

▲

Illustration 7.14 Display example.

MG.11.L4.02 - ADAP-KOOL® Drive 79

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Drive Operating Instructions

7.2 Parameter list

Parameters for ADAP-KOOL® Drive AKD102 are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter. The vast majority of applications can be programmed using the Quick Menu button and selecting the parameters under Quick Setup and Function Setups. Descriptions and default settings of parameters may be found under the section Parameter Lists at the back of this manual.

0-xx Operation/Display

1-xx Load/Motor

2-xx Brakes

3-xx Reference/Ramps

4-xx Limits/ Warnings

5-xx Digital In/Out

6-xx Analog In/Out

8-xx Comm. and Options

11-xx ADAP-KOOL Lon

13-xx Smart Logic Controller

14-xx Special Functions

15-xx FC Information

16-xx Data Readouts

18-xx Info & Readouts

20-xx FC Closed Loop

21-xx Ext. Closed Loop

22-xx Application Functions

23-xx Time Based Functions

24-xx Application Functions 2

25-xx Pack Controller

26-xx Analog I/O Option MCB 109

28-xx Compressor Functions

80 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.1 0-** Operation and Display

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

0-0* Basic Settings

0-01 Language [0] English 1 set-up TRUE - Uint8

0-02 Motor Speed Unit [1] Hz 2 set-ups FALSE - Uint8

0-04 Operating State at Power-up [0] Resume All set-ups TRUE - Uint8

0-1* Set-up Operations

0-10 Active Set-up [1] Set-up 1 1 set-up TRUE - Uint8

0-11 Programming Set-up [9] Active Set-up All set-ups TRUE - Uint8

0-13 Readout: Linked Set-ups 0 N/A All set-ups FALSE 0 Uint16

0-2* LCP Display

0-20 Display Line 1.1 Small ExpressionLimit All set-ups TRUE - Uint16

0-21 Display Line 1.2 Small ExpressionLimit All set-ups TRUE - Uint16

0-23 Display Line 2 Large ExpressionLimit All set-ups TRUE - Uint16

0-25 My Personal Menu ExpressionLimit 1 set-up TRUE 0 Uint16

0-30 Custom Readout Unit [1] % All set-ups TRUE - Uint8

0-32 Custom Readout Max Value 100.00 CustomReadoutUnit All set-ups TRUE -2 Int32

0-38 Display Text 2 0 N/A 1 set-up TRUE 0 VisStr[25]

0-4* LCP Keypad

0-40 [Hand on] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-41 [Off] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-43 [Reset] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-45 [Drive Bypass] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-03 Regional Settings [0] International 2 set-ups FALSE - Uint8

0-37 Display Text 1 0 N/A 1 set-up TRUE 0 VisStr[25]

0-05 Local Mode Unit [0] As Motor Speed Unit 2 set-ups FALSE - Uint8

0-14 Readout: Prog. Set-ups / Channel 0 N/A All set-ups TRUE 0 Int32

0-12 This Set-up Linked to [0] Not linked All set-ups FALSE - Uint8

0-22 Display Line 1.3 Small ExpressionLimit All set-ups TRUE - Uint16

0-24 Display Line 3 Large ExpressionLimit All set-ups TRUE - Uint16

0-3* LCP Custom Readout

0-31 Custom Readout Min Value ExpressionLimit All set-ups TRUE -2 Int32

0-39 Display Text 3 0 N/A 1 set-up TRUE 0 VisStr[25]

0-42 [Auto on] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-50 LCP Copy [0] No copy All set-ups FALSE - Uint8

0-44 [Off/Reset] Key on LCP [1] Enabled All set-ups TRUE - Uint8

0-5* Copy/Save

0-51 Set-up Copy [0] No copy All set-ups FALSE - Uint8

MG.11.L4.02 - ADAP-KOOL® Drive 81

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Type

Conver-

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operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

0-6* Password

0-60 Main Menu Password 100 N/A 1 set-up TRUE 0 Uint16

0-61 Access to Main Menu w/o Password [0] Full access 1 set-up TRUE - Uint8

0-66 Access to Personal Menu w/o Password [0] Full access 1 set-up TRUE - Uint8

0-70 Set Date and Time ExpressionLimit All set-ups TRUE 0 TimeOfDay

0-72 Time Format null 1 set-up TRUE - Uint8

0-76 DST/Summertime Start ExpressionLimit 1 set-up TRUE 0 TimeOfDay

0-79 Clock Fault [0] Disabled 1 set-up TRUE - Uint8

0-82 Additional Working Days ExpressionLimit 1 set-up TRUE 0 TimeOfDay

0-65 Personal Menu Password 200 N/A 1 set-up TRUE 0 Uint16

0-71 Date Format null 1 set-up TRUE - Uint8

0-7* Clock Settings

0-77 DST/Summertime End ExpressionLimit 1 set-up TRUE 0 TimeOfDay

0-74 DST/Summertime [0] Off 1 set-up TRUE - Uint8

0-89 Date and Time Readout 0 N/A All set-ups TRUE 0 VisStr[25]

0-83 Additional Non-Working Days ExpressionLimit 1 set-up TRUE 0 TimeOfDay

0-81 Working Days null 1 set-up TRUE - Uint8

82 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.2 1-** Load / Motor

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

1-0* General Settings

1-00 Configuration Mode null All set-ups TRUE - Uint8

1-03 Torque Characteristics [0] Compressor CT All set-ups TRUE - Uint8

1-20 Motor Power [kW] ExpressionLimit All set-ups FALSE 1 Uint32

1-22 Motor Voltage ExpressionLimit All set-ups FALSE 0 Uint16

1-24 Motor Current ExpressionLimit All set-ups FALSE -2 Uint32

1-28 Motor Rotation Check [0] Off All set-ups FALSE - Uint8

1-3* Adv. Motor Data

1-30 Stator Resistance (Rs) ExpressionLimit All set-ups FALSE -4 Uint32

1-31 Rotor Resistance (Rr) ExpressionLimit All set-ups FALSE -4 Uint32

1-36 Iron Loss Resistance (Rfe) ExpressionLimit All set-ups FALSE -3 Uint32

1-5* Load Indep. Setting

1-50 Motor Magnetisation at Zero Speed 100 % All set-ups TRUE 0 Uint16

1-51 Min Speed Normal Magnetising [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

1-6* Load Depen. Setting

1-60 Low Speed Load Compensation 100 % All set-ups TRUE 0 Int16

1-61 High Speed Load Compensation 100 % All set-ups TRUE 0 Int16

1-63 Slip Compensation Time Constant 0.10 s All set-ups TRUE -2 Uint16

1-65 Resonance Dampening Time Constant 5 ms All set-ups TRUE -3 Uint8

1-71 Start Delay 00.0 s All set-ups TRUE -1 Uint16

1-73 Flying Start [0] Disabled All set-ups FALSE - Uint8

1-75 Start Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-77 Compressor Start Max Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

1-79 Compressor Start Max Time to Trip 5.0 s All set-ups TRUE -1 Uint8

1-80 Function at Stop [0] Coast All set-ups TRUE - Uint8

1-82 Min Speed for Function at Stop [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-87 Compressor Min. Speed for Trip [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-90 Motor Thermal Protection [0] No protection All set-ups TRUE - Uint8

1-21 Motor Power [HP] ExpressionLimit All set-ups FALSE -2 Uint32

1-23 Motor Frequency ExpressionLimit All set-ups FALSE 0 Uint16

1-2* Motor Data

1-25 Motor Nominal Speed ExpressionLimit All set-ups FALSE 67 Uint16

1-29 Automatic Motor Adaptation (AMA) [0] Off All set-ups FALSE - Uint8

1-35 Main Reactance (Xh) ExpressionLimit All set-ups FALSE -4 Uint32

1-39 Motor Poles ExpressionLimit All set-ups FALSE 0 Uint8

1-52 Min Speed Normal Magnetising [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-62 Slip Compensation 0 % All set-ups TRUE 0 Int16

1-64 Resonance Dampening 100 %All set-upsTRUE0Uint16

1-7* Start Adjustments

1-72 Start Function [2] Coast All set-ups TRUE - Uint8

1-74 Start Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

1-76 Start Current 0.00 A All set-ups TRUE -2 Uint32

1-78 Compressor Start Max Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

1-81 Min Speed for Function at Stop [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

1-86 Compressor Min. Speed for Trip [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

1-8* Stop Adjustments

1-93 Thermistor Source [0] None All set-ups TRUE - Uint8

1-9* Motor Temperature

1-91 Motor External Fan [0] No All set-ups TRUE - Uint16

MG.11.L4.02 - ADAP-KOOL® Drive 83

How to Programme the Frequ...

7.2.3 2-** Brakes

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

2-0* DC-Brake

2-00 DC Hold/Preheat Current 50 % All set-ups TRUE 0 Uint8

2-01 DC Brake Current 50 % All set-ups TRUE 0 Uint16

2-03 DC Brake Cut In Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

2-1* Brake Energy Funct.

2-10 Brake Function [0] Off All set-ups TRUE - Uint8

2-11 Brake Resistor (ohm) ExpressionLimit All set-ups TRUE 0 Uint16

2-13 Brake Power Monitoring [0] Off All set-ups TRUE - Uint8

2-02 DC Braking Time 10.0 s All set-ups TRUE -1 Uint16

2-04 DC Brake Cut In Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

2-12 Brake Power Limit (kW) ExpressionLimit All set-ups TRUE 0 Uint32

2-15 Brake Check [0] Off All set-ups TRUE - Uint8

2-16 AC brake Max. Current 100.0 % All set-ups TRUE -1 Uint32

2-17 Over-voltage Control [2] Enabled All set-ups TRUE - Uint8

84 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.4 3-** Reference / Ramps

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

3-0* Reference Limits

3-02 Minimum Reference ExpressionLimit All set-ups TRUE -3 Int32

3-03 Maximum Reference ExpressionLimit All set-ups TRUE -3 Int32

3-1* References

3-10 Preset Reference 0.00 % All set-ups TRUE -2 Int16

3-11 Jog Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

3-14 Preset Relative Reference 0.00 % All set-ups TRUE -2 Int32

3-16 Reference 2 Source [20] Digital pot.meter All set-ups TRUE - Uint8

3-19 Jog Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

3-41 Ramp 1 Ramp Up Time ExpressionLimit All set-ups TRUE -2 Uint32

3-5* Ramp 2

3-51 Ramp 2 Ramp Up Time ExpressionLimit All set-ups TRUE -2 Uint32

3-52 Ramp 2 Ramp Down Time ExpressionLimit All set-ups TRUE -2 Uint32

3-80 Jog Ramp Time ExpressionLimit All set-ups TRUE -2 Uint32

3-82 Starting Ramp Up Time ExpressionLimit 2 set-ups TRUE -2 Uint32

3-90 Step Size 0.10 % All set-ups TRUE -2 Uint16

3-92 Power Restore [0] Off All set-ups TRUE - Uint8

3-04 Reference Function [0] Sum All set-ups TRUE - Uint8

3-15 Reference 1 Source [1] Analog input 53 All set-ups TRUE - Uint8

3-13 Reference Site [0] Linked to Hand / Auto All set-ups TRUE - Uint8

3-4* Ramp 1

3-17 Reference 3 Source [0] No function All set-ups TRUE - Uint8

3-42 Ramp 1 Ramp Down Time ExpressionLimit All set-ups TRUE -2 Uint32

3-8* Other Ramps

3-81 Quick Stop Ramp Time ExpressionLimit 2 set-ups TRUE -2 Uint32

3-9* Digital Pot.Meter

3-91 Ramp Time 1.00 s All set-ups TRUE -2 Uint32

3-93 Maximum Limit 100 % All set-ups TRUE 0 Int16

3-94 Minimum Limit 0 % All set-ups TRUE 0 Int16

3-95 Ramp Delay 1.000 N/A All set-ups TRUE -3 TimD

MG.11.L4.02 - ADAP-KOOL® Drive 85

How to Programme the Frequ...

7.2.5 4-** Limits / Warnings

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

4-1* Motor Limits

4-10 Motor Speed Direction [0] Clockwise All set-ups FALSE - Uint8

4-11 Motor Speed Low Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

4-13 Motor Speed High Limit [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

4-16 Torque Limit Motor Mode 110.0 % All set-ups TRUE -1 Uint16

4-18 Current Limit ExpressionLimit All set-ups TRUE -1 Uint32

4-5* Adj. Warnings

4-50 Warning Current Low 0.00 A All set-ups TRUE -2 Uint32

4-51 Warning Current High ImaxVLT (P1637) All set-ups TRUE -2 Uint32

4-53 Warning Speed High outputSpeedHighLimit (P413) All set-ups TRUE 67 Uint16

4-55 Warning Reference High 999999.000 N/A All set-ups TRUE -3 Int32

4-57 Warning Feedback High 999999.000 ReferenceFeedbackUnit All set-ups TRUE -3 Int32

4-6* Speed Bypass

4-60 Bypass Speed From [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

4-61 Bypass Speed From [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

4-12 Motor Speed Low Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

4-14 Motor Speed High Limit [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

4-17 Torque Limit Generator Mode 100.0 % All set-ups TRUE -1 Uint16

4-19 Max Output Frequency ExpressionLimit All set-ups FALSE -1 Uint16

4-52 Warning Speed Low 0 RPM All set-ups TRUE 67 Uint16

4-54 Warning Reference Low -999999.000 N/A All set-ups TRUE -3 Int32

4-56 Warning Feedback Low -999999.000 ReferenceFeedbackUnit All set-ups TRUE -3 Int32

4-58 Missing Motor Phase Function [1] On All set-ups TRUE - Uint8

4-62 Bypass Speed To [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

4-63 Bypass Speed To [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

4-64 Semi-Auto Bypass Set-up [0] Off All set-ups FALSE - Uint8

86 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.6 5-** Digital In / Out

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

5-0* Digital I/O mode

5-00 Digital I/O Mode [0] PNP - Active at 24V All set-ups FALSE - Uint8

5-01 Terminal 27 Mode [0] Input All set-ups TRUE - Uint8

5-1* Digital Inputs

5-10 Terminal 18 Digital Input [8] Start All set-ups TRUE - Uint8

5-11 Terminal 19 Digital Input [10] Reversing All set-ups TRUE - Uint8

5-13 Terminal 29 Digital Input [0] No operation All set-ups TRUE - Uint8

5-15 Terminal 33 Digital Input [0] No operation All set-ups TRUE - Uint8

5-17 Terminal X30/3 Digital Input [0] No operation All set-ups TRUE - Uint8

5-3* Digital Outputs

5-30 Terminal 27 Digital Output [0] No operation All set-ups TRUE - Uint8

5-31 Terminal 29 Digital Output [0] No operation All set-ups TRUE - Uint8

5-33 Term X30/7 Digi Out (MCB 101) [0] No operation All set-ups TRUE - Uint8

5-40 Function Relay null All set-ups TRUE - Uint8

5-42 Off Delay, Relay 0.01 s All set-ups TRUE -2 Uint16

5-50 Term. 29 Low Frequency 100 Hz All set-ups TRUE 0 Uint32

5-52 Term. 29 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32

5-54 Pulse Filter Time Constant #29 100 ms All set-ups FALSE -3 Uint16

5-56 Term. 33 High Frequency 100 Hz All set-ups TRUE 0 Uint32

5-02 Terminal 29 Mode [0] Input All set-ups TRUE - Uint8

5-12 Terminal 27 Digital InputnullAll set-upsTRUE-Uint8

5-14 Terminal 32 Digital Input [39] Day/Night Control All set-ups TRUE - Uint8

5-16 Terminal X30/2 Digital Input [0] No operation All set-ups TRUE - Uint8

5-18 Terminal X30/4 Digital Input [0] No operation All set-ups TRUE - Uint8

5-32 Term X30/6 Digi Out (MCB 101) [0] No operation All set-ups TRUE - Uint8

5-4* Relays

5-41 On Delay, Relay 0.01 s All set-ups TRUE -2 Uint16

5-5* Pulse Input

5-51 Term. 29 High Frequency 100 Hz All set-ups TRUE 0 Uint32

5-53 Term. 29 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32

5-55 Term. 33 Low Frequency 100 Hz All set-ups TRUE 0 Uint32

5-57 Term. 33 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32

5-58 Term. 33 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32

5-59 Pulse Filter Time Constant #33 100 ms All set-ups FALSE -3 Uint16

MG.11.L4.02 - ADAP-KOOL® Drive 87

How to Programme the Frequ...

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

5-6* Pulse Output

5-60 Terminal 27 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8

5-62 Pulse Output Max Freq #27 5000 Hz All set-ups TRUE 0 Uint32

5-65 Pulse Output Max Freq #29 5000 Hz All set-ups TRUE 0 Uint32

5-68 Pulse Output Max Freq #X30/6 5000 Hz All set-ups TRUE 0 Uint32

5-90 Digital & Relay Bus Control 0 N/A All set-ups TRUE 0 Uint32

5-94 Pulse Out #27 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

5-96 Pulse Out #29 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

5-63 Terminal 29 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8

5-66 Terminal X30/6 Pulse Output Variable [0] No operation All set-ups TRUE - Uint8

5-9* Bus Controlled

5-93 Pulse Out #27 Bus Control 0.00 % All set-ups TRUE -2 N2

5-98 Pulse Out #X30/6 Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

5-95 Pulse Out #29 Bus Control 0.00 % All set-ups TRUE -2 N2

5-97 Pulse Out #X30/6 Bus Control 0.00 % All set-ups TRUE -2 N2

88 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.7 6-** Analog In / Out

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

6-0* Analog I/O Mode

6-00 Live Zero Timeout Time 10 s All set-ups TRUE 0 Uint8

6-01 Live Zero Timeout Function [0] Off All set-ups TRUE - Uint8

6-1* Analog Input 53

6-10 Terminal 53 Low Voltage 0.07 V All set-ups TRUE -2 Int16

6-11 Terminal 53 High Voltage 10.00 V All set-ups TRUE -2 Int16

6-13 Terminal 53 High Current 20.00 mA All set-ups TRUE -5 Int16

6-15 Terminal 53 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32

6-17 Terminal 53 Live Zero [1] Enabled All set-ups TRUE - Uint8

6-20 Terminal 54 Low Voltage 0.07 V All set-ups TRUE -2 Int16

6-22 Terminal 54 Low Current 4.00 mA All set-ups TRUE -5 Int16

6-24 Terminal 54 Low Ref./Feedb. Value -1.000 N/A All set-ups TRUE -3 Int32

6-26 Terminal 54 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-3* Analog Input X30/11

6-30 Terminal X30/11 Low Voltage 0.07 V All set-ups TRUE -2 Int16

6-31 Terminal X30/11 High Voltage 10.00 V All set-ups TRUE -2 Int16

6-35 Term. X30/11 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32

6-37 Term. X30/11 Live Zero [1] Enabled All set-ups TRUE - Uint8

6-40 Terminal X30/12 Low Voltage 0.07 V All set-ups TRUE -2 Int16

6-44 Term. X30/12 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32

6-12 Terminal 53 Low Current 4.00 mA All set-ups TRUE -5 Int16

6-14 Terminal 53 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32

6-02 Fire Mode Live Zero Timeout Function [0] Off All set-ups TRUE - Uint8

6-16 Terminal 53 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-2* Analog Input 54

6-21 Terminal 54 High Voltage 10.00 V All set-ups TRUE -2 Int16

6-23 Terminal 54 High Current 20.00 mA All set-ups TRUE -5 Int16

6-25 Terminal 54 High Ref./Feedb. Value ExpressionLimit All set-ups TRUE -3 Int32

6-34 Term. X30/11 Low Ref./Feedb. Value 0.000 N/A All set-ups TRUE -3 Int32

6-27 Terminal 54 Live Zero [1] Enabled All set-ups TRUE - Uint8

6-36 Term. X30/11 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-4* Analog Input X30/12

6-41 Terminal X30/12 High Voltage 10.00 V All set-ups TRUE -2 Int16

6-45 Term. X30/12 High Ref./Feedb. Value 100.000 N/A All set-ups TRUE -3 Int32

6-46 Term. X30/12 Filter Time Constant 0.001 s All set-ups TRUE -3 Uint16

6-47 Term. X30/12 Live Zero [1] Enabled All set-ups TRUE - Uint8

MG.11.L4.02 - ADAP-KOOL® Drive 89

How to Programme the Frequ...

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

6-5* Analog Output 42

6-50 Terminal 42 Output [100] Output frequency All set-ups TRUE - Uint8

6-51 Terminal 42 Output Min Scale 0.00 % All set-ups TRUE -2 Int16

6-53 Terminal 42 Output Bus Control 0.00 % All set-ups TRUE -2 N2

6-6* Analog Output X30/8

6-60 Terminal X30/8 Output [0] No operation All set-ups TRUE - Uint8

6-61 Terminal X30/8 Min. Scale 0.00 % All set-ups TRUE -2 Int16

6-54 Terminal 42 Output Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

6-52 Terminal 42 Output Max Scale 100.00 % All set-ups TRUE -2 Int16

6-63 Terminal X30/8 Output Bus Control 0.00 % All set-ups TRUE -2 N2

6-64 Terminal X30/8 Output Timeout Preset 0.00 % 1 set-up TRUE -2 Uint16

6-62 Terminal X30/8 Max. Scale 100.00 % All set-ups TRUE -2 Int16

90 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

ADAP-KOOL

7.2.8 8-** Communication and Options

Type

Conver-

sion index

operation

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

8-0* General Settings

8-01 Control Site null All set-ups TRUE - Uint8

8-02 Control Source null All set-ups TRUE - Uint8

8-04 Control Timeout Function [0] Off 1 set-up TRUE - Uint8

8-06 Reset Control Timeout [0] Do not reset All set-ups TRUE - Uint8

8-1* Control Settings

8-10 Control Profile [0] FC profile All set-ups TRUE - Uint8

8-13 Configurable Status Word STW [1] Profile Default All set-ups TRUE - Uint8

8-30 Protocol [0] FC 1 set-up TRUE - Uint8

8-32 Baud Rate null 1 set-up TRUE - Uint8

8-35 Minimum Response Delay ExpressionLimit 1 set-up TRUE -3 Uint16

8-37 Maximum Inter-Char Delay ExpressionLimit 1 set-up TRUE -5 Uint16

8-40 Telegram Selection [1] Standard telegram 1 2 set-ups TRUE - Uint8

8-46 BTM Transaction Status [0] Off All set-ups TRUE - Uint8

8-5* Digital/Bus

8-50 Coasting Select [3] Logic OR All set-ups TRUE - Uint8

8-52 DC Brake Select [3] Logic OR All set-ups TRUE - Uint8

8-54 Reversing Select null All set-ups TRUE - Uint8

8-56 Preset Reference Select [3] Logic OR All set-ups TRUE - Uint8

8-70 BACnet Device Instance 1 N/A 1 set-up TRUE 0 Uint32

8-73 MS/TP Max Info Frames 1 N/A 1 set-up TRUE 0 Uint16

8-75 Initialisation Password ExpressionLimit 1 set-up TRUE 0 VisStr[20]

8-80 Bus Message Count 0 N/A All set-ups TRUE 0 Uint32

8-82 Slave Message Count 0 N/A All set-ups TRUE 0 Uint32

8-9* Bus Jog / Feedback

8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE 67 Uint16

8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE 67 Uint16

8-95 Bus Feedback 2 0 N/A 1 set-up TRUE 0 N2

8-36 Maximum Response Delay ExpressionLimit 1 set-up TRUE -3 Uint16

8-03 Control Timeout Time ExpressionLimit 1 set-up TRUE -1 Uint32

8-05 End-of-Timeout Function [1] Resume set-up 1 set-up TRUE - Uint8

8-07 Diagnosis Trigger [0] Disable 2 set-ups TRUE - Uint8

8-3* FC Port Settings

8-31 Address ExpressionLimit 1 set-up TRUE 0 Uint8

8-33 Parity / Stop Bits null 1 set-up TRUE - Uint8

8-4* Adv. Protocol Set.

8-45 BTM Transaction Command [0] Off All set-ups FALSE - Uint8

8-47 BTM Timeout 60 s 1 set-up FALSE 0 Uint16

8-53 Start Select [3] Logic OR All set-ups TRUE - Uint8

8-55 Set-up Select [3] Logic OR All set-ups TRUE - Uint8

8-72 MS/TP Max Masters 127 N/A 1 set-up TRUE 0 Uint8

8-7* BACnet

8-74 "I-Am" Service [0] Send at power-up 1 set-up TRUE - Uint8

8-8* FC Port Diagnostics

8-81 Bus Error Count 0 N/A All set-ups TRUE 0 Uint32

8-83 Slave Error Count 0 N/A All set-ups TRUE 0 Uint32

8-96 Bus Feedback 3 0 N/A 1 set-up TRUE 0 N2

8-94 Bus Feedback 1 0 N/A 1 set-up TRUE 0 N2

MG.11.L4.02 - ADAP-KOOL® Drive 91

How to Programme the Frequ...

7.2.9 11-** ADAP-KOOL LON

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

11-2* LON Param. Access

11-21 Store Data Values [0] Off All set-ups TRUE - Uint8

11-9* AK LonWorks

11-90 AK Network Address 0 N/A 1 set-up TRUE 0 Uint16

11-91 AK Service Pin [0] Off 1 set-up TRUE - Uint8

11-99 Alarm Status 0 N/A All set-ups FALSE 0 Uint8

11-98 Alarm Text 0 N/A All set-ups FALSE 0 VisStr[32]

92 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

ADAP-KOOL

7.2.10 13-** Smart Logic Controller

Type

Conver-

sion index

operation

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

13-0* SLC Settings

13-00 SL Controller Mode null 2 set-ups TRUE - Uint8

13-01 Start Event null 2 set-ups TRUE - Uint8

13-03 Reset SLC [0] Do not reset SLC All set-ups TRUE - Uint8

13-10 Comparator Operand null 2 set-ups TRUE - Uint8

13-12 Comparator Value ExpressionLimit 2 set-ups TRUE -3 Int32

13-20 SL Controller Timer ExpressionLimit 1 set-up TRUE -3 TimD

13-40 Logic Rule Boolean 1 null 2 set-ups TRUE - Uint8

13-42 Logic Rule Boolean 2 null 2 set-ups TRUE - Uint8

13-44 Logic Rule Boolean 3 null 2 set-ups TRUE - Uint8

13-2* Timers

13-02 Stop Event null 2 set-ups TRUE - Uint8

13-1* Comparators

13-11 Comparator Operator null 2 set-ups TRUE - Uint8

13-4* Logic Rules

13-41 Logic Rule Operator 1 null 2 set-ups TRUE - Uint8

13-51 SL Controller Event null 2 set-ups TRUE - Uint8

13-43 Logic Rule Operator 2 null 2 set-ups TRUE - Uint8

13-5* States

13-52 SL Controller Action null 2 set-ups TRUE - Uint8

MG.11.L4.02 - ADAP-KOOL® Drive 93

How to Programme the Frequ...

7.2.11 14-** Special Functions

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

14-0* Inverter Switching

14-00 Switching Pattern [0] 60 AVM All set-ups TRUE - Uint8

14-01 Switching Frequency null All set-ups TRUE - Uint8

14-04 PWM Random [0] Off All set-ups TRUE - Uint8

14-12 Function at Mains Imbalance [0] Trip All set-ups TRUE - Uint8

14-20 Reset Mode [0] Manual reset All set-ups TRUE - Uint8

14-22 Operation Mode [0] Normal operation All set-ups TRUE - Uint8

14-25 Trip Delay at Torque Limit 60 s All set-ups TRUE 0 Uint8

14-28 Production Settings [0] No action All set-ups TRUE - Uint8

14-3* Current Limit Ctrl.

14-30 Current Lim Ctrl, Proportional Gain 100 % All set-ups FALSE 0 Uint16

14-31 Current Lim Ctrl, Integration Time 0.020 s All set-ups FALSE -3 Uint16

14-40 VT Level 66 % All set-ups FALSE 0 Uint8

14-42 Minimum AEO Frequency 10 Hz All set-ups TRUE 0 Uint8

14-5* Environment

14-50 RFI Filter [1] On 1 set-up FALSE - Uint8

14-03 Overmodulation [1] On All set-ups FALSE - Uint8

14-1* Mains On/Off

14-2* Reset Functions

14-21 Automatic Restart Time 10 s All set-ups TRUE 0 Uint16

14-23 Typecode Setting null 2 set-ups FALSE - Uint8

14-26 Trip Delay at Inverter Fault ExpressionLimit All set-ups TRUE 0 Uint8

14-29 Service Code 0 N/A All set-ups TRUE 0 Int32

14-4* Energy Optimising

14-41 AEO Minimum Magnetisation40 %All set-upsTRUE0Uint8

14-43 Motor Cosphi ExpressionLimit All set-ups TRUE -2 Uint16

14-52 Fan Control [0] Auto All set-ups TRUE - Uint8

14-53 Fan Monitor [1] Warning All set-ups TRUE - Uint8

94 MG.11.L4.02 - ADAP-KOOL® Drive

14-55 Output Filter [0] No Filter 1 set-up FALSE - Uint8

14-60 Function at Over Temperature [0] Trip All set-ups TRUE - Uint8

14-62 Inv. Overload Derate Current 95 % All set-ups TRUE 0 Uint16

14-6* Auto Derate

14-61 Function at Inverter Overload [0] Trip All set-ups TRUE - Uint8

How to Programme the Frequ...

7.2.12 15-** FC Information

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

15-0* Operating Data

15-00 Operating Hours 0 h All set-ups FALSE 74 Uint32

15-01 Running Hours 0 h All set-ups FALSE 74 Uint32

15-03 Power Up's 0 N/A All set-ups FALSE 0 Uint32

15-05 Over Volt's 0 N/A All set-ups FALSE 0 Uint16

15-07 Reset Running Hours Counter [0] Do not reset All set-ups TRUE - Uint8

15-1* Data Log Settings

15-10 Logging Source 02 set-upsTRUE-Uint16

15-11 Logging Interval ExpressionLimit 2 set-ups TRUE -3 TimD

15-13 Logging Mode [0] Log always 2 set-ups TRUE - Uint8

15-2* Historic Log

15-20 Historic Log: Event 0 N/A All set-ups FALSE 0 Uint8

15-21 Historic Log: Value 0 N/A All set-ups FALSE 0 Uint32

15-23 Historic Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay

15-30 Alarm Log: Error Code 0 N/A All set-ups FALSE 0 Uint8

15-32 Alarm Log: Time 0 s All set-ups FALSE 0 Uint32

15-34 Alarm Log: Status 0 N/A All set-ups FALSE 0 Uint8

15-4* Drive Identification

15-40 FC Type 0 N/A All set-ups FALSE 0 VisStr[6]

15-41 Power Section 0 N/A All set-ups FALSE 0 VisStr[20]

15-43 Software Version 0 N/A All set-ups FALSE 0 VisStr[5]

15-45 Actual Typecode String 0 N/A All set-ups FALSE 0 VisStr[40]

15-47 Power Card Ordering No 0 N/A All set-ups FALSE 0 VisStr[8]

15-49 SW ID Control Card 0 N/A All set-ups FALSE 0 VisStr[20]

15-02 kWh Counter 0 kWh All set-ups FALSE 75 Uint32

15-04 Over Temp's 0 N/A All set-ups FALSE 0 Uint16

15-06 Reset kWh Counter [0] Do not reset All set-ups TRUE - Uint8

15-08 Number of Starts 0 N/A All set-ups FALSE 0 Uint32

15-12 Trigger Event [0] False 1 set-up TRUE - Uint8

15-14 Samples Before Trigger 50 N/A 2 set-ups TRUE 0 Uint8

15-3* Alarm Log

15-22 Historic Log: Time 0 ms All set-ups FALSE -3 Uint32

15-33 Alarm Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay

15-31 Alarm Log: Value 0 N/A All set-ups FALSE 0 Int16

15-35 Alarm Log: Alarm Text 0 N/A All set-ups FALSE 0 VisStr[32]

15-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20]

15-44 Ordered Typecode String 0 N/A All set-ups FALSE 0 VisStr[40]

15-46 Frequency Converter Ordering No 0 N/A All set-ups FALSE 0 VisStr[8]

15-48 LCP Id No 0 N/A All set-ups FALSE 0 VisStr[20]

15-50 SW ID Power Card 0 N/A All set-ups FALSE 0 VisStr[20]

15-51 Frequency Converter Serial Number 0 N/A All set-ups FALSE 0 VisStr[10]

15-53 Power Card Serial Number 0 N/A All set-ups FALSE 0 VisStr[19]

MG.11.L4.02 - ADAP-KOOL® Drive 95

How to Programme the Frequ...

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

15-6* Option Ident

15-60 Option Mounted 0 N/A All set-ups FALSE 0 VisStr[30]

15-61 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-63 Option Serial No 0 N/A All set-ups FALSE 0 VisStr[18]

15-71 Slot A Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-73 Slot B Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-75 Slot C0 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-77 Slot C1 Option SW Version 0 N/A All set-ups FALSE 0 VisStr[20]

15-92 Defined Parameters 0 N/A All set-ups FALSE 0 Uint16

15-62 Option Ordering No 0 N/A All set-ups FALSE 0 VisStr[8]

15-70 Option in Slot A 0 N/A All set-ups FALSE 0 VisStr[30]

15-72 Option in Slot B 0 N/A All set-ups FALSE 0 VisStr[30]

15-74 Option in Slot C0 0 N/A All set-ups FALSE 0 VisStr[30]

15-76 Option in Slot C1 0 N/A All set-ups FALSE 0 VisStr[30]

15-99 Parameter Metadata 0 N/A All set-ups FALSE 0 Uint16

15-9* Parameter Info

15-93 Modified Parameters 0 N/A All set-ups FALSE 0 Uint16

96 MG.11.L4.02 - ADAP-KOOL® Drive

How to Programme the Frequ...

7.2.13 16-** Data Readouts

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

16-0* General Status

16-00 Control Word 0 N/A All set-ups FALSE 0 V2

16-01 Reference [Unit] 0.000 ReferenceFeedbackUnit All set-ups FALSE -3 Int32

16-03 Status Word 0 N/A All set-ups FALSE 0 V2

16-09 Custom Readout 0.00 CustomReadoutUnit All set-ups FALSE -2 Int32

16-10 Power [kW] 0.00 kW All set-ups FALSE 1 Int32

16-12 Motor Voltage 0.0 V All set-ups FALSE -1 Uint16

16-14 Motor Current 0.00 A All set-ups FALSE -2 Int32

16-16 Torque [Nm] 0.0 Nm All set-ups FALSE -1 Int16

16-18 Motor Thermal 0 % All set-ups FALSE 0 Uint8

16-3* Drive Status

16-30 DC Link Voltage 0 V All set-ups FALSE 0 Uint16

16-32 Brake Energy /s 0.000 kW All set-ups FALSE 0 Uint32

16-34 Heatsink Temp. 0 °C All set-ups FALSE 100 Uint8

16-36 Inv. Nom. Current ExpressionLimit All set-ups FALSE -2 Uint32

16-38 SL Controller State 0 N/A All set-ups FALSE 0 Uint8

16-40 Logging Buffer Full [0] No All set-ups TRUE - Uint8

16-50 External Reference 0.0 N/A All set-ups FALSE -1 Int16

16-53 Digi Pot Reference 0.00 N/A All set-ups FALSE -2 Int16

16-02 Reference [%] 0.0 % All set-ups FALSE -1 Int16

16-05 Main Actual Value [%] 0.00 % All set-ups FALSE -2 N2

16-1* Motor Status

16-11 Power [hp] 0.00 hp All set-ups FALSE -2 Int32

16-13 Frequency 0.0 Hz All set-ups FALSE -1 Uint16

16-15 Frequency [%] 0.00 % All set-ups FALSE -2 N2

16-17 Speed [RPM] 0 RPM All set-ups FALSE 67 Int32

16-22 Torque [%] 0 % All set-ups FALSE 0 Int16

16-33 Brake Energy /2 min 0.000 kW All set-ups FALSE 0 Uint32

16-37 Inv. Max. Current ExpressionLimit All set-ups FALSE -2 Uint32

16-35 Inverter Thermal 0 % All set-ups FALSE 0 Uint8

16-39 Control Card Temp. 0 °C All set-ups FALSE 100 Uint8

16-5* Ref. & Feedb.

16-52 Feedback [Unit] 0.000 ProcessCtrlUnit All set-ups FALSE -3 Int32

16-54 Feedback 1 [Unit] 0.000 ProcessCtrlUnit All set-ups FALSE -3 Int32

16-55 Feedback 2 [Unit] 0.000 ProcessCtrlUnit All set-ups FALSE -3 Int32

16-56 Feedback 3 [Unit] 0.000 ProcessCtrlUnit All set-ups FALSE -3 Int32

MG.11.L4.02 - ADAP-KOOL® Drive 97

How to Programme the Frequ...

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

16-6* Inputs & Outputs

16-60 Digital Input 0 N/A All set-ups FALSE 0 Uint16

16-61 Terminal 53 Switch Setting [0] Current All set-ups FALSE - Uint8

16-63 Terminal 54 Switch Setting [0] Current All set-ups FALSE - Uint8

16-65 Analog Output 42 [mA] 0.000 N/A All set-ups FALSE -3 Int16

16-67 Pulse Input #29 [Hz] 0 N/A All set-ups FALSE 0 Int32

16-69 Pulse Output #27 [Hz] 0 N/A All set-ups FALSE 0 Int32

16-71 Relay Output [bin] 0 N/A All set-ups FALSE 0 Int16

16-73 Counter B 0 N/A All set-ups TRUE 0 Int32

16-76 Analog In X30/12 0.000 N/A All set-ups FALSE -3 Int32

16-8* Fieldbus & FC Port

16-80 Fieldbus CTW 1 0 N/A All set-ups FALSE 0 V2

16-82 Fieldbus REF 1 0 N/A All set-ups FALSE 0 N2

16-85 FC Port CTW 1 0 N/A All set-ups FALSE 0 V2

16-9* Diagnosis Readouts

16-90 Alarm Word 0 N/A All set-ups FALSE 0 Uint32

16-91 Alarm Word 2 0 N/A All set-ups FALSE 0 Uint32

16-93 Warning Word 2 0 N/A All set-ups FALSE 0 Uint32

16-62 Analog Input 53 0.000 N/A All set-ups FALSE -3 Int32

16-64 Analog Input 54 0.000 N/A All set-ups FALSE -3 Int32

16-66 Digital Output [bin] 0 N/A All set-ups FALSE 0 Int16

16-68 Pulse Input #33 [Hz] 0 N/A All set-ups FALSE 0 Int32

16-70 Pulse Output #29 [Hz] 0 N/A All set-ups FALSE 0 Int32

16-72 Counter A 0 N/A All set-ups TRUE 0 Int32

16-75 Analog In X30/11 0.000 N/A All set-ups FALSE -3 Int32

16-77 Analog Out X30/8 [mA] 0.000 N/A All set-ups FALSE -3 Int16

16-84 Comm. Option STW 0 N/A All set-ups FALSE 0 V2

16-86 FC Port REF 1 0 N/A All set-ups FALSE 0 N2

16-92 Warning Word 0 N/A All set-ups FALSE 0 Uint32

16-94 Ext. Status Word 0 N/A All set-ups FALSE 0 Uint32

16-95 Ext. Status Word 2 0 N/A All set-ups FALSE 0 Uint32

98 MG.11.L4.02 - ADAP-KOOL® Drive

16-96 Maintenance Word 0 N/A All set-ups FALSE 0 Uint32

How to Programme the Frequ...

7.2.14 18-** Info & Readouts

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

18-0* Maintenance Log

18-00 Maintenance Log: Item 0 N/A All set-ups FALSE 0 Uint8

18-01 Maintenance Log: Action 0 N/A All set-ups FALSE 0 Uint8

18-03 Maintenance Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay

18-10 Fire Mode Log: Event 0 N/A All set-ups FALSE 0 Uint8

18-12 Fire Mode Log: Date and Time ExpressionLimit All set-ups FALSE 0 TimeOfDay

18-30 Analog Input X42/1 0.000 N/A All set-ups FALSE -3 Int32

18-32 Analog Input X42/5 0.000 N/A All set-ups FALSE -3 Int32

18-34 Analog Out X42/9 [V] 0.000 N/A All set-ups FALSE -3 Int16

18-31 Analog Input X42/3 0.000 N/A All set-ups FALSE -3 Int32

18-33 Analog Out X42/7 [V] 0.000 N/A All set-ups FALSE -3 Int16

18-1* Fire Mode Log

18-02 Maintenance Log: Time 0 s All set-ups FALSE 0 Uint32

18-11 Fire Mode Log: Time 0 s All set-ups FALSE 0 Uint32

18-3* Inputs & Outputs

18-35 Analog Out X42/11 [V] 0.000 N/A All set-ups FALSE -3 Int16

MG.11.L4.02 - ADAP-KOOL® Drive 99

How to Programme the Frequ...

7.2.15 20-** FC Closed Loop

Type

Conver-

sion index

operation

ADAP-KOOL

Drive Operating Instructions

Par. No. # Parameter description Default value 4-set-up Change during

20-0* Feedback

20-00 Feedback 1 Source [2] Analog input 54 All set-ups TRUE - Uint8

20-01 Feedback 1 Conversion [2] Pressure to temperature All set-ups FALSE - Uint8

20-03 Feedback 2 Source [0] No function All set-ups TRUE - Uint8

20-05 Feedback 2 Source Unit null All set-ups TRUE - Uint8

20-07 Feedback 3 Conversion [0] Linear All set-ups FALSE - Uint8

20-12 Reference/Feedback Unit null All set-ups TRUE - Uint8

20-20 Feedback Function [3] Minimum All set-ups TRUE - Uint8

20-22 Setpoint 2 0.000 ProcessCtrlUnit All set-ups TRUE -3 Int32

20-25 Setpoint Type null All set-ups TRUE - Uint8

20-30 Refrigerant [19] R404A All set-ups TRUE - Uint8

20-32 User Defined Refrigerant A2 -2250.00 N/A All set-ups TRUE -2 Int32

20-4* Thermostat/Pressostat

20-40 Thermostat/Pressostat Function null All set-ups FALSE - Uint8

20-41 Cut-out Value ExpressionLimit All set-ups TRUE -3 Int32

20-7* PID Autotuning

20-70 Closed Loop Type [0] Auto 2 set-ups TRUE - Uint8

20-02 Feedback 1 Source Unit null All set-ups TRUE - Uint8

20-04 Feedback 2 Conversion [0] Linear All set-ups FALSE - Uint8

20-06 Feedback 3 Source [0] No function All set-ups TRUE - Uint8

20-08 Feedback 3 Source Unit null All set-ups TRUE - Uint8

20-2* Feedback/Setpoint

20-21 Setpoint 1 0 ProcessCtrlUnit All set-ups TRUE -3 Int32

20-23 Setpoint 3 0.000 ProcessCtrlUnit All set-ups TRUE -3 Int32

20-3* Feedback Adv. Conv

20-31 User Defined Refrigerant A1 10.0000 N/A All set-ups TRUE -4 Uint32

20-33 User Defined Refrigerant A3 250.000 N/A All set-ups TRUE -3 Uint32

20-42 Cut-in Value ExpressionLimit All set-ups TRUE -3 Int32

20-71 PID Performance [0] Normal 2 set-ups TRUE - Uint8

100 MG.11.L4.02 - ADAP-KOOL® Drive

20-72 PID Output Change 0.10 N/A 2 set-ups TRUE -2 Uint16

20-73 Minimum Feedback Level -999999.000 ProcessCtrlUnit 2 set-ups TRUE -3 Int32

20-79 PID Autotuning [0] Disabled All set-ups TRUE - Uint8

20-81 PID Normal/ Inverse Control [1] Inverse All set-ups TRUE - Uint8

20-83 PID Start Speed [Hz] ExpressionLimit All set-ups TRUE -1 Uint16

20-9* PID Controller

20-91 PID Anti Windup [1] On All set-ups TRUE - Uint8

20-93 PID Proportional Gain 0.50 N/A All set-ups TRUE -2 Uint16

20-74 Maximum Feedback Level 999999.000 ProcessCtrlUnit 2 set-ups TRUE -3 Int32

20-8* PID Basic Settings

20-82 PID Start Speed [RPM] ExpressionLimit All set-ups TRUE 67 Uint16

20-84 On Reference Bandwidth 5 % All set-ups TRUE 0 Uint8

20-94 PID Integral Time 30.00 s All set-ups TRUE -2 Uint32

20-95 PID Differentiation Time 0.00 s All set-ups TRUE -2 Uint16

20-96 PID Diff. Gain Limit 5.0 N/A All set-ups TRUE -1 Uint16

Danfoss ADAP-COOL Operating guide

Specifications and Main Features

Frequently Asked Questions

User Manual