Order code ................................................................................................................................................................................... 8
Pressure compensated control (PC) ........................................................................................................................... 10
Remote PC control (RP) ................................................................................................................................................... 10
Load sensing control (LS) ............................................................................................................................................... 11
Load sensing control with internal bleed orifice (LB) .......................................................................................... 11
Series 45 Axial Piston Open Circuit Pumps Technical Information Manual 520L0519
Rev E November 2006
For more information regarding the Series 45 product line refer to the current version of 520L0519.
11058670 • Rev BA • Sep 20133
Technical Information Series 45 G Frame Pumps
T
Design
Series 45 Frame G pumps have a dual servo piston design with a cradle-type swashplate set in
polymer-coated journal bearings. The bias piston increases swashplate angle. The displacement
piston decreases swashplate angle. At equal pressure, the larger diameter displacement piston
overpowers the bias piston. Nine reciprocating pistons displace fluid from the pump inlet to the
pump outlet as the cylinder block rotates on the pump input shaft. The block spring holds the piston
slippers to the swashplate via the slipper retainer. The cylinder block rides on a bi-metal valve plate
optimized for high volumetric efficiency and low noise. Tapered roller bearings support the input
shaft and a viton lip-seal protects against shaft leaks.
An adjustable one spool (PC only, not shown) or two spool (LS) control senses system pressure and
load pressure (LS controls). The control ports system pressure to the displacement piston to control
pump output flow.
Frame G cross section
LS control
(attached to endcap)
LS spool
PC spool
LS adjustment
PC adjustment
Displacement piston
Swashplate
Cylinder
block
Valve
plate
Cylinder
block
spring
apered
roller
bearing
Bias piston guide
Bias spring
Bias piston
Slipper retainer
Tapered roller
bearing
Shaft seal
Input shaft
Slipper
Piston
P104 002E
11058670 • Rev BA • Sep 20134
Technical Information Series 45 G Frame Pumps
Specifications
For general operating
parameters, including fluid
viscosity, temperature, and
inlet and case pressures,
see page 13. For system design
parameters, including
installation, filtration,
reservoir, and line velocities,
see page 15.
For definitions of pressure and
speed ratings, see page 14. For
more information on external
shaft loads, see page 16;
mounting flange loads,
see page 17.
Features and options
FeatureUnitG74BG90C
Maximum Displacementcm³ [in³]74 [4.52]90 [5.49]
Flow at rated speed (theoretical)l/min
Input torque at maximum
displacement (theoretical)
Mass moment of inertia of internal
rotating components
WeightAxial portskg [lb]29 [63]
Radial ports36 [80]
RotationClockwise, Counterclockwise
MountingSAE-C
Auxiliary mounting (See page 74 )SAE-A, SAE-B, SAE-BB, SAE-C
System ports (type)4-bolt split flange
System ports (location)Axial, Radial
Control types (See page 71)PC, Remote PC, LS, LS with internal bleed
Shafts (See page 73)Splined14 tooth, 17 tooth
Displacement limiters (See page 75 )Optional, adjustable
[US gal/min]
N•m/bar
[lbf•in/1000 psi]
kg•m²
[slug•ft²]
StraightØ 31.75 mm [1.25 in]
177.6
[46.9]
1.178
[719]
0.00630
[0.00465]
Ratings
RatingUnitsG74BG90C
Input speed
Working pressure continuousbar [psi]310 [4 495]260 [3770]
External shaft
loads
Bearing lifeat 140 bar [2030 psi]B10 hours41 38319 847
Mounting flange
load moments
1. Input speeds are valid at 1 bar absolute [0 in Hg vac] inlet pressure. See Inlet p ressure vs. speed charts.
maximum400 [5800]350 [5075]
External moment (Me) N•m [lbf•in]300 [2655]
Thrust in (Tin), out (T
at 210 bar [3045 psi]90484339
at 260 bar [3770 psi]4062194 8
at 310 bar [4495 psi]2101—
Vibratory (continuous) N•m [lbf•in]1580 [14 000]
Shock (max)5650 [50 000]
) N [lbf]2900 [650]
out
Model
198
[52.3]
1.432
[874]
0.00650
[0.00480]
Model
For more information on noise
levels, see page 19.
Sound levels
dB(A)210 bar [3045 psi]260 bar [3770 psi]310 bar [4495 psi]
2. S ound data was collec ted in a semi-anechoic chamber. Values have b een adjusted (-3 dB) to refle ct anechoic levels.
11058670 • Rev BA • Sep 20135
2
Technical Information Series 45 G Frame Pumps
Performance
G74B
Flow and power data valid at
49°C [120°F] and viscosity of
17.8 mm²/sec [88 SUS].
Flow vs. speed
200
160
120
80
Flow (l/min)
40
Input power vs. speed
100
80
60
40
Power (kW)
20
0
05001000150020002500
Speed min(rpm)
-1
260 bar [3770 psi]
210 bar [3045 psi]
140 bar [2030 psi]
P104 004E
50
40
30
20
Flow (US gal/min)
10
0
120
100
80
60
Power (hp)
40
20
The chart on the right shows
allowable inlet pressure and
speed at various
displacements. Greater speeds
and lower inlet pressures are
possible at reduced
displacement. Operating
outside of acceptable limits
reduces pump life.
0
Inlet pressure vs. speed
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
Inlet Pressure (bar abs)
0.7
0.6
05001000150020002500
Speed min(rpm)
200022002400260028003000
Shaft Speed min(rpm)
-1
100%90%80%
-1
P104 005E
P104 015E
0
8
6
4
2
0
3
6
9
(psi gauge)
ac)
(in Hg v
11058670 • Rev BA • Sep 20136
Technical Information Series 45 G Frame Pumps
Performance
G90C
Flow and power data valid at
49°C [120°F] and viscosity of
17.8 mm²/sec [88 SUS].
Flow vs. speed
250
200
150
100
Flow (l/min)
50
Input power vs. speed
120
100
80
60
40
Power (kW)
0
05001000150020002500
Speed min(rpm)
-1
255 bar [3698
697
[2
bar
186
r [1798 p
a
b
4
12
psi]
psi]
60
50
40
30
20
Flow (US gal/min)
10
0
P104 006E
150
125
100
si]
75
50
Power (hp)
The chart on the right shows
allowable inlet pressure and
speed at various
displacements. Greater speeds
and lower inlet pressures are
possible at reduced
displacement. Operating
outside of acceptable limits
reduces pump life.
20
0
Inlet pressure vs. speed
1.6
1.5
1.4
1.3
1.2
1.1
1.0
0.9
0.8
Inlet Pressure (bar abs)
0.7
0.6
05001000150020002500
Speed min(rpm)
180020002200240026002800
Shaft Speed min(rpm)
-1
100%90%80%
-1
P104 007E
P104 015E
25
0
8
6
4
2
0
3
6
9
(psi gauge)
ac)
(in Hg v
11058670 • Rev BA • Sep 20137
Technical Information Series 45 G Frame Pumps
Order Code
JK
R S P C D E F G H 1 2 3 1 2 3 L M N
R Product
GRG Frame, variable displacement open circuit pump
S Rotation
LLeft hand (counterclockwise)
RRight hand (clockwise)
P Displacement and pressure rating
074B074 cm³/rev [4.52 in³/rev], 310 bar [4495 psi] continuous working pressure
090C090 cm³/rev [5.49 in³/rev], 260 bar [3770 psi] continuous working pressure
C Control type
PCPressure compensated control 100-280 bar [1450-4060 psi]
BCPressure compensated control 290-310 bar [4205-4495 psi]
RPRemote pressure compensated control 100-280 bar [1450-4060 psi]
BPRemote pressure compensated control 290-310 bar [4205-4495 psi]
LSLoad sensing / pressure compensating control 100-280 bar [1450-4060 psi]
BSLoad sensing / pressure compensating control 290-310 bar [4205-4495 psi]
LBLoad sensing / pressure compensating control with internal bleed orifice 100-280 bar [1450 -4060 psi]
BBLoad sensing / pressure compensating control with internal bleed orifice 290 -310 bar [4205-4495 psi]
D PC setting (2 digit code, 10 bar increments)
Example10 = 100 bar
10–31100 to 310 bar [1450 to 4495 psi] (074B)
10–26100 to 260 bar [1450 to 3770 psi] (090C)
E Load sensing setting (2 digit code, 1 bar increments)
Example20 = 20 bar
10–3010 to 40 bar [145 to 435 psi]
NNNot applicable (use with PC controls)
F Not used
NNNot applicable
11058670 • Rev BA • Sep 20138
Technical Information Series 45 G Frame Pumps
Order Code
(continued)
JK
R S P C D E F G H 1 2 3 1 2 3 L M N
G Pilot orifice
NStandard
H Gain orifice
3Standard
J1 Input shaft
S114 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)
S217 tooth, 12/24 pitch (ANSI B92.1 1970 - Class 5)
K4Ø 31.75 mm [1.25 in], straight keyed
S = Inlet
L1, L2 = Case drain
M2 = System pressure gauge port
M4 = Servo pressure gauge port
X = LS signal port
L2
P104 330
1
11058670 • Rev BA • Sep 201311
Technical Information Series 45 G Frame Pumps
[1.89 ± 0.024]
[0.31
Mounting
flange
P104 034E
Input Shafts
Shaft data
Code Description
S114 tooth spline
12/24 pitch
(ANSI B92.1 1970 - Class 5)
Maximum torque rating¹
N•m [lbf•in]Drawing
734 [6500]
47.6 ± 0.6
[1.84 ± 0.024]
25.52 [1.005] max
Mounting
flange
8 ± 0.8
[0.31 ± 0.03]
29.634 [1.167] pitch |
14 teeth 12/24 pitch
30` pressure angle
fillet root side fit
Compatible with
ANSI b92.1-1970
Class 5 also mates with
flat root side fit
Ø28 ± 0.15
[1.102 ± 0.006]
Coupling must not
protrude beyond
this point
Ø31.14 ± 0.08
[1.226 ± 0.003]
P104 032E
S217 tooth spline
12/24 pitch
(ANSI B92.1 1970 - Class 5)
K4Ø 31.75 mm [1.25 in]
Straight keyed
1017 [9000]
734 [6495]
53.97 ± 0.6
[1.874 ± 0.024]
30.75 max
[1.211]
Mounting
flange
48.06 ± 0.6
8 ± 0.8
± 0.03]
8 ± 0.8
[0.31 ± 0.03]
Coupling must not
protrude beyond
this point
A
A
Ø31.72
[1.249 ± 0.001]
Coupling must not
protrude beyond
this point
+0
7.94
-0.05
+0
[0.313 ]
-.002
Sq. Key x 28.56 lg
Section A-a
± 0.02
35.983 [1.417] pitch
17 teeth 12/24 pitch
30` pressure angle
fillet root side fit
compatible with
ANSI b92.1-1970
Class 5 also mates with
flat root side fit
Ø36.66 ± 0.08
[1.443 ± 0.003]
Ø34 ± 0.15
[1.339 ± 0.006]
P104 033E
[1.125]
35.2 ± 0.13
±0.01]
[1.39
1. See Input shaf t torque ratings, page 18 for an explanation of maximum torque.
11058670 • Rev BA • Sep 201312
Technical Information Series 45 G Frame Pumps
Auxiliary Mounting Pads
SAE-A auxiliary mounting pad
Dimensions
See page 18 for mating pump
pilot and spline dimensions.
106.4
[4.19]
53.2
[2.09]
Coupling-sae 11t:
11 tooth spline, 16/32 pitch
17.463 [0.6875] pitch ø
Fillet root side fit
Per ANSI b92.1-1970, Class 6
Coupling-sae:
9 tooth spline, 16/32 pitch
14.288 [0.5625] pitch ø
Fillet root side fit
Per ANSI b92.1-1970, Class 6
Approximate
Center of
Gravity
O-ring seal required
Ref 82.27 [3.239] i.D.
2.62 [0.103] cross section
3/8 -16 unc-2b THD
17.8 [0.70] min THD depth
2x
Specifications
Coupling9-tooth11 -tooth
Spline minimum
engagement
Maximum torque107 N•m [950 lbf•in]147 N•m [1300 lbf•in]
Dimension A21.1 mm [0.83 in]16.1 mm [0.63 in]
13.5 mm [0.53 in]15 mm [0.59 in]
Ø88.6
[3.49]
Ø82.6
[3.252
+0.08-0.00
+0.003-0.000
1.9
[0.077]
278.07
[10.95]
A
Min coupling
Clearance
132
[5.2]
Mounting
Flange
[0.24]
6
]
58.5
[2.30]
P104 042E
SAE-B auxiliary mounting pad
Dimensions
87
[3.43]
174
[6.85]
146
[5.75]
73
[2.87]
Coupling-sae b-b:
15 tooth spline, 16/32 pitch
23.813 [0.9375] pitch ø
Fillet root side fit
per ANSI b92.1-1970, class 6
Coupling-sae b:
13 tooth spline, 16/32 pitch
20.638 [0.8125] pitch
Fillet root side fit
per ANSI b92.1-1970, Class 6
1/2-13 unc-2b
Thd thru
19.7 [0.76] min
the depth
2x
Approximate
center of
gravity
See page 18 for mating pump
pilot and spline dimensions.
Specifications
Coupling13- tooth15- tooth
Spline minimum
engagement
Maximum torque249 N•m [2200 lbf•in]339 N•m [3000 lbf•in]
Dimension A20.7 mm [0.81 in]12.7 mm [0.5 in]
14.2 mm [0.56 in]18.9 mm [0.74 in]
Ø105.64
[4.16]
Ø101.65
[4.002
O-ring seal required
Ref 101.32 [3.989] i.D.
1.78 [0.07] cross section
11±0.13
[0.43±0.01]
1.3
[0.05]
+0.08-0.0
+0.003-0.00
]
A
min coupling
clearance
54.1
[2.13]
273.69
[10.78]
132
[5.20]
Mounting
flange
[0.24]
P104 071E
6
11058670 • Rev BA • Sep 201313
Technical Information Series 45 G Frame Pumps
Auxiliary Mounting Pads
(continued)
SAE-C auxiliary mounting pad
Dimensions
See page 18 for mating pump
pilot and spline dimensions.
Specifications
Coupling14-tooth
Spline minimum
engagement
Maximum torque339 N•m [3000 lbf•in]
18.3 mm [0.72 in]
57.3
[2.26]
114.6
[4.51]
Approximate
center of
gravity
73.25
[2.88]
57.3
[2.26]
Coupling-SAE C:
14 tooth spline, 16/32 pitch
29.633 (1.1667) pitch ø
Flat root side fit
Per ANSI B92.1-1970, Class 6
146.5
[5.77]
114.6
[4.51]
1/2 -13 UNC-2b THD thru
22.7 [0.89] min thd depth
4x
Ø131.57
[5.18]
Ø127.03
[5.001 ]
O-ring seal required
Ref 120.37 [4.379] i.D.
1.78 [0.07] cross section
14 ± 0.13
[0.551 ±0.005]
+.002
0
+0.05
0
10.09
[0.4]
Min coupling
clearance
1.3
[0.051]
Ø57.1
[2.25]
Min shaft
clearance
276.69
[10.89]
135
[5.31]
Mounting
flange
P104 072E
[0.24]
6
Displacement limiterG Frame open circuit pumps are available with an
optional adjustable displacement limiter. This
adjustable stop limits the pump’s maximum
displacement.
Setting range
G74B56 to 74 cm³ [3.39 to 4.52 in³]
G90C68 to 90 cm³ [4.12 to 5.49 in³]
Displacement limiter cross-section
P104 026
1. See Input shaf t torque ratings, page 19 for definitions of continuous and maximum torque.
11058670 • Rev BA • Sep 201314
Technical Information Series 45 G Frame Pumps
Installation DrawingsRunning cover
Dimensions
Approximate
center of
gravity
264.2
[10.4]
128
[5.04]
Mounting
flange
6
[0.24]
Adjustable displacement limiter
Dimensions
208.74 MAX
[8.218]
P106 078E
102.84
[4.05]
P104 073E
11058670 • Rev BA • Sep 201315
Technical Information Series 45 G Frame Pumps
Third-angle
Installation Drawings
(continued)
60.7
[2.39]
21.3
[0.84]
LS signal
Port X
alternate
Ø50.8 [2]
System port S
(Inlet port)
207 Bar [3000 PSI]
Split flange boss
Per ISO 6162
SAE J518
(CODE 61)
with 1/2-13 UNC
x 27 [1.063]
Min THD
77.77
[3.062]
LS signal
Port X
Axial ported endcap
Ø25.4 [1]
System port B
(Outlet port)
345 Bar [3000 PSI]
Split flange boss
Per ISO 6162
SAE J518
(CODE 61)
with 3/8-16 UNC
x 27 [0.866]
Min THD
52.37
[2.062]
Case drain port L1
Per ISO 11926-1
SAE J1926/1
7/8 -14
LS signal porT X
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
128.5
[5.06]
265.76
[10.463]
System ports S and B
227.74
[8.97]
102.84
[4.05]
72.74
[2.86]
15.64 4X
[0.62]
45
[1.77]
R1 MAX
[0.04]
7
[0.28]
Ø126.975 ± 0.025
[4.999 ± 0.001]
42.88
[1.688]
40
[1.57]
Clockwise rotation
Counterclockwise rotation
45
[1.77]
26.19
[1.031]
121.76
[4.79]
System pressure gage port M2
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
Case drain port L2
Per ISO 11926-1
SAE J1926/1
7/8 -14
Ls signal port x
Alternate
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
128.5
[5.06]
96
[3.78]
Case drain
port L1
102.84
[4.05]
Servo pressure gage port M4
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
57.25
[2.25]
114.5
[4.51]
P104 074e
projection
mm [in]
11058670 • Rev BA • Sep 201317
Technical Information Series 45 G Frame Pumps
Third-angle
72.74
[2.95]
[3.23]
Installation Drawings
(continued)
60.7
[2.39]
LS SIGNAL
PORT X
21.3
[0.84]
LS SIGNAL
PORT X
ALTERNATE
SYSTEM
PORT S
(inlet)
Radial ported endcap
LS signal port X
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
System
Port B
(outlet)
265.76
[10.463]
128.5
[5.06]
Case drain port L1
Per ISO 11926-1
SAE J1926/1
7/8 -14
256.04
[10.08]
212.74
[8.38]
102.84
[4.05]
[2.86]
15.64 4X
[0.62]
[0.24]
45
[1.77]
R1 MAX
[0.04]
6
Ø126.975 ± 0.025
[4.999 ± 0.001]
System
Port B
(outlet)
82
[3.23]
75
[2.95]
Clockwise rotation
75
82
Counterclockwise rotation
System
Port S
(inlet)
Ø25.4 [1]
System port B
(outlet port)
345 Bar [5000 PSI]
Split flange boss
Per ISO 6162
SAE J518
(CODE 61)
with 3/8-16 UNC
x 27 [0.866]
MIN THD
Outlet
121.76
75
[2.95]
82
[3.23]
Inlet
[4.79]
Case drain porT L2
Per ISO 11926-1
SAE J1926/1
7/8 -14
124
[4.88]
System pressure gage port M2
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
120.74
[4.75]
12.7
[0.5]
45
[1.77]
96
[3.78]
Case drain
Port L2
P106 175E
projection
mm [in]
11058670 • Rev BA • Sep 201318
Technical Information Series 45 G Frame Pumps
Servo pressure gage port M4
Third-angle
Installation Drawings
(continued)
PC pressure
Adjustment
Approximate
center of
gravity
57.25
[2.25]
Radial ported endcap (continued)
LS standby
Pressure adjustment
Ø14.3
[0.56]
114.5
[4.51]
CCWCW
57.25
[2.25]
114.5
[4.51]
LS signal port X
Alternate
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
128.5
[5.06]
96
[3.78]
Case drain
port L1
102.84
[4.05]
215.74
[8.49]
Per ISO 11926-1
SAE J1926/1
7/16 -20 UNF
Ø50.8 [2]
System port S
(Inlet port)
207 Bar [3000 PSI]
Split flange boss
Per ISO 6162
SAE J518
(Code 61)
with 1/2-13 UNC
x 27 [1.063]
MIN THD
P104 075E
projection
mm [in]
11058670 • Rev BA • Sep 201319
Products we off er:
Bent Axis Motors Closed Circuit Axial Piston
Pumps and Motors
Displays Electrohydraulic Power
Steering
Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control
Handles
Microcontrollers and
Software
Open Circuit Axial Piston
Pumps
Orbital Motors P LUS+1® GUIDE Proportional Valves Sensors Steering Transit Mixer Drives
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