Page 1
Synchronous Servomotors
Series DBL/DBK
Technical description, Installation, Commissioning
Edition 05/2001
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Choose your Motor:
Type Flange Standstill torque
DBL1 37 0,1..0,2
DBL2 55 0,4..0,8
DBL3 75 0,65..3
DBL4 105 2,6..9,5
longshort
DBL5 142 10,5..22
DBL6 190 22..29
DBL7 190 26..40
DBL8 240 40...115
DBK4 105 1..1,6
DBK5 142 2,1..4,3
DBK6 190 3,5..7
DBK7 190 6,5..19,5
0,5
0105020 701 30 90 130540110
Page
Þ 22
Þ 26
Þ 30
Þ 34
Þ 38
Þ 42
Þ 46
Þ 50
Þ 54
Þ 58
Þ 62
Þ 66
Nm
Already published editions
Edition Comments
04 / 2001 First edition
05 / 2001 some minor corrections
Technical changes to improve the performance of the equipment
may be made without prior notice!
Printed in the Federal Republic of Germany 05/2001
Mat.No.: 102017
All rights reserved. No part of this work may be reproduced in any form (by printing, photocopying,
microfilm or any other method) or stored, processed, copied or distributed by electronic means
without the written permission of Danaher Motion Corporation.
Page 3
Danaher Motion 05/2001 Contents
Contents Page
Contents...............................................................................3
Safety Notes...........................................................................4
Important Notes.......................................................................5
Manufacturer Declaration ............................................................6
I General
I.1 About this manual ........................................................................7
I.2 Prescribed usage ........................................................................7
I.3 Design of the motors......................................................................8
I.4 General technical data ....................................................................8
I.5 Standard features ........................................................................9
I.5.1 Style .............................................................................9
I.5.2 Shaft end, A-side ...................................................................9
I.5.3 Flange............................................................................9
I.5.4 Protection class.....................................................................9
I.5.5 Protective device....................................................................9
I.5.6 Insulation material class .............................................................10
I.5.7 Vibration class.....................................................................10
I.5.8 Connection method.................................................................10
I.5.9 Feedback unit .....................................................................10
I.5.10 Holding brake .....................................................................10
I.6 Options ...............................................................................11
I.7 Selection criteria ........................................................................11
I.7.1 Model number description............................................................12
II Installation / Commissioning
II.1 Important notes .........................................................................13
II.2 Assembly / Wiring .......................................................................14
II.2.1 Connection of the motors ............................................................16
II.2.1.1 Wiring diagram for resolver motors .................................................17
II.2.1.2 Wiring diagram for encoder motors .................................................18
II.3 Commissioning .........................................................................19
III Technical data
III.1 Definitions .............................................................................21
III.2 DBL1 .................................................................................22
III.3 DBL2 .................................................................................26
III.4 DBL3 .................................................................................30
III.5 DBL4 .................................................................................34
III.6 DBL5 .................................................................................38
III.7 DBL6 .................................................................................42
III.8 DBL7 .................................................................................46
III.9 DBL8 .................................................................................50
III.10 DBK4.................................................................................54
III.11 DBK5.................................................................................58
III.12 DBK6.................................................................................62
III.13 DBK7.................................................................................66
IV Appendix
IV.1 Delivery package, transport, storage, maintenance, disposal......................................69
IV.2 Fault-finding ...........................................................................70
IV.3 Index .................................................................................71
Motor series DBL/DBK 3
Page 4
Safety notes / Symbols 05/2001 Danaher Motion
Safety Notes
l
Only properly qualified personnel are permitted to perform such tasks as transport,
assembly, commissioning and maintenance. Properly qualified personnel are
persons who are familiar with the transport, assembly, installation, commissioning
and operation of motors, and who have the appropriate qualifications for their jobs.
The qualified personnel must know and observe the following standards and
regulations:
IEC 364 resp. CENELEC HD 384 or DIN VDE 0100
IEC-report 664 or DIN VDE 0110
national regulations for safety and accident prevention or BGV A2
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Read the available documentation before assembly and commissioning. Incorrect
handling of the motors can result in injury and damage to persons and machinery.
Keep strictly to the technical data and the information on the connection
requirements (nameplate and documentation).
It is vital that you ensure that the motor housing is safely earthed to the
PE(protective earth) busbar in the switch cabinet. Electrical safety is impossible
without a low-resistance earth connection.
Do not unplug any connectors during operation. This creates the danger of death,
severe injury, or extensive material damage.
Power connections may be live even when the motor is not rotating. Never
disconnect the power connections of the motor while the equipment is energised.
This can cause flashovers with resulting injuries to persons and damage to the
contacts.
After disconnecting the servo-amplifier from the supply voltage, wait at least five
minutes before touching any components which are normally live (e.g. contacts,
screw connections) or opening any connections.
The capacitors in the servo-amplifier can still carry a dangerous voltage up to five
minutes after switching off the supply voltages. To be quite safe, measure the
DC-link voltage and wait until the voltage has fallen below 40V.
The surfaces of the motors can be very hot in operation, according to their
protection category. The surface temperature can reach 100°C. Measure the
temperature, and wait until the motor has cooled down below 40°C before touching
it.
l
Remove any fitted key (if present) from the shaft before letting the motor run
independently, to avoid the dangerous results of the key being thrown out by
centrifugal forces.
Symbols used in this manual:
Danger to personnel from electricity
and its effects
see chapter (cross reference) l special emphasis
Þ
General warning
general instruction
mechanical hazard
4 Motor series DBL/DBK
Page 5
Danaher Motion 05/2001 Important notes
Important Notes
l
l
Servomotors are precision equipment. The flange and shaft are especially
vulnerable during storage and assembly — so avoid brute force. Precision requires
delicacy. It is important to use the locking thread which is provided to tighten up
couplings, gear wheels or pulley wheels and warm up the drive components, where
possible. Blows or the use of force will lead to damage to the bearings and the
shaft.
Wherever possible, use only backlash-free, frictionally-locking collets or couplings,
e.g. from the manufacturers Baumann & Cie, Gerwah, Jacob, KTR or Ringspann.
Ensure correct alignment of the couplings. A displacement will cause unacceptable
vibration and the destruction of the bearings and the coupling.
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For toothed belts, it is vital to observe the permissible radial forces. An excessive
radial load on the shaft will significantly shorten the life of the motor.
Avoid axial loads on the motor shaft, as far as possible. Axial loading significantly
shortens the life of the motor.
In all cases, do not create a mechanically constrained motor shaft mounting by
using a rigid coupling with additional external bearings (e.g. in a gearbox).
For mounting style V3 (shaft end upwards), make sure that no liquid can enter the
upper bearing.
Take note of the no. of motor poles (6-pole) and the no. of resolver poles (2-pole),
and ensure that the correct setting is made in the servo-amplifier which is used. An
incorrect setting can lead to the destruction of the motor, especially with small
motors.
Motor series DBL/DBK 5
Page 6
Manufacturer Declaration 05/2001 Danaher Motion
Manufacturer declaration
According to the EG-Machine-guideline 89/392/EEC, appendix II B
We, the company
Kollmorgen Seidel GmbH & Co. KG
Wacholderstrasse 40-42
40489 Düsseldorf
declare, that the product
Motor series DBL/DBK
(Typen DBL1, DBL2, DBL3, DBL4, DBL5, DBL6, DBL7, DBL8, DBK4, DBK5, DBK6, DBK7)
is intended exclusively, in its standard version, for installation in another machine and that its
commissioning is forbidden until it has been established that the machine into which this product is
to be installed conforms to the provisions of the EC Directive in its version 89/392/EEC.
We confirm that the above-mentioned product conforms to the following standards:
73/23/EEC Low voltage directive
VDE 0530 / DIN 57530 Provisions for rotating machinery
DIN 42950 Design
DIN 748 Cylindrical shaft ends
DIN 42955 True running, coaxiality and concentricity
DIN ISO 2373 Vibration class
Issued by: Management
Norbert Witsch
This Declaration does not contain any assurance of properties. The notes on safety and protection
in the operating instructions must always be observed.
6 Motor series DBL/DBK
Page 7
Danaher Motion 05/2001 General
I General
I.1 About this manual
This manual describes the DBL/DBK series of synchronous servomotors (standard
version). Among other things, you find information about:
General description, standard version of the motors Chapter I
l
Installation, Commissioning, Wiring Chapter II
l
Technical data, dimensions and characteristics Chapter III
l
Notes on Transport, Storage, Maintenance, Disposal Chapter IV
l
This Manual is intended for the use of qualified staff with professional knowledge
of electrical and mechanical engineering.
The motors are operated in drive systems together with servo-amplifiers SERVOSTAR™
600. Please observe the entire system documentation, consisting of:
— Installation and commissioning instructions for the servo-amplifier
— Installation and commissioning instructions for any expansion card which is connected
— Operating manual for the Operator Software of the servo-amplifier
— Technical description of the DBL/DBK series of motors
I.2 Prescribed usage
The DBL/DBK series of synchronous servomotors is designed especially for drives for
industrial robots, machine tools, textile and packing machinery and similar with high
requirements for dynamics.
The user is only permitted to operate the motors under the ambient conditions which are
defined in this documentation.
The DBL/DBK series of motors is exclusively intended to be driven by servo-amplifiers
from the SERVOSTAR™ 600 series under speed and / or torque control.
The motors are installed as components in electrical apparatus or machines and can only
be commissioned and put into operation as integral components of such apparatus or
machines.
The motors must never be connected directly to the mains supply.
The thermal contact which is integrated in the motor windings must be observed and
evaluated.
The conformity of the servo-system to the standards mentioned in the manufacturers
declaration on page 6 is only guaranteed when the components (servo-amplifier, motor,
leads etc.) that are used have been supplied by us.
Motor series DBL/DBK 7
Page 8
General 05/2001 Danaher Motion
I.3 Design of the motors
Synchronous servomotors in the DBL/DBK series are brushless DC motors for demand
ing servo applications. When combined with our digital servo-amplifiers they are espe
cially suited for positioning tasks in industrial robots, machine tools, transfer lines etc.
With high requirements for dynamics and stability.
The servomotors have permanent magnets in the rotor. The rare earth neodymium
-iron-boron magnetic material is an important factor in making it possible to drive these
motors in a highly dynamic fashion. A three-phase winding which is driven by the
servo-amplifier is integrated into the stator. The motor does not have any brushes since
commutation is performed electronically by the servo-amplifier.
The temperature of the winding is monitored by temperature sensors in the stator wind
ings and is signalled via an electrically isolated contact (normally closed).
A resolver is built into the motors as standard feedback element. The servo-amplifiers in
the SERVOSTAR™ 600 series evaluate the resolver position and supply sinusoidal cur
rents to the motors.
The motors can be delivered with or without a built-in holding brake. Retrofitting of the
brake is not possible.
The motors are enamelled in matt black (RAL 9005). This finish is not resistant against
solvents (e.g. trichlorethylene, nitro-thinners, or similar).
I.4 General technical data
-
-
-
-
Climate category 3K3 to EN 50178
Ambient temperature 5...+40°C for site altitude up to 1000m amsl (at rated values) It is vital to consult our applications department
for ambient temperatures above 40°C and
encapsulated mounting of the motors.
Permissible humidity 85% rel. humidity, no condensation
(at rated values)
Power derating 1% / K in range 40°C...50°C up to 1000m amsl (currents and torques) for site altitude above 1000m amsl and 40°C
6% up to 2000m amsl
17% up to 3000m amsl
30% up to 4000m amsl
55% up to 5000m amsl
No derating for site altitudes above 1000m amsl
with temperature reduction of 10K / 1000m
Max. permissible flange temperature 65°C at rated values
Ball-bearing life ³ 20.000 operating hours
Technical data Þ III
Storage data Þ IV.1
8 Motor series DBL/DBK
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Danaher Motion 05/2001 - E.4.929.4/09 General
I.5 Standard features
I.5.1 Style
The basic style for the DBL/DBK synchronous motors is style IM B5 according to
DIN42950. The permitted mounting positions may be read from the technical data of the
motor series.
I.5.2 Shaft end, A-side
Power transmission is made through the cylindrical shaft end A (fit k6) to DIN 748, with a
locking thread (except DBL1/DBL2) but without a fitted-keyway.
If the motors drive via pinions or toothed belts, then high radial forces will occur. The per
missible values at the end of the shaft may be read from the diagrams in chapter III. The
maximum values at rated speed you will find at the technical data. Power take-off from
the middle of the free end of the shaft allows a 10% increase in F
The curves are based on a bearing life of 20.000 operating hours.
The axial force F
Double-coned collets have proved to be ideal zero-backlash coupling devices, combined,
if required, with metal bellows couplings.
I.5.3 Flange
Flange dimensions to IEC standard, fit j6, accuracy according to DIN 42955.
Tolerance class: R
I.5.4 Protection class
Standard version IP65
Standard shaft bushing IP64
Shaft bushing with shaft-sealing ring IP65
I.5.5 Protective device
must not exceed FR/3.
A
-
.
R
The standard version of each motor is fitted with a thermostat (electrically isolated,
normally closed). You will find the switching point at the technical data. The thermostat
does not provide any protection against short, heavy overloading. Provided that our pre
assembled resolver cable is used, the thermostat contact is integrated into the monitoring
system of the digital servo-amplifier SERVOSTAR™ 600.
The flange temperature must not exceed 65°C in rated operation.
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Motor series DBL/DBK 9
Page 10
General 05/2001 - A.4.031.1/35 Danaher Motion
I.5.6 Insulation material class
The motors come up to insulation material class F according to DIN 57530.
I.5.7 Vibration class
The motors are made to vibration class N according to DIN ISO 2373.
I.5.8 Connection method
Motor series Resolver Power
DBL1 Cable Cable
DBL2..DBL6, DBK Connector Connector
DBL7, DBL8 Connector Terminal box
The mating connectors are not part of the delivery package. We can supply preassem
bled resolver and power leads.
In Chapter II.2.1 you will find notes on the cable materials.
I.5.9 Feedback unit
The motors are equipped with two-pole hollow-shaft resolvers as standard.
As an option, the motors (except DBL1) are available with built in single- (ECN1313) or
multiturn (EQN1325) EnDat-encoders (DBL2: ECN 1113 / EQN 1125).
The motor length changes when an encoder is mounted. Retrofitting is not possible.
I.5.10 Holding brake
The motors are optionally available with a holding brake (except DBL1).
A permanent magnet brake (24V DC) is integrated into the G-motors. When this brake is
de-energized it blocks the rotor. The holding brakes are designed as standstill brakes
and are not suited for repeated operational braking. If the brake is released then the rotor
can be moved without a remanent torque, the operation is free from backlash! The motor
length increases when a holding brake is mounted.
The holding brake can be controlled directly by SERVOSTAR™ 600-servo-amplifier (no
personal safety !), the winding is suppressed in the servo-amplifier — additional circuitry
is not required.
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If the holding brake is not controlled directly by the servo-amplifier, an additional wiring
(e.g. varistor) is required. Consult our applications department beforehand.
A personal safe operation of the holding brake requires an additional contact (normally
opened) in the braking circuit and an anti-surge-device (e.g. Varistor) for the brake.
Wiring example for SERVOSTAR™ 600
SERVOSTAR™ 600
10 Motor series DBL/DBK
Page 11
Danaher Motion 05/2001 General
I.6 Options
— Holding brake
Built-in holding brake (Þ I.5.10).
Motor length increases by the holding brake.
— Radial shaft-sealing rings
A radial shaft-sealing ring can be supplied at extra charge to seal against oil mist
and oil spray. This increases the protection rating of the shaft bushing to IP65. The
sealing ring is not suitable for dry running. When a holding brake is built in, the
motor length increases by a sealing ring for approximately 10mm.
— Vertical mounting sockets
If fitted with angular sockets for feedback and power connectors, the motors are
also available with vertical sockets.
— Keyway
The motors are available with keyway and key inserted according to DIN748
The shaft is balanced with a short (half) key.
— EnDat
A high resolution EnDat-encoder is mounted instead of the resolver (Þ I.5.9).
the motor length increases by the encoder.
— 2nd Thermostat
An additional thermostat can be applied to the motor winding. The connection
takes place via the power connector resp. the terminal box.
— Forced ventilation
For some motors ventilation bonnets are available wich cool the motor electrically.
Connection takes place via a 6-pole angular socket
With the ventilation bonnet mounted, the dimensions and nominal data of the
motors vary. Please consult our applications department.
All options can not be retrofitted.
I.7 Selection criteria
The three-phase servomotors are designed to operate with SERVOSTAR™ 600
servo-amplifiers. Together, both units form a closed speed or torque control loop.
The most important selection criteria are:
— Standstill torque M
— Rated speed n
— Moment of inertia of motor and load J [kgcm²]
— Effective torque (calculated) M
When calculating the motors and servo-amplifiers which are required, take account of the
static load and the dynamic load (acceleration/braking). Collected formulae and examples
of the calculations are available from our applications department.
0
n
rms
[Nm]
[min-1]
[Nm]
Motor series DBL/DBK 11
Page 12
General 05/2001 Danaher Motion
I.7.1 Model number description
In preparation
12 Motor series DBL/DBK
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Danaher Motion 05/2001 Installation / Commissioning
II Installation / Commissioning
II.1 Important notes
Check that the servo-amplifier and motor match each other. Compare the rated
l
voltage and rated current of the unit. Carry out the wiring according to the wiring
diagram in the Installation and Commissioning Instructions for the servo-amplifier.
The connections to the motor are shown on pages 17f. Notes on the connection
methods can be found on page 16.
Ensure that there is proper earthing of the servo-amplifier and the motor.
l
Route the power and control cables as separately as possible from one another
l
(separation > 20 cm). This will improve the immunity of the system to electromag
netic interference.
If a motor power cable is used which includes integral brake control leads, then
these brake control leads must be shielded. The shielding must be connected at
both ends (see under Installation Instructions for the servo-amplifier).
Install all cables carrying a heavy current with an adequate cross-section, as per
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EN 60204. The recommended cross-section can be found in the Technical data.
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Caution!
If a servo-amplifier of the series SERVOSTAR™ 601 ..620 is used and the mo
tor cable exceeds 25m, a boxed choke (type 3YL-xx, manufactured by
Danaher Motion) and motor leads with the following diameters must be used:
Servo amplifier Choke box Max. diameter of the motor lead
SERVOSTAR™ 601...606 3YL-20 4 x 1mm²
SERVOSTAR™ 610 3YL-20 4 x 1,5mm²
SERVOSTAR™ 620 3YL-20 4 x 2,5 mm²
l Connect up all shielding via a wide surface-area contact (low impedance) and
metallized connector housings or EMC-cable glands.
l
Check the compliance to the permitted radial and axial forces F
and FA.
R
When you use a toothed belt drive, the minimal permitted diameter of the pinion
M
e.g. follows from the equation:
l
Ensure that there is adequate heat transfer in the surroundings and the motor
d
min
0
³´
.
2
F
R
flange, so that the maximum permissible flange temperature is not exceeded in S1
operation.
Caution!
Never undo the electrical connections to the motor while it is energised. A
dangerous voltage, resulting from residual charge, can be still present on the
capacitors up to 5 minutes after switch-off of the mains supply.
Measure the DC-link voltage and wait until it has fallen below 40V.
Even when the motor is not rotating, control and power leads may be live.
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Motor series DBL/DBK 13
Page 14
Installation / Commissioning 05/2001 Danaher Motion
II.2 Assembly / Wiring
Only qualified staff with knowledge of mechanical engineering are permitted to
assemble the motor.
Only staff qualified and trained in electrical engineering are allowed to wire up the
motor.
The procedure is described as an example. A different method may be appropriate or
necessary, depending on the application of the equipment.
Warning!
Protect the motor from unacceptable stresses.
Take care, especially during transport and handling, that components are not bent
and that insulation clearances are not altered.
Always make sure that the motors are de-energized during assembly and wiring,
i.e. No voltage may be switched on for any piece of equipment which is to be con
nected.
Ensure that the switch cabinet remains turned off (barrier, warning signs etc.).
The individual voltages will only be turned on again during commissioning
-
Note!
The ground symbol
you must provide an electrical connection, with as large a surface area as possible,
between the unit indicated and the mounting plate in the switch cabinet. This connection is to suppress HF interference and must not be confused with the PE (protective earth) symbol (protective measure to EN 60204).
To wire up the motor, use the wiring diagrams in the Installation and Commissioning Instructions of the servo-amplifier which is used.
X, which you will find in the wiring diagrams, indicates that
14 Motor series DBL/DBK
Page 15
Danaher Motion 05/2001 Installation / Commissioning
The following notes should help you to carry out the assembly and wiring in an appropriate se
quence, without overlooking anything.
Site
Ventilation
Assembly
Cable selection
Earthing
Shielding
The site must be free of conductive and aggressive material.
For V3-mounting (shaft end upwards), make sure that no liquids can
enter the bearings. If an encapsulated assembly is required, please
consult our applications department beforehand.
Ensure an unhindered ventilation of the motors and observe the
permissible ambient and flange temperatures.
For ambient temperatures above 40°C please consult our applications
department beforehand.
During assembly, take care that the motor is not overstressed when it
is fixed in place.
Select cables according to EN 60204
See the table in chapter II.1 when cable length exceeds 25m.
Use correct earthing and EMC-shielding according to the Installation
Instructions for the servo-amplifier which is used. Earth the mounting
plate and motor casing. For connection methods see chapter II.2.1.
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Wiring
Check
— Route power cables as separately as possible from control cables
— Connect up the resolver or encoder.
— Connect the motor leads, install motor chokes close to
— the servo-amplifier, connect shields to shielding terminals or EMC
— connectors at both ends
— Connect the holding brake, if used, Connect shielding at both ends.
Final check of the installed wiring, according to the wiring diagram
which was used
Motor series DBL/DBK 15
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Installation / Commissioning 05/2001 Danaher Motion
II.2.1 Connection of the motors
Carry out the wiring in accordance with the valid standards and regulations.
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Only use our preassembled shielded leads for the resolver and power connections.
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Connect up the shielding according to the wiring diagrams in the Installation In
l
structions for the servo-amplifier.
Incorrectly installed shielding inevitably leads to EMC interference.
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In the table below you find all leads supplied by us. Further information referring to chemi
cal, mechanical and electrical qualities can be received from our applications department.
Insulating material
Sheathing - PUR (Polyurethane, identification 11Y)
core insulation - PETP (Polyesteraphtalate, identification 12Y)
Capacity
Motor lead - less than 150 pF/m Resolver lead - less than 120 pF/m
Technical Data
— All leads are suitable for trailing.
— Technical data refer to mobile usage of leads.
Life time: 1 Million bending cycles
— The temperature range refers to the operation temperature.
— Identification: N = numbered cores
F = cores with colour code according to DIN 47100
B = cores with letter identification
( ) = shielding
Cores
[mm²]
(4x1,0) F -30 / +80 10,5 105
(4x2,5) N -5 / +70 12,7 125
(4x1,0+(2x0,75)) F -30 / +80 12 120 Motor lead with
(4x1,5+(2x0,75)) B -10 / +80 12,5 125
(4x2,5+(2x1)) B -30 / +80 13,8 140
(4x2x0,25) F -30 / +80 6,9 60 Resolver lead
(7x2x0,25) F -10 / +80 9,5 95 Encoder lead
Identification Temperature range
[°C]
Cable diameter
[mm]
Bending radius
[mm]
Remarks
Motor lead(4x1,5) B -30 / +80 11,3 115
integral brake
control leads
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16 Motor series DBL/DBK
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Danaher Motion 05/2001 - A.4.043.1/01 Installation / Commissioning
II.2.1.1 Wiring diagram for resolver motors
Motor series DBL/DBK 17
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Installation / Commissioning 05/2001 - A.4.043.1/02 Danaher Motion
II.2.1.2 Wiring diagram for encoder motors
18 Motor series DBL/DBK
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Danaher Motion 05/2001 Installation / Commissioning
II.3 Commissioning
The procedure for commissioning is described as an example. A different method may be
appropriate or necessary, depending on the application of the equipment.
Only specialist personnel with extensive knowledge in the areas of electrical engineering /
drive technology are allowed to commission the drive unit of servo-amplifier and motor.
Caution!
Check that all live connection points (terminal boxes) are safe against accidental
contact. Deadly voltages can occur, up to 900V.
Never undo the electrical connections to the motor when it is live. The residual
charge in the capacitors of the servo-amplifier can produce dangerous voltages up
to 5 minutes after the mains supply has been switched off.
The surface temperature of the motor can reach 100°C in operation.
Check (measure) the temperature of the motor. Wait until the motor has cooled
down below 40°C before touching it.
Make sure that, even if the drive starts to move unintentionally, no danger can re
sult for personnel or machinery.
Check the assembly and orientation of the motor.
l
-
Check the drive components (clutch, gear unit, belt pulley) for the correct seating
l
and setting (observe the permissible radial and axial forces).
l Check the wiring and connections to the motor and the servo-amplifier. Check that
the earthing is correct.
l Test the function of the holding brake, if used. (apply 24V, the brake must be re-
leased).
l Check whether the rotor of the motor revolves freely (release the brake, if neces-
sary). Listen out for grinding noises.
l Check that all the required measures against accidental contact with live and mov-
ing parts have been carried out.
l
Carry out any further tests which are specifically required for your system.
l
Now commission the drive according to the commissioning instructions for the
servo amplifier.
l
In multi-axis systems, individually commission each drive unit (servo-amplifier and
motor).
Motor series DBL/DBK 19
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Installation / Commissioning 05/2001 Danaher Motion
This page has been deliberately left blank.
20 Motor series DBL/DBK
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Danaher Motion 05/2001 Technical data
III Technical data
III.1 Definitions
Standstill torque M0[Nm]
-1
The standstill torque can be maintained indefinitely at a speed n=0 min
and rated ambi
ent conditions.
Rated torque M
n
[Nm]
The rated torque is produced when the motor is drawing the rated current at the rated
speed. The rated torque can be produced indefinitely at the rated speed in continuous
operation (S1).
Standstill current I
0rms
[A]
The standstill current is the effective sinusoidal current which the motor draws during
standstill to produce the standstill torque.
Rated current I
nrms
[A]
The rated current is the effective sinusoidal current which the motor draws at the rated
speed in order to produce the rated torque.
Peak current (pulse current) I
0max
[A]
The peak current (effective sinusoidal value) is approximately equivalent to 4-times the
rated current. The actual value is determined by the peak current of the servo-amplifier
which is used.
Torque constant K
Trms
[Nm/A]
The torque constant defines how much torque in Nm is produced by the motor with 1A
r.m.s. current. The relationship is M=I x K
(uptoI=2xI0)
T
-
Voltage constant K
Erms
[mV/min-1]
The voltage constant defines the induced motor EMF, as an effective sinusoidal value
between two terminals, per 1000 rpm
Rotor moment of inertia J [kgcm²]
The constant J is a measure of the acceleration capability of the motor. For instance, at I
the acceleration time tbfrom 0 to 3000 rpm is given as:
2
m
42
cm
´
10
with M
J
´
in Nm and J in kgcm²
0
b
[]=
3000 2
Ms
0
ts
Thermal time constant t
The constant t
defines the time for the cold motor, under a load of I0, to heat up to an
th
´
p
´
´
60
[min]
th
overtemperature of 0.63 x 105 Kelvin. This temperature rise happens in a much shorter
time when the motor is loaded with the rated current.
Release delay time t
[ms] / Application delay time t
BRH
[ms] of the brake
BRL
These constants define the response times of the holding brake when operated with the
rated voltage from the servo-amplifier.
0
Motor series DBL/DBK 21
Page 22
Technical data 05/2001 Danaher Motion
III.2 DBL1
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 6,5 4,7
Mechanical data
Rotor moment of inertia J [kgcm²] 0,06 0,12
Static friction torque M
Thermal time constant t
Weight standard G [kg] 0,7 0,8
Radial load permitted at
shaft end @ 6000 min
Axial load permitted at
shaft end @ 6000 min
V-No. 647 670
Symbol
[Unit]
[Nm] 0,1 0,2
0
[A] 0,60 0,93
0rms
[VAC] 230
N
[min-1] 6000 6000
n
[Nm] 0,09 0,18
n
[A] 0,59 0,89
n
[kW] 0,06 0,11
n
[min-1]——
n
[Nm] — —
n
[A] — —
n
[kW] — —
n
[min-1]——
n
[Nm] — —
n
[A] — —
n
[kW] — —
n
[A] 2,8 4,3
0max
[Nm/A] 0,17 0,22
Trms
[mVmin] 10 13
Erms
R
[W]
20
[Nm] 0,01 0,01
R
[min] 5 7
TH
-1
-1
FR[N]
FA[N]
DBL1
38,2 22
X00010
60
20
DBL1
X00020
Connections and leads
DBL1
Data
X00010
Power connection cable
Motor cable, shielded 4 x 1
Motor cable with control leads,
shielded
4x1+2x0,75
Resolver connection cable
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL1
X00020
22 Motor series DBL/DBK
Page 23
Danaher Motion 05/2001 - A.4.043.4/12 Technical data
Dimensions (drawing in principle)
Pin assignment
The motors of the DBL1 series are fitted with loose cables (length approx. 80cm). The
cables are stripped, the power cores are additionally fitted with ferrules. The shielding
braids are twisted to a cord each. The resolver leads are colour-coded according to IEC
757, the power leads (except PE) are numbered.
Power Cable
Pin-No.
Lead Connection
1U2 4
2V2 5
3W2 6
GNYE PE 3
Motor connector
(servoamplifier)
Resolver Cable
Pin-No.
Lead Connection
WH - Reference 9
BN + Reference 5
GN - Cosine 7
YE + Cosine 3
GY + Sine 8
PK - Sine 4
BU Thermostat 2
RD Thermostat 6
Resolver connector
(servoamplifier)
Motor series DBL/DBK 23
Page 24
Technical data 05/2001 - A.4.043.3/12, 044.3/01, 42 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL1X00010
DBL1X00020
24 Motor series DBL/DBK
Page 25
Danaher Motion 05/2001 Technical data
This page has been deliberately left blank.
Motor series DBL/DBK 25
Page 26
Technical data 05/2001 Danaher Motion
III.3 DBL2
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 20 13,2 43 13
Mechanical data
Rotor moment of inertia J [kgcm²] 0,08 0,11 0,13
Static friction torque M
Thermal time constant t
Weight standard G [kg] 1,1 1,25 1,5
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 288 558 348 293
Symbol
[Unit]
[Nm] 0,4 0,6 0,8 0,8
0
[A] 0,93 1,5 0,83 1,49
0rms
[VAC] 230-480
N
[min-1] 4500 4500 — 4500
n
[Nm] 0,36 0,55 — 0,72
n
[A] 0,90 1,42 — 1,45
n
[kW] 0,17 0,26 — 0,34
n
[min-1] 6000 6000 4500 6000
n
[Nm] 0,34 0,52 0,72 0,69
n
[A] 0,70 1,27 0,83 1,10
n
[kW] 0,21 0,33 0,34 0,43
n
[min-1] ————
n
[Nm] — — — —
n
[A] — — — —
n
[kW] — — — —
n
[A] 4,3 6,8 3,8 6,8
0max
[Nm/A] 0,43 0,41 0,96 0,54
Trms
[mVmin] 26 25 58 33
Erms
R
[W]
20
[Nm] 0,02 0,02 0,02
R
[min] 15 20 22
TH
-1
-1
FR[N]
FA[N]
DBL2
26,5 14,8 47,7 14,7
H00040
DBL2
H00060
115
40
DBL2
M00080
DBL2
H00080
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 1,2
BR
[VDC] 24 +15 / -0 %
BR
[W] 8
BR
[kgcm²] 0,07
BR
[ms] 15-20
BRH
[ms] 5-10
BRL
[kg] 0,3
BR
Connections and leads
DBL2
Data
H00040
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1
Motor cable with control leads,
shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL2
H00060
4x1+2x0,75
DBL2
M00080
DBL2
H00080
26 Motor series DBL/DBK
Page 27
Danaher Motion 05/2001 - A.4.043.4/01, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + 6 Thermostat 6 n.c.
B Brake - 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 27
Page 28
Technical data 05/2001 - A.4.043.3/01, 044.3/02, 04, 43 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL2H00040
DBL2H00060
DBL2M00080
28 Motor series DBL/DBK
Page 29
Danaher Motion 05/2001 - A.4.044.3/03 Technical data
DBL2H00080
Motor series DBL/DBK 29
Page 30
Technical data 05/2001 Danaher Motion
III.4 DBL3
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 82,8 31 61 22 40 11 25
Mechanical data
Rotor moment of inertia J [kgcm²] 0,5 0,8 1,0 1,4 1,7
Static friction torque M
Thermal time constant t
Weight standard G [kg] 1,9 2,3 2,5 3,3 4
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 299 276 258 275 263 420 252
Symbol
[Unit]
[Nm] 0,65 0,65 1,3 1,3 1,9 2,5 3,0
0
[A] 0,67 1,08 1,0 1,75 1,5 3,0 2,1
0rms
[VAC] 230-480
N
[min-1] — 3000 — 3000 — 3000 —
n
[Nm] — 0,6 — 1,2 — 2,2 —
n
[A] — 1,05 — 1,6 — 2,7 —
n
[kW] — 0,19 — 0,38 — 0,69 —
n
[min-1] 3000 6000 3000 6000 3000 6000 3000
n
[Nm] 0,60 0,48 1,20 1,1 1,6 1,80 2,6
n
[A] 0,65 0,95 0,95 1,5 1,32 2,40 1,90
n
[kW] 0,19 0,30 0,38 0,69 0,50 1,13 0,82
n
[min-1] 3600 — 3600 — 3600 — 3600
n
[Nm] 0,58 — 1,15 — 1,54 — 2,5
n
[A] 0,59 — 0,90 — 1,21 — 1,73
n
[kW] 0,22 — 0,43 — 0,58 — 0,94
n
[A] 3,0 5,0 4,5 7,5 6,9 13,9 9,5
0max
[Nm/A] 0,98 0,60 1,28 0,74 1,27 0,83 1,46
Trms
[mVmin] 59 36,5 77,5 45 77 50 88
Erms
R
[W]
20
[Nm] 0,02 0,02 0,03 0,05 0,05
R
[min] 25 30 32 32 35
TH
-1
-1
FR[N]
FA[N]
DBL3
N00065
79 30,3 35,5 13 21,3 5,1 11,5
DBL3
H00065
DBL3
N00130
350
110
DBL3
H00130
DBL3
M00190
DBL3
H00250
DBL3
N00300
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 2,5
BR
[VDC] 24 +15 / -0 %
BR
[W] 12
BR
[kgcm²] 0,38
BR
[ms] 10-15
BRH
[ms] 10-15
BRL
[kg] 0,4
BR
Connections and leads
DBL3
Data
N00065
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1
Motor cable with control
leads, shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL3
H00065
DBL3
N00130
DBL3
H00130
4x1+2x0,75
DBL3
M00190
DBL3
H00250
DBL3
N00300
30 Motor series DBL/DBK
Page 31
Danaher Motion 05/2001 - A.4.043.4/02, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 31
Page 32
Technical data 05/2001 - A.4.043.3/02, 044.3/05, 09, 10 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL3N00065
DBL3H00065
DBL3N00130
32 Motor series DBL/DBK
Page 33
Danaher Motion 05/2001 - A.4.044.3/06, 07, 08, 11 Technical data
DBL3H00130
DBL3M00190
DBL3H00250
DBL3N00300
Motor series DBL/DBK 33
Page 34
Technical data 05/2001 Danaher Motion
III.5 DBL4
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 40 15 30 9,3 22,6 5,3 10
Mechanical data
Rotor moment of inertia J [kgcm²] 2,1 2,8 4,3 6,5
Static friction torque M
Thermal time constant t
Weight standard G [kg] 4,5 5,7 7,6 8,7
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 301 285 253 284 254 609 470
Symbol
[Unit]
[Nm] 2,6 2,6 5,3 5,3 7,5 7,5 9,5
0
[A] 1,9 3,0 3,2 6,5 4,1 9,3 6,1
0rms
[VAC] 230-480
N
[min-1] — 3000 — 3000 — 3000 —
n
[Nm] — 2,3 — 4,6 — 6,4 —
n
[A] — 2,8 — 6,0 — 8,4 —
n
[kW] — 0,72 — 1,45 — 2,01 —
n
[min-1] 3000 — 3000 — 3000 — 3000
n
[Nm] 2,3 — 4,6 — 6,5 — 8
n
[A] 1,76 — 2,77 — 3,7 — 5,6
n
[kW] 0,72 — 1,45 — 2,04 — 2,51
n
[min-1] 3600 — 3600 — 3600 — 3600
n
[Nm] 2,2 — 4,4 — 6,25 — 7,8
n
[A] 1,62 — 2,68 — 3,38 — 5,03
n
[kW] 0,83 — 1,66 — 2,36 — 2,94
n
[A] 8,6 13 15 30 19 42,6 27,5
0max
[Nm/A] 1,36 0,86 1,65 0,81 1,85 0,81 1,55
Trms
[mVmin] 82 52 100 49 112 49 94
Erms
R
[W]
20
[Nm] 0,10 0,12 0,15 0,20
R
[min] 60 60 66 70 70
TH
-1
-1
FR[N]
FA[N]
DBL4
N00260
9,5 3,8 6,14 1,65 3,8 0,86 1,61
DBL4
H00260
DBL4
N00530
580
180
DBL4
H00530
DBL4
N00750
DBL4
H00750
DBL4
N00950
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 5
BR
[VDC] 24 +15 / -0 %
BR
[W] 16
BR
[kgcm²] 1,06
BR
[ms] 10-30
BRH
[ms] 5-15
BRL
[kg] 0,75
BR
Connections and leads
DBL4
Data
N00260
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1,5
Motor cable with control
leads, shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL4
H00260
DBL4
N00530
DBL4
H00530
4x1+2x0,75
DBL4
N00750
DBL4
H00750
DBL4
N00950
34 Motor series DBL/DBK
Page 35
Danaher Motion 05/2001 - A.4.043.4/03, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 35
Page 36
Technical data 05/2001 - A.4.043.3/03, 044.3/12, 15, 16 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL4N00260
DBL4H00260
DBL4N00530
36 Motor series DBL/DBK
Page 37
Danaher Motion 05/2001 - A.4.044.3/13, 14, 17, 18 Technical data
DBL4H00530
DBL4N00750
DBL4H00750
DBL4N00950
Motor series DBL/DBK 37
Page 38
Technical data 05/2001 Danaher Motion
III.6 DBL5
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 19,8 4,5 16,5 3,1 12,6 3,3 9
Mechanical data
Rotor moment of inertia J [kgcm²] 8,1 9,1 11,3 13,1
Static friction torque M
Thermal time constant t
Weight standard G [kg] 9,8 11,2 14 17
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 666 562 633 576 665 661 620
Symbol
[Unit]
[Nm] 10,5 10,5 13,5 13,5 17 17 22
0
[A] 6,5 14,1 8,7 18,6 10,4 20,0 13,7
0rms
[VAC] 230-480
N
[min-1] — 3000 — 3000 — 3000 —
n
[Nm] — 8,5 — 10,7 — 14 —
n
[A] — 13 — 15,7 — 17,3 —
n
[kW] — 2,67 — 3,36 — 4,40 —
n
[min-1] 3000 — 3000 — 3000 — 3000
n
[Nm] 8,5 — 10,7 — 14 — 17
n
[A] 5,7 — 7,3 — 9,1 — 11,3
n
[kW] 2,67 — 3,36 — 4,40 — 5,34
n
[min-1] 3600 — 3600 — 3600 — 3600
n
[Nm] 8 — 10 — 13,4 — 16
n
[A] 5 — 6,45 — 8,17 — 10
n
[kW] 3,02 — 3,77 — 5,05 — 6,03
n
[A] 30 71 40 85 48 91 63
0max
[Nm/A] 1,6 0,74 1,55 0,73 1,64 0,86 1,6
Trms
[mVmin] 97 45 94 44 99 52 97
Erms
R
[W]
20
[Nm] 0,25 0,30 0,30 0,40
R
[min] 50 55 60 75
TH
-1
-1
FR[N]
FA[N]
DBL5
N01050
2,25 0,52 1,71 0,38 1,25 0,36 0,94
DBL5
H01050
DBL5
N01350
640
200
DBL5
H01350
DBL5
N01700
DBL5
H01700
DBL5
N02200
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 12
BR
[VDC] 24 +15 / -0 %
BR
[W] 18
BR
[kgcm²] 3,6
BR
[ms] 30-60
BRH
[ms] 10-20
BRL
[kg] 1,5
BR
Connections and leads
DBL5
Data
N01050
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1,5 4 x 2,5 4 x 1,5 4 x 2,5 4 x 1,5 4 x 2,5
Motor cable with control
leads, shielded
4 x 1,5
+ 2 x 0,75
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL5
H01050
4 x 2,5
+2x1
DBL5
N01350
4 x 1,5
+ 2 x 0,75
DBL5
H01350
4 x 2,5
+2x1
DBL5
N01700
4 x 1,5
+ 2 x 0,75
DBL5
H01700
DBL5
N02200
4 x 2,5
+2x1
38 Motor series DBL/DBK
Page 39
Danaher Motion 05/2001 - A.4.043.4/04, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 39
Page 40
Technical data 05/2001 - A.4.043.3/04, 044.3/19, 22, 23 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL5N01050
DBL5H01050
DBL5N01350
40 Motor series DBL/DBK
Page 41
Danaher Motion 05/2001 - A.4.044.3/20, 21, 24, 25 Technical data
DBL5H01350
DBL5N01700
DBL5H01700
DBL5N02200
Motor series DBL/DBK 41
Page 42
Technical data 05/2001 Danaher Motion
III.7 DBL6
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 8,5 6,5
Mechanical data
Rotor moment of inertia J [kgcm²] 25,1 38,2
Static friction torque M
Thermal time constant t
Weight standard G [kg] 21,5 27
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 332 407
Symbol
[Unit]
[Nm] 22 29
0
[A] 15,1 17,5
0rms
[VAC] 230-480
N
[min-1]——
n
[Nm] — —
n
[A] — —
n
[kW] — —
n
[min-1] 3000 3000
n
[Nm] 16 20
n
[A] 12 13,5
n
[kW] 5,03 6,28
n
[min-1] 3600 3600
n
[Nm] 14,8 18,4
n
[A] 10,1 11,2
n
[kW] 5,58 6,94
n
[A] 69,5 81
0max
[Nm/A] 1,46 1,65
Trms
[mVmin] 88 100
Erms
R
[W]
20
[Nm] 0,40 0,40
R
[min] 60 70
TH
-1
-1
FR[N]
FA[N]
DBL6
0,72 0,55
N02200
680
230
DBL6
N02900
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 20
BR
[VDC] 24 +15 / -0 %
BR
[W] 22
BR
[kgcm²] 9,5
BR
[ms] 20-60
BRH
[ms] 10-35
BRL
[kg] 2,75
BR
Connections and leads
DBL6
Data
N02200
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 2,5
Motor cable with control
leads, shielded
4x2,5+2x1
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBL6
N02900
42 Motor series DBL/DBK
Page 43
Danaher Motion 05/2001 - A.4.043.4/05, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 43
Page 44
Technical data 05/2001 - A.4.043.3/05, 044.3/26, 27 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL6N02200
DBL6N02900
44 Motor series DBL/DBK
Page 45
Danaher Motion 05/2001 Technical data
This page has been deliberately left blank.
Motor series DBL/DBK 45
Page 46
Technical data 05/2001 Danaher Motion
III.8 DBL7
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 4,5 3,6 2,9
Mechanical data
Rotor moment of inertia J [kgcm²] 97,4 114,1 139,4
Static friction torque M
Thermal time constant t
Weight standard G [kg] 28 32,5 40
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 335 402 450
Symbol
[Unit]
[Nm] 26 32 40
0
[A] 17,0 20,0 23,4
0rms
[VAC] 230-480
N
[min-1] ———
n
[Nm] — — —
n
[A] — — —
n
[kW] — — —
n
[min-1] 3000 3000 3000
n
[Nm] 20 23 26
n
[A] 14,1 15,8 17
n
[kW] 6,28 7,23 8,17
n
[min-1] 3600 3600 3600
n
[Nm] 18,8 21 23,2
n
[A] 12,3 13,1 13,6
n
[kW] 7,09 7,92 8,75
n
[A] 76 89,8 94
0max
[Nm/A] 1,53 1,6 1,71
Trms
[mVmin] 92,5 97 103,5
Erms
R
[W]
20
[Nm] 0,40 0,50 0,60
R
[min] 60 67 60
TH
-1
-1
FR[N]
FA[N]
DBL7
0,46 0,36 0,3
N02600
780
360
DBL7
N03200
DBL7
N04000
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 20
BR
[VDC] 24 +15 / -0 %
BR
[W] 22
BR
[kgcm²] 9,5
BR
[ms] 20-60
BRH
[ms] 10-35
BRL
[kg] 3,3
BR
Connections and leads
DBL7
Data
N02600
Power connection Terminal box
Motor cable, shielded 4 x 2,5 4 x 4
Motor cable with control
leads, shielded
4x2,5+2x1 –
Control leads, shielded 4 x 1
Resolver connection 12 poles, round
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round
Encoder cable, shielded 7x2x0,25mm²
DBL7
N03200
DBL7
N04000
46 Motor series DBL/DBK
Page 47
Danaher Motion 05/2001 - A.4.043.4/10, 14 Technical data
Dimensions (drawing in principle)
Pin assignment
Terminal box Resolver connector Encoder connector (Option)
Kl. Connection Pin Connection Pin Connection
U U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
V V2 3 + Cosine 3 A- (Sine)
W W2 4 - Sine 4 U
5 + Reference 5 DATA
(+) Brake + (Option) 6 Thermostat 6 n.c.
(-) Brake - (Option) 7 - Cosine 7 Thermostat
2nd Thermostat (Option) 8 + Sine 8 CLOCK
J
2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
J
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 47
Page 48
Technical data 05/2001 - A.4.043.3/06, 044.3/28, 29, 30 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL7N02600
DBL7N03200
DBL7N04000
48 Motor series DBL/DBK
Page 49
Danaher Motion 05/2001 Technical data
This page has been deliberately left blank.
Motor series DBL/DBK 49
Page 50
Technical data 05/2001 Danaher Motion
III.9 DBL8
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 7,5 3,4 4,4 3,9
Mechanical data
Rotor moment of inertia J [kgcm²] 71,1 113,6 153 190
Static friction torque M
Thermal time constant t
Weight standard G [kg] 43 54 74 93
Radial load permitted at
shaft end @ 2000 min
Axial load permitted at
shaft end @ 2000 min
V-No. 526 531 672 668
Symbol
[Unit]
[Nm] 40 68 93 115
0
[A] 23 37 34 43
0rms
[VAC] 230-480
N
[min-1] ————
n
[Nm] ————
n
[A] ————
n
[kW] ————
n
[min-1] 3000 3000 2000 2000
n
[Nm] 32 50 70 85
n
[A] 20 28,6 32 32,5
n
[kW] 10,1 15,7 14,7 17,8
n
[min-1] 3600 3600 — —
n
[Nm] 30,4 45,6 — —
n
[A] 17,5 25 — —
n
[kW] 11,5 17,2 — —
n
[A] 80 140 118 146
0max
[Nm/A] 1,74 1,85 2,71 2,71
Trms
[mVmin] 105 112 164 164
Erms
R
[W]
20
[Nm] 0,70 0,70 0,80 0,80
R
[min] 65 65 79 90
TH
-1
-1
FR[N]
FA[N]
DBL8
0,35 0,12 0,16 0,11
N04000
DBL8
N06800
1800
400
DBL8
L09300
DBL8
L11500
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 60
BR
[VDC] 24 +15 / -0 %
BR
[W] 36
BR
[kgcm²] 57,5
BR
[ms] 150
BRH
[ms] 40
BRL
[kg] 5,4
BR
Connections and leads
DBL8
Data
N04000
Power connection Terminal box
Motor cable, shielded 4 x 4 4 x 10
Control leads, shielded 4 x 1
Resolver connection 12 poles, round
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round
Encoder cable, shielded 7x2x0,25mm²
DBL8
N06800
DBL8
L09300
DBL8
L11500
50 Motor series DBL/DBK
Page 51
Danaher Motion 05/2001 - A.4.043.4/11, 14 Technical data
Dimensions (drawing in principle)
Pin assignment
Terminal box Resolver connector Encoder connector (Option)
Kl. Connection Pin Connection Pin Connection
U U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
V V2 3 + Cosine 3 A- (Sine)
W W2 4 - Sine 4 U
5 + Reference 5 DATA
(+) Brake + (Option) 6 Thermostat 6 n.c.
(-) Brake - (Option) 7 - Cosine 7 Thermostat
2nd Thermostat (Option) 8 + Sine 8 CLOCK
J
2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
J
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 51
Page 52
Technical data 05/2001 - A.4.043.3/07, 044.3/33, 34 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBL8N04000
DBL8N06800
52 Motor series DBL/DBK
Page 53
Danaher Motion 05/2001 - A.4.044.3/31, 32 Technical data
DBL8L09300
DBL8L11500
Motor series DBL/DBK 53
Page 54
Technical data 05/2001 Danaher Motion
III.10 DBK4
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 70 24 68 18
Mechanical data
Rotor moment of inertia J [kgcm²] 0,79 1,28
Static friction torque M
Thermal time constant t
Weight standard G [kg] 3
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 259 17 441 347
Symbol
[Unit]
[Nm] 1 1 1,6 1,6
0
[A] 1,1 1,9 1,1 1,9
0rms
[VAC] 230-480
N
[min-1] — 3000 — 3000
n
[Nm] — 0,9 — 1,4
n
[A] — 1,85 — 1,7
n
[kW] — 0,28 — 0,44
n
[min-1] 3000 — 3000 —
n
[Nm] 0,9 — 1,4 —
n
[A] 1,06 — 1 —
n
[kW] 0,28 — 0,44 —
n
[min-1] 3600 — 3600 —
n
[Nm] 0,88 — 1,35 —
n
[A] 0,95 — 0,91 —
n
[kW] 0,33 — 0,5 —
n
[A] 5 8,7 4,9 7,1
0max
[Nm/A] 0,93 0,53 1,49 0,84
Trms
[mVmin] 56 32 90 51
Erms
R
[W]
20
[Nm] 0,10 0,13
R
[min] 45 50 55
TH
-1
-1
FR[N]
FA[N]
DBK4
38 13 25 7,6
N00100
DBK4
H00100
590
180
DBK4
N00160
DBK4
H00160
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 2,5
BR
[VDC] 24 +15 / -0 %
BR
[W] 12
BR
[kgcm²] 0,38
BR
[ms] 10-15
BRH
[ms] 10-15
BRL
[kg] 0,45
BR
Connections and leads
DBK4
Data
N00100
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1
Motor cable with control
leads, shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBK4
H00100
4x1+2x0,75
DBK4
N00160
DBK4
H00160
54 Motor series DBL/DBK
Page 55
Danaher Motion 05/2001 - A.4.043.4/06, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 55
Page 56
Technical data 05/2001 - A.4.043.3/08, 044.3/35, 44 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBK4N00100
DBK4H00100
56 Motor series DBL/DBK
Page 57
Danaher Motion 05/2001 - A.4.044.3/45, 46 Technical data
DBK4N00160
DBK4H00160
Motor series DBL/DBK 57
Page 58
Technical data 05/2001 Danaher Motion
III.11 DBK5
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 60 10 32 10
Mechanical data
Rotor moment of inertia J [kgcm²] 4,13 5,78
Static friction torque M
Thermal time constant t
Weight standard G [kg] 3,9 6,8
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 374 549 375 345
Symbol
[Unit]
[Nm] 2,1 2,1 4,3 4,3
0
[A] 1,5 4 2,9 5
0rms
[VAC] 230-480
N
[min-1] — 3000 — 3000
n
[Nm] — 1,9 — 3,9
n
[A] — 3,94 — 4,8
n
[kW] — 0,60 — 1,23
n
[min-1] 3000 — 3000 —
n
[Nm] 1,9 — 3,9 —
n
[A] 1,5 — 2,8 —
n
[kW] 0,60 — 1,23 —
n
[min-1] 3600 — 3600 —
n
[Nm] 1,8 — 3,8 —
n
[A] 1,32 — 2,55 —
n
[kW] 0,68 — 1,43 —
n
[A] 7 14,6 13 22,5
0max
[Nm/A] 1,36 0,52 1,49 0,87
Trms
[mVmin] 83 32 90 53
Erms
R
[W]
20
[Nm] 0,15 0,20
R
[min] 33 34
TH
-1
-1
FR[N]
FA[N]
DBK5
22 3,1 7,1 2,2
N00210
DBK5
H00210
640
200
DBK5
N00430
DBK5
H00430
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 5
BR
[VDC] 24 +15 / -0 %
BR
[W] 16
BR
[kgcm²] 1,06
BR
[ms] 10-30
BRH
[ms] 5-15
BRL
[kg] 0,75
BR
Connections and leads
DBK5
Data
N00210
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1
Motor cable with control
leads, shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBK5
H00210
4x1+2x0,75
DBK5
N00430
DBK5
H00430
58 Motor series DBL/DBK
Page 59
Danaher Motion 05/2001 - A.4.043.4/07, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 59
Page 60
Technical data 05/2001 - A.4.043.3/09, 044.3/36, 37, 47 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBK5N00210
DBK5H00210
DBK5N00430
60 Motor series DBL/DBK
Page 61
Danaher Motion 05/2001 - A.4.044.3/48 Technical data
DBK5H00430
Motor series DBL/DBK 61
Page 62
Technical data 05/2001 Danaher Motion
III.12 DBK6
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 56 34
Mechanical data
Rotor moment of inertia J [kgcm²] 8 11,35
Static friction torque M
Thermal time constant t
Weight standard G [kg] 5,5 8,7
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 376 356
Symbol
[Unit]
[Nm] 3,5 7
0
[A] 2,8 5
0rms
[VAC] 230-480
N
[min-1]——
n
[Nm] — —
n
[A] — —
n
[kW] — —
n
[min-1] 3000 3000
n
[Nm] 3 6
n
[A] 2,7 4,6
n
[kW] 0,94 1,89
n
[min-1] 3600 3600
n
[Nm] 2,9 5,7
n
[A] 2,3 4,1
n
[kW] 1,09 2,15
n
[A] 13 23
0max
[Nm/A] 1,27 1,39
Trms
[mVmin] 77 84
Erms
R
[W]
20
[Nm] 0,30 0,30
R
[min] 31 38
TH
-1
-1
FR[N]
FA[N]
DBK6
12 4,4
N00350
650
200
DBK6
N00700
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 5
BR
[VDC] 24 +15 / -0 %
BR
[W] 16
BR
[kgcm²] 1,06
BR
[ms] 10-30
BRH
[ms] 5-15
BRL
[kg] 0,75
BR
Connections and leads
DBK6
Data
N00350
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1
Motor cable with control
leads, shielded
4x1+2x0,75
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBK6
N00700
62 Motor series DBL/DBK
Page 63
Danaher Motion 05/2001 - A.4.043.4/08, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 63
Page 64
Technical data 05/2001 - A.4.043.3/10, 044.3/38, 39 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBK6N00350
DBK6N00700
64 Motor series DBL/DBK
Page 65
Danaher Motion 05/2001 Technical data
This page has been deliberately left blank.
Motor series DBL/DBK 65
Page 66
Technical data 05/2001 Danaher Motion
III.13 DBK7
Technical data
Data
Electrical data
Standstill torque M
Standstill current I
Mains voltage U
Rated speed n
U
=
Rated torque M
N
230V
Rated current I
Rated power P
Rated speed n
=
U
400V
Rated torque M
N
Rated current I
Rated power P
Rated speed n
U
=
Rated torque M
N
480V
Rated current I
Rated power P
Peak current I
Torque constant K
Voltage constant K
Winding resistance Ph-Ph
Winding inductance Ph-Ph L [mH] 22 11,5 7
Mechanical data
Rotor moment of inertia J [kgcm²] 32,36 53,11 69,16
Static friction torque M
Thermal time constant t
Weight standard G [kg] 10 14,5 19
Radial load permitted at
shaft end @ 3000 min
Axial load permitted at
shaft end @ 3000 min
V-No. 377 378 379
Symbol
[Unit]
[Nm] 6,5 12 19,5
0
[A] 4,5 7,5 11,8
0rms
[VAC] 230-480
N
[min-1]———
n
[Nm] — — —
n
[A] — — —
n
[kW] — — —
n
[min-1] 3000 3000 3000
n
[Nm] 5 10 15
n
[A] 3,8 6,8 10
n
[kW] 1,57 3,14 4,71
n
[min-1] 3600 3600 3600
n
[Nm] 4,7 9,6 14
n
[A] 3,3 5,96 8,48
n
[kW] 1,77 3,62 5,28
n
[A] 21 34,5 55
0max
[Nm/A] 1,43 1,61 1,65
Trms
[mVmin] 87 98 100
Erms
R
[W]
20
[Nm] 0,35 0,40 0,50
R
[min] 35 42 52
TH
-1
-1
FR[N]
FA[N]
DBK7
N00650
DBK7
N01200
DBK7
4,15 1,65 0,9
690
230
N01950
Brake data
Data Symbol [Unit] Value
Holding torque M
Operating voltage U
electrical power P
Moment of inertia J
Release delay time t
Application delay time t
Weight of the brake G
[Nm] 12
BR
[VDC] 24 +15 / -0 %
BR
[W] 18
BR
[kgcm²] 3,6
BR
[ms] 30-60
BRH
[ms] 10-20
BRL
[kg] 1,5
BR
Connections and leads
DBK7
Data
N00650
Power connection 4 + 4 poles, round, angular
Motor cable, shielded 4 x 1,5
Motor cable with control
leads, shielded
Resolver connection 12 poles, round, angular
Resolver cable, shielded 4x2x0,25mm²
Encoder connection (Option) 17 poles, round, angular
Encoder cable, shielded 7x2x0,25mm²
DBK7
N01200
4x1,5+2x0,75
DBK7
N01950
66 Motor series DBL/DBK
Page 67
Danaher Motion 05/2001 - A.4.043.4/09, 13 Technical data
Dimensions (drawing in principle)
Pin assignment
Power connector Resolver connector Encoder connector (Option)
Pin Connection Pin Connection Pin Connection
1 U2 1 n.c. 1 B- (Cosine)
PE 2 Thermostat 2 0 V (power supply)
W
3 W2 3 + Cosine 3 A- (Sine)
4 V2 4 - Sine 4 U
5 + Reference 5 DATA
A Brake + (Option) 6 Thermostat 6 n.c.
B Brake - (Option) 7 - Cosine 7 Thermostat
C 2nd Thermostat (Option) 8 + Sine 8 CLOCK
D 2nd Thermostat (Option) 9 - Reference 9 B+ (Cosine)
10 n.c. 10 0 V (Sense)
11 n.c. 11 A+ (Sine)
12 n.c. 12 U
13 DATA
14 Thermostat
15 CLOCK
16 n.c.
17 n.c.
(power supply)
P
(Sense)
P
Motor series DBL/DBK 67
Page 68
Technical data 05/2001 - A.4.043.3/11, 044.3/40, 41, 49 Danaher Motion
Radial-/axial forces at the shaft end
Performance curves
DBK7N00650
DBK7N01200
DBK7N01950
68 Motor series DBL/DBK
Page 69
Danaher Motion 05/2001 Appendix
IV Appendix
IV.1 Delivery package, transport, storage, maintenance, disposal
Delivery package:— Motor from the DBL/DBK series
— Technical description (documentation), 1 copy per delivery
— Motor package leaflet (short info)
Transport: — Climate category 2K3 to EN 50178
— Transport temperature—25...+70°C, max. 20K/hr change
— Transport humidity rel. humidity 5% - 95% , no condensation
— only by qualified personnel
— only in the manufacturer’s original recyclable packaging
— avoid shocks
— if the packaging is damaged, check the motor for visible damage.
— Inform the carrier and, if appropriate, the manufacturer.
Packaging:
Motor type Carton Pallet or skeleton box Max.stacking height
DBL1 X 10
DBL2 X 10
DBL3 X 6
DBL4 X 6
DBL5 X 5
DBL6 X 1
DBL7 X 1
DBL8 X 1
DBK4 X 6
DBK5 X 5
DBK6 X 1
DBK7 X 1
Storage: — Climate category 1K4 to EN 50178
— Storage temperature —25...+55°C, max. variation 20K/hr. — Humidity rel. humidity 5% - 95%, no condensation
— only in the manufacturer’s original recyclable packaging
— max. stacking height see table under Packaging
— Storage time unlimited
Maintenance: — Only by qualified personnel
— The ball bearings have a grease packing which is adequate for
— 20,000 hours of operation under normal conditions. The bearings
— should be replaced after 20,000 hours of operation under rated
— conditions.
— Check the motor for bearing noise every 2500 operating hours,
— respectively each year. If any noises are heard, then the operation
— of the motor must stop, the bearings must be replaced.
— Opening the motor invalidates the warranty.
Cleaning: — If the housing is dirty: clean with Isopropanol or similar.
do not immerse or spray
Disposal: — The disposal should be carried out by a certified disposal company.
— Ask us for addresses.
Motor series DBL/DBK 69
Page 70
Appendix 05/2001 Danaher Motion
IV.2 Fault-finding
The following table is to be seen as a “First Aid” box. There can be a large number of dif
ferent reasons for a fault, depending on the particular conditions in your system. The fault
causes described below are mostly those which directly influence the motor. Peculiarities
which show up in the control loop behaviour can usually be traced back to an error in the
parameterization of the servo-amplifier. The documentation for the servo-amplifier and
the setup software provides information on these matters.
For multi-axis systems there may be further hidden reasons for faults.
Our applications department can give you further help with your problems.
Fault Possible cause
— Servo-amplifier not enabled
Motor doesn’t
rotate
Motor runs away — Motor phases in wrong sequence — Correct the phase sequence
Motor oscillates
Error message:
brake
Error message:
output stage fault
Error message:
resolver
Error message:
motor temperature
Brake does not
grip
— Break in setpoint lead
— Motor phases in wrong sequence
— Brake not released
— Drive is mechanically blocked
— Break in the shielding of the resolver cable
— amplifier gain to high
— Short-circuit in the supply voltage lead to
the motor holding brake
— Faulty motor holding brake
— Motor cable has short-circuit or earth short
— Motor has short-circuit or earth short
— Resolver connector is not properly plugged
in
— Break in resolver cable, cable crushed or
similar
— Motor thermostat has switched
— Loose resolver connector or break in
resolver cable
— Required holding torque too high
— Brake faulty
— Motor shaft axially overloaded
Measures to remove the cause of
the fault
— Supply ENABLE signal
— Check setpoint lead
— Correct the phase sequence
— Check brake controls
— Check mechanism
— Replace resolver cable
— use motor default values
— Remove the short-circuit
— Replace motor
— Replace cable
— Replace motor
— Check connector
— Check cables
— Wait until the motor has cooled
down. Then investigate why the
motor becomes so hot.
— Check connector, replace resolver
cable if necessary
— Check the dimensioning
— Replace motor
— Check the axial load, reduce it.
Replace motor, since the bearings
have been damaged
-
70 Motor series DBL/DBK
Page 71
Danaher Motion 05/2001 Appendix
IV.3 Index
A Ambient temperature ...........8
Assembly .................15
Axial force .................9
B Break response times ..........21
C Commissioning ..............19
Connection method ...........10
Contents ..................3
Coupling ..................9
D DBK4 ...................54
DBK5 ...................58
DBK6 ...................62
DBK7 ...................66
DBL1 ...................22
DBL2 ...................26
DBL3 ...................30
DBL4 ...................34
DBL5 ...................38
DBL6 ...................42
DBL7 ...................46
DBL8 ...................50
Delivery package .............69
Disposal .................69
E Earthing .................15
Encoder .................10
F Feedback unit ..............10
Flange temperature ............8
G Ground symbol ..............14
H Holding brake ..............10
I Insulation material class .........10
M Maintenance ...............69
Manufacturer declaration .........6
Motor lead ................16
O Options ..................11
P Peak current ...............21
Power derating ..............8
Protection class ..............9
Protective device .............9
R Radial force ................9
Rated current...............21
Rated torque ...............21
Resolver .................10
Resolver lead...............16
Rotor moment of inertia .........21
S Safety notes ................4
Servo amplifier...............8
Shielding .................15
Site ....................15
Standstill current .............21
Standstill torque .............21
Storage ..................69
Storage humidity .............69
Storage temperature ...........69
Storage time ...............69
Style ....................9
T Thermal time constant ..........21
Thermostat ................9
Torque constant .............21
Transport .................69
V Ventilation ................15
Vibration class ..............10
Voltage constant .............21
W Wiring ..................15
Motor series DBL/DBK 71
Page 72
Choose your motor
Type Flange Standstill torque
DBL1 37 0,1..0,2
DBL2 55 0,4..0,8
DBL3 75 0,65..3
DBL4 105 2,6..9,5
longshort
DBL5 142 10,5..22
DBL6 190 22..29
DBL7 190 26..40
DBL8 240 40...115
DBK4 105 1..1,6
DBK5 142 2,1..4,3
DBK6 190 3,5..7
DBK7 190 6,5..19,5
0,5
0105020 701 30 90 130540110
Page
Þ 22
Þ 26
Þ 30
Þ 34
Þ 38
Þ 42
Þ 46
Þ 50
Þ 54
Þ 58
Þ 62
Þ 66
Nm
Kollmorgen Seidel GmbH & Co. KG
Street address P.O. Box
Wacholderstr. 40-42 Postfach 34 01 61
D - 40489 Düsseldorf (Angermund) D-40440 Düsseldorf (Angermund)
Phone: 0203 / 9979-0 Email: sales-eu@danaher-motion.de
Fax : 0203 / 9979-155 Internet: www.danaher-motion.de
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