Danaher Controls SERIES HSD38 Data Sheet

HEAVY DUTY

DataA

DataA

DataB

Index

(180° ELEC)

(90° ELEC)

AleadsB,CCW(FromClampEnd)

DATAANDINDEX

Notallcomplementsshown

Ashownforreference

IndexWidth:150°to330°

SERIES HSD38

Harsh Duty Optical Encoder

KeyFeatures

• PremierChoiceforVectorMotorOEMs

• UnbreakableCodeDiscupto5000PPR

• Dual-SealedHousing

• Electrically&ThermallyIsolatedHollow
shaft

NorthStar

EN 61326-1

™

brand

SPECIFICATIONS

STANDARD OPERATING CHARACTERISTICS

Code: Incremental, Optical
Resolution: 15 to 5000 PPR (pulses/revolution) See

Ordering Information
Format: Two channel quadrature (AB) with optional
Index (Z), and complementary outputs
Phase Sense: A leads B for CCW shaft rotation
viewing the shaft clamp end of the encoder
Quadrature Phasing: For resolutions to
1200 PPR: 90° ± 15° electrical; For resolutions over
1250 PPR: 90° ± 30° electrical
Symmetry:
For resolutions to 1024 PPR: 180° ±18° electrical
For resolutions over 1024 PPR: 180° ±25° electrical
Index: 150° to 330°, Reverse Phasing, A leads
B for CW also available: See Code 7 in Ordering
Information
Waveforms: Squarewave with rise and fall times
less than 1 microsecond into a load capacitance of
1000 pf

ELECTRICAL

Input Power: 5-26VDC. 50 mA max., not including

output loads.

Outputs:

7272 Push-Pull: 40mA, sink or source
7272 Differential Line Driver: 40 mA, sink or source
7273 Open Collector: 40mA, sink max

Frequency Response: 125 kHz (data & index)
Noise Immunity:
Electrical Immunity: Reverse polarity and short

circuit protected
Termination: MS Connector; M12 Connector; cable
exit w/seal. See Ordering Information
Mating Connector:
6 Pin MS, Style MS3106A-14S-6S (MCN-N4);
7 Pin MS, Style MS3106A-16S-1S (MCN-N5);
10 Pin MS, Style MS3106A-18-1S (MCN-N6);
10 Pin Bayonet, MS3116-F12-10S (MCN-B1)
12 Pin CW M23 Connector (MCN-C1)
Cable w/ 5 Pin M12 Connector, p/n 112859-xxxx
Cable w/ 8 Pin M12 Connector, p/n 112860-xxxx

Note: “MS” type mating connectors and pre-built cables are
rated NEMA 12. “M12” Cable assemblies are rated IP67

Tested to EN61326-1

MECHANICAL

Bore Diameter: 12mm - 20mm, 1/2” - 1”. Insu-

lated inserts provided for bores under 1 inch
Mounting Configuration: Hollow Bore, direct
mount over shaft with multiple tether options

Bore Tolerance:

1” bore: 1.0005” -0.0000” / +0.0010”
< 1” bore: Nominal -0.000” / +0.002”

Shaft Speed: 6000 RPM Maximum
Mating Shaft Requirments:

Configuration: Keyway alowed, Flat not allowed
Runout: ±0.025” (0.635mm) radial, typical
Endplay: ±0.050” (1.27mm) axial, typical
Length: 1.25”, Minimum, 1.60”, Recommended
Maximum Length (w/ cover on): 2.50” (63.5mm)

Starting Torque: 8 in-oz. maximum (at 25°C)
Running Torque: 5 in-oz. maximum (at 25°C)
Bearings: 61806-ZZ
Housing and Cover: Aluminum
Shaft Material: 6061-T6 Aluminum
Disc Material: Mylar
Weight: 26 ounces, typical

ENVIRONMENTAL

Operating Temperature: -40 to 100°C
Storage temperature: -40 to 100°C
Shock: 50G’s for 11msec duration
Vibration: 5 to 2000Hz @ 20 G’s
Humidity: Up to 98% (non-condensing)
Enclosure Rating: IP67

(Reverse phasing, A leads B for CW also available:
See Code 7 in Ordering Information)

HEAVY DUTY

NorthStar

To order, complete the model number with code numbers from the table below:

Code 1: Model



HSD38



HSD38 Size 38

Heavy-duty,
hollowshaft
encoder

Code 2: PPR

0015
0032
0050
0060
0100
0200
0240
0250
0500
0512
0600
1000
1024
1200
2000
2048
3072
4000
4096
5000

Code 3: Bore Size



Electrically
isolated:

6 12mm
9 15 mm
7 1/2”
8 5/8”
A 16mm

C 3/4”
D 20mm
E 7/8”
T 5/8”

Not electrically
isolated:

G 1”
H 1”

™

brand

Stainless
Steel
Collar

Stainless
Steel
Collar

OrderingInformation

Code 4: Format



0 Single Ended,

Undirectional (A)

1 Single Ended,

Bidirectional (AB)

2 Single Ended,

Bidirectional with
Index (ABZ)

Available when Code 5

is 3 or 4 and Code
6 is 1, 2, 4, 6, 7, 8,
9, A, B, C, D, G, J,
K, P, H, L:

3 Differential, Bidi-

rectional ( AA BB)

Available when Code 5

is 3 or 4 and
Code 6 is 2, 3, 4, 7,

8, 9, A, B, C, D, G,
J, K, P, H, L:

4 Differential, Bidi-

rectional with Index
( AA BB ZZ)

Code 5: Output



Ordering Information

0 5-26V in, 5-26V

Open Collector out
(7273)

2 5-26V in, 5-26V

Push-Pull out (7272)

Available when: Code

4 is 3 or 4

3 5-26V in, 5-26V

Differential Line
Driver out (7272)

4 5-26V in, 5V

Differential Line
Driver out (7272)

SERIES HSD38

Code 6: Termination



0 6 pin connector

1 7 pin connector
2 10 pin connector

3 12 pin connector
4 10 pin Bayonet con-

nector

5 6 pin + mating con-

nector

6 7 pin + mating con-

nector

7 10 pin + mating con-

nector

8 10 pin Bayonet +

mating connector

9

12 pin + mating connec­tor

A 18” (.5m) cable

B 36” (1m) cable
C 72” (2m) cable
D 144” (4m) cable

G 13” (.3m) cable
J 8 pin M12 connector
K 18” (.5m) Cable with

10-pin In-Line
Connector

P 1.5 ft (18”) Cable with

10-pin Bulkhead
Connector

Available when:

Code 5 is 0 or 2

H 5 pin M12 connector
L 5 pin M12 connector

w/special pinout

Code 7: Options

0 No Option

1 Internally

Isolated 1”
Bore

2

Reverse
Phasing, No
Bore Isola­tion

3 Internally

Isolated 1”
Bore, and
Reverse
Phasing

Code 8: Housing

0 Cast Aluminum

Housing, Slotted
Tether Included

6 Cast Aluminum

Housing, No
Tether

C Cast Aluminum

Housing, Single­Point Tether
Included
(NEMA 4-1/2”

C-Face)

D Same as “0” with

Cover Kit

E Same as “C” with

Cover Kit

K Cast Aluminum

Housing, Single­Point Tether
Included
(NEMA 8-1/2”
C-Face)

M Swivel-Rod

Tether with Metric
Hardware

N Same as “K” with

Cover Kit

Cable Assemblies with MS Connector*
108594-XXXX 6 Pin MS, Cable Assy. For Use with Single Ended Outputs
108595-XXXX 7 Pin MS, Cable Assy. For Use with Single Ended Outputs
108596-XXXX 7 Pin MS, Cable Assy. For Use with Differential Line Driver w/o Index Outputs
112123-XXXX 6 Pin MS, Cable Assy. For Use with Differential Line Driver w/o Index Outputs
1400635XXXX 10 Pin MS, Cable Assy. For Use with Differential Line Driver with Index Outputs
114448-XXXX 10 Bayonet, Cable Assy. For Use with Differential Line Driver with Index Outputs

109209-XXXX NEMA4 10 pin MS, Cable Assy. For use with Differential Line Driver with

Index Outputs

Cable Assemblies with M23 Connector*

115901-XXXX 12 pin M23, Cable Assy. For Use with Differential Line Driver with Index

Outputs, CW

Cable Assemblies with M12 Connector*
112859-XXXX 5 Pin M12, Cable Assy. For Use with Single Ended Outputs
112860-XXXX 8 Pin M12, Cable Assy. For Use with Single Ended Outputs
112860-XXXX Pin M12, Cable Assy. For Use with Differential Line Driver Outputs

*Note: Standard cable length is 10 feet but may be ordered in any length in 5 foot increments.

For example, for a 20 foot cable, replace XXXX with -0020.

Mating Connectors (no cable)

6 pin, style MS3106A-14S-6S (MCN-N4)
7 pin, style MS3106A-16S-1S (MCN-N5)
10 pin, style MS3106A-18-1S (MCN-N6)
10 pin bayonet, style MS3116-F12-10S (MCN-B1)

12 Pin CW M23 Connector (MCN-C1)

Accessory Kits
114619-0001 Tether Kit, 4.5” C-Face Single Point with 3/8” Bolt

114620-0001 Tether Kit, Slotted with T-Bolts for Standard AC

Motor Fan Covers

114621-0001 Tether Kit, 8.5” C-Face Single Point with 1/2” Bolt
114591-0001 Cover Kit, 56 C-Face
114592-0001 Cover Kit, Fan Cover
114593-0001 Dual Cover Kit, 56 C-Face
114594-0001 Dual Cover Kit, Fan Cover

by

4.40

[111.76]

Ø1.60
[40.64]

0.86 [21.84]

S1.000 I.D. COMPLETE LY THRU THE HAFT

FOR 1.000, +000 , -.003 SHAFT

Ø

8-32 x .22 DEEP

ON 3.000 B.C.

2.50 [63.5]

3X

120˚

3X

WITH LOCTITE ON THREADS

10 -32 CLAMP SCREW
TORQUE TO 50 - 55 IN/LBS

0.23 [5.84]

1.77
[44.9]

0.03 [0.76]

0.56
[14.22]

Ø2.06 [52.32]

Ø1.00
[25.4]

PILOT
Ø2.50
[63.5]

Ø3.80
[96.52]

3.20 [81.2]

OPTIONAL CABLE OUTPUT

Cable # 108594-XXXX

Cable # 108595-XXXX

6 Pin Single Ended

7 Pin Single Ended

Cable # 108596-XXXX

7

Pin Dif Line Driver

With Out Index

Pin

E

D

C

B

A

—

F

—

—

—

Wire Color

BRN

ORG

YEL

RED

BLK

—

—

—

—

—

Pin

A

B

C

D

F

G

E

—

—

—

Wire Color

BRN

ORG

YEL

RED

BLK

GRN

—

—

—

—

Pin

A

B

—

D

F

G

—

C

E

—

Wire Color

BRN

ORG

—

RED

BLK

GRN

—

BRN/WHT

ORG/WHT

—

Pin

A

B

C

D

F

G

E

H

I

J

Wire Color

BRN

ORG

YEL

RED

BLK

GRN

—

BRN/WHT

ORG/WHT

YEL/WHT

Cable #115901-XXXX

12 Pin (CW)

5
8

3

12

7

10

9

6

1

4

Pin

BRN
ORN

YEL

RED

—

BLK

—

BRN/WHT
ORN/WHT

YEL/WHT

Wire

Color

Cable Exit

with Seal

Wire Color

GRN

BLU
ORG

RED

BLK

WHT

—

VIO

BRN

YEL

**Cable # 1400635XXXX
**Cable # 109209-XXXX

10 Pin Dif Line Driver with Index

B

___

___

___

Cable # 114448-XXXX
10 Pin Bayonet

Pin

A

B

C

D

F

G

E

H

I

J

Wire Color

BRN

ORG

YEL

RED

BLK

GRN

—

BRN/WHT

ORG/WHT

YEL/WHT

SERIES HSD38

ELECTRICAL CONNECTIONS

6, 7 & 10 Pin MS Connectors and Cables

Connector & mate/accessory cable assembly pin numbers and wire color information is provided here for reference. Models with
direct cable exit carry the color coding as shown in the right hand column.

Encoder

Cable # 108594-XXXX

Function

6 Pin Single Ended

Pin

Sig. A

E

Sig. B

D

Sig. Z*

C

Power +V

B

Com

A

Case

—

N/C-SLD

F

___

Sig. A

—

___

Sig.

B

—

___

—

Sig. Z*

Wire Color

BRN

ORG

YEL

RED

BLK

—

—

—

—

—

Cable # 108595-XXXX
7 Pin Single Ended

Pin

Wire Color

A

BRN

B

ORG

C

YEL

D

RED

F

BLK

G

GRN

E

—

—

—

—

—

—

—

Cable # 108596-XXXX

Pin Dif Line Driver

7

With Out Index

Wire Color

Pin

BRN

A

ORG

B

—

RED

D

BLK

F

GRN

G

—

BRN/WHT

C

ORG/WHT

E

—

**Cable # 1400635XXXX
**Cable # 109209-XXXX

10 Pin Dif Line Driver with Index

Pin

Wire Color

A

B

—

—

—

C

D

F

G

E

H

I

J

BRN

ORG

YEL

RED

BLK

GRN

—

BRN/WHT

ORG/WHT

YEL/WHT

Cable # 114448-XXXX
10 Pin Bayonet

Pin

Wire Color

A

B

C

D

F

G

E

H

I

J

BRN

ORG

YEL

RED

BLK

GRN

—

BRN/WHT

ORG/WHT

YEL/WHT

Cable #115901-XXXX

12 Pin (CW)

Pin

5
8

3

12

10

9

7

6

1

4

Wire

Color

BRN
ORN

YEL

RED

BLK

—
—

BRN/WHT
ORN/WHT

YEL/WHT

Cable Exit

with Seal

Wire Color

GRN

BLU
ORG

RED

BLK

WHT

—

VIO

BRN

YEL

HEAVY DUTY

5 & 8 Pin M12 Accessory Cables when Code 6 = H or J

Connector pin numbers and cable assembly wire color information is
provided here for reference.

Encoder
Function

Sig. A

Sig. B

Sig. Z*

Power +V

Com

___

Sig. A

___

Sig. B

___

Sig. Z*

DIMENSIONS

Cable # 112859-XXXX
5 Pin Single Ended

Wire Color

Pin

4

2

5

1

3

–

–

–

Cable # 112860-XXXX
8 Pin Single Ended

BLK

WHT

GRY

BRN

BLU

–

–

–

inch

[mm]

Cable # 112860-XXXX
8 Pin Differential

Pin

Wire Color

1

BRN

4

ORG

6

YEL

2

RED

7

BLK

–

–

–

–

–

–

Pin

1

4

6

2

7

3

5

8

Wire Color

BRN

ORG

YEL

RED

BLK

BRN/WHT

ORG/WHT

YEL/WHT

NOTES:

1) Cable Configuration (Table 1): PVC jacket, 105 °C rated, overall foil shield; 3
twisted pairs 24 AWG (output signals), plus 2 twisted pairs 22 AWG (input power)

2) Cable Configuration (Table 2): PVC jacket, 105°C rated, overall foil shield; 24 AWG
conductors, minimum

3) Standard cable length is 10 feet but may be ordered in any length in 5 foot incre­ments. For example, for a 20 foot cable, replace -XXXX with -0020

4) *Index not provided on all models. See ordering information.

5) **For watertight applications, use NEMA4 10 pin cable & connector 1400635XXXX
or 109209-XXXX.

6) “MS” Type mating connectors and pre-build cables are rated NEMA 12

7) “M12” Cable assemblies are rated IP67

HEAVY DUTY

M6 (X) 50

HEX HEAD SCREW

M6 HEX NUTS

M6 HEX NUT

M6 (X) 20

HEX HEAD SCREW

120°

30°

90°

10.827
[275.0

]

OPTIONALBULKHEAD

CONNECTOR

(OPTIONP)

PIGTAILWITHMSCONNECTOR(OPTIONK)

PIGTAILWITHMSCONNECTOR(OPTIONK)

SLOTTED TETHER

SUPPLIED WITH ADAPTOR BUSHINGS

FROM .25 TO .375

O

O

Ø

.25

[6.35]

.015
[0.38]

2.30

[58.42]

.53 [13.46]

4.50

[114.3]

Ø3.50 [89]

Ø2.506
[63.65]

+.005 [.13]

-.000

1.25 [31.75]

2.50

[63.5]

.500 [12.7]

.63 [16]

R.258
[6.55]

Ø3.000 [76.2]

24X Ø

ON A Ø3.000 [76.2] B.C.D

.200 [5.08]

(24X)

15˚

R.06
[1.52]

R.06 [1.52]

(2X) 45˚ X

.125
[3.17]

90.0˚

SINGLE POINT TETHERS

SUPPLIED WITH ADAPTOR BUSHINGS

FROM .25 TO .375

O

O

.530 [13.46]

.015

+.001

-.001

.015
[0.38]

Ø

3.500

[88.9]

Ø

2.506

[63.65]

+.005 [0.13]

-.000
Ø

.53 [13.46]

2.94

[74.68]

Ø

.82 [20.83]

1.25 [31.75]

R.13 [3.3]

(24X)

ON 3.000 [76.2] B.C.D

Ø

.20

[.51]

(24X)

15˚

(2X)

R.06 [1.52]

2.350
[59.7]

90.0˚

.530
[13.46]

Ø

3.500

[88.9]

Ø

2.510

[63.75]

3.525
[89.54]

ON 3.000 B.C
[76.2]

(24X)

Ø

.20

[5.08]

(24X)

15°

.25 [6.35]

1.25 [31.75]

.75
[19.05]

2.14
[54.36]

.625
[15.88]

90.0°

NorthStar

inch

DIMENSIONS

[mm]

™

brand

114573-0001 Tether Kit,

SERIES HSD38

114574-0001 Tether Kit

114575-0001 Tether Kit

MetricSwivelRodTether