Danaher Controls SERIES HD25 Data Sheet

HEAVY DUTY

SERIES HD25

Harsh Duty Optical Encoder

Key Features

• Size 25 Heavy-Duty Encoder with Single or Dual Isolated Outputs

• ATEX Certification Available for Intrinsically Safe Applications

• Unbreakable Code Disc up to 5000PPR

• Special Housing and Seals for IP67 Rating

• Anodized Aluminum, Stainless Steel, or Nickel Plated Housing

NorthStar

™

brand

E Ex ia IIB T4

SPECIFICATIONS

STANDARD OPERATING CHARACTERISTICS

Code: Incremental Resolution: 1 to 5000 PPR (pulses/revolution) Format: Two channel quadrature (AB) with optional

Index (Z), and complementary outputs Phase Sense: A leads B for CCW shaft rotation viewing the shaft clamp end of the encoder Quadrature Phasing: For resolutions to 625PPR: 90° ± 15° electrical; For resolutions over 625 PPR: 90° ± 30° electrical

Symmetry:

For resolutions to 1024PPR: 180° ±18° electrical For resolutions over 1024PPR: 180° ±25° electrical Waveforms: Squarewave with rise and fall times less than 1 microsecond into a load capacitance of 1000 pf

Data A Data A

Data B Index

ELECTRICAL CONNECTIONS

Connector & mate/accessory cable assembly pin numbers and wire color information is provided here for reference. Models with direct cable exit carry the color coding as shown in the right hand column.

Encoder Cable # 108594- Cable # 108595- Cable # 108596-

Function 6 Pin Single Ended 7 Pin Single Ended 7 Pin Dif Line Drv w/o Idx

Pin Wire Color Pin Wire Color Pin Wire Color Pin Wire Color Wire Color

Sig. A E BRN A BRN A BRN A BRN GREEN

Sig. B D ORG B ORG B ORG B ORG BLUE Sig. Z C YEL C YEL —— C YEL ORANGE

Power +V B RED D RED D RED D RED RED

Com A BLK F BLK F BLK F BLK BLACK

Case —— G GRN G GRN G GRN WHITE

N/C F — E — —— E ——

—— — — C BRN/WHT H BRN/WHT VIOLET

Sig. A Sig. B

—— — — E ORG/WHT I ORG/WHT BROWN —— — — —— J YEL/WHT YELLOW

Sig. Z

Note: “MS” type mating connectors and prebuilt cables are rated NEMA 12.

For watertight applications, use NEMA4 10 pin cable & connector 109209-XXXX.

6, 7 & 10 Pin MS, 5 Pin M12, Connectors and Cables

1.06

DATA AND INDEX Not all complements shown. A shown for reference

( 180 ELE C)

A Leads B CCW

Cable # 1400635or 109209- (NEMA4)

10 Pin Dif Line Drv w/ Idx

(90 ELE C)

Cable # 112859-

M12, 5 Pin Single Ended

Pin Wire Color

4 2

5 1 3

– – –

–––

BLK WHT

GRY

BRN BLU

– – –

–

Cable Exit

with Seal

ELECTRICAL

Input Power: 5-26VDC, 5-15VDC dependant on

output type. 50 mA max., not including output loads. ATEX: 5VDC, 7-26VDC

Outputs: 2N2222, 4469. ET7272, ET7273 Frequency Response: 125 kHz (data & index) Termination: 6, 7, or 10 pin MS Connector; 18”

cable exit w/seal

Mating Connector:

6 pin, style MS3106A-14S-6S (MCN-N4); 7 pin, style MS3106A-16S-1S (MCN-N5); 10 pin, style MS3106A-18-1S (MCN-N6) 10 pin, NEMA 4 style (604505 & 604506)

MECHANICAL

Shaft Material: 303 stainless steel (passivated) Shaft Speed: 6,000 RPM, maximum Shaft loading: Up to 100 lbs axial and radial Shaft runout: 0.0005 TIR at midpoint Starting torque: 2.5 in-oz. maximum (at 25°C) Bearings: 5200 ZZ double row Bearing life: 5 x 108 revs at rated shaft Loading,

5 x 1011 revs at 10% of rated shaft loading.(manufacturers’ specs) Housing and cover: Hard Anodized Aluminum. Also available in Electroless Nickel finish and Stainless Steel.

Disc material: Metal or plastic Weight: 14 ounces, typical

ENVIRONMENTAL

Operating Temperature: -40 to 100°C Operating Temperature ATEX: -40 to 80°C Storage temperature: -40 to 100°C Shock: 50G’s for 11msec duration Vibration: 5 to 2000Hz @ 20 G’s Humidity: 100% Enclosure Rating: IP67

Ordering Information

To order, complete the model number with code numbers from the table below:

Code 1: Model

Code 2: PPR Code 3: Shaft

HD25

0625

Size 25 Extreme Heavy Duty Encoder

1 Unidirectional 2 Bidirectional 3 Bidirectional with

Index

0001 0024 0025 0035 0040 0050 0060 0100 0120 0192 0200 0240 0250 0256 0300 0360 0500 0512 0600

0720 0900 1000 1024 1200 1250 1440 1524 1600 1800 2000 2048 2500 2540 2600 3600 4096 5000

Note:

10 foot Cable Assemblies with MS Connector 108594-0010 108595-0010

6 Pin MS, Cable Assy. For Use with Single Ended Outputs 7 Pin MS, Cable Assy. For Use with Single Ended Outputs

108596-0010 7 Pin MS, Cable Assy. For Use with Differential

Line Driver w/o Index Outputs

1400635-0010 10 Pin MS, Cable Assy. For Use with Differential

Line Driver with Index Outputs

109209-0010 NEMA4 10 pin MS, Cable Assy. For use with

differential line driver with index outputs

Mating Connectors (no cable)

6 pin, style MS3106A-14S-6S (MCN-N4)

7 pin, s

tyle MS3106A-16S-1S (MCN-N5)

10 pin, s

tyle MS3106A-18-1S (MCN-N6)

10 pin, NEMA 4 style (604505 & 604506)

0 3/8" Dia.

Shaft with flat

4 10mm

Dia. Shaft, with flat

12mm Dia. Shaft

Code 4: Electrical

Ordering Information

0 5-26V in, 5-26V

Open Collector out (7273)

2 5-26V in, 5-26V

Push-Pull out

F 5-26V in, 5-26V

Open Collector out (2222)

G 5-26V in, 5-26V

Open Collector out with 2.2 kΩ Pullups (2222)

Available when: Code

1 is 1, 2 and Code 5 is 3,5 or D through P, or Code 1 is 3 and code 5 is 5 or D through P:

3 5-26V in, 5-26V

Differential Line Driver out (7272)

4 5-26V in, 5V

Differential Line Driver out (7272)

6 5-15V in, 5-15V

Differential Line Driver out (4469)

HEAVY DUTY

SERIES HD25

Code 5: Termination

1 6 Pin Connector 3 7 Pin Connector 5 10 Pin Connector 9 5 Pin M12 Connector

D 18" Sealed Cable

E 3’ Sealed Cable

F 6’ Sealed Cable G 10’ Sealed Cable H 15’ Sealed Cable

P 5m Sealed Cable

*Note: Available ATEX Certified

Options

ATEX Type 1: ATEX Certified;

5V in, 5V out only

ATEX Type 2: ATEX Certified;

7-26V in, 7-26V out

ATEX Type 3: ATEX Certified;

7-26V in, 5V out

ATEX Type 4: ATEX Certified;

5-15V in, 5-15V out

NOTE: ATEX voltages replace

those shown in Code 4.

† NOTE: Simultaneous use

of redundant outputs may void ATEX certification. Consult factory for details.

Code 6: Options

0 No Options 1 Nickel Finish Housing 2 Stainless Steel Housing 3 Redundant Outputs (Dual Connector

Housing). See † NOTE

4 Nickel Finish Housing with Redundant

Outputs. See † NOTE

5 Stainless Steel Housing with

Redundant Outputs. See † NOTE

A Same as "0" w/ ATEX Type 1 B Same as "1" w/ ATEX Type 1 C Same as "2" w/ ATEX Type 1 D

Same as "3" w/ ATEX Type 1.

Same as "4" w/ ATEX Type 1.

Same as "5" w/ ATEX Type 1.

Available when Code 4 is 0-3, F or G

G Same as "0" w/ ATEX Type 2 H Same as "1" w/ ATEX Type 2 I Same as "2" w/ ATEX Type 2 J

Same as "3" w/ ATEX Type 2.

Same as "4" w/ ATEX Type 2.

Same as "5" w/ ATEX Type 2.

Available when Code 4 is 4

M Same as "0" w/ ATEX Type 3 N Same as "1" w/ ATEX Type 3 O Same as "2" w/ ATEX Type 3 P

Same as "3" w/ ATEX Type 3.

Same as "4" w/ ATEX Type 3.

Same as "5" w/ ATEX Type 3.

Available when Code 4 is 6:

S Same as 0, w/ATEX Type 4 T Same as 1, W/ATEX Type 4 U Same as 2, w/ATEX Type 4 V Same as 3, w/ATEX Type 4. W Same as 4, w/ATEX Type 4. Y Same as 5, w/ATEX Type 4.

See †NOTE See †NOTE See †NOTE

DIMENSIONS

0.54 [13.7]

0.86 [21.8]

1.95 [49.5]

1.54 [39.1]

1.91 [48.5]

inches [mm]

0.30 [7.6]

Flat 0.70 x 0.018 [17.8 x 0.46]

ShaftØ

0.37 [9.5]

0.91 max. [23]

Ø1.25 [31.8]

4x R0.21 [5.3]

2.064 [52.4] 2X

4x Ø0.22 [5.6]

2.65 [67.3] 2X

10-32 UNF 2B x 0.38" deep on 1.875" bolt circle

1.95 [49.5]

ShaftØ

0.37 [9.5]

Standard Housing Dual Redundant Outputs

2.95 [74.9]

4x R0.21 [5.3]

4x Ø0.22 [5.6]

1.54 [39.1]

1.95 [49.5]

Cable Exit

0.70 [17.8]

0.30 [7.6]

0.018 [.46] Flat

1.07