Dakota Digital VHX Installation And Operation Manual

IMPORTANT NOTE!
This
system
has an odometer preset option that is only
for in
structions
and setup information
.
VHX
Analog / Digital Gauge System
Please read this before beginning installation or wiring.
available for the first 100 miles of operation. See odometer preset section (pg 26)
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Thank you for purchasing a VHX system from DAKOTA DIGITAL. VHX is a loose
acronym for Vehicle Hybrid Instrument Systems. Representing the latest electronic dashboard technology for the street rodder, car, and truck enthusiast alike, the VHX system combines modern digital electronics with a traditional look to give the driver up-to-date and accurate information on the operation of his or her vehicle. Fully lit needles, backlit faces, and highly visible LCD message centers are a few features that make the VHX lineup stand out from other aftermarket instrumentation. The VHX system boasts excellent daytime visibility and while under computer control, fully backlit and dimmable for nighttime driving. Monitoring solid state sensors with microprocessor technology and driving precision stepper motors, the VHX dashboard gives the driver unparalleled accuracy. User-customizable display feedback and additional features not typically found on any other brand or type of instrumentation are standard in the VHX system. Digital accuracy and solid state reliability will give you, the driver, quality service for miles down the road that includes a limited lifetime warranty on a product engineered and manufactured in the USA!
VHX INSTRUMENT SYSTEM FEATURES
Digital LCD displays
Each of the six analog gauges can be displayed here as well as additional functions listed below. Features are available on either display (L or R).
Mileage readings
Million mile odometer
Two (A/B) re-settable trip mileage (0-9999.9)
Re-settable service mileage (0-9999 countdown)
Performance readings
High speed recall. This can be manually reset during normal operation.
High rpm recall. This can be manually reset during normal operation.
0-60 mph (0-100kmh) time.
¼ mile time. This can manually reset during normal operation.
¼ mile end speed (trap speed). This is reset when the ¼ mile time restarts.
Hour meter
Resettable hours (0-999.9)
English/metric conversion
Alternate speed and temperature can be displayed in LCD display.
Built-in Indicators
Left/Right Turn signal indicators
High Beam indicator
Check Engine indicator
Brake warning indicator
4x4 indicator
Wait to Start indicator
Cruise control indicator
Gear position indicator which displays full gear word with use of Dakota Digital GSS-2000
(purchased separately)
Special outputs
Shift output to activate external light
Selectable 2000ppm or 4000ppm speed output for cruise or ECM
Demonstration mode
Holding Switch 2 while turning on the key will start the system going through a preset sequence of readings. To exit the demo mode, turn the key off. You may also wire up a separate switch to power the gauges for demo mode without powering the entire vehicle.
Auxiliary gauge readings in LCD message displays with expansion bus interface modules (BIM)
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TYPICAL VHX DISPLAY LAYOUTS
Speed/LCD1 Message Center
Speed/LCD1 Message Center
Tach/LCD2 Message Center
Tach/LCD2 Message Center
Speed/LCD1 Message Center
Speed/LCD1 Message Center
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Tach/LCD2 Message Center
Tach/LCD2 Message Center
3
WARNING
These are precision instruments and must be handled with care. Do not disassemble gauges.
CARE AND CLEANING
Never open the system or attempt to remove the needles as the calibration of the instrument system could be thrown off. All systems are calibrated and tested before they leave Dakota Digital.
The clear lens on the front of the VHX system can be cleaned with a mild soap and water
solution or common glass cleaners. Use a soft cloth such as a micro-fiber for wiping the lens clean.
MOUNTING SYSTEMS
Most VHX systems and kits will come with a separate instruction sheet with mounting
details. Follow this sheet for mounting the actual display system in the dash, and then refer to this manual for wiring and operation instructions.
CONTROL BOX MOUNTING
Once the display panel is in place, mount the control box within reach of the supplied
networking cable (approximately three (3) feet). If a longer cable is required, replacement CAT5 cables are available online as well as your local electronics stores. Choose a mounting location that will allow you access to wire all of the inputs on either side of the control box. Double sided tape, hook and loop fasteners or screws in the two tabs on the case work fine for securing the control box under the dash.
When selecting a mounting location, avoid placing the control module next to or
just opposite of the firewall from ignition components, ie: Ignition coil, HEI, etc. Ignition components can emit tremendous amounts of electrical noise, affecting the operation of electrical components which can cause erratic operation.
***If you are purchasing a longer network cable to connect the display system to the control box please make sure to get a CAT 5, CAT5E, or CAT6 “patch cable” and NOT a “cross over” cable. Replacement cable should be seven feet or less.
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WIRING
While the control box contains several connections, the wiring is straightforward.
Depending on how many auxiliary functions you want displayed, not every terminal will be used in most applications. On the pages that follow, we describe the function of each terminal, what they do, and how to wire them.
DISPLAY PANEL
Connect to tail light circuit, LED backlights will turn on when termianl has +12V
Tail Light
ECU/ECM
check engine
output
PARKING BRAKE
SWITCH
HIGH BEAM
WIRE
LEFT TURN
SIGNAL WIRE
SIGNAL WIRE
RIGHT TURN
transfer case
4x4
switch
DAKOTA DIGITAL
GSS UNIT
Additional ground wire to fuel sensor body or mounting screw.
EXSISTING FUEL LEVEL SENSOR
CAT 5 CABLE (TO DISPLAY)
PRESSURE SENSOR
SEN-03-8 0-100 PSI
DISPLAY CABLE
www.dakotadigital.com
techsupport@dakotadigital.com
605-332-6513
OIL +
OIL SND
OIL -
FUEL +
FUEL SND
FUEL -
RED
WHITE
BLACK
CONNECTION
VHX
CONTROL BOX
ADJ -
WTR SND
WTR -
BROWN or BLACK
BLUE or RED
BIM
ONLY!
AUX.
ADJ SND
1-Wire output
Optional
Glow Plug Relay
or
Wait to start output
Cruise Control
I/O
DIM (+)
CHECK ENG (-)
SPD -
SPD OUT
SW2 (-)
SW1 (-)
BLACK
4x4 (-)
LEFT (+)
HIGH (+)
BRAKE (-)
SPD +
SPD SND
RED
WHITE
WAIT (+)
RIGHT (+)
CRUISE (-)
GEAR (1 WIRE)
ACC. POWER
CONST. POWER
GROUND
TACH
WARN
STATUS LED
Connect to main chassis ground
+12V
CONSTANT POWER
(fused 5 - 20 AMP max)
+12V
(fused 5 - 20 AMP max)
- +
Ignition Coil (negative side)
Engage Output
KEY ON POWER
ECU/ECM
or Ignition Box
(tach output)
TEMP SENSOR
SEN-04-5 100-300 F
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DIM-1
Optional
MO
M
ENTARY SW
M
O
MENT
A
RY SW1
SPEED OUT (2k or 4k PPM)
2
P
U
G
LSE
E
NERA
T
OR
ECU/ECM
Speed Output
SPEED SENSOR
SEN-01-5 16k PPM
Light or Buzzer (4 Watts or less)
Relay
Light or Buzzer (4 Watts or more)
5
TERMINAL DESCRIPTIONS
FUEL LEVEL SENSOR GROUND OUTPUT
FUEL LEVEL SENSOR INPUT
FUEL LEVEL SENSOR POWER OUTPUT
OIL PRESSURE SENSORGROUND OUTPUT
OIL PRESSURE SENSOR INPUT
OIL PRESSURE SENSORPOWER OUTPUT
WATER TEMPERATURE SENSOR GROUND OUTPUT
WATER TEMPERATURE SENSOR INPUT
NIGHT DIMMING ADJUSTMENT GROUND OUTPUT
NIGHT DIMMING ADJUSTMENT INPUT
SPEED SELECT SWITCH INPUT SW1
TACH SELECT SWITCH INPUT SW2
2000 PPM SPEED SIGNAL OUTPUT
VEHICLE SPEED SENSOR GROUND OUTPUT
VEHICLE SPEED SENSOR SIGNAL INPUT
VEHICLE SPEED SENSOR POWER OUTPUT
RPM WARNING/SHIFT OUTPUT
TACHOMETER INPUT
+12 VOLT ACCESSORY POWER INPUT
+12 VOLT CONSTANT POWER INPUT
MAIN CHASSIS GROUND INPUT
STATUS LED
FUEL ­ FUEL SND FUEL +
OIL ­ OIL SND OIL +
WTR ­ WTR SND
ADJ ­ ADJ SND
SW1 (-) SW2 (-)
SPD OUT SPD ­ SPD SND SPD +
WARN TACH ACC. POWER CONST. POWER GROUND
techsupport@dakotadigital.com
www.dakotadigital.com
605-332-6513
CONTROL BOX
VHX
DIM (+)
CHECK ENG (-)
BRAKE (-)
HIGH (+) LEFT (+)
RIGHT (+)
GEAR (1 WIRE)
WAIT (+)
CRUISE (-)
I/O
4x4 (-)
TO DISPLAY
DISPLAY
CABLE
AUX.
CONNECTOR
(Doesn't matter which one)
NIGHT DIMMING INPUT CHECK ENGINE INDICATOR INPUT BRAKE SYSTEM/PARKING BRAKE WARNING INPUT HIGH BEAM INDICATOR INPUT LEFT TURN SIGNAL INDICATOR INPUT RIGHT TURN SIGNAL INDICATOR INPUT 4 WHEEL DRIVE INDICATOR INPUT 1-WIRE GEAR INDICATOR INPUT (FROM GSS UNIT) WAIT TO START INDICATOR INPUT CRUISE ENGAGED INDICATOR INPUT
STATUS LED
This LED is located at the corner of the control box, next to the GROUND terminal. The LED is used for diagnostics and for a quick visual check if power is present.
A steady flash, on and off, about twice a second indicates the system is powered and operating normally.
On steady indicates low power, below 9V, at the POWER terminals, or that the system is in DEMO mode.
A short flash once every four seconds indicates the CONSTANT POWER terminal is powered and the system is in stand-by mode.
Not flashing or lighting indicates loss of power or ground.
GROUND
This is the main ground for the display system. A wire should be run from this terminal to
the vehicle’s main chassis ground. Use 18 AWG or larger wire to ensure sufficient grounding.
Proper vehicle grounding is extremely important for any gauge (or electronics) to operate
correctly. The engine block should have heavy ground cables to the battery, frame, firewall, and body. Failure to properly ground the engine block or the control box can cause incorrect
or erratic operation. CONST. POWER
Connect the CONST. POWER terminal to a +12V power from the fuse panel that is “hot”
all of the time, or a fussed wire (5-20 amp) direct to battery power. This terminal should have power all of the time. The constant +12V supply source should be a fused 5 - 20 amp circuit, the system draws less than 1 amp, so sharing an existing constant power circuit will generally be fine. Use 18 AWG wire to ensure the system receives a sufficient power feed. This terminal keeps the clock memory as well as returning the needles to zero when the system is shut off.
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ACC. POWER
Connect the ACC. POWER terminal to accessory +12V power from the fuse panel or
vehicle wiring harness. This terminal should have power when the key is on or in the ‘accessory’ position. In addition to turning on the display system, this is also where the voltmeter gauge senses the vehicle electrical system voltage. The accessory +12V supply source should be a fused 5 - 20 amp circuit, the system draws less than 1 amp, so sharing an existing accessory circuit will generally be fine. Use 18 AWG wire to ensure the system receives a sufficient power feed.
*** Never connect any power terminal to a battery charger alone. The system needs to have a 12 volt battery connected to it. Battery chargers have an unregulated voltage output that will cause the system to not operate properly and may cause damage to the control box.
TACH
Connect the TACH terminal to the ignition system. On vehicles using a separate ignition
coil, connect to the negative side of the coil. The negative side of the coil will be the wire that goes to the points or electronic ignition module. For GM HEI ignition equipped engines, connect to the terminal marked “TACH” or on some systems, a single white wire with a spade terminal on it. On some aftermarket ignition systems, connect to the TACH output terminal. On computer controlled ignition systems consult a service manual for the wire color and location. With a magneto system, connect to the kill wire for the tach signal. Do not connect the TACH terminal
to the secondary, or high voltage, side of the ignition coil.
To ensure that the ignition system does not interfere with any other dashboard functions,
do not run the tachometer wire alongside any other sender or input wires. DO NOT USE SOLID CORE SPARK PLUG WIRES WITH THIS DASHBOARD SYSTEM. Solid core ignition wires cause a large amount of electromagnetic and radio frequency interference which can disrupt the system operation.
The tachometer is compatible with almost all gasoline engines. The engine cylinder
selection, display update rate, tach signal type, and rpm warning point can be adjusted in the setup menu under “TACH”. If a diesel engine is being used, you will need a tach interface such as Dakota Digital’s DSL-1 or DSL-2. Be aware of the cylinder setting when using computer outputs or reading the tach signal from an ECU. Some GM LS1 engines require the tach to be set up for a 4 cylinder, low voltage signal when reading from the ECU even though it is a V8 engine.
WARN
The WARN terminal is an output to activate a small light or relay for a red-line or shift
indicator. The output is ground-activated when the preset warn RPM limit is exceeded. This output can turn on a 4 Watt or smaller 12V bulb or can activate a relay to turn on a larger bulb or buzzer. To wire a warning light to this output, connect one wire from the bulb to 12 volt accessory power and connect the other wire to the WARN terminal.
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If you need the warn output to be “active high” or provide a +12V voltage to power
something larger than 4wattt, a standard 12V relay can be used to accomplish this.
30
85
86
87
DO NOT CONNECT
SPD +
This terminal is used to supply power to Dakota Digital speed sensor SEN-01-5. This
supplies 5V DC to the sensor and should not be hooked up to anything else. Connect the red wire from the SEN-01-5 to this terminal.
If you are using a 1-wire VSS output from a computer or a two wire pulse generator this
terminal should be left open.
***DO NOT use this terminal to power any other devices; it is a low current +5V output. SPD SND
This is where the vehicle speed sensor (VSS) connects. The signal supplied to this
terminal will be used by the control box to calculate the speed reading on the display and also for calculating and saving odometer mileage.
Dakota Digital supplies a 3-wire sensor for most of its kits, SEN-01-5. If you are using this
sensor, the white wire is the speed signal; connect to SPD SND. The red and black wires in the cable are power and ground (5V DC) and their connection is discussed in SPD + and SPD -.
For two wire speed sensors such as a cable driven pulse generator, the polarity of the
wires does not matter. Connect one wire to the SPD – (Ground) and the other to the SPD SND terminal. The speed sensor ground wire should be brought back to the control box to ensure a proper signal is received. Twisting the ground and signal wires around each other provides an additional level of interference protection. The speed signal wire should not be routed alongside tach, ignition, or other high current or high voltage wires.
For vehicles which have a vehicle speed signal from a transmission sensor or ECM, tap
into the VSS wire and connect it to the SPD SND. Consult a vehicle service manual or wiring diagram to determine wire color and location.
This system can accept 4,000 ppm – 128,000 ppm speed signals with room for
adjustment. The speedometer is fully adjustable and calibration is discussed in a later section.
***Failure to calibrate the speedometer may cause your odometer mileage to
increase very rapidly if the speedometer is reading too fast.
*** The speed signal wire should NOT be routed alongside ignition or other high
current/voltage wires. SPD –
This terminal is used for speed sensor ground. This insures a proper ground as well as providing proper hook-up for a twisted pair of wires, or a solid state sensor. Only ground the speed sensor here. If you are using a single wire output from a computer for the VSS then this terminal should be left open.
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SPD OUT
This terminal can be used to supply a speed signal to auxiliary devices such as a cruise control or radio volume adjustment. The output is scaled to the input speed signal coming into the SPD SND terminal. It can be set to 2,000 PPM or 4,000 PPM.
***If you are using the bus speed signal option, with the output from a BIM module, this output will NOT work.
SW2 (-) or Tach switch
The SW2 terminal is used for selecting the various RPM, engine, and performance
displays and also for entering the demonstration mode. The SW2 input is activated by a ground connection. The push button switch supplied (or any normally open, momentary switch) is wired by connecting one terminal to SW2 and the other terminal to a ground. When the button is pressed and released, the tach/LCD2 message display will change. When the button is pressed and held for a few seconds, any re-settable information displayed will be zeroed.
To enter DEMO mode, press and hold SW2 while turning the key on. The system will light
up and say DAKOTA DIGITAL on the message readouts; release the switch and the system will stay in demo mode until the power is cycled off and back on without the switch held. All back lights will be on in demo mode and the needles will sweep back and forth on the gauges.
SW1 (-) or Speed switch
The SW1 terminal is used for selecting the various speed, distance, and warning displays
and also for entering the setup menu. The SW1 input is activated by a ground connection. The push button switch supplied (or any momentary normally open switch) is wired by connecting one terminal to SW1 and the other terminal to a ground. When the button is pressed and released, the speed/LCD1 message display will change. When the button is pressed and held for a few seconds, any re-settable information displayed will be zeroed.
ADJ SND
The ADJ SND terminal is an optionally used input that allows you to have control over the
dimming brightness. By default, the system will turn on the back lights when the DIM terminal has power, +12V, but this level is adjustable in the Lighting setup menu. Using the ADJ SND terminal allows you to have a dash mounted control to vary the brightness while the headlights are on. This requires Dakota Digital’s DIM-1 kit; a stock headlight rheostat will not work.
The DIM-1 has two wires, one connects to the ADJ SND terminal and the other connects
to ADJ - ground. The dash mounted dimmer will only vary the display brightness when the DIM terminal has power, +12V.
ADJ – This terminal provides a ground reference for the optionally installed DIM-1 for dash
mounted dimming control. One wire from the potentiometer will connect to the ADJ – terminal, the other connects to the ADJ SND.
*This terminal should not be used for grounding other sensors or devices or damage to the control box will occur. If not using a Dakota Digital DIM-1, this terminal should be left open.
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WTR SND
The water temperature sender included with this system must be used. Other
senders will cause incorrect readings or damage to the control box.
The supplied sensor, Dakota Digital SEN-04-5, is a 100-300ºF(40-150ºC) temp sensor.
The sender mounts on the engine block or into the intake manifold so that the end of the sensor is in the engine coolant flow. It has 1/8” NPT threads, adaptor bushings may be used to adapt it for various applications.
The water temp sensor has two wires coming from the harness. One wire will connect to
the WTR SND terminal; the other wire will connect to the WTR – terminal. It does not matter which wire goes into either location.
Due to the construction of the sensor, readings at lower temperatures below 100 ºF will be
inaccurate. The sensor is designed to be accurate from approximately 100 ºF - 300 ºF.
WTR –
This is the ground reference used for two-wire water temp sensors. This will connect to
one of the wires from the Dakota Digital SEN-04-5. The other wire will connect to the WTR SND terminal, and it doesn’t matter which wire goes into either location.
OIL +
This terminal is used to supply power to Dakota Digital pressure sensor SEN-03-8. This
supplies 5V DC to the sensor and should not be connected to anything else. Connect the red wire from the SEN-03-8 to this terminal.
***DO NOT use this terminal to power any other devices; it is a low current +5V output. OIL SND
The oil pressure sender included with this system must be used. Other senders will
cause incorrect readings or damage to the control box.
The supplied sensor, Dakota Digital SEN-03-8, is a 0-100 psi solid state pressure sensor.
The sender can mount on the engine block or in an oil pressure line off of the block. The sender has 1/8” NPT threads. Adaptor bushings may be used to adapt it for various applications.
The oil pressure sensor has three wires coming from the harness, plus one bare shield
wire. The WHITE wire will connect to the OIL SND terminal, the RED to OIL + (5V DC), and the black and bare shield wire to OIL –. Do not route the oil sender wire alongside a spark plug wire or other high current or high voltage wires. Doing so can cause incorrect or erratic gauge readings.
If the oil pressure drops below an adjustable warning point, the reading will flash as a low
oil pressure warning. The default warning point is 10 psi. If the oil display shows in a LCD message screen as “ - - ”, this indicates that the control box is sensing a short to ground or out-of­range error from the sender or sender wire. If the oil display shows “EEE” this indicates that the control box is sensing an open circuit or out-of-range error from the sender. If either indication remains on the display, inspect the sender wire for damage, check the routing of the sender wire, check the sending unit grounding, and check that the correct sending unit is connected.
OIL –
This is the ground reference used for three-wire pressure sensor. This will connect to the
black wire as well as the bare silver shield wire from the Dakota Digital SEN-03-8.
***The bare wire is the shield wire; connect this wire to the OIL – along with the black wire ***DO NOT connect this terminal to any other devices
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FUEL +
This output is not typically used. It is a low current +12V supply for powering solid state
fuel sensors. Currently, it does not have an application for any Dakota Digital fuel level sensors.
***This terminal should not be used with a typical resistive type fuel sensor. For
most applications, leave this terminal open. Do not try to power other devices from this terminal or damage to the control box will occur.
FUEL SND
The fuel gauge sending unit is not normally supplied because the display system can use
the existing fuel sending unit that is already in the tank in many cases. The sending units that are compatible with this system are as follows: GM, Ford, VDO, and Stewart Warner. It is also possible to program a custom setting for senders that are not pre-programmed into the system.
Dakota Digital recommends that you run two wires back to the fuel level sensor to insure
proper grounds. Use the FUEL - and FUEL SND terminals and run a twisted pair of wires back to your fuel level sensor. Connect the FUEL - terminal to the fuel level sensor body or a mounting screw to insure the sensor is sufficiently grounded. The other wire is the sensor signal which goes to the FUEL SND terminal.
If your wiring harness already has a single wire routed through the vehicle for the fuel
sender then it may be used. If using a wire from an existing harness, make sure that the wire does not have power. The fuel sender gets power from the control box only. Fuel senders reference their ground from the sender mounting plate. Make sure that a ground wire is connected from one of the sender mounting bolts to the vehicle frame.
The fuel sender type is selected using the fuel setup menu under “SENDER”. The settings
are discussed later in the setup section. Anytime the fuel level is below 10%, the reading will flash as a warning of low fuel.
The fuel gauge will initially display “EEEE” until the fuel sender type has been set, and a
message will be displayed that says to “set Fuel sender”. If the message display shows “ --­%FUEL” this indicates that the control box is sensing a short to ground or out-of-range error from the sender or sender wire. If the message display shows “EEE %FUEL” this indicates that the control box is sensing an open circuit or out-of-range error from the sender. If either indication remains on the display, inspect the sender wire for damage, check the routing of the sender wire, check the sending unit grounding, and check that the sender selection is set correctly for the sending unit that is connected.
FUEL –
This terminal is used to provide a ground connection for the fuel level sensor. Dakota Digital recommends that you use the FUEL - terminal and run a twisted pair of wires back to your fuel level sensor. Connect the FUEL - terminal to the fuel level sensor body or a mounting screw to insure the sensor is sufficiently grounded. One terminal on the sensor is the signal which goes to the FUEL SND terminal.
***For fuel level sensors that are attached to an electric fuel pump, or if you have an
electric fuel pump in the tank, make sure that the fuel pump is externally grounded to the vehicle chassis. Attempting to ground the fuel pump to the Dakota Digital control box will result in erratic operation and damage to the control box.
CRUISE (-)
The CRUISE terminal can be used as a “cruise engaged” indicator. The CRUISE input is
activated by a ground signal from a compatible cruise control harness. Whenever the CRUISE input is grounded, the system will display a small green “cruise engage” indicator.
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