Dake Trademaster - Section I User Manual

VERTICAL BAND SAWS
INSTRUCTION MANUAL AND PARTS LIST
MODEL TRADEMASTER – SECTION I
WHEN ORDERING PARTS
GIVE COMPLETE SERIAL NUMBER OF MACHINE GIVE PART NUMBER AND NAME GIVE AMOUNT REQUIRED
Unless the above data is included we cannot fill your order.
MODEL: _____________________________________
SERIAL NUMBER: _____________________________
DATE PURCHASED: ___________________________
DAKE Division of JSJ 724 Robbins Road Grand Haven, MI 49417
Phone: 616-842-7110 800-937-3253 Fax: 616-842-0859 800-846-3253 E-mail: technicalservice@dakecorp.com Website: www.dakecorp.com
4/29/03
Model Trademaster Section I - 1
Table of Contents
SECTION I
Specifications ……………………………………………………………………. Page 3
Features ………………………………………………………………………….. Page 3
Safety Instructions/Unpacking …………………………………………………. Page 4-5
Adjustments ……………………………………………………………………… Page 6
Blade Selection ………………………………………………………………….. Page 7
Standard Tooth Applications …………………………………………………… Page 7
Blade Speeds ……………………………………………………………………. Page 7
Blade Removal and Installation ……………………………………………….. Page 7
Important Note …………………………………………………………………… Page 7
Lubricating Instructions …………………………………………………………. Page 8
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Parts Installation …………………………………………………………………. Page 8-9
Operating Instructions/Adjustments/Set-up ……………………………………Page 9-11
Blade Tracking …………………………………………………………………… Page 11
Blade Guide Adjustments ………………………………………………………. Page 11
SECTION II
Breakdown………………………………………………………………………. Page 1-9
Model Trademaster Section I - 2
Specifications
Part Number 988070 / 988071
Blade Width 1/8 1 inch
Blade Length 150 inches
Blade Speed 50 to 500 infinitely variable
Band Wheels 2
Tire Type Crown type tires
Band Wheel Size 20 inches
Horsepower 1-1/2 h.p.
Throat Size (band to column) 19-1/2 inches
Roller Guides Heat treated roller blade guides
Maximum work height 12 inches
Worktable Dimensions 24 x 24 inches
4/29/03
Worktable Tilt 10º left / 45º right
Table Travel 11 inches front to back
Table Travel Action Foot control and lock
Worktable Height 41 inches
Machine Height 80 inches
Machine Floor Space 40 x 32 inches
Weight 1050 pounds
Blade Welder, Optional 1 inch
Features
Power feed table with adjustable feed pressure up to 60 lbs. Simple design is maintenance
free.
Heavy duty welded steel base and frame.
Precision ground cast iron work table.
Heat treated blade guides.
Variable speed range from 50 to 500 fpm with clearly visible speed indicator.
Tilting table combined with power feed makes compound angle possible.
Safety shielded with over blade protection, right down to the work piece.
Model Trademaster Section I - 3
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IMPORTANT SAFETY INSTRUCTIONS
Warning: Failure to follow the following safety precautions may result in serious injury.
KEEP WORK AREAS CLEAN. Cluttered benches and workstations invite accidents and create potential fire hazards. Floors must be kept clean and free from oil, wax, sawdust or other debris. Promote cleanliness and reduce accidents and fire hazards.
CONSIDER WORK AREA ENVIRONMENT. Keep alert to potential hazards in the work environment. Do not use electrical machinery in damp or wet locations. Keep machinery clear of the presence of highly combustible materials, dust, flammable liquids, fumes, vapors and gases.
WEAR PROPER APPAREL. Do not wear loose fitting clothing, gloves, neckties or jewelry. They can be caught in moving parts. Non-skid footwear is recommended. Wear eye, face, ear, respiratory and body protection equipment appropriate for operating environment. Wear protective hair covering to contain long hair. Roll long sleeves up above elbows when operating the saw.
USE SAFETY GLASSES. Eye protection is required at all times when using this machine.
DON’T ABUSE POWER CORD. Keep cord from heat, oil and sharp edges.
DON’T FORCE TOOLS. Machinery performance will remain at higher and safer levels
if it is not pushed beyond the limits of its capability.
SECURE ALL WORK. Use clamps, vices, fixtures or jigs to hold work when it’s practical. It’s safer than using your hands and it frees both of your hands to operate the machine. Use a push block to hold or guide work when working close to the cutting tool.
DON’T OVERREACH. Keep all hands well away from moving parts; saw blades and other cutting tools. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safe performance. Follow instructions for maintenance and changing accessories. Keep handles dry, clean and free from oil and grease. Damaged parts should be inspected before further use of the tool. Check alignment of all moving parts. Look for binding of moving parts, breakage, mounting and any other condition that may affect machine operation. Any part or guard that is damaged should be properly repaired or replaced prior to further use.
DISCONNECT MACHINE. Make sure machine is unplugged from it’s power source before servicing and when changing accessories, such as blades.
NEVER LEAVE MACHINE RUNNING UNATTENDED. Before leaving machine, turn the power off. Do not leave the machine until it comes to a complete stop.
Model Trademaster Section I - 4
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