Dake LE10A User Manual
Operator’s Manual Text
Section I
Model LE-10A
Dake/Johnson Horizontal Band saw
Fully Automatic
DAKE Division of JSJ
724 Robbins Road
Grand Haven, MI 49417
Phone: 1-800-937-3253 616-842-7110
Fax: 1-800-846-3253 616-842-0859
E-mail: customerservice@dakecorp.com
technicalservice@dakecorp.com
Web: www.dakecorp.com
12/10/07 Model LE10A Text 1
FOREWORD
NOTE:
This manual has been prepared to acquaint you with the operation,
maintenance, and serviceable components of your Dake/Johnson machine.
We urge that you read it carefully before operating your machine. Please refer
to the manual when contacting the factory regarding parts, schematic or
when you have other questions.
As Dake’s policy is one of continuous development for each range of
machine, the contents of this manual, though completely up to date when
issued, are subject to change without notice.
For your information and future reference, data concerning your machine
may be inserted in the space provided below.
Machine Model LE 10A_____________________
Serial Number ___________________________
Date Received ___________________________
Voltage 220 Volt _________________________
Phase 3______ Cycle 60_____ Motor H.P.3_____
Please give the machine model and serial number in correspondence and include
the part numbers on part orders.
DAKE Division of JSJ
724 Robbins Road
Grand Haven, MI 49417
Phone: 1-800-937-3253 616-842-7110
Fax: 1-800-846-3253 616-842-0859
E-mail: customerservice@dakecorp.com
technicalservice@dakecorp.com
Web: www.dakecorp.com
Use only genuine Dake/Johnson replacement parts and optional equipment. Use of
substitutes or imitations may cause damage to the machine. This may void the warranty,
and may cause injury.
12/10/07 Model LE10A Text 2
CONTENTS
SECTION 1 – Safety
1.1 General Safety Instructions
1.2 Location of Safety Labels
SECTION 2 – Description
2.1 General Product Specifications
2.2 Machine Life
2.3 Intended Use
2.4 Noise Level
SECTION 3 – Transportation & Installation
3.1 Transportation
3.2 Preparation for Installation
3.3 Inspection
3.4 Environment requirement
3.5 Dismantling
SECTION 4 – Machine operation
4.1 Control Panel Description
4.2 Blade Change
4.3 Manual operation Instructions
4.4 Blade speed change
4.5 Automatic operation instructions
4.6 Part length set part length
4.7 Bundle attachment installation
4.8 Cutting data
4.9 Lubrication and maintenance
4.95 Trouble shooting
12/10/07 Model LE10A Text 3
Machine Type
Capacity
Bundled
Drop Length
Possible
Blade Size
Blade Speeds
Feed Stroke
(Single)
Multiple
Stroke
Feed Type
Length Set Up
Horse Power
Blade Motor
Hydraulic
Pump HP
Coolant Pump
Type & HP
Hydraulic Oil
Capacity
Coolant
Capacity
Vises (Quick
set ratchet
type)
Vise
Clamping
Pressure
Vise Ways
Work Table
Hitch Feed
Capacity
Hydraulic
Pump
Head Feed
Piece Counter
2.1 General Product Specifications
Horizontal scissors type
4-½ “ – 7” wide, 5-½ “ high
Less than 2 inches
138 inches x 1 inch
88 / 130 / 177 / 223 / 262
F.P.M.
3/8 inch minimum - 16 inch
maximum
9 times (142 inches maximum)
Hydraulic hitch feed with vertical
rollers, feed speed 16 inches in
6 seconds
Front mounted hand wheel, and
DRO with large numeral digits.
3 H.P.
1 H.P.
Gear type 1/8 H.P.
1.2 gallons
10 gallons
Hydraulic with blade forward
clamping for minimized burr and
with 1” throw
600 pounds
Precision ground and hardened
Machined with chip clearance
inserts
2790 pounds with use of roller
table
Hydraulics on demand (HOD)
with minimum pressure start up
Hydraulic regulation with RPM
compensation feed back
9,999 piece with auto shut off
Rapid Head
Approach
Blade Tensioning
Electrical
System Control
Warning Light
Auto Shut Off
Chip Brush
Foot Print
Roller Support w/
vertical roller
dimensions
Work Height
Weight
Tool Kit
Spare Parts
Work Light
Machine Support
Pads
Collective Hour
Timer
Auger Style Chip
Removal System
Guarding
Lubricant
Voltage
AMP
Operating
Temperature
Sure stop hydraulically
controlled
Mechanical with preset locking
ring
CE approved / Thermo
overload, low voltage
protection, 110 control voltage
PLC
Yes
Pieces reached, out of stock,
blade slippage/breakage
Speed synchronized
76 inches x 69 inches (145
inches deep without roller
support)
72 inches long x 16 inches wide
21-½ inches
2700 pounds
Standard – Includes screw
drivers, wrenches and Allan
keys
Standard – Includes chip
brushes and guide bearing
replacements
Standard
Standard
Standard
Standard
Full hinged
Flood type unit built into the
machine (Electric)
• Available 230-volt three phase
• Available 460-volt three phase
(external transformer)
Machine should be wired to
main service by a qualified
Electrician.
• 20-amp service for 230-volt
machine
• 16-amp service for 460-volt
machine
No special operating
temperature level
12/10/07 Model LE10A Text 4
SECTION 1
1.1 General Safety Instruction
Read and understand the instruction manual and warning signs before operating this
machine. Failure to follow these instructions and warnings can result in serious injury or
death.
1. Always wear eye protection.
2. Do not wear gloves, neckties, loose clothing or jewelry while operating machine.
3. Keep fingers out of path of the blade.
4. Do not remove jammed or cut-off pieces until blade had completely stopped.
5. Check blade tension and adjust blade guide before starting.
6. Always clamp stock firmly in place before cutting and use auxiliary support for long
material.
7. Disconnect machine power from source before making repairs or adjustments.
8. Guards should be in place and used at all times.
9. Keep machine and chip collections system clean.
10. Never operate the machine when guarding is removed.
11. Do not touch the blade or place any body part into the vice area when machine is in
operation.
12/10/07 Model LE10A Text 5
Location of Safety Labels 1.2
1
3
4
2
1
7
5
6
SAFETY
be alert to the potential personal injury.
Follow recommended precautions and safe operating practices. Carefully read all
safety messages in these instructions and on your saw safety signs. Keep safety
labels in good condition.
Label 1 – DANGER – KEEP THE COVERS CLOSED WHEN SAW BLADE IS IN
MOTION
Label 2 – DANGER – KEEPS HANDS OFF DURING SAWBLADE OPERATION
Label 3 – DANGER – KEEP BODY PARTS AWAY FROM MOVING PARTS
DURING MACHINE OPERATION
Label 4 – DANGER – DO NOT STEP ON THE ROLLERS ON FEED TRACK
Label 5 – DANGER – THIS MACHINE ELECTRICITY MUST BE LOCKED OUT
BEFORE SERVICING.
Label 6 – DANGER – STEEL TOE SAFETY SHOES MUST BE WORN WHEN
OPERATING THIS MACHINE
you see this symbol on your saw,
12/10/07 Model LE10A Text 6
2.2 Machine Life
The intended life limit of this machine is ten years under normal operating
conditions and with good maintenance. The intended life of this machine is
calculated by: 8 hours x 5 days x 52 weeks x 10 years = 20,800 hours.
2.3 Intended Use
The LE10A is an automatic hydraulic band saw machine. It is designed and
constructed for metal sawing only. It is not intended to cut other materials for
example: meat, wood, stone, plastic, Mg and analogous materials.
For safety, it is designed with safety guarding to protect from the moving elements
while operating.
The interlock devices of the wheel guards are hardwired to stop the spindle
revolution of the drive and drive wheel.
This machine has three operation modes:
(1) Automatic Mode
(2) Single Cycle Mode
(3) Manual Mode
It is designed for a trained and skilled person to operate this machine; they must be
trained until they know how to operate it safety.
It is designed that this machine can not be used in a potential explosive
environment.
2.4 Noise Level
The LE10A have a noise level below 75dB (For detailed information, please refer to
the TECHNICAL Section)
SECTION 3
3.1 Transportation
Use a forklift to move the
crated machine. When moving
the machine with a forklift, be
sure the load is safely balanced
personal injury or damage to the
machine can result. Below is the
requirements for lifting:
12/10/07 Model LE10A Text 7
Item Metric English
LE10A
Machine
Weight W
Capacity, T 2 ton 2 ton
Length of the
Fork, L1
Distance
between fork,
L2
1200
Kg
1.5
meters
1.2
meters
2,646
lbs
59.06“
47.24”
3.2 Preparation for installation
1. LEVELING: It is important to install the machine so that the rear most portion of
the main body table, feed table and roller bed is slightly raised. This prevents
cutting fluid from flowing backward along the material to be cut, especially long
material, and draining on the floor.
See Figure 3.3
Shim section B thicker than section A by 6mm. Shim section D thicker than section
E by 14mm. Horizontally, the table should be level or a little lower on the right.
FIGURE 3.3
If the table is higher on the right, recovery of the cutting oil will be slowed. The
height of the roller table, which is factory-adjusted, need not be re-adjusted. Be sure
the roller table is on the same level as the upper face of the feed table. Use a
straight edge to determine this. The roller face should be level with the feed table or
up to 0.12mm higher.
After the leveling is complete, check to make sure none of the steel sheets fail to
touch the floor due to overload.
REMOVING BRACKET FOR TRANSPORTATION: This bracket must be removed
before operating machine. Keep the bracket for use in moving the machine in the
future.
12/10/07 Model LE10A Text 8
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