Dake DLN-6200 User guide

Dake Corporation Phone: [phone] www.dakecorp.com
1809 Industrial Park Dr Fax: [phone]
Grand Haven, MI 49417

DAKE HYDRUALIC NOTCHER

Model: DLN-6200

INSTRUCTIONAL MANUAL

WARNING!

Read and understand all instructions and responsibilities before operating. Failure to follow
safety instructions and labels could result in serious injury.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 1 REV062021

TABLE OF CONTENTS

DAKE STANDARD LIMITED WARRANTY ............................................................ 2

RETURN & REFUND POLICY .............................................................................. 4

DAKE STANDARD TERMS & CONDITIONS OF SALE ........................................ 5

SPECIFICATIONS ................................................................................................ 6

SAFETY ................................................................................................................ 6

SAFETY LABELS ......................................................................................... 7

TRANSPORT ........................................................................................................ 9

INSTALLATION ..................................................................................................... 9

GROUNDING INSTRUCITONS .......................................................................... 10

ADJUSTIING BLADE GAP .................................................................................. 11

ADJUSTING MOBILE SQUARE ......................................................................... 11

MAXIMUM CUTTING THICKNESS ..................................................................... 12

CLEANING .......................................................................................................... 12

MAINTENANCE .................................................................................................. 12

WIRING DIAGRAM ............................................................................................. 13

HYDRAULIC DIAGRAM ...................................................................................... 14

EXPLODED VIEW............................................................................................... 15

PARTS LIST ........................................................................................................ 16

ORDERING INFORMATION ............................................................................... 17

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 2 REV062021

DAKE STANDARD LIMITED WARRANTY

Finished Machines
Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free
from defects in material and workmanship under normal use and service within 1 year (12 months) from
the delivery date to the end user.

Parts

Dake warrants to the original purchaser the component part manufactured or distributed by it to be free
from defects in material and workmanship under normal use and service within 30 days from the delivery
date to the end user. The standard limited warranty includes the replacement of the defective component
part at no cost to the end user.

Sale of Service (Repairs)

Dake warrants to the original purchaser the component part repaired by Dake Corporation at the
manufacturing facility to be free from defects in material and workmanship under normal use and service
within 90 days from the return date to the end user, as it pertains to the repair work completed. The
standard limited warranty includes repair of the defective component part, at no cost to the end user.

Warranty Process

Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the
product that proves defective in materials or workmanship. The manufacturer retains the sole right and
option, after inspection, to determine whether to repair or replace defective equipment, parts or
components. The manufacturer will assume ownership of any defective parts replaced under this
warranty.

All requested warranty claims must be communicated to the distributor or representative responsible for
the sale. Once communication has been initiated, the Warranty Representative at Dake Customer
Service must be contacted for approval:

Phone: [phone]
Email: [e-mail]
When contacting Dake, please have the following information readily available: - Model # - Serial # ­Sales Order #

Purchasers who notify Dake within the warranty period will be issued a Case number and/or a
Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request,
the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake
without an RMA will not be processed.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 3 REV062021

Warranty Exceptions:

The following conditions are not applicable to the standard limited warranty:

a) Part installation or machine service was not completed by a certified professional, and is not in

accordance with applicable local codes, ordinances and good trade practices.

b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the

unit in accordance with the printed instructions provided.

c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid

freight terms.

d) Normal maintenance service or preventative maintenance, and the parts used in connection with

such service.

e) Units and parts which have been altered or repaired, other than by the manufacturer specifically

authorized by the manufacturer.

f) Alterations made to the machine that were not previously approved by the manufacturer, or that

are used for purposes other than the original design of the machine.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 4 REV062021

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to
help.

Returns

All Dake manufactured / distributed machines and parts include a 30-day return option. These policies
are valid from the date of final shipment to the end user.
To be eligible for a return, the item must be unused and in the same condition as received.
All requested warranty claims must be communicated to the distributor or representative responsible for
the sale. Once communication has been initiated, Dake Customer Service must be contacted for
approval by the distributor or representative: Phone: [phone] Email:
[e-mail]
Once the return request has been approved by Customer Service, a representative will supply a Return
Material Authorization (RMA) number. The returned item must have the provided RMA number clearly
marked on the outside packaging. Any item received without an RMA number clearly visible on the
packaging will not be processed. An RMA number can only be provided by the Dake Customer Service
team and must be obtained prior to the return shipment.
The item must be shipped and received back to Dake within 30 days from being issued the RMA
number, or the return will be void and nonreturnable.

Refunds

Once the item has been received and inspected for damages, a representative will notify the requestor
referencing the provided RMA number.
If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking
fee. The restocking fee may be waived if an order is placed at the time of return with like-value
merchandise.
Transportation costs are the responsibility of the end user and will not be credited upon return approval.

Any item that is returned after the initial 30 days or has excessive/obvious use will not be
considered for a full refund.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 5 REV062021

DAKE STANDARD TERMS & CONDITIONS OF SALE

All proposals and quotations for the original sale of our products are subject to the following terms and conditions:

ACCEPTANCE OF ORDER: All orders are subject to acceptance by Dake at its main office in Grand Haven, Michigan.

APPLICABLE LAWS: This quotation or acceptance shall be governed in all respects by the laws of the State of Michigan.

CANCELLATION: We reserve the right to cancel and/or refuse to complete your order if, in our opinion, you have not

established credit to promptly meet the payment terms of your order. Any cancellation from the Purchaser may be subject
to a 10% cancellation fee for any of our standard machinery and/or component parts upon the discretion of Dake. All non­standard or special quotes will not be eligible for cancellation, nor returns.

DELIVERY: The proposed shipment date is an estimate and is contingent upon causes beyond Dake’s control. Under no
circumstances shall Dake have any liability for loss of use or for any direct or consequential damages resulting from delay.
All shipments from the Dake facilities are F.O.B.

FREIGHT CLAIM: Lost or damage freight claims must be submitted to Dake within thirty (30) days of shipment from Dake’s
facility. If shipment for order was set up by the Purchaser, Dake is not liable to handle the freight claims.

PERMITS AND COMPLIANCE: Dake shall not be responsible for obtaining any permits, inspections, certifications, or licenses
required for the installation or use of the equipment. Dake makes no promise or representation that the equipment or any
services to be furnished by Dake will conform to any federal, state, or local laws, ordinances, regulations, codes or standards.

PRICES: Unless otherwise agreed to in writing, all prices are F.O.B. from our plants in Grand Haven, Michigan, Grand Prairie,
Texas, and Riverside, CA. In any event, the quoted prices for component parts become invalid ten (10) days after date of

quotation, and machinery may become invalid sixty (60) days after date of quotation. Unless otherwise specified in Dake’s

quotation, installation services and final on-site adjustments are not included in the quotation.

TAXES: Prices do not include taxes. If any sales, use or similar tax is payable to Dake in connection with any transaction or
part thereof between the Purchaser and Dake with respect to goods delivered, the Purchaser will, upon demand, pay to
Dake the amount of any such tax. If you are tax exempt, please include your exemption document when submitting your
order.

TERMS OF PAYMENT: Terms of payment are as stated in Dake’s quotation subject to credit approval by our home office.
Dake will invoice Purchaser when the equipment is completed and ready for shipment. Payment terms run from invoice
date. Purchaser may be required to issue a down payment before production of order, at the discretion of Dake Accounting.
For credit card purchases, a 2% processing fee may be applicable to the order. The following states are exempt from the 2%
processing fee: CA, CO, KS, OK, TX, FL, NY, CT, MA, and ME.

WARRANTY: If, within a period of one (1) year from date of shipment of the original order, any part of any equipment sold
by Dake is defective in material or workmanship and is so found after inspection by Dake, it will be replaced or repaired at
the option of Dake, providing the equipment has been given normal and proper usage and is still the property of the original
Purchaser. Purchased components such as Micro Drop mist system or the like, installed as a part of Dake equipment are
warranted only to the extent of the original Manufacturer’s warranty. Dake is not responsible for any service work performed
unless authorized in advance.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN,

ORAL, OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE). UNDER NO CIRCUMSTANCES SHALL DAKE BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 6 REV062021

SPECIFICATIONS

Motor

4 HP

Table Dimensions

25-1/2” x 25-1/2”

Blade Length

8.6” x 8.6”

Overall Dimensions

31-1/2 x 25-1/2” x 46.8”

Max Cutting Thickness

6mm

Net Weight

1092lbs.

Strokes per minute

15

Noise @ 1 meter

70.2 dB

SAFETY

1. The operator must carefully follow recommendations provided and instructions herein stated for a

better use, and preservation of the machine to avoid any damage to people or things.

2. When you unpack the machine, follow instructions provided by us in the relevant chapter carefully.

3. Before starting the machine, make sure there are no dangerous conditions for personnel in charge

of the operation and no unauthorized object has been left inside or above the machine.

4. Keep the bench and/or work area clean and tidy to avoid any hindrance on portions of already cut

material.

5. Verify that fixed hand protections are properly installed.

6. The use of gloves is highly recommended to avoid injuries.

7. It is advisable to take off clothes such as scarves, ties etc… along with jewelry and trinkets such as

rings, watches, bracelets etc….

8. It is forbidden to cut material having a higher thickness or features differing from those for which the

machine has been designed.

9. For cleaning, please read instructions for maintenance carefully.

10. In case of emergency, press the red button (Emergency Stop).

11. Before carrying out any maintenance operation, be sure that the main switch of the machine,

placed on the control box is disconnected and locked to avoid accidental starting.

12. Carrying out controls, checking maintenance operations, take special care of all protruding parts to

avoid any possible injuries.

13. Oil is not furnished with the machine, so fill it in at installation.

14. Do not throw the hydraulic oil, follow your local regulations on disposing of hydraulic oil.

15. The operator must be aware that the emergency stop button is designed to immediately set the

machine’s process to a halt when it is activated. Hence, preventing any electrical and mechanical

parts to further move or cause any damage. Therefore it can be used to stop the machine
immediately at any instance to ensure the safety of the user and/ or the machine. However, the
machine’s power won’t be cut-off when the emergency button is activated. Hence to recover from
emergency stop state, simply twist the emergency stop button clockwise.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 7 REV062021

SAFETY LABELS

Figure 1. Warning label on safety cover.

Figure 2.

General safety rules to operate this machine

Figure 3. Disconnect Power label

Figure 4. Operator needs to wear ear

protection while operating this machine

Figure 5. Specification plate

Figure 6. Emergency Stop

Figure 7. Shows main electrical power supply

wire location. Connect machine with same

voltage power as the motor.

Figure 8. Electrical Hazard Label

Figure 9. Multi Safey Label

Figure 10. Guarding label – do not remove
guarding & keep hands away from point of

operation

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 8 REV062021

Figure 11. Hook installation point

Figure 12. Fill with oil before use.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 9 REV062021

TRANSPORT

Package handling must be carried out exclusively using a forklift truck with
features suitable for hoisting the package taking into account the weight and
dimensions of the package.

Position the forks to keep the package properly balanced.
Remove packaging materials and unscrew the machine from the pallet.
Remove the scrap container that is one the machines work table to prevent

it from falling during handling.
Machine loading and unloading should only occur using a hoist and lifting

from the eyebolt on the top of the machine.
Never handle the machine manually or by any means that would result in

injury of the operator and machine damage.

INSTALLATION

1. Using the lifting eye on the top of the machine, lift and place the
machine in the work area. Make sure there is enough space for
production operation and safety of the operator.

2. Place foot pedal control at best position for the operator.

3. Unscrew the screws holding the front cover close. Then fill oil tank(3)
with DTE #24 hydraulic oil or equivalent. Fill until oil reaches 4/5 on
the oil indicator(2). About 5 gallons of oil.

4. The pressure gauge(4) is pre-set to 2100 psi. Do not modify unless
done so by a professional.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 10 REV062021

GROUNDING INSTRUCITONS

The appliance must be grounded, if it should malfunction or breakdown, grounding provides a
path of least resistance for electric current to reduce the risk of electric shock. This appliance is
equipped with a cord having equipment-ground conductor and grounding plug. The plug must
be inserted into an appropriate outlet that is properly installed and grounded in accordance with
all local codes and ordinances.

WARNING Improper connection of the equipment-grounding conductor can result in a risk
of electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded. Do not modify the plug provided with the appliance – if
it will not fit the outlet; have a proper outlet installed by a qualified electrician.

For Grounded, Cord-Connected Machine:

This appliance is for use on a circuit having a normal rating and is factory-equipped with a
specific electric cord and plug to permit connection to a proper electric circuit. Make sure that
the appliance is connected to an outlet having the same configuration as the plug. No adaptor
should be used with this appliance. If the appliance must be reconnected for use on a different
type of electric circuit, qualified service personnel should make the reconnection.

For Permanently Connected Machine:

This appliance must be connected to a grounded metal, permanent wiring system; or an
equipment-grounding conductor must be run with the circuit conductors and connected to the
equipment grounding terminal or lead on the appliance.

OPERATING CONDITIONS:
Voltage Steady state voltage: 0,9 to 1,1 of nominal voltage.

Frequency 0,99 to 1,01 of nominal frequency continuously; 0,98 to 1,02 short time.
Harmonics Harmonic distortion not exceeding 10% of the total r.m.s. voltage between live

conductors for the sum of the 2nd through to the 5th harmonic.
Voltage interruption Supply interrupted or at zero voltage for not more than 3 ms at any

random time in the supply cycle with more than 1 s between successive interruption.
Voltage dips Voltage dips not exceeding 20% of the peak voltage of the supply for more than

one cycle with more than 1 s between successive dips.
The minimum requirement for all electrical equipment is correct operation between air

temperature of +5℃ and +45℃.
Electrical equipment is capable of operating correctly when the relative humidity does not

exceeding 50% at a maximum temperature of +45℃.
Electrical equipment is capable of operating correctly at altitude up to 1000 m.

Electrical equipment is designed to withstand to protected against the effects of transportation,
and storage temperature within a range of -25℃ to +55℃ and for short periods not exceeding

24h at up to +70℃.
Avoid exposing to vibration environment. Avoid exposing to direct sunlight or heat rays.

Have to connect to the factory grounding system correctly away from electric magnetic
interference source sites, such welding, and discharge machine.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 11 REV062021

ADJUSTIING BLADE GAP

1. Disconnect machine from it’s power source.

2. Unscrew the screws(2) and remove the safety cover.

3. Loosen the bias screws(4) and blade screws(5) to measure the
blade gap.

4. Using the .25mm thickness gauge provided, adjust the upper and
lower blades against the thickness gauge and tighten screws(4 & 5)
so that the blade gap is at .25mm.

ADJUSTING MOBILE SQUARE

1. Loosen handle (5) to the length for the workpiece.

2. Take out pin (6) and adjust to what angle is needed.

3. Adjust left and right block (8) to match work piece.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 12 REV062021

MAXIMUM CUTTING THICKNESS

CLEANING

Keep the working table clean to avoid material fragments may damage the machine operation or
operator.

DO NOT USE A WATER JET TO CLEAN

MAINTENANCE

Do not perform any maintenance on the machine until the machine has been

properly locked out and disconnected from it’s power supply

Hydraulic oil and filter needs replacing after the first 3,000 hours of operation, and then every
5,000 hours after the first replacement.

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 13 REV062021

WIRING DIAGRAM

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 14 REV062021

HYDRAULIC DIAGRAM

REF.

DESCRIPTION

REF.

DESCRIPTION

1

4 HP Motor

7 3/8” Solenoid Valve

2

Hydraulic Pump

8 1/4” Pressure Gauge Cut Off

3

Oil Tank

9 250 KGS Oil Gauge

4

3” Oil Gauge

10

Pressure Regulator

5

Oil Filling Point

11

Terminal Block

6

1/2” Filter

12

Hydraulic Cylinder Unit

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 15 REV062021

EXPLODED VIEW

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 16 REV062021

PARTS LIST

Item

Description

Qty

Item

Description

Qty

1

Spindle

2 52-1

Short Indicator (Left)

1 2 Copper Rod

2 52-2

Short Indicator (Right)

1 3 Head Set

1 53-1

Long Indicator (Left)

1 4 Cap

2 53-2

Long Indicator (Right)

1 5 Spring

2 54

Cap Screw (M10x30mm)

8 6 Fixed Block (Right)

1 55

PU Rod

8 7 Cap Screw (M6x45mm)

2 56

Cutter 2 8

Fixing Rod

2 57

Cutter Set (Left)

1 9 Pad

2 58

Cutter Set (Right)

1

10

Spindle Packing

2 59

Key (6x6x40mm)

2

11

Spring Washer (M16)

6 60

Fixing Pin (Ø6x20mm)

6

12

Cap Screw (M16x30mm)

2 61

Square Set Screw (M10x12mm)

8

13

Block

2 62

Cross Head Screw (M4x45mm)

4

14

Flat Head Screw (M4x25mm)

4 63

Emergency Stop Switch

1

15

Packing

2 64

Emergency Stop Switch Box

1

16

Cap Screw (M8x20mm)

8 65

Cross Head Screw (M4x8mm)

8

17

Spring Washer (M8)

4 66

Emergency Stop Switch Rod

1

18

Washer (5/16”x 23mmx2mm)

4 67

Handle Cap

1

19

Cylinder

1 68

Cross Head Screw (M6x12mm)

6

20

Cylinder Key (20x20x150mm)

1 69

Cross Head Screw (M5x15mm)

4

21

Cap Screw (M16x40mm)

5 70

Footpad Control Switch

1

22

Oil Bushing

4 71

Safety Cover

1

23

Fixed Pin

2 72

Button Head Screw (M6x8mm)

4

24

Cap Screw (M12x50mm)

6 73

Control Box

1

25

Spring Washer (M12)

6 74

Control Box Cover

1

26

Lower Set

1 75

Bushing

1

27

Upper Cutter (Right)

1 76

Bushing

5

28

Upper Cutter (Left)

1 77

Bushing

2

29

Cap Screw (M10x20mm)

8 78

Wire Tube

1

30

Fixing Block (Left)

1 79

Side Cover Board

1

31

Hook

1 80

Cross Head Screw (M5x8mm)

2

32

Angle Block

2 81

Scrap Discharge Chute

1

33

Handle

2 82

Front Cover

1

34

Angle Fixing Plate

2 83

Button Head Screw (M8x16mm)

12

35

Cap Screw (M6x20mm)

2 84

Switch Fixing Plate

1

36

Set Screw (M12x25mm)

4 85

Start Bottom

1

37

Cap Screw (M8x25mm)

6 86

Power Light

1

38

Knob

2 87

Emergency Stop Switch

1

39

Adjusting Pin

2 88

PC Board

1

40

Angle Block

2 89

Rivet 4 41

Fixing Block

2 90

Emergency Switch Cord

1

42

Block

2 91

Footpad Switch Cord

1

43

Cap Screw (M5x12mm)

4 92

Limit Switch Stop Cord

1

44

Pin 2

93

Limit Switch Cord

1

45

Table

1 94

Power Cord

1

46

Stop Pin

1 95

Motor Cord

1

47

Button Head Screw (M6x12mm)

8 96

Switch Cord (Upper)

1

48

Cap

1 97

Switch Cord (Lower)

1

49

Head Set Cover

1 98

Connect Cord

1

50-1

Cutter Set Cover (Left)

1 99

Connect Cord

1

50-2

Cutter Set Cover (Right)

1 100

Oil Tank Cover

1

51

Flat Head Screw (M4x8mm)

18 101

Hex. Head Screw (M8x20mm)

10

Dake Corporation

1809 Industrial Park Dr

Grand Haven, MI 49417

www.dakecorp.com

960400 17 REV062021

Item

Description

Qty

Item

Description

Qty

102

Washer (Ø8x18x2mm)

10 116

Fixing Plate

2

103

Oil Tank Cap

1 117

Hex. Head Screw (M8x12mm)

2

104

Oil Tank

1 118

Limit Switch

1

105

Cap Screw (M8x16mm)

4 119

Limit Switch

2

106

Washer (5/16x18mm)

8 120

Limit Switch Plate

1

107

Oil Pressure Indicator

1 121

Hex. Head Screw (M5x10mm)

2

108

Electric Distributor

1 122

Set Block

2

109

Motor

1 123

Button Head Screw (M5x10mm)

2

110

Base

1 124

Lead Plate

1

111

Switch Cover

3 125

Rear Cover

1

112

Nut (M4)

6 126

Open Wrench (M8)

1

113

Cross Head Screw (M4x30mm)

6 127

Wire Tube

1

114

Limit Switch Board

1 128

Oil Tube

2

115

Screw

2 129

Washer (M5x10mm)

10

Please contact factory for current prices.

ORDERING INFORMATION

Parts are available for direct purchase from Dake or through a distributor. When placing a parts
order, you will need to provide the part number, name of part, and model number. All parts
shipped F.O.B. Factory in Grand Haven, MI.