Dake 988040-1 User Manual

VERTICAL BAND SAWS
INSTRUCTION MANUAL AND PARTS LIST
MODEL SXC
DAKE/PARMA
WHEN ORDERING PARTS
GIVE COMPLETE SERIAL NUMBER OF MACHINE GIVE PART NUMBER AND NAME GIVE AMOUNT REQUIRED
Unless the above data is included we cannot fill your order.
MODEL: _____________________________________
SERIAL NUMBER: _____________________________
DATE PURCHASED: ___________________________
DAKE Division of JSJ 724 Robbins Road Grand Haven, MI 49417
Phone: 616-842-7110 800-937-3253 Fax: 616-842-0859 800-846-3253 E-mail: technicalservice@dakecorp.com Website: www.dakecorp.com
1 DAKE/PARMA SXC
TABLE OF CONTENTS
Specifications ………………….……………………………………… Page 3
Features ……………………………………………………………….. Page 3
Accessories ……………………………………………………………Page 3
How the Dake Parma SXC Operates……………………………..… Page 4
Adjustments ………………………………………………………….… Page 5
Blade Selection ………………………………………………………... Page 6
Standard tooth applications ………………………………………….. Page 6
Blade Speeds ………………………………………………………….. Page 6
Blade removal and installation ……………………………………..… Page 6
Important note ………………………………………………………….. Page 6
Lubricating instructions ……………….……………………………….. Page 6
Parts breakdown ………………………………………………………… Page 7
2 DAKE/PARMA SXC
SPECIFICATIONS
Part Number 988040 / 988041 Blade Width ¼-¾ inches Blade Length 120 inches Blade Speed 70/140/270/540 Band Wheels 2 Band Wheel Size 14 inches Horsepower 1 h.p. Blade travel into the work (band to column) 9 inches Maximum work height 14-½ inches Worktable Dimensions 29 x 18 inches Worktable Height 30 inches Machine Height 66 inches Machine Floor Space 29 x 40 inches Weight 770 pounds Voltage
20-amp service for 110 / 220 volt machine.
16-amp service for 440-volt machine.
FEATURES
Heavy duty welded steel base and frame
Precision ground cast iron worktable
Heat-treated blade guides
Bronze gear speed reducer
Variable feed rate system with hydraulic feed regulator
Surface ground steel guide rails.
ACCESSORIES
Heavy Duty Casters – Adds mobility – move your SXC to the work, then lock the
casters for stability.
3 DAKE/PARMA SXC
HOW THE DAKE PARMA SXC OPERATES
4 DAKE/PARMA SXC
SXC ADJUSTMENT
A BLADE TENSION HANDLE – Used to remove and install saw blade. Also used to set
the correct blade tension – Be sure blade is tight.
B&C UPPER BLADE WHEEL CONT ADJUSTMENT – If your saw should get out of
adjustment and the blade runs off the wheel or runs back against the lip, loosen the two bottom bolts on the wheel slide (B) Turn the set screw (C) in or out to make the blade run approximately wheel slide bolts. IMPORTANT: If the blade is allowed to run against the lip on the
wheel it will wear the lip off.
D GUIDE BAR LOCK – Used to lock the roll guides in position.
E ROLL GUIDES – Should be adjusted so they clear your work by approximately ½”. This
will insure maximum blade rigidity.
F STOP CLAMP – Has two uses: 1) The stop clamp can be set for depth of cut. 2) The
stop clamp, if placed behind the neck, will lock the frame in a forward position for contour work.
G ANGLE PLATE – Used to hold stock in place for cutting. Graduations are provided to
set angle cuts.
H C-CLAMP – Used mainly for round stock. Flat stock needs no clamping.
I COUNTERWEIGHT – Used to maintain the blade pressure you desire.
J HYDRAULIC CYLINDER – This should be adjusted to allow the frame to travel rapidly
but not free fall. This is a safety device and should be kept properly adjusted.
1/32
” away from the lip on the back of the wheel. Tighten the two
5 DAKE/PARMA SXC
BLADE SELECTION
For operator convenience, a blade selector chart is located inside the saw cover. It provides recommended blade speeds, required teeth per inch, and minimum cutting radius for various blade widths. The following chart can be used to select the blade needed:
Standard Tooth Applications
Thickness of Material Teeth per Inch
Up to 1/8” 1/8” to 1/4" 1/4" to 1/2"
1/2" to 1”
1” to 3” 3” to 6”
6” and longer
Note: 1) A minimum of 3 teeth into your work is required or blade damage will result.
2) For straight cuts, a 3/4" blade is best.
Blade Speed (Feet per minute)
To change blade speeds, bring the frame all the way forward. Lift the motor and move the V-belt to one of the three speeds offered: 70, 140, 270, or 540. Refer to the blade selector chart inside the cover on your SXC for the appropriate speed.
Blade Removal and Installation
To remove the blade, release the blade tension handle (A). Remove the blade.
To install blade, place the blade over the bottom wheel, then on the top wheel. Teeth must point down toward the table. Tighten the blade tension handle enough to hold the blade firmly in place, and the push the blade into the roller guides. Turn the machine on to allow the blade to position itself, and then finish tightening the blade.
IMPORTANT: Blade must be tight to insure straight cut.
Please Note: The most common causes of the SXC not cutting straight are:
1) Blade tension is too low.
2) Blade is dull or worn on one side.
3) Blade was installed upside down. The teeth must point down toward the table.
18T 14T 10T
6T-4T 4T-6T
LUBRICATION
Gear Box Your SXC gearbox is filled at the factory. Check the fluid level on arrival,
and then check every six months thereafter. Use 90-weight gear lube to maintain fluid level at the fill/check pipe plug.
Cylinder Keep the cylinder reservoir 1/2 to 3/4 full. Use light hydraulic oil to refill.
8T
3H
6 DAKE/PARMA SXC
A
Item Part Number Description
A 716716 Tension Handle Assembly 1 B 86747M Door Latch 1 C 716714 C-Clamp Assembly 1
D 716703 Angle Plate with Pin 1 E1 716764 New Style Complete Electrical Kit – 1 ph 110 volt 1 E2 716765 New Style Complete Electrical Kit – 1 ph 220 volt 1 E3 716766 New Style Complete Electrical Kit – 3 ph 230 volt 1 E4 716767 New Style Complete Electrical Kit – 3 ph 460 volt 1
F 86782 Return Handle 1
G 300450 Knob, Return Handle 1
H 716725 Caster Set - Optional 1
I 87093M Blade Guard 1
B
I
C
D
E
F
G
H
Quantity
7 DAKE/PARMA SXC
GEARBOX ASSEMBLY
Q
S
O
Item Part Number Description Quantity
300472 Bearing, Seal 2 300490 Gasket, Gearbox 1 300491 Gasket, Gearbox 4 300589 Dowel Pin 3/16 x ½ 2 43412 Screw, Soc Cap 16 43414 Screw, Soc Cap 6 43590 Screw, Soc Set 3 86820 Bearing Cover, Small/hole 2 86821 Bearing Cover, Small 2 86822 Gearbox Casting 1 86823 Cover, Gearbox 1
I 300666 Gear, Worm 40T Bronze 1
J 86784 80 Tooth Gear 1 K 300456 Worm, 4-Lead 1 L 300646 24 Tooth Gear 1
M 5072-00 Bearing, Gearbox 2 N 5073-00 Bearing, Gearbox 2 O 86785 Shaft, Main Drive 1
P 86781 Axle, Gearbox-Short 1
Q 86783 Spacer, Gearbox 1-1/4” O.D. 1 R 86786 Spacer, Gearbox 1” O.D X ¾ I.D. X 1-1/8 LONG 1
S 300449 Key, Woodruff #13 2 T 300451 Key, Woodruff #5 1
716712 Gearbox Assembly 1
8 DAKE/PARMA SXC
U
V
DD
EE
FF
GG
W
X
Y Z AA
BB
CC
Item Part Number Description Quantity
U 43450 Cap Screw 2 V 86827 Wheel Slide Tension Mounting block 1
W 10117-00 Tension Screw 1
X 43447 Cap Screw 6 Y1 86824 Wheel Slide – External piece 1 Y2 86825 Wheel Slide Adjustment – Internal piece 1
Z 86826 Rail Wheel Slide 2
AA1 43922 Nut 1 AA2 43638 Washer 1 BB1 43452 Soc Cap Screw 3/8-16 x 1-3/4 4 BB2 43632 Washer 5/16” flat 4
CC 43591 Set Screw 3/8-16 x 1 1 DD 86810 Guide Bar Holder 1 EE 300832 Knob Assembly 1-1/2” 1
FF 70287 Roll pin 2
GG 43451 Cap Screw 2
9 DAKE/PARMA SXC
32
59
36
45
45B
10
11 11B
10A
45C
45A
56
54 70
66
67
65
38
39
37
40
63
43
52
61 62
55 60
64
42 41 46 46A
33 34
35
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58A 58B
86806B Insert Brass Contour Large, 1/2” 86807B Insert Brass Contour Small, 1/4"
86792 Contour Guides (Casting) 86808 Holder Contour Insert
86806A Carbide Inserts, Set of 2, ½”
86807B Carbide Inserts, Set of 2, ¼”
86833 Counterweight Casting 86831 Counterweight Fulcrum
86834 Counterweight Lever Link 716709 716769 Cylinder Hydraulic - NEW STYLE with retro-fit kit. Ater 9/28/02
86842 Cylinder, Hydraulic Eye Bolt - OLD STYLE
Cylinder Hydraulic Complete - OLD STYLE before 9/27/02 ­OBSOLETE - Must retrofit New Style 716769
10 DAKE/PARMA SXC
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10
10A
11
11A
32 33 34 35 36 37 37 38 39 40 43
44 44A 44B
45 45A 45B 45C 45D 45E
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52
53
54
54 54A
55
56 56A 56B
57
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59
60
62
63
64
65
300505 Cylinder, Hydraulic Reservoir (1 oz) - OLD STYLE 300510 Cylinder, Hydraulic Reservoir (2 oz) - OLD STYLE 716754 Cylinder Rebuilt Kit - OLD STYLE
n/a Cylinder Rebuid Kit - NEW STYLE 300598 Cylinder, Hydraulic Shoulder bolt - OLD STYLE 300529 Electric Cord Set with Plug
86836 Excentric Roller Gravity Feed 86816 Stud Flat Track 86852 Flat Track Rail
300471 Bearing Flat Track W204
86839 Flat Track Roller Spacer
300477 E-Clip
86837 Stud Lever Weight 86819 Stud Grooved Roller
716706 Roller With Groove and Bearing
86838 Spacer Gravity Feed (3/8) 86815 86817
Guide Support Bar - STD Guide Support Bar - XC, SXC
86810 Holder Guide Bar
300832 Guide Bar Lock Knob
86813 Swivel Guide Support Bar 86827 Pillow Block 86828 Tension Handle Body 43634 Tension Handle Washer 1/2" 86830 Screw Tension
300450 Knob Return Handle
86841 Link Return Handle 86782 Handle Return 43777 Return Handle Shoulder Bolt 1/2 x 1/2
Return Handle Axle Bolt - 1/2-13 x 3" SHCS 86839 Spacer Return Handle (1/4) 86798 Axle, Motor Mounting 86800 Block Motor Mounting
300459 Band Blade Wheel Rubber Tire
10025-01 Bearing Roll Guide
87087 Roll Guide 1" 86809 Roll Guide 3/4"
716717 Upper/Lower Roll Guide Assembly w/Bearing,Holder,Guide,Screw
86811 Holder Guide Rollers / housing 86805 Holder Guide Roll / Pillow Block 86814 Excentric Top Guide 86812 Pin Guide Lower Rolls 86791 Stop Frame
300832 Knob, Stop Weight
86796 Tables-Raw 86803 Axle Lower & Upper Wheel 86795 Wheel Blade Lower 78650 Washer
300651 Nut 300693 Wheel Bearing (6205)
11 DAKE/PARMA SXC
66 67 68 69 70
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110 Volt – Single phase @ 14 Amps 220 Volt – Single phase @ 7.5 Amps 230 Volt – Three phase @ 4 Amps 460 Volt – Three phase @ 2 Amps
86824 Wheel Slide 86826 Rail Wheel Slide 86825 Shield Slide Adjustment Rocker 86804 Stud Upper & Lower Wheel
300466 Retaining Ring Blade Wheel
87065A Wheel Guard
300685 Pulley Guard Assembly 300522 V-Belt
43632 Washer Angle Plate 86835 Lever Link Weight
12 DAKE/PARMA SXC
110 Volt Single Phase
13 DAKE/PARMA SXC
220 Volt Single Phase
14 DAKE/PARMA SXC
230 Volt Three Phase
15 DAKE/PARMA SXC
460 Volt Three Phase
16 DAKE/PARMA SXC
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