Dake 961001-2 User Manual

Operator’s Manual and Part’s List

Model G-75

Belt Grinder

3/14/2011

Serial No: _______________

Date Purchased: ______________

DAKE Division of JSJ
724 Robbins Road
Grand Haven, MI 49417
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
[e-mail]
Web: www.dakecorp.com

Model G-75 1

3/14/2011

Table of Contents

Page

1. Machine placement / Set Up / Installation: 3-5

1.1 Anchoring of the machine 3

1.2 Power hook up 3

1.3 Start up 3-4

1.4 Adjustments for operation 4

1.5 Belt installation / Tracking 4-5

2. Machine Safety 6

2.1 Do’s and Do Not’s 6

3 Machine Operation 7-8

3.1 Adjusting working height 7

3.2 Adjusting tool / material holders 7

3.3 Grinding material operations 8

4 Cleaning and Maintenance 8

5 Machine Specifications 8-9

5.1 Machine part descriptions 9

6 Warranty 9

7 Diagrams and Parts Lists 10-11

Model G-75 2

MACHINE PLACEMENT/ SET UP / INSTALLATION

1. Machine Placement:

1.1 Anchoring the machine:

NOTE: Machine must be located away from flammable areas, congested areas, traffic
areas, and areas where others will be working!

Grinder exhaust should always face an area that is unoccupied, never toward other workers, aisles or
areas that contain waste containers, rags, etc.
Grinder should always be positioned so operator can be accessible to all sides and that there are no
trip hazards or liquids present.

Grinder must be anchored on a level hard surface! Machine must be removed from the pallet.
Anchoring of the machine must be done to prevent movement of the unit during operation. The base is
supplied with four mounting holes on the four corners. (Figure 1) Anchoring must be done in a suitable
fashion.

Figure 1 Figure 2

1.2 Power Hook Up:

NOTE: Before connecting power make sure power is OFF and make sure there are no
damaged parts on the machine, and that all components (wheels and belts) move freely and
are not rubbing on material rests etc.!

Correct Belt Rotation

3/14/2011

A qualified electrician must do connection of power to this machine. Machine is supplied
with a power cord that cam have a plug installed or can be hardwired into a suitable power
source. 20-amp service is recommended for this machine.
Rotation on this machine must be in the correct direction. The belt is to travel forward from the
motor end of the unit. (Figure 2) If rotation is incorrect simply reverse to leads from the
incoming power.
This machine is equipped with CE certified components with low voltage drop out, and flip up
start feature to prevent accidental starting.

Model G-75 3

3/14/2011

For phase converter connections please refer to the manufactures instructions.

1.3 Start Up:

To start the machine on the motor is the start switch. In order to start the machine the yellow
lock out door must be raised and the green start button pushed. (This prevents accidental start
up) The yellow door must remain open until you wish to stop the machine; this can be done by
either pushing the red button or pushing down on the door or E-stop button on the door.
(Figure 3) To lock the machine out simply snap the yellow door close until it latches and insert
lock out through the slot in the switch base.

1.4 Adjusting the machine for operation:

NOTE: Do not operate this machine until all adjustments have been made and you have
read the safety instructions!

Front tool / material rest must be adjusted approx. 1/16” (gap) from the contact wheel. Tool rest
must be tightened. (Figure 4)

Plexiglas eye shield must be set for the material you are grinding. This shield should be as
close to the material as possible without restricting grinding operation, approx. 1/8” – 1/4”
(Figure 4)

Spark catch box must be installed toward the back of the machine as far as it will go. (Figure 4)

1.5 Belt Installation / tracking:

NOTE: Turn off power and lock out whenever changing or installing grinding belt!
Always use high quality belts of the correct size!

Model G-75 4

Figure 3

Figure 4