Dake 909215 User Manual

INSTRUCTIONS AND PARTS
LIST FOR MODEL
FORCE 10DA and FORCE 25DA
(Double Acting, Electrically-Operated Hydraulic Press)
We hope you enjoy many years of using your new Dake hydraulic press. We hope you find these instructions helpful, if you have any questions please give us a call, or just stop by for a factory tour.
724 Robbins Road Grand Haven, MI 49417
Phone: 616-842-7110 800-937-3253
Ordering information
Please order all parts by part number and name; also mention model number as shown on plate attached to the frame of the press.
Note: This press is not intended for stripping operations! Personal injury or machine damage can result.
Force 10DA & Force 25DA
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SAFEGUARDING THE POINT OF OPERATION
ANSI B11.2 – Hydraulic Power Presses
Safety Requirements for Construction, Care and Use
It is important that Dake press users have a clear understanding of their responsibility involving the care and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly recommends that Dake press users obtain a copy of the current American National Standard Institute (ANSI) B11.2 standard, for a more complete understanding of their responsibilities.
ANSI B11.2 states the following, relative to point of operation safeguarding:
“Normally, only the employer (press user) can determine the requirements of the press productions system components, including the dies and methods for feeding. There fore, the employer is ultimately responsible to designate and provide the point-of-operation safeguarding system”.
The standard also discusses additional responsibilities of the employer. Some of the key responsibilities are:
The employer is responsible for the safety, use and care of the hydraulic power press
production system.
The employer is responsible to consider the sources of hazards for all tasks to be
implemented on the hydraulic power press production system.
The employer is required to eliminate or control identified hazards in the scope of
their work activity.
The employer is responsible for the training of personnel, caring for, inspecting,
maintaining and operating hydraulic press production systems to ensure their competence.
The employer is responsible to provide and ensure that point-of-operation
safeguarding is used, checked, maintained and where applicable, adjusted on ever production operation performed on a press production system.
A complete and current copy of the ANSI B11.2 standard can be obtained by contacting the following:
American National Standards Institute
1430 Broadway
New York, NY 10018
AMT – The Association for Manufacturing Technology
7901 Westpark Drive
Mclean, VA 22102
Force 10DA & Force 25DA
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Press set-up
Installation Instructions
Your new Dake Press has been packaged in a manner to prevent damage to any critical components; some assembly may be required. All parts in the accessory box are critical to the function of your press. Some presses may come completely assembled.
NOTE: FOR EASE OF ASSEMBLY LEAVE THE PRESS FRAME MOUNTED ON THE SHIPPING SKID
1. Remove plastic from the machine.
2. Open the box and you will see a pumping unit, with the press still laying on its side. Locate the four holes on the side of the press facing up.
3. Place the pumping unit on the side of the press with the mounting bracket facing down, making sure the holes all line up.
4. There are four bolts, washers and nuts in a bag, in the box. Put the bolts in the holes using the washers and nuts. Make sure all nuts and bolts are tight.
5. With the press lying on its side fill the reservoir with DTE 24 Mobile oil or equivalent.
WARNING!!!!
Be sure all bolts and fittings are tight before operating this pumping unit, personal injury could result.
Force 10DA & Force 25DA
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How to install the fittings on your new hydraulic press
1
Cylinder
4
A Port
B Port
Hydraulic hose connects here and to the A port.
1 72050 2 73425 3 72047
3
2
Hydraulic hose connects here and to the B port.
4 10 ton 301315
25 ton 301316
50 ton 302179 5 69671 6 72402 7 302183 8 302061 9 302224
8
WARNING!!!
Be sure all fittings and bolts are tight. Do not over tighten fittings or bolts.
Joy stick valve mounts here. It only fits one way.
5
6
7
9
Force 10DA & Force 25DA
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Wiring Instructions
WARNING!!!! A licensed qualified electrician that follows all state and local laws must wire and install the electrics on this machine.
110 Volt
1. For 110 volts this machine is ready to plug in. The machine can be wired 220 volt single phase.
Always follow the wiring diagram provided in the motor cover when converting to 220 volt single phase. A cord and plug that is rated for the specified voltage and amperage must be used. This rating is located on the motor.
WARNING!!!! It is the responsibility of the installer to make sure the motor is wired correctly for the voltage needed. Damage to motor could result.
220 Volt single phases
WARNING!!!! A licensed qualified electrician that follows all state and local laws must wire and install the electrics on this machine.
WARNING!!!!! This Machine new is shipped out as a 110 volt machine. If the wiring must be changed to suit 220 volts single phase.
1. The leads on the motor must be changed to fit 220 volts, follow the diagram on the motor.
2. Install plug and wire that fits the rating on the motor, this plug and wire must be rated for the voltage and amperage listed on the motor.
Operation
1. Fill the reservoir with 2 gallons of Mobil DTE 24 hydraulic fluid or its equivalent AW 32.
2. Turn the on / off power switch (toggle switch) to the “on” position (up).
3. Move the control lever down, this will advance the ram in the downward position.
4. Release the control lever and the ram will stop moving.
5. Move the control lever handle to the up position and the ram will move up.
6. When the press is new be sure to move the ram up and down to work out any air that may be in the system.
Lubrication
Keep all working parts of the press well oiled for easier operation. Also, keep a light film of oil over the entire surface of the ram to prevent rust.
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