Dake 909215 User Manual

INSTRUCTIONS AND PARTS

LIST FOR MODEL

FORCE 10DA and FORCE 25DA

(Double Acting, Electrically-Operated Hydraulic Press)

Thank you for buying Dake !!!!

We hope you enjoy many years of using your new Dake hydraulic press. We hope you find these instructions
helpful, if you have any questions please give us a call, or just stop by for a factory tour.

724 Robbins Road
Grand Haven, MI 49417

Phone: [phone]

Ordering information

Please order all parts by part number and name; also mention model number as shown
on plate attached to the frame of the press.

Note: This press is not intended for stripping operations! Personal injury or
machine damage can result.

Force 10DA & Force 25DA

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SAFEGUARDING THE POINT OF OPERATION

ANSI B11.2 – Hydraulic Power Presses

Safety Requirements for Construction, Care and Use

It is important that Dake press users have a clear understanding of their responsibility
involving the care and use of their Dake hydraulic press, including point-of-operation safe
guards. Dake strongly recommends that Dake press users obtain a copy of the current
American National Standard Institute (ANSI) B11.2 standard, for a more complete
understanding of their responsibilities.

ANSI B11.2 states the following, relative to point of operation safeguarding:

“Normally, only the employer (press user) can determine the requirements of the press
productions system components, including the dies and methods for feeding. There fore,
the employer is ultimately responsible to designate and provide the point-of-operation
safeguarding system”.

The standard also discusses additional responsibilities of the employer. Some of the key
responsibilities are:

• The employer is responsible for the safety, use and care of the hydraulic power press

production system.

• The employer is responsible to consider the sources of hazards for all tasks to be

implemented on the hydraulic power press production system.

• The employer is required to eliminate or control identified hazards in the scope of

their work activity.

• The employer is responsible for the training of personnel, caring for, inspecting,

maintaining and operating hydraulic press production systems to ensure their
competence.

• The employer is responsible to provide and ensure that point-of-operation

safeguarding is used, checked, maintained and where applicable, adjusted on ever
production operation performed on a press production system.

A complete and current copy of the ANSI B11.2 standard can be obtained by contacting
the following:

American National Standards Institute

1430 Broadway

New York, NY 10018

AMT – The Association for Manufacturing Technology

7901 Westpark Drive

Mclean, VA 22102

Force 10DA & Force 25DA

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Press set-up

Installation Instructions

Your new Dake Press has been packaged in a manner to prevent damage to any critical components; some
assembly may be required. All parts in the accessory box are critical to the function of your press. Some
presses may come completely assembled.

NOTE: FOR EASE OF ASSEMBLY LEAVE THE PRESS FRAME MOUNTED ON THE SHIPPING SKID

1. Remove plastic from the machine.

2. Open the box and you will see a pumping unit, with the press still
laying on its side. Locate the four holes on the side of the press facing
up.

3. Place the pumping unit on the side of the press with the mounting
bracket facing down, making sure the holes all line up.

4. There are four bolts, washers and nuts in a bag, in the box. Put the
bolts in the holes using the washers and nuts. Make sure all nuts
and bolts are tight.

5. With the press lying on its side fill the reservoir with DTE 24 Mobile oil
or equivalent.

WARNING!!!!

Be sure all bolts and fittings are tight before operating this pumping unit,
personal injury could result.

Force 10DA & Force 25DA

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How to install the fittings on your new hydraulic press

1

Cylinder

4

A Port

B Port

Hydraulic hose connects
here and to the A port.

1 72050
2 73425
3 72047

3

2

Hydraulic hose connects here and to the B
port.

4 10 ton 301315

25 ton 301316

50 ton 302179
5 69671
6 72402
7 302183
8 302061
9 302224

8

WARNING!!!

Be sure all fittings and bolts are tight.
Do not over tighten fittings or bolts.

Joy stick valve mounts here. It
only fits one way.

5

6

7

9

Force 10DA & Force 25DA

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Wiring Instructions

WARNING!!!!
A licensed qualified electrician that follows all state and local laws must wire and
install the electrics on this machine.

110 Volt

1. For 110 volts this machine is ready to plug in. The machine can be wired 220 volt single phase.

Always follow the wiring diagram provided in the motor cover when converting to 220 volt single
phase. A cord and plug that is rated for the specified voltage and amperage must be used. This rating
is located on the motor.

WARNING!!!!
It is the responsibility of the installer to make sure the motor is wired correctly for the voltage needed.
Damage to motor could result.

220 Volt single phases

WARNING!!!!
A licensed qualified electrician that follows all state and local laws must wire and
install the electrics on this machine.

WARNING!!!!!
This Machine new is shipped out as a 110 volt machine. If the wiring must be changed to suit
220 volts single phase.

1. The leads on the motor must be changed to fit 220 volts, follow the diagram on the motor.

2. Install plug and wire that fits the rating on the motor, this plug and wire must be rated for the
voltage and amperage listed on the motor.

Operation

1. Fill the reservoir with 2 gallons of Mobil DTE 24 hydraulic fluid or its equivalent AW 32.

2. Turn the on / off power switch (toggle switch) to the “on” position (up).

3. Move the control lever down, this will advance the ram in the downward position.

4. Release the control lever and the ram will stop moving.

5. Move the control lever handle to the up position and the ram will move up.

6. When the press is new be sure to move the ram up and down to work out any air that
may be in the system.

Lubrication

Keep all working parts of the press well oiled for easier operation. Also, keep a light film of
oil over the entire surface of the ram to prevent rust.

Force 10DA & Force 25DA

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WARNING!!!!

This press is not intended for stripping operations! Personal injury or machine
damage can result.

WARNING!!!!

Only use Hydraulic oil in this machine DTE 24 hydraulic oil is recommended.
Do not use transmission fluid in this press, the warranty will be void and this fluid
will damage the seals.

Force 10DA & Force 25DA

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Ram moves in the neutral
position

Ram runs jerky while moving
up and down

Machine will not build desired
pressure

Pins are shearing or bending Relief valve needs to be reset Remove octagon cap from

Oil leaks around the ram Cylinder seals need replacing Replace cylinder seals

Oil leaks around holes other
than the ram

Ram will not extend the full 10
inches.

Hydraulic gauge will not read
pressure

Motor will not start No power to it. Double check the electrical

Motor overheats and shuts
down

Force 10DA & Force 25DA

PROBLEM & SOLUTIONS

4-way valve is off center Re-adjust the 4-way valve by

centering the valve stem.
See Page 5

Air in the system Self-bleeding system.

Continue to run ram up &
down aprox. 15 times.

Relief valve needs to be reset Remove octagon cap from

back of manifold and adjust
set screw to correct pressure.
WARNING – Do not exceed
2413 PSI.

back of manifold and adjust
set screw to correct pressure.
WARNING – Do not exceed
2413 PSI.

Bolts need to be tightened. Tighten bolts around the ram.

Oil level is too low. Re-fill the reservoir with oil.

Hydraulic gauge is bad Replace the hydraulic gauge.

cord.

Duty cycle time is exceeded

Extension cord is being used.

7

Check the duty cycle time on
the motor. (Has no cooling
fan. 15-20 minutes)

Extension cord will lower the
Amps and will cause
overheating of the motor.
Remove cord.

Force 10DA & Force 25DA

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FORCE

Mounting bolts for valve, check valve

ITEM

1 Frame, 10-Ton 1 86517 86684
2 1/2" - 13NC x 2 3/4" 4 43355 43355 LG. Hex Cap Screw
3 1/2" Channel Washer 4 43657 43657
4 Workhead Assembly 1 716514 716640
5 1/2" Lock Washer 4 43647 43647
6 1/2" - 13 Hex Nut 4 43916 43916
7 Base Angle 2 85189 978
8 1/2" - 13NC LG. 4 43349 43347 Hex Cap Screw

9 Table Pin 2 86520 85407
10 Retaining Ring 2 43975 76818
11 Table Channel 1 86692 86682
12 1/2" Lock Washer 4 43647 43644
13 1/2" - 13 Hex Nut 4 43916 43916
14 Nose Piece 1 86691 86683

15 Hydraulic Power Unit 1 300266PU 300265PU

15 Hydraulic Power Unit 1 300266 300265
16 5/16" - 18NC x ½" 4 43313 43313 LG. Hex Cap Screw

17 5/16" Flat Washer 4 43632 43631
18 Warning Label 1 84487 84487 (See Page 10)
19 Warning Label 1 84399 84399 (See Page 10)
20 3-IN-1 Warning Label 1 300168 300168 (See Page 10)
21 Safety Instructions 1 76462 76462 (See Page 10)
22 Warning Label 1 84395 84395 (See Page 10)
23 DAKE Name Plate 1 86533 86534 (See Page 10)
24 Made In USA Plate 1 76936 76936 (See Page 10)
25 Table Plates 2 85427 85508
26 Conversion Label 1 79955 79964 CONVERSION CHART LABEL

DESCRIPTION QTY

10DA

Part No.

FORCE

25DA

Part No.

REMARKS

does not include Gauge, Fittings,
Hoses and Valve
includes Gauge, Fittings, Hoses and
Valve

Breather Vent 1 300267 300267
Eyebolt 2 N/A 300284
Triangular Snap Hooks 4 N/A 300285
Coil Chain 2 N/A 78477
Gauge 1 301315 301316 Reads in tons / psi
Gauge 1 301315 300268 Reads in bar / psi
Valve kit 1 300266KIT 300265KIT
Optional check valve 1 302071 302071
Optional relief valve 1 301949 301949
Optional relief valve 1 302197 302197
Bolts 4 43401 43401

Bolts 4 23155 23155

Bolts 4 302221 302221

Force 10DA & Force 25DA

PARTS NOT ILLUSTRATED

Reservoir fill port

Valve, gauge, fittings and hoses

290-3625 psi or 20-250 bar

43.5-435 psi or 3-30 bar
Mounting bolts for valve only
Mounting bolts for valve and relief

valve or check valve

and relief valve.

9

Force 10DA & Force 25DA

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ITEM

A Piston 86463
B Cylinder Flange 86462
C Cylinder 86461
D Socket Head Cap Screw 43471
E O-Ring 79881

F Seal 79880
G Wear Ring 78486
H Wear Ring 79840

J O-Ring 79882

Complete Workhead Assembly
Cylinder Repair Kit

(Includes items E, F, G, H, J)

DESCRIPTION

PART

NO.

716640
716698

Force 10DA & Force 25DA

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FORCE 10DA - Specifications

Force 10DA & Force 25DA

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FORCE 25DA

- Specifications

Force 10DA & Force 25DA

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Safety

Part No: 84399

Part No: 84487

Part No: 84395

This is the safety alert symbol; follow recommended precautions and safe operating
practices. When you see this symbol on your press be alert to the potential for personal injury.

Carefully read all safety messages in these instructions and on your press safety signs.

Keep safety labels in good condition. Replace missing or damaged safety labels
This machine is intended to be operated by one person. This person should be conscious

of the press ram movement not only for himself but also for persons in the immediate area of
the machine.

Part No: 76462

Force 10DA & Force 25DA

This machine is not designed for

stripping operations. Personal injury

or machine damage can result.

Please contact factory for current prices.

724 Robbins Road
Grand Haven, MI 49417
Phone: [phone]
Fax: [phone]
Web: www.dakecorp.com
E-mail: [e-mail]
[e-mail]

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