Dake 25H, 150H, 75H Instructional Manual

Phone: [phone]

www.dakecorp.com

DAKE HAND-OPERATED HYDRAULIC PRESS

Model 25H

INSTRUCTIONAL MANUAL

WARNING!

Read and understand all instructions and responsibilities before operating. Failure to follow
safety instructions and labels could result in serious injury.

Dake Corporation

724 Robbins Road
Grand Haven, MI 49417

Fax: [phone]

[e-mail]

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

TABLE OF CONTENTS

DAKE STANDARD LIMITED WARRANTY ............................................................ 2

RETURN & REFUND POLICY .............................................................................. 3

SAFEGUARDING THE POINT OF OPERATION .................................................. 4

SPECIFICATIONS ................................................................................................ 5

SAFETY ................................................................................................................ 5

SET UP ................................................................................................................. 7

FILLING PRESS WITH OIL .......................................................................... 7

OPERATION ......................................................................................................... 8

CONTROLS ................................................................................................. 8

MAINTENANCE .................................................................................................... 8

LUBRICATION ............................................................................................. 8

TROUBLESHOOTING .......................................................................................... 9

PUMP PACKING LEAKAGE ........................................................................ 9

PRESS NOT HOLDING PRESSURE ........................................................... 9

OTHER TROUBLESHOOTING .................................................................. 10

EXPLODED VIEW & PARTS LIST ...................................................................... 11

ORDERING INFORMATION ............................................................................... 15

1 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

DAKE STANDARD LIMITED WARRANTY

Finished Machines

Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free
from defects in material and workmanship under normal use and service within 1 year (12 months) from
the delivery date to the end user.

Parts & Couplings
Dake warrants to the original purchaser the component part or coupling manufactured or distributed by it
to be free from defects in material and workmanship under normal use and service within 30 days from
the delivery date to the end user.
The standard limited warranty includes the replacement of the defective component part or coupling, at
no cost to the end user.

Warranty Process

Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the
product that proves defective in materials or workmanship. The manufacturer retains the sole right and
option, after inspection, to determine whether to repair or replace defective equipment, parts or
components. The manufacturer will assume ownership of any defective parts replaced under this
warranty.

All requested warranty claims must be communicated to the distributor or representative responsible for
the sale. Once communication has been initiated, Dake Customer Service must be contacted for
approval:

Phone: [phone]

Email: [e-mail]

When contacting Dake, please have the following information readily available:

- Model #

- Serial #

- Sales Order #

Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return
Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number
must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be
processed.

Warranty Exceptions:

The following conditions are not applicable to the standard limited warranty:

(a) Part installation or machine service was not completed by a certified professional, and is not

in accordance with applicable local codes, ordinances and good trade practices.

(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain

the unit in accordance with the printed instructions provided.

(c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid

freight terms.

(d) Normal maintenance service or preventative maintenance, and the parts used in connection

with such service.

(e) Units and parts which have been altered or repaired, other than by the manufacturer or as

specifically authorized by the manufacturer.

(f) Alterations made to the machine that were not previously approved by the manufacturer, or

that are used for purposes other than the original design of the machine.

2 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

RETURN & REFUND POLICY

Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to
help.

Returns

All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These
policies are valid from the date of final shipment to the end user.

To be eligible for a return, the item must be unused and in the same condition as received.

All requested warranty claims must be communicated to the distributor or representative responsible for
the sale. Once communication has been initiated, Dake Customer Service must be contacted for
approval:

Phone: [phone]
Email: [e-mail]

Once the return request has been approved by Customer Service, a representative will supply a Return
Material Authorization (RMA) number. The returned item must have the provided RMA number clearly
marked on the outside packaging. Any item received without an RMA number clearly visible on the
packaging will not be processed.
An RMA number can only be provided by the Dake Customer Service team and must be obtained prior
to the return shipment.

Refunds

Once the item has been received and inspected for damages, a representative will notify the requestor
referencing the provided RMA number.

If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking
fee. The restocking fee may be waived if an order is placed at the time of return with like-value
merchandise.

Transportation costs are the responsibility of the end user and will not be credited upon return approval.

Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for
a full refund.

3 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

SAFEGUARDING THE POINT OF OPERATION

ANSI B11.2 - Hydraulic Power Presses -

Safety Requirements for Construction, Care, and Use

It is important that Dake press users have a clear understanding of their responsibility involving the care
and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly
recommends that Dake press users obtain a copy of the current American National Standard Institute
(ANSI) B11.2 standard, for a more complete understanding of their responsibilities.

ANSI B11.2 states the following, relative to point of operation safeguarding:

“Normally, only the employer (press user) can determine the requirements of the press productions
system components, including the dies and methods for feeding. Therefore, the employer is ultimately
responsible to designate and provide the point-of-operation safeguarding system.”

The standard also discusses additional responsibilities of the employer. Some of the key responsibilities
are:

• The employer is responsible for the safety, use, and care of the hydraulic power press production
system.

• The employer is responsible to consider the sources of hazards for all tasks to be implemented on
the hydraulic power press production system.

• The employer is required to eliminate or control identified hazards in the scope of their work activity.

• The employer is responsible for the training of personnel, caring for, inspecting, maintaining, and

operating hydraulic press production systems to ensure their competence.

• The employer is responsible to provide and ensure that point-of-operation safeguarding is used,
checked, maintained, and where applicable, adjusted on every production operation performed on a
press production system.

A complete and current copy of the ANSI B.11.2 standard can be obtained by contacting the following:

American National Standards Institute

1430 Broadway

New York, NY 10018

AMT – The Association for Manufacturing Technology

7901 Westpark Drive

McLean, VA 22102

4 REV082018

Dake Corporation

Number

907001

Ram travel

5”

Capacity

25 tons

Screw travel

5”

Width between uprights

33-1/2”

Height

76”

Width between table channels

5 -3/16”

Weight

460 lbs

Min ram to table

4”

Base

42-1/2” x 30”

Max ram to table

39”

Serial No.

Model No.

Install Date:

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

SPECIFICATIONS

In the space provided record the serial number and model number of the machine. This
information is only found on the black and gold Dake tag shown below. If contacting Dake this
information must be provided to assist in identifying the specific machine.

SAFETY

This is the safety alert symbol. When you see this symbol on your press be alert to the

potential for personal injury.

Employer is responsible to perform a hazard/PPE assessment before work activity.

Follow recommended precautions and safe operating practices.

Additional Warnings:

• Carefully read all safety messages in these instructions and on your press safety
signs.

• Keep safety labels in good condition. Replace missing or damaged safety labels.

• Employer is responsible to perform a hazard/PPE assessment before work activity.

• Do not alter this press from its original design.

• Do not make repairs or adjustments to any hydraulic system unless you are competent

or working under competent supervision.

• Only use Dake original parts.

5 REV082018

Dake Corporation

Label Part No. 300168

Label Part No.

84399

Label Part No.

6767

Label Part No.

84487

Label Part No.

634

Label Part No.

607

Label Placement View

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

• This machine is intended to be operated by one person. This person should be
conscious of the press ram movement not only for themselves but also for persons in the
immediate area of the machine.

• Tag out procedures must be followed by authorized employees as per OSHA

• Hydraulic – Relieve all hydraulic pressure before servicing the press. Turn the red

release handle to relieve the pressure

• Spring Pressure – Clamp ring on bottom of piston must be in place before removing
cylinder

• Hoist and table channel – always place table pins under the table channels then install
the remaining pins. Always release pressure on the cable before using press

6 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

SET UP

For shipping convenience, the gauge, pump handle, hoist crank, screw nose and base angles
were removed from the press. Assemble these parts to the press in the following order:

1. Bolt the base angles to the uprights using the four bolts and nuts furnished. Shoulder the
base angles against the stops on the uprights.

2. The press should be set on a level floor with the base angles touching the floor at all
points, using shims where necessary. Then secure the base to the floor using the four,
1/2” bolts included.

3. Install the pressure gauge using the hydraulic sealant to ensure a sealed fit.

4. Insert the pump handle into the handle socket and fasten in place by means of the set
screw on top of the handle socket.

5. CAUTION! Place the hoist crank on the lift drum shaft. The table is raised to the
desired height by turning the crank after removing the table pins. Check to make sure the
hoist cable is tracking correctly. Run the table channels from top to bottom. The cable
should be on each of the two upper pulleys and should track back and forth on the cable
drum.

a. Place the table pins under the table before releasing the hoist crank when

positioning the table channels for cable tracking, servicing, or set up for desired
work operating. Be sure all table pins are fully inserted in place before applying
pressure. Always remove or release pressure on the cable before pressure is
applied by turning the hand crank counterclockwise until slack forms in the cables.
FAILURE TO DO SO WILL CAUSE DAMAGE TO THE HOIST.

b. If a tracking problem exists, contact the Dake factory for instructions.

6. Fasten nosepiece to the end of the screw using the thumbscrew included.

FILLING PRESS WITH OIL

Recommended to replace hydraulic oil every 6 months of machine use.

IMPORTANT! ONLY FILL WITH NEW, CLEAN, LIGHT HYDRAULIC OIL. UNDER NO
CIRCUMSTANCES USE DIRTY OIL.

1. Use Mobil DTE 24 or equivalent.

2. Filter the oil to remove any possible dirt or other contaminant.

3. Move the piston to its maximum upper position.

4. Fill the reservoir with 2-1/2 quarts of oil.

5. Remove the screw plug from the gauge extension on the top of the workhead.

6. Close the release valve handwheel and pump oil into the workhead until oil is visible in
the stand pipe.

a. This will remove all air from the chamber above the piston.

If oil leaks by the piston, the reservoir should be drained and refilled with the piston in the
maximum upper position.

7 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

OPERATION

CONTROLS

Hand Crank: (items 57 & 58) on the side of the press is to assist in lowering and raising the

table of the press once the table pins are removed. Do not forget to replace the pins once you
have the table at the desired height.

Head Positioning Handwheel: can be loosened to allow the head to move along the upper
frame track and can be positioned at any length on the top frame. After in position, tightening
the handwheel completely will keep the head in place.

Handle: (item 49) is the pressure supply source and is manually operated with up and down
motion. IMPORTANT! Always pump the piston down 1/2” before the nose piece comes in
contact with the work. Damage to the piston may occur if not pumped before meeting the work.

Release Valve Handwheel: (item 41) releases the pressure to let the ram return to its raised
position. Always keep the valve firmly closed when operating the press until you want to release
the pressure.

Screw Handwheel (item 33) raises or lowers the ram screw in and out of the piston assembly.
Always keep the portion of the screw extending out of the piston as short as possible. Instead of
overextending the screw it is recommended to raise the table rather than running the screw out
of its limit of travel. NEVER EXCEED THE RECOMMENDED STROKE OF 5 INCHES FOR

THIS PRESS. EXCEEDING THE STROKE WILL CAUSE DAMAGE TO THE INNER
PACKINGS.

MAINTENANCE

Recommended to replace hydraulic oil every 6 months of machine use. See “FILLING PRESS
WITH OIL” section for instructions.

LUBRICATION

• Keep all working parts of the press well-oiled for easier operation.

• Keep a light film of oil over the entire surface of the ram to prevent rust.

8 REV082018

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

TROUBLESHOOTING

PUMP PACKING LEAKAGE

If oil leaks past the pump packing, tighten the pump packing nut (item 9) until the pump handle
moves with resistance, then slack off slightly to cause the handle to stay in position after being
let go. After long periods of operation, it may be necessary to install new pump packings.

PRESS NOT HOLDING PRESSURE

This condition is nearly always caused by dirt under the pressure ball valve (item 2). See hand
pump assembly drawing.

Steps to fix:

1. Remove the reservoir drain plug and drain all oil out of the reservoir.

2. Remove parts: pipe plug (item 18), check valve spring (item 6) and ball valve (item 2)
then clean out the port hole and valve seat thoroughly.

3. Using a small piece of brass rod as a drift, tap on the brass rod lightly to seat the ball
valve in place.

4. Replace the spring and plug with extreme care to prevent dirt from entering.

5. Replace the drain plug and refill the reservoir with clean filtered oil.

See FILLING PRESS WITH OIL section in manual.

9 REV082018

OTHER TROUBLESHOOTING

SYMPTOM

CAUSE

SOLUTION

Oil leaking from

1) Reservoir is over filled.*

1) Drain excess oil.

Press will not hold

1) Check Ball is contaminated.

1) Remove and clean Check

Press will not build

1) Pump Plunger leather is worn or

1) Replace Pump Plunger

Oil leaking from

1) Packing Nut loose.

1) Tighten Packing Nut.

Oil leaking from

1) Valve Rod Packing Nut is Loose.

1) Tighten Packing Nut.

Pump handle drifts

1) Defective Check Ball.

3) Clean Check Ball and

Ram will not return.

1) Return Spring damaged.

1) Replace Spring.

*If oil leaks from around ram but there is no pressure loss than the reservoir has been overfilled

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

piston oil seal.

pressure.

rated tonnage.

pump plunger.

release valve rod.

2) Piston Packing is worn or
damaged.

2) Ball and Seat have poor contact.

3) Piston Packing is worn or
damaged.

damaged.

2) Check Ball is contaminated.

3) Ball and Seat have poor contact.

4) Piston Packing is worn or
damaged.

5) Gauge is defective.

2) Worn Packings.

2) Packings are worn.

2) Replace Piston Packing.

Balls and Seats.

2) Reseal Ball on Seat.

3) Replace Piston Packing

leather.

2) Remove and clean Check
Balls and Seats.

3) Reseal Ball on Seat.

4) Replace Piston Packing.

5) Replace Gauge.

2) Replace Pump Packings.

2) Replace Valve Rod
Packings.

up.

2) Defective Check Ball Spring.

2) Piston is bent or damaged.

3) Piston Packing is defective.

reseat.

4) Replace Spring.

2) Replace Piston.

3) Replace Piston Packing

10 REV082018

EXPLODED VIEW & PARTS LIST

Item

No.

Item

No.

Part

No.

1

Pump Body

546

1 13

Pump Plunger

554

1

2

Ball Valve

586

3 14

Handle Socket Pin

594A

3

Hex Cap Screw
(Nylock 1/4”-20 x 1/2")

4

Washer # 12 Flat

43629

1 16

Valve Rod Packing Nut

576A

1

5

Pump Plunger Leather

599

1 17

Valve Rod Packing

987

7

6

Check Valve Spring

579

1 18

Pipe Plug (3/8”)

588

1

Socket Set Screw
(3/8”-16 x 5/8”)

8

Pump Packing

573

7 20

Pump Gasket

591

1

Release Valve
Handwheel

10

Handle Socket

550

1 F1

Screw (1/4”-20 x 1/2”)

43301

1

11

Handle Socket Link

555

1 F2

1/4" Flat Washer

43631

1

12

3/8” Retaining Ring

43972

6

HAND PUMP ASSEMBLY

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

Part Name Part No. Qty

3

7 Tube Fitting, Poly-Tite 71413 1

9 Pump Packing Nut 551A 2

11 REV082018

28297 1

Part Name

15 Valve Release Rod 1129 1

19

41

43589 1

10631 1

Qty

WORKHEAD ASSEMBLY

Item

No.

Part

No.

21

Cylinder Gasket

998

1

22

Cylinder

960

1

Piston Leather
(Serial No. < 192522)

Packing Ring
(Serial No. >192523)

Piston Assembly
(Serial No. < 192522)

Piston Assembly
(Serial No. > 192523)

24A

Piston

964

1

24B

Piston Cap

85400

1

26

Ram Spring

968

1

27

Pipe Plug (1/2” NPTF)

596

1

Pipe Fitting Street
Elbow (1/2”)

29

1/8” Pipe Plug

589

1

30

Oil Seal

999

1

Item

No.

Part

No.

31

Piston Bumper

996

1

32

Clamp Ring

982

2

33

Screw Handwheel

716518

1

34

Screw

971

1

35

Screw Nose

986

1

*If needed -

(1/4”-20 x 3/4")

36

Reservoir

963

1

Air Vent Tube
(1/4” x 3”)

F4

Pipe Plug (1/4”) NPTF

1567

1

F5

Hex Nut (3/8”-16)

43912

2

Hex Cap Screw
(3/8”-16 x 2-1/2”)

Repair Kit – Cylinder &

23, 30, 31)

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

Part Name

23

23A

24

24

28

12 REV082018

Qty

969 1

17976 1

701800 1

716221 1

45388 1

Part Name

35A

N/A

Thumb Screw

F3

F6

Hand Pump Assembly
(Items: 5, 8, 17, 20, 21,

43618 1

632 1

43335 2

701290 -

Qty

GENERAL ASSEMBLY

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

13 REV082018

GENERAL ASSEMBLY PARTS LIST

Item

No.

Item

No.

37

Hand Gauge

71265

1 56

Table Spacer

86487

4

37

Special Bushing

81384

1 F7

Screw (3/8”-16 x 6”)

43341

2

38

Tube Fitting (37°)

1252

1 F8

Lock Washer (3/8”)

43645

2

39

Dake Nameplate

81002

1 F9

Hex Nut (1/2”-13)

43916

8

Release Valve
Handwheel

Lag Screw
(1/2”-2 x 2-1/2”)

42

Table Plate

966

2 F11

Washer (1/2”)

43634

4

Soc. Head Cap Screw
(1/2”-13 x 3”)

Hex Cap Screw
(1/2”-13 x 1-3/4”)

Channel Washer
Casting

Hex Cap Screw
(1/2”-13 x 1-1/2”)

Tube Fitting
(3/8” NPTF, 37°)

48

Tube Assembly

700133

1 F17

Bolt (1/2"-13 x 6x1/2”)

79982

4

49

Handle

218

1 F18

Hex Nut (3/8”-16)

43912

4

Socket Cap Screw
(1/2”-13 x 1-1/4”)

51

Plastic Tube (1/4”)

67761

1 A1

Workhead Assembly

907006-S

1

Tube Fitting (1/8”
NPTF, Straight)

53

Hoist Spacer

997

2 A3

Hand Pump Assembly

700887-S

1

Tag – No oil in
reservoir

Label –
Made in U.S.A.

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

Part Name Part No. Qty

41

10631 1

43 Table Pin 981 4

44 Table Channel 701020 2

45 Frame only 700134 1

46 Base Angle 978 2

47

1251 2

Part Name Part No. Qty

F10

F12

F13

F14

F15

72355 4

24565 1

43350 4

25H138P 2

43349 4

F16 Lock Washer (1/2”) 43647 8

50 Pulley 602-25H 2

52

71413 1

54 Cable 988 1

55 Cable Clamp 583 4

F19

43470 3

A2 Table Hoist Assembly 700112-S 1

N/A

N/A

79956 1

76936 1

14 REV082018

HOIST ASSEMBLY

Item

No.

Item

No.

Hex Cap Screw
(3/8”-16 x 2-1/2”)

59

Worm Shaft

384

1 66

Drum Shaft

724

1

60

Retaining Ring

27437

2 67

Drum Key

737

1

61

Worm Key

47364

1 68

Worm Gear

736

1

62

Worm

385

1 69

Cable Drum

723

1

63

Hoist Frame

725

1 70

Retaining Ring

43992

1

Dake Corporation

724 Robbins Road

Grand Haven, MI 49417

www.dakecorp.com

Part Name Part No. Qty

58 Handle 1000 1

64

Part Name Part No. Qty

43335 2

Please contact factory for current prices.

ORDERING INFORMATION

Parts are available for direct purchase from Dake or through a distributor. When placing a parts
order, you will need to provide the part number, name of part, and model number. All parts
shipped F.O.B. Factory in Grand Haven, MI.

15 REV082018