Dake 4M, 3A, 1 Instructional Manual

Phone: 800.937.3253
DAKE RATCHET LEVER ARBOR PRESS
Model 4M
INSTRUCTIONAL MANUAL
WARNING!
Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury.
Dake Corporation
724 Robbins Road Grand Haven, MI 49417
Fax: 800.846.3253
customerservice@dakecorp.com
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
TABLE OF CONTENTS
DAKE STANDARD LIMITED WARRANTY ............................................................ 2
RETURN & REFUND POLICY .............................................................................. 3
SPECIFICATIONS ................................................................................................ 4
SAFETY ................................................................................................................ 4
HANDLE POSITION .................................................................................... 5
OPERATION ......................................................................................................... 5
MAINTENANCE .................................................................................................... 5
LUBRICATION ............................................................................................. 5
EXPLODED VIEW & PARTS LIST ........................................................................ 6
EXPLODED PARTS VIEW ........................................................................... 6
PARTS LIST ................................................................................................ 7
ORDERING INFORMATION ................................................................................. 7
1 REV062018
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
DAKE STANDARD LIMITED WARRANTY
Finished Machines
Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user.
Parts & Couplings Dake warrants to the original purchaser the component part or coupling manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user. The standard limited warranty includes the replacement of the defective component part or coupling, at no cost to the end user.
Warranty Process
Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts or components. The manufacturer will assume ownership of any defective parts replaced under this warranty.
All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval:
Phone: (800) 937-3253
Email: customerservice@dakecorp.com
When contacting Dake, please have the following information readily available:
- Model #
- Serial #
- Sales Order #
Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake’s request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed.
Warranty Exceptions:
The following conditions are not applicable to the standard limited warranty:
(a) Part installation or machine service was not completed by a certified professional, and is not
in accordance with applicable local codes, ordinances and good trade practices.
(b) Defects or malfunctions resulting from improper installation or failure to operate or maintain
the unit in accordance with the printed instructions provided.
(c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid
freight terms.
(d) Normal maintenance service or preventative maintenance, and the parts used in connection
with such service.
(e) Units and parts which have been altered or repaired, other than by the manufacturer or as
specifically authorized by the manufacturer.
(f) Alterations made to the machine that were not previously approved by the manufacturer, or
that are used for purposes other than the original design of the machine.
2 REV062018
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
RETURN & REFUND POLICY
Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help.
Returns
All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user.
To be eligible for a return, the item must be unused and in the same condition as received.
All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval: Phone: (800) 937-3253 Email: customerservice@dakecorp.com
Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number. The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed. An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment.
Refunds
Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number.
If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee. The restocking fee may be waived if an order is placed at the time of return with like-value merchandise.
Transportation costs are the responsibility of the end user and will not be credited upon return approval.
Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund.
3 REV062018
Dake Corporation
Model
4M
Largest arbor
5-1/4”
Number
902006
Capacity over table
26”
Capacity
5 tons
Capacity over table plate
24-1/2”
Leverage ration
55:1
Base length
21-1/2”
Ram size
2 x 2 x 23”
Base width
24”
Max diameter work
20”
Height
58”
Throat
10”
Weight
1045 lbs
Carefully read all safety
This machine is intended to
Under no circumstances
Label Part No. 300168
Label Part No. Label Part No.
87130
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
SPECIFICATIONS
SAFETY
This is the safety alert symbol. When you see this symbol on your press be alert to the
potential for personal injury.
Employer is responsible to perform a hazard/PPE assessment before work activity.
79979
Follow recommended precautions and safe operating practices.
messages in these instructions and on your press safety signs. Keep
safety labels in good condition. Replace missing or damaged safety labels.
4 REV062018
be operated by one person.
This person should be conscious of the press ram movement not only for themselves but also for persons in the immediate area of the machine.
increase the leverage ratio of the press by using a longer handle or by placing a pipe over the handle.
Never hammer on top of the ram.
HANDLE POSITION
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
CAUTION: NEVER PULL THE PRESS HANDLE PAST THE HORIZONTAL POSITION! To avoid personal injury and damaging the press only pull until the handle is horizontal, then return the handle back up as far as it allows before bringing the handle back down. This ensures that the pawl fully engages with the gear teeth to prevent tooth damage and gear slippage that can cause harm to the machine and worker. Examples above show the ideal minimum and maximum handle positions.
OPERATION
Handwheel: The handwheel (item 15) can be turned to raise or lower the ram to and from the
workpiece without exerting force on the workpiece.
Handle: The handle (item 23) can be used to lower the ram to exert force onto the workpiece. See safety instructions for more information on handle position.
MAINTENANCE
LUBRICATION
Keep all working parts of the press well-oiled for easier operation.
Keep a light film of oil over the entire surface of the ram to prevent rust.
5 REV062018
EXPLODED VIEW & PARTS LIST
EXPLODED PARTS VIEW
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
6 REV062018
Item
Part Name
Part Number
Qty
1
Frame
295
1
2
Mandrel Catcher
254
1
3
Table Pinion
271
1
4
Table Pinion Shaft
291
1
5
Table Crank
270
1
6
Table Pawl Handle
266
1
7
Table Pawl Shaft
287
1
8
Table Pawl
265
1
9
Spring (1/2” x 2”)
302436
1
10
Table Plate Assembly
701227
1
11
Hex Cap Screw (1/2”-13 x 1-3/4”)
43350
4
12
Label – Made in U.S.A.
76936
1
13
Ram Cap
296
1
14
Ram Cap Shim (.015”)
252
6
15
Handwheel
257
1
16
Ram Cap Shim (.008”)
251
2
17
Hex Cap Screw (3/8”-16 x 2”)
43333
1
18
Ram
253
1
19
Table
262
1
20
Hand Brake Stud
223A
1
21
Handbrake Clamp
215
1
22
Handbrake
214
2
23
Handle
283
1
24
Hex Jam Nut (1/2”-13)
43940
1
25
Flat Washer (1/2”)
43634
1
26
Compound Rest Pin
280
1
27
Headless Set Screw (1/2”-13 x 1-1/2”)
43608
1
28
Pawl
297
1
29
Spindle
256
1
30
Table Stud
282
2
31
Table Washer
279
2
32
Table Spring
281
2
33
Hex Cap Screw
53759
2
34
Table Clamp
267
1
35
Hex Nut (1-8)
43922
2
36
Headless Set Screw (3/8”-16 x 5/8”)
43589
4
37
Lever Weight
258
1
38
Pawl Pin
255
1
39
Retaining Ring
67955
1
40
Warning Label – Pinch Point
87130
1
41
Warning Label – Tipping
79979
1
42
Warning Label – Ganged
300168
1
PARTS LIST
Dake Corporation
724 Robbins Road
Grand Haven, MI 49417
www.dakecorp.com
Please contact factory for current prices.
ORDERING INFORMATION
Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI.
7 REV062018
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