Product Identier 02 2-4 WXH = Slope Top Wall Mtd/High Sill/DDC Less Board/Chassis Only
WXL = Flat Top Wall Mtd/High Sill/DDC Less Board/Chassis Only
WXM = Flat Top Wall Mtd/Low Sill/DDC Less Board/Chassis Only
WXN = Flat Top Wall Mtd/High Sill/DDC Less Board WXP = Flat Top Wall Mtd/Low Sill/DDC Less Board WXR = Slope Top Wall Mtd/High Sill/DDC Less Board WXT = Slope Top Wall Mtd/Low Sill/DDC Less Board/Chassis Only
WXV = Slope Top Wall Mtd/Low Sill/DDC Less Board
WZB = Flat Top Wall Mtd/Low Sill/Mark IV WZJ = Flat Top Wall Mtd/High Sill/Mark IV WZN = Slope Top Wall Mtd/Low Sill/Mark IV
WZU = Slope Top Wall Mtd/High Sill/Mark IV/Chassis Only WZV = Slope Top Wall Mtd/Low Sill/Mark IV/Chassis Only WZW = Flat Top Wall Mtd/High Sill/Mark IV/Chassis Only WZX = Flat Top Wall Mtd/Low Sill/Mark IV/Chassis Only WZY = Slope Top Wall Mtd/High Sill/Mark IV
Fan Wheel - D x W (in.)5-3⁄4 x 9.155-3⁄4 x 9.156 x 7.86 x 7.8
Fan Motor (hp)1/241/151/81/8
Coil Face Area (ft.2)1.41.41.91.9
Coil Rows3333
Refrigerant Charge (oz.)21.521.533.033.5
Filter Size (in.)9-3⁄4 x 23-3⁄49-3⁄4 x 23-3⁄49-3⁄4 x 31-3⁄49-3⁄4 x 31-3⁄4
Water Connections, Tube (in.)5/8 O.D.5/8 O.D.5/8 O.D.5/8 O.D.
Condensate Connection, I.D. (In.)*3/43/43/43/4
Weight, Operating (lbs.)
Weight, Shipping (lbs.)
* Condensate hoses are 14″ long.
Cabinet & Chassis164166185193
Chassis Only125127129131
Cabinet & Chassis184186215223
Chassis Only145146153156
www.DaikinApplied.com 5 IM 447-11
Receiving and Storage
Upon receipt of the equipment, check carton for visible
damage. Make a notation on the shipper’s delivery
ticket before signing. If there is any evidence of rough
handling, the cartons should be opened at once to check
for concealed damage. If any damage is found, notify
the carrier within 48 hours to establish your claim, and
request their inspection and a report. The Warranty
Claims Department should then be contacted.
Do not stand or transport the machines on end. For
storing, each carton is marked with “up” arrows.
In the event that elevator transfer makes upended
positioning unavoidable, absolutely insure that the
machine is in the normal upright position for at least 24
hours before operating.
Temporary storage at the jobsite must be indoors,
completely sheltered from rain, snow, etc. High or
low temperatures naturally associated with weather
patterns will not harm the conditioners. Excessively high
temperatures of 140°F (60°C) may deteriorate certain
plastic materials and cause permanent damage. In
addition, the solid-state circuit boards may experience
operation problems.
Note: Care should be taken when handling this equipment.
Rough handling can create damage to internal electrical and refrigeration components.
IMPORTANT
This product was carefully packed and thoroughly inspected
before leaving the factory. Responsibility for its safe delivery
was assumed by the carrier upon acceptance of the
shipment. Claims for loss or damage sustained in transit
must therefore be made upon the carrier as follows:
VISIBLE LOSS OR DAMAGE
Any external evidence of loss or damage must be noted
on the freight bill or carrier’s receipt, and signed by the
carrier’s agent. Failure to adequately describe such external
evidence of loss or damage may result in the carrier’s
refusal to honor a damage claim. The form required to le
such a claim will be supplied by the carrier.
CONCEALED LOSS OR DAMAGE
Concealed loss or damage means loss or damage which
does not become apparent until the product has been
unpacked. The contents may be damaged in transit due
to rough handling even though the carton may not show
external damages. When the damage is discovered upon
unpacking, make a written request for inspection by the
carrier’s agent within fteen (15) days of the delivery date
and le a claim with the carrier.
Pre-Installation
WARNING
The installer must determine and follow all applicable
codes and regulations. This equipment presents hazards
of electricity, rotating parts, sharp edges, heat and weight.
Failure to read and follow these instructions can result in
property damage, severe personal injury or death. This
equipment must be installed by experienced, trained
personnel only.
General:
Units must be installed in accordance with all applicable
codes.
To prevent damage, this equipment should not be
operated for supplementary heating and cooling during
the construction period.
Inspect the carton for any specic tagging numbers
indicated by Daikin per a request from the installing
contractor. At this time, the voltage, capacity and model
should be checked against the plans.
Check the unit size against the plans to be sure that the
unit will be installed in the correct location.
Units should be kept in shipping carton until installed.
At the time the unit is to be placed in its nal position
and only then should the carton be removed. Retain
the carton and cut away one side and bottom. Take the
remaining portion of the carton and place it over the unit.
This will insure the unit is protected from paint spotting,
dirt, dust and lint that can affect proper unit operation,
and will also prevent needless cleaning adding to
installation cost.
The installing contractor will nd it benecial to confer
with other contractors; i.e., plumbing, electrical, pipe
tters, etc., before installing any conditioners.
Remove the front panel by removing a screw on each
side of the cabinet at the subbase.
All piping and electrical wiring should be exible so that
vibrations are not transmitted to the building structure.
Ensure all electrical connections are in place and tight.
Locate the unit in an area that allows easy removal
or accessibility for service personnel to perform
maintenance and repair.
If units are placed on a concrete oor or other hard
surface, it is recommended that the oor be free from
all construction debris that may add to the operating
noise level of the unit. It is recommended that the unit
be placed on rubber matting to prevent distortion and/or
vibration.
IM 447-11 6 www.DaikinApplied.com
Unit Location
1. Console water source heat pumps are designed to
be installed in a controlled environment.
2. All units are to be installed against a wall.
3. Each unit should be located on the architectural
plans. The supply, return, and condensation piping
should be located accordingly, making sure the
piping will t into the connes of the subbase and
cabinet.
Installing the Unit
WARNING
Installation and maintenance are to be performed by qualied
personnel who are familiar with local codes and Regulations, and
experienced with this type of equipment.
CAUTION
Sharp edges can cause personal injury. Avoid contact with them.
1. Consult job blueprints for unit location. Clean
area where unit is to be installed, removing all
construction dirt and debris.
5. Using a carpenter’s square and level, make sure
unit is level and that it is at a 90-degree angle with
the wall and oor.
Note: If the oor and wall are not at right angles, it will
be necessary to shim the subbase for proper
installation. Daikin will not accept responsibility
for units that may need to be shimmed. Poor or
inadequate installation could create noisy unit
operation.
6. The cabinet backwrap has slots on the back
ange to mount the assembly to the wall. It is the
contractor’s responsibility to select the correct
fastener for each unit, using a minimum of three (3)
fasteners, Figure 1.
7. After securing the subbase and backwrap assembly
in place, insert the chassis if it has been removed.
Next, the electrical connection should be made,
Figure 2 on page 8
Figure 1: Cabinet backwrap & subbase
A
Backwrap
IMPORTANT
Clean unit mounting area of all construction debris. Check that
the oor is level and at 90 degrees to the wall. Daikin McQuay
recommends the placement of a sound absorbing mat beneath
the unit footprint before continuing to the next installation step.
2. Remove unit from shipping carton and save the
carton. Remove the front panel by removing a screw
on each end of the cabinet. Lift the cabinet up,
forward and off.
3. Each chassis is mounted to cabinet backwrap and
subbase assembly by six screws for shipment.
Remove four screws, two on each side of the
chassis at the subbase.
STOP! If an outside air damper kit is to be installed, refer
to “Field Installed Outside Air Damper (Acces-
sory)” on page 21 for the manual damper or
the motorized damper kit and install it now.
4. Position cabinet backwrap and subbase against the
wall where unit is to be installed. Ensure adequate
room exists for piping and electrical connection in
the subbase by checking the connection end of the
subbase.
Subbase
C
B
10.0"*
(245mm)
Table 2: Dimensions in inches (mm)
Unit TypeUnit SizeABC
Standard
Height
Note: *Total unit is 10-3/4″ (273mm) deep. The cabinet extends beyond the
subbase 1/4″ (6mm) in the back and 1/2″ (14mm) in the front.
009-01246 (1168)45 (1143)25 (635)
015-01954 (1372)53 (1346)25 (635)
www.DaikinApplied.com 7 IM 447-11
Figure 2: Chassis (Left-hand slope top unit shown)
Control Diagram
Air Coil
Water Return
All Pipe Fittings Are To Be
Water Supply
Field Installed
Junction Box
Flexible Hoses
Ball Valves
Electric Conduit
9.0"
(229mm)
5.0"
(127mm)
Condensate Line–14" (356mm) Clear Vinyl
Hose Clamp
Water Connections
All piping connections should be made using good
plumbing practices and in accordance with any and all
local codes that may apply.
Note: It will be helpful to read, “Piping” on page10
Unit Piping Connection
Each heat pump is supplied with extended copper tubing
on the water-to-refrigerant coil and 1/2" (12.7mm) OD
tubing. The connections are for both the supply and
return water connections.
Note: Valves – Shut off Combination Balancing Valves,
Hoses – Supply Return, Condensate Drain Hose and
90º Elbows are all factory available as accessories, (to
be mounted in the eld by others).
Shutoff/Balancing Valve
Each heat pump requires a shutoff valve on both the
supply and return lines for easy serviceability and
removal if it becomes necessary.
We suggest using our combination shutoff/balancing
valves installed in the eld between the contractor’s
piping and the heat pump unit. Constructed of brass
and rated at 400 psig (2758 kPa) maximum working
pressure. Valves have a built-in adjustable memory
stop to eliminate rebalancing. The valve installed on the
return line acts as a balancing valve to adjust the proper
water ow. Each shutoff/balancing valve has 1/2" FPT ×
1/2" FPT threaded connections.
Escutcheon Plate
Compressor/Control Box
Access Cover
Wiring Diagram
Fan/Coil Section Access Panel
Suggested Hose Kit Installation
Field installed piping can be brought up from the oor or
through the wall.
Notes: 1. Hoses are available in multiple lengths to
acommodate various piping locations and
optional components.
2. Make sure the pipes t the connes of the
piping compartment of the heat pump unit.
See Figure 4 on page 9.
Attach the eld installed combination shut/off balancing
valve to the building water supply and return piping. Next
add the female pipe adapter connection to unit supply
and return coil connection by sweating them in place
using silver solder.
Next, using the specied hose kit, screw the xed
end into the shut-off/balancing valve. Remove the
1/2" adapter from the other end of the hose. Insert
the adapter into the female tting. Using two crescent
wrenches, one to hold the pipe connection and the
second to tighten the adapter, insert the swivel end of
the hose on the adapter and tighten. This completes the
hose connection to standard heat pump equipment.
Adding Motorized & Valve Assemblies
All console water source heat pumps can be eld
installed with a motorized valve. All valves are mounted
on the return line of each unit. All valve assemblies
terminate with 1/2" NPT threaded connections and will
also accommodate factory supplied hose kits.
IM 447-11 8 www.DaikinApplied.com
Note: All plumbing connections are made the same way
whether or not the unit has valve packages. Whether
or not you utilize our hose kits and shutoff/balancing
valve all piping connections will have to conform with
all local piping and building codes. The ability to remove the unit in order to perform repairs is imperative.
Note: Valves, hoses and 90-degree elbows are factory
available accessories, to be eld-mounted by others.
Pipe Elbows
90-degree, 1/2" SWT × 1/2" FPT Cast Bronze elbow
ttings can be ordered to make sweat connections to the
unit supply and return pipe stubs to accept the threaded
connection of exible hoses.
Figure 3: 90 Degree Pipe Elbow (See Table 3 for letter
dimensions)
A
B - Thread
Size
C
D
Table 3: 90 Degree Pipe Elbow Dimensions for Figure 3
A - Nominal
Size
1/2" × 1/2".627"/.631"
ABCDEF
1/2"
FPT
.50.43.811.08
Condensate Hose Connection
Each unit is supplied with a 3/4" (19mm) I.D. clear vinyl
condensate hose internally trapped within the chassis.
The hose extends 14" (356mm) out of the chassis within
the piping compartment to reach the oor or the back
wall.
Field condensate piping must enter within the connes of
the cabinet (back wall or oor) similar to the supply and
return piping. Slide the vinyl hose over the condensate
pipe and clamp it.
E
F
Ref.
Figure 4: Hose kit installation (field-installed)
Water Return
Water Supply
All Pipe Fittings Are
To Be Field Installed
NOTE: Valves,
(shut-off combination
balancing valves),
Hoses, (supply and
return, condensate
drain hose), also 90
elbows are all factory
available as accessories, to be mounted
in the field by others.
Flexible Hoses
o
Junction Box
Ball Valves
(229mm)
9.0"
Air Coil
Control Box
5.0"
(127mm)
Escutcheon
Plate
Compressor/Control
Box Access Cover
Wiring Diagram
Fan/Coil Section Access Panel
Condensate Line–14" (356mm) Clear Vinyl
Hose Clamp
www.DaikinApplied.com 9 IM 447-11
Piping
1. All units are recommended to be connected to
supply and return piping in a two-pipe reverse return
conguration. A reverse return system is inherently
self-balancing and requires only trim balancing
where multiple quantities of units with different ow
and pressure drop characteristics are connected
to the same loop. A simple way to check for proper
water balance is to take a differential temperature
reading across the water connections when in the
cooling mode. To insure proper water ow, the
differential should be 10˚F to 14˚F (-5˚C to -8˚C).
A direct return system may also be made to work
acceptably, but proper water ow balancing is more
difcult to achieve and maintain.
2. The piping can be steel, copper or PVC, but must
comply with local codes.
3. Supply and return runouts are usually connected to
the unit by short lengths of high pressure exible hose
which are sound attenuators for both unit operating
noise and hydraulic pumping noise. Note: When
using the ex hose connections you must add a 90
degree elbow kit, for making the connection. This
elbow is sweat on one end – female 1/2" FPT on the
other end. One end of the hose should have a swivel
tting to facilitate removal for service. Hard piping can
also be brought directly to the unit, although it is not
recommended since additional noise
4. Some exible hose threaded ttings are supplied
with sealant compound. If not, apply Teon tape to
assure a tight seal.
5. Supply and return shutoff valves are required
at each conditioner. The return valve is used for
balancing and should have a “memory stop” so that
it can always be closed off, but can only be re-
opened to the proper position for the ow required.
6. No unit should be connected to the supply and
return piping until the water system has been
cleaned and ushed completely. After the cleaning
and ushing has taken place, the initial connection
should have all valves wide open in preparation for
water system ushing.
7. Condensate piping can be steel, copper, or PVC. Each
unit is supplied with a clear vinyl condensate hose.
8. Units are internally trapped. Copper or PVC condensate
lines can be used. A means of disconnection must be
furnished to facilitate chassis removal.
9. No point of the drain system may be above the drain
pan of any unit.
10. Automatic ow control devices must not be installed
prior to system cleaning and ushing.
11. A high point of the piping system must be vented.
12. Check local code for the need for electric ttings.
IM 447-11 10 www.DaikinApplied.com
Cleaning and Flushing System
1. Prior to rst operation of any conditioner, the water
circulating system must be cleaned and ushed of all
construction dirt and debris. If the conditioners are
equipped with water shutoff valves, either electric
or pressure operated, the supply and return runouts
must be connected together at each conditioner
location. This will prevent the introduction of dirt into
the unit. Additionally, pressure operated valves only
open when the compressor is operating.
Figure 6: Temporary Connection for Flushing System Piping
Swivel
Adapter 1/2" MPT
x 37 Flare JIC
Supply
Valve
1/2" (13mm)
I.D. Hose
1/2" (13mm) MPT
Steel Fitting
Return Valve
Floor Line
5. Rell the system with clean water. Test and treat as
required to leave the water slightly alkaline (pH 7.5
to 8.5). The specied percentage of antifreeze may
also be added at this time. Use commercial grade
antifreeze designed for HVAC systems only. Do not
use automotive grade antifreeze.
6. Set the system control and alarm panel heat add
setpoint to 70˚F (21˚C) and heat rejection setpoint
to 85˚F (29˚C). Supply power to all motors and
start the circulating pumps. After full ow has been
established through all components, including the
heat rejector (regardless of season), and air vented
and loop temperatures stabilized, each of the
conditioners will be ready for check, test, and startup and for air and water balancing.
7. It is not Daikin’s policy to make recommendations
on water treatment. The general contractor or owner
should contact a local water treatment company
regarding water treatment. However, this topic is
critical and care should be taken to make sure it
is done properly to prevent problems related to
ow. A fouled closed loop water system will lead to
premature component failure.
2. The system should be lled at the city water makeup
connection with all air vents open. After lling, vents
should be closed. The contractor should start main
circulator with pressure reducing valve makeup
open. Vents should be checked in sequence to bleed
off any trapped air to assure circulation through all
components of the system. Power to the heat rejector
unit should be off, and the supplementary heat
control set at 80˚F (27˚C). While circulating water,
the contractor should check and repair any leaks in
the piping. Drains at the lowest point(s) in the system
should be opened for initial ush and blowdown,
making sure city water ll valves are set to make up
water at the same rate. Check the pressure gauge
at pump suction, and manually adjust the makeup to
hold the same positive steady pressure, both before
and after opening the drain valves. Flush should
continue for at least two hours, or longer if required,
to see clear, clean drain water.
3. Supplemental heater and circulator pump should be
shut off. All drains and vents should be opened to
completely drain down the system. Short circuited
supply and return runouts should now be connected
to the conditioner supply and return connections.
Teon tape is recommended versus pipe dope for
pipe thread connections. Use no sealers at the
swivel are connections of hoses.
4. Trisodium phosphate was formerly recommended as a
cleaning agent during ushing. However, many states
and localities ban the introduction of phosphates into
their sewage systems. The current recommendation is
to simply ush longer with 80˚F (27˚C) water.
Standard Electrical Connection
Each chassis comes with a junction box mounted on
the side of the chassis and contains the eld electrical
connection.
Note: If electrical wiring or conduit comes through the
oor, all wires or conduit should be sealed at this
point. It will prevent any condensation or water
leakage that may occur due to lack of preventive
maintenance. Each unit has an internal condensate trap that will require cleaning. We suggest
wiring coming through the wall should also be
sealed to stop cold air inltration through the wall
cavity which could affect unit thermostat operation.
Remove the junction box cover, selecting the proper
knockout and remove it. Install a strain relief and pass the
wires through the strain relief into the junction box making
the connection and reinstall the junction box cover.
Note: Check the local code concerning correct electrical
Cord connected equipment comes with a box and
appropriate voltage receptacle. However, a disconnect
switch and fuses can also be provided in the box. As an
option, the box comes factory mounted on the backwrap
and is ready to be eld wired to the incoming power. The
box is mounted on the same side as the piping.
It is the responsibility of the installing contractor to make
the proper electrical connection to the electrical box, using
the same method as described in the standard electrical
connection. See Figure 7 and Figure 8 on page 12.
www.DaikinApplied.com 11 IM 447-11
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