Daikin UATYQ250MCY17, UATYQ350MCY17, UATYQ450MCY17, UATYQ550MCY17, UATYQ600MCY17 Installation manuals

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INSTALLATION
Installation Manual
Rooftop Package Units
English
MANUAL
Installationshandbuch
Kompaktanlage Für Dachmontage
Manuel D’installation
Conditionneurs D’air En Toiture
Installatiehandboek
Compactsysteem Voor Dakmontage
Unidades Del Conjunto Del Tejado
Manuale Di Installazione
Unità A Pacchetto Per Installazione Sul Tetto
Manual De Instalação
Unidades De Conjuntos De Telhado
Deutsch
Français
Nederlands
Español
Italiano
Português
Model:
UATYQ250MCY17 UATYQ350MCY17 UATYQ450MCY17 UATYQ550MCY17 UATYQ600MCY17 UATYQ700MCY17 UATYQ900MCY17
Руководство По Установке
Компактные Установки Для Кондиционирования
Воздуха, Монтируемые На Крыше Здания
Instrukcja instalacji
Urządzenia dachowe (typu „rooftop”)
Kurulum kılavuzu
Çatı Tipi Ambalaj Üniteleri
Installationsmanual
Paketenheter för Takovansidor
(Applicable to certified models only)
IM-5RTBR-0710(9)-DAIKIN (DENV)
Part No.: R08019035377I
Русский
Polski
Türkçe
Svenska
OUTLINE AND DIMENSIONS
Model: UATYQ250
117
544
379
513
85
180
850
ENGLISH
All dimensions are in mm
1275
437
Original Instruction
786
437
2063
22
369
405
398
Back view of the unit:
SUPPLY AIR
DRAIN PIPE Ø 1"
FOR HORIZONTAL DISCHARGE
872
1638
RETURN
AIR
788
1150
779
214
45
51
154
171 779
97
513384537133
VERTICAL
SUPPLY
VERTICAL
RETURN
AIR
AIR
2181
98 1052
1660
CENTER OF GRAVITY
171
408
2131
FOR VERTICAL DISCHARGE
1
Model: UATYQ250 WITH ECONOMIZER OPTION
All dimensions are in mm
437786437
808191
117
398 405 369
Back view of the unit:
544
SUPPLY AIR
DRAIN PIPE ø 1"
FOR HORIZONTAL DISCHARGE
522
379
513 85
RETURN AIR
788872
1638
OUTDOOR AIR
180779
214
154
97
513384537
51
171
OUTDOOR AIR
779
VERTICAL
RETURN AIR
2063
2181
22
1052
98
2
223 672 277
1150
133
171
1660
VERTICAL
SUPPLY
AIR
408
2131
FOR VERTICAL DISCHARGE
Model: UATYQ350
265
544
651
614
136
207
1000
1410
All dimensions are in mm
2180
2113
ENGLISH
342
1546
342
22
250
405
395
Back view of the unit:
SUPPLY AIR
DRAIN PIPE ø 1"
FOR HORIZONTAL DISCHARGE
1161
2209
CONTROL
BOX
RETURN
AIR
1070
1028
630
213
168
187
614613538280
58
164
630
VERTICAL
RETURN
AIR
VERTICAL
SUPPLY
AIR
2230
99
CENTER OF GRAVITY
407164
FOR VERTICAL DISCHARGE
3
Model: UATYQ350 WITH ECONOMIZER OPTION
All dimensions are in mm
2180
342
1546
342
265
544
250
405395
SUPPLY AIR
DRAIN PIPE ø 1"
1161 1069
FOR HORIZONTAL DISCHARGE
Back view of the unit:
562
166
651
RETURN AIR
2209
136614
OUTDOOR AIR
207
630
213
168
187
614
58
223
164
709
630
OUTDOOR AIR
VERTICAL
RETURN AIR
2113
2230
22
99
4
710
175
CONTROL
BOX
1028
613
538
280
164
VERTICAL
SUPPLY AIR
407
FOR VERTICAL DISCHARGE
Model: UATYQ450
265 544 651 614 136
235630
1000
1385
All dimensions are in mm
2180
2113
ENGLISH
342
1546342
22
328405395
DRAIN PIPE ø 1"
Back view of the unit:
SUPPLY AIR
RETURN
AIR
1161 1069
FOR HORIZONTAL DISCHARGE
2209
CONTROL
BOX
264
1130
168
187614613538280
58
164
630
VERTICAL
RETURN
AIR
VERTICAL
SUPPLY
AIR
2230
99
CENTER OF GRAVITY
407164
FOR VERTICAL DISCHARGE
5
Model: UATYQ450 WITH ECONOMIZER OPTION
All dimensions are in mm
2180
342
1546
342
544265
328405
SUPPLY AIR
395
DRAIN PIPE ø 1"
1161 1069
FOR HORIZONTAL DISCHARGE
Back view of the unit:
562
207
614651
RETURN AIR
2209
136
OUTDOOR AIR
235
630
264
168
187
614
223
58
709
630164
OUTDOOR AIR
VERTICAL
RETURN AIR
2113
2230
22
99
6
710237
CONTROL
BOX
1130
613
538
280
164
VERTICAL
SUPPLY
AIR
407
FOR VERTICAL DISCHARGE
Model: UATYQ550/600/700/900
268 586 558 610 187
509405
RETURN
AIR
All dimensions are in mm
ENGLISH
2739
1735
342
1000
1547342
2670
23
48
BC
SUPPLY AIR
DRAIN PIPE ø 1"
1162 1069
FOR HORIZONTAL DISCHARGE
Back view of the unit:
2209
CONTROL
BOX
168
172
201610560581281
A
770
VERTICAL
RETURN
AIR
VERTICAL
SUPPLY AIR
509 179
FOR VERTICAL DISCHARGE
2789
99
Model (UATYQ) 550 600 700 900
A 1048 1302 1454 1454 B 770 770 1176 1176 C 182 322 182 182
CENTER OF GRAVITY
7
Model: UATYQ550 WITH ECONOMIZER OPTION
All dimensions are in mm
2739
342
1547
342
268
586
134509
SUPPLY AIR
405
DRAIN PIPE ø 1"
1161
FOR HORIZONTAL DISCHARGE
Back view of the unit:
607
128
771
149
558
610
RETURN AIR
1069
2209
CONTROL
BOX
187
OUTDOOR AIR
96
770
182
1048
168
201
610560
581
281
48
172
179
269
806
770
OUTDOOR AIR
VERTICAL
RETURN AIR
VERTICAL
SUPPLY
AIR
509
2670
2789
23
99
8
FOR VERTICAL DISCHARGE
Model: UATYQ600 WITH ECONOMIZER OPTION
268
586
All dimensions are in mm
2739
342
1547
342
269
610558
187
210
806
2670
23
ENGLISH
387
509
SUPPLY AIR
405
DRAIN PIPE ø 1"
1161
FOR HORIZONTAL DISCHARGE
Back view of the unit:
607
187
771
344
RETURN AIR
1069
2209
CONTROL
BOX
OUTDOOR AIR
770
322
1302
168
201
610560
581
48
770172
OUTDOOR AIR
VERTICAL
RETURN AIR
VERTICAL
SUPPLY
AIR
2789
99
281
179
509
FOR VERTICAL DISCHARGE
9
Model: UATYQ700 WITH ECONOMIZER OPTION
All dimensions are in mm
2739
342
1547
342
586268
539
509405
Back view of the unit:
216923
SUPPLY AIR
DRAIN PIPE ø 1"
1161
FOR HORIZONTAL DISCHARGE
693
610558
RETURN AIR
1069
2209
CONTROL
BOX
187
OUTDOOR AIR
96
1176
182
102
168
201
610
48
1140
770172
OUTDOOR AIR
VERTICAL
RETURN AIR
2670
2789
23
99
10
315
1454
560
581281
179
VERTICAL
SUPPLY
AIR
509
FOR VERTICAL DISCHARGE
Model: UATYQ900 WITH ECONOMIZER OPTION
268
586 558 610 187
118 1109
2739
2670
All dimensions are in mm
342 1547 342
ENGLISH
405 509 540
106 1107 241
SUPPLY AIR
RETURN AIR
DRAIN PIPE ø 1"
1161 1069
FOR HORIZONTAL DISCHARGE
1092 2209
CONTROL
3311
BOX
OUTDOOR AIR
182 1176 96
1454
48
168
172 770
OUTDOOR AIR
RETURN AIR
SUPPLY AIR
581 560 610 201281
2789
1477
99 23
179 509
FOR VERTICAL DISCHARGE
11
REFRIGERANT CIRCUIT DIAGRAM
Model: UATYQ 250, 350, 450, 550, 600, 700 & 900
Cooling Operation
Heating Operation
No Item Description
1
Compressor
2
High Pressure Switch
3
Access Valve
4
4 - Ways Valve
5
Filter Drier
6
Electronic Expansion Valve
7
Strainer
8
Accumulator
9
Low Pressure Switch
10
Solenoid Valve
11
Bypass Capillary Tube
12
Indoor Heat Exchanger
13
Outdoor Heat Exchanger
14
Check Valve 1
15
Check Valve 2
16
Compensator
17
Capillary Tube
13
4
3
2
1
10 11 14
5
9
17
6
7
3
12
8
16
7
15
Note: (a) UATYQ350, 450, 550, 600, 700 & 900 consists of 2 circuits in the system. (b) Item no. 15 & 16 are applicable for UATYQ350 only. (c) Item no. 17 is applicable for UATYQ700 & UATYQ900 only.
12
INSTALLATION MANUAL
This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit. Special adjustment may be necessary to suit local requirements. Before using your air conditioner, please read this instruction manual carefully and keep it for future reference. This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons. This appliance is not intended for use by persons, including children, with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
SAFETY PRECAUTIONS
ENGLISH
ENGLISH
IMPORTANT
Important information regarding the refrigerant used
This product contains fluorinated greenhouse gases. Do not vent gases into the atmosphere.
Refrigerant type: R410A
(1)
GWP
value:
2087.5
(1)
GWP = global warming potential The refrigerant quantity is indicated on the unit name plate. Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please contact your local dealer for more information.
NOTICE
In Europe, the greenhouse gas emissions of the total
refrigerant charge in the system (expressed as tonnes CO2-equivalent) is used to determine the maintenance intervals. Follow the applicable legislation.
Formula to calculate the greenhouse gas emissions:
GWP value of the refrigerant × Total refrigerant charge [in kg] / 1000
WARNING
Installation and maintenance should be performed by qualified persons who are familiar
n
with local code and regulation, and experienced with this type of appliance. All field wiring must be installed in accordance with the national wiring regulation.
n
Ensure that the rated voltage of the unit corresponds to that of the name plate before
n
commencing wiring work according to the wiring diagram. The unit must be GROUNDED to prevent possible hazard due to insulation failure.
n
All electrical wiring must not touch the refrigerant piping, or any moving parts of the fan
n
motors. Confirm that the unit has been switched OFF before installing or servicing the unit.
n n
Disconnect from the main power supply before servicing the air conditioner unit.
n
DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may result in fire hazards.
n
Keep the air-conditioner units, power cable and transmission wiring, at least 1m from TVs and radios, to prevent distorted pictures and static. (Depending on the type and source of the electrical waves, static may be heard even when more than 1m away).
n
The equipment is not intended for use in a potentially explosive atmosphere.
CAUTION
Please take note of the following important points when installing.
Do not install the unit where leakage of flammable gas may occur.
n
If gas leaks and accumulates around the unit, it may cause fire ignition.
Ensure that drainage piping is connected properly.
n
If the drainage piping is not connected properly, it may cause water leakage.
Do not overcharge the unit.
n
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
Ensure that the unit’s panel is closed after service or installation.
n
Unsecured panels will cause the unit to operate noisily.
Sharp edges and coil surfaces are potential locations which may cause injury
n
hazards. Avoid from being in contact with these places.
n
Before turning off the power supply, set the remote controller’s ON/OFF switch to the “OFF” position to prevent the nuisance tripping of the unit. If this is not done, the
unit’s fans will start turning automatically when power resumes, posing a hazard to service personnel or the user.
n
Do not operate any heating apparatus too close to the air conditioner unit.
n
Do not use joined and twisted wires for incoming power supply.
Disposal Requirement:
Dismantling of the unit, treatment of the refrigerant, oil and other parts must be done in accordance with the applicable legislation.
13
INSTALLATION OF THE UNIT
Location For Installation
A
Install the unit in such way that air discharged by the unit cannot be drawn in again (as in the case of short circuit of
l
discharge air). Allow sufficient space for maintenance around the unit. When two or more units are installed in a location, they must be positioned such that one unit will not be taking the
l
discharge air from another unit. Ensure that there is no obstruction of air flow into or out of the unit. Remove obstacles which block air intake or air
l
discharge. The location must be well ventilated, so that the unit can draw and distribute plenty of air.
l
The unit is recommended to install in:-
l
A place capable of bearing the weight of the unit and isolating noise and vibration.
A place where has adequate drainage.
A place where the unit will not be buried in snow.
A place where air inlet and outlet ports are not exposed to strong wind.
A place where the air discharge and operating sound level will not annoy the neighbours.
The location where it is not accessible by general public.
To install the unit with economizer kit, follow the recommendations given in part (B) (iii) under chapter “OPTIONAL
ü
ACCESSORY” in this manual.
CAUTION
Do not install the unit at altitude over 2000m.
Duct Construction
B
This unit are equipped with supply and return air openings. Duct connection to the unit should be made with duct
l
flanges and secured directly to the air openings with flexible duct connectors to avoid normal noise transmission. To prevent air leakage, all duct seams should be sealed.
l
Ducts in the spaces that not air-conditioned must be insulated.
l
Ducts exposed to the outside must be weather proofed.
l
Ducts that entering building through the roof, the entering should be sealed with weather stripping to prevent rain,
l
sand, dust etc., from entering the building. Correct size of filter must be installed at the return air duct.
l
14
Unit Support (For down throw unit only)
C
The figure shows the use of the roof curb for mounting
l
these units.
The curb should be sealed and fixed to the roof by
l
weather stripping. A suggested means of sealing the
unit and roof curb as shown in the right.
Recommended roof curb dimension is shown below.
l
P
Q
SECTION X-X
Unit
Seal with tar
Roof deck
ENGLISH
Roof curb
A
C Y
DEFG
S
H
IKL
X
B
Z
X
R
Z
J
Y
M
N
25
T
SECTION Y-Y
Model
(UATYQ)
A 355 355 355 B 1506 2081 2081 C 840 700 840 D 315 410 625 E 315 410 462 F 0 0 190 G 314 287 248 H 0 131 131
I 607 600 646
J 322 544 495 K 540 682 676 L 042 51
M 300 300 300
N 141 141 141 O 1784 1807 2365 P 300 300 300 Q 481 477 590 R 1469 1998 1998 S 20 41.5 41.5 T 20 41.5 41.5
250 350/450 550/600/700/900
Note: All dimensions are in mm
O
SECTION Z-Z
52
15
Unit Lifting
D
l
Holes at 4 corners of the unit base are used for unit lifting purpose.
l
The spreader bar shall be slightly wider than the unit width.
l
The insulation should be added at 4 corners of the chain to prevent the damage of the panel when lifting.
Unit shown in diagram is UATYQ250.
ü
Other models will follow the same method in lifting.
ü
Drain Piping
E
A 1" MPT condensate drain fitting is provided. The drain
l
pipe can be led out at the front side. The drain pipe must be provided with a trap on the
l
outside of the unit and also installed at an incline for proper drainage, as shown in the right. To prevent condensate formation and leakage, provide
l
the drain pipe with insulation to safeguard against sweating. Upon completion of piping work, check that there is no
l
leakage and that the water drains off properly.
Lifting beam
Chain
The drain piping should have a drain trap.
C
A
A ≥ 70mm B ≥ 2C C ≥ 2 X ESP
Drain trap
The drain pipe should extend below this level.
Spreader bar
Lifting holes for shackle (4 corners)
B
Drain piping
ESP = External Static Pressureü
Drain trap for condensate
16
Space Required Around Unit
F
Refer diagram below for the space required around the unit. Note that:-
All dimensions shown are in mm.
l
All space value shown are minimum clearance required for the unit.
l
Unit shown in the diagram is UATYQ250. Other models shall follow the same clearance.
l
ENGLISH
Blower & motor service
Air filter service
Evaporator coil
service
Additional space or clearance is required when economizer kit is installed. Whenever the unit is equipped with economizer kit, the space required around the unit with economizer kit shall follow the diagram below:-
Blower & motor service
Electrical control
1200
circuit service
1200
Electrical control
1200
circuit service
Condenser air inlet
Compressor service
1200
Condenser air inlet
1200
Condenser
air outlet
Condenser
air outlet
3000
3000
Air filter service
Evaporator coil & economizer kit service
Air filter for economizer kit service
1200
Compressor service
X
X : No obstacles and no accumulation of snow or
water shall be allowed in this area.
1200
Fresh air inlet
17
Unit Conversion
G
In the case of converting standard unit to downthrow unit, follow the steps as stated below:
UATYQ250, 350, 450, 550, 600, 700 & 900
1 1
ÑÑÑ
Remove the side panel
Remove the Pulley Belt
ÇÇÇ
2 2
For UATYQ250: The two side plates are screwed
on the blower support as shown
ÉÉÉ
3 344
Remove screws at both sides
Detached blower
Detached the
blower support
For UATYQ250, 350, 450, 550, 600, 700 & 900
The two downflow structure are screwed to blower
Cover the
horizontal supply Install back the pulley belt. Adjust the belt tension by moving the motor base.
Cover the horizontal return opening with the cover and screw tightly. Refer Note 2.
Install back the pulley belt. Adjust the belt tension. Lastly, install back the side panel. Refer Note 1.
For downthrow conversion, belt length need to be changed. For unit with standard pulley, belt length = a mm Shaft to shaft distance for downthrow, C-C = b mm
UATYQ250 UATYQ350 UATYQ450 UATYQ550 UATYQ600 UATYQ700 UATYQ900
a 1432 1457 1382 1500 1500 1500 1500 b 425 430 345 420 420 440 445
Unscrew the vertical return cover from the base panel
Lastly, install back the side panel.
Remove the side panel at return side
Turn the blower to face bottom. Screw at both sides.
opening with the blower support that detached from the blower and screw tightly. Refer Note 2.
Sealant such like gasket (field supply) shall be placed in between the metal cover and flange. Besides that, weather-proof silicone shall be applied on all the joints, screw holes and gaps to ensure water-tight condition.
Refer Engineering Data Book for blower curve and technical data of variable pitch pulley.
18
PHYSICAL DATA
Heat Pump (R410A)
Model
Refrigerant R410A Refrigerant charge kg 6.1 5.8/5.8 7.2/7.2 8.7/8.7 10.4/10.4 11.6/11.6 11.6/11.6
Evaporator air flow
External static pressure
Condenser air flow
Control Wired Rooftop Controller Control wire length (Standard/Max) : Size m : mm Compressor (Type/Quantity) Scroll/1 Scroll/2 Scroll/2 Scroll/2 Scroll/2 Scroll/2 Scroll/2 Air filter (Type/Quantity) Washable Saranet/2 Air filter dimension (Length x Width x Thickness) mm 880 x 467 x 4 1126 x 385 x 4 1126 x 435 x 4 1497 x 392 x 4 1497 x 495 x 4 1497 x 595 x 4 1497 x 595 x 4
mmAq 15 21
UATYQ250 UATYQ350 UATYQ450 UATYQ550 UATYQ600 UATYQ700 UATYQ900
CFM 3300 4300 5650 6700 7300 8300 9600
L/S 1557 2029 2667 3162 3445 3917 4531
Pa 147 206
CFM 8230 6000/6000 6050/6050 6450/6450 10100/10100 10600/10600 10600/10600
L/S 3884 2831/2831 2855/2855 3044/3044 4767/4767 5003/5003 5003/5003
2
15 / 100 : 3
ELECTRICAL DATA
Heat Pump (R410A)
Model
Power supply V/Ph/Hz 380-415/3N~/50 Max continuous current (Comp) A 26 17/17 19/19 26/26 28/28 29/29 40.0/40.0 Full load current (FLA, Comp) A 21 12/12 15/15 21/21 22/22 25/25 34.0/34.0 Locked rotor current (LRA, Comp) A 111 74/74 101/101 111/111 118/118 118/118 174.0/174.0
UATYQ250 UATYQ350 UATYQ450 UATYQ550 UATYQ600 UATYQ700 UATYQ900
ENGLISH
The equipment fulfils the requirements in EN 61000-3-11 and is subject to conditional connection to the mains. It may be connected in consultation with the supply authority. The equipment may only be connected to a mains supply with a system impedance of less than the value stated in table below. The system impedance in the interface point may be obtained from the supply authority.
Model Maximum impedance (Z
UATYQ250 0.22 UATYQ350 0.23 UATYQ450 0.21 UATYQ550 0.21 UATYQ600 0.21 UATYQ700 0.21 UATYQ900 0.20
If the mains supply has a higher system impedance, short voltage dips may appear when the equipment is started or during operation. This may influence or disturb the operation of other apparatuses, e.g. flickering lamps, especially those connected to the same supply mains.
max
), ohm
19
WIRE CONNECTION
All electrical work must be carried out by qualified electrician and accordance with local supply requirement and
l
associate regulation.
Method for connecting electric wire
Before connecting the wire, consult the electric power company of jurisdiction.
1. The entire wiring diagram of unit
a
a
b
PE
c
g
d
f
e
2. Wiring connection to unit
Route the power supply wires and control wire through the knockout holes or cable holes in the unit.
Remove the service panels and connect the units power supply wires to terminal block inside the control box, as
shown.
Make use of push releasable cable ties which are located at the bottom of control box to hold the power supply wires
properly.
Power supply Main switch/fuse
b
(field supply)
c
Power supply wiring for unit
d
Unit
e
Remote control Connection wiring for unit &
f
remote controller
g
Earth
While installing the circuit breaker onto the unit, make sure that the screws do not damage the components (e.g. coil) inside the unit. The switch box also can be installed without attaching to the unit. The knockout holes are only available in UATYQ250; UATYQ350, UATYQ450, UATYQ550, UATYQ600, UATYQ700 & UATYQ900 comes with a power cable hole.
UATYQ250 UATYQ350, 450, 550, 600, 700 & 900
CONTROL
BOX
Recommended
CONTROL
BOX
switch box position
Terminal block
Power cable (seal off the knockout
Control wire
holes after installation)
Power cable Control wire
Terminal block
Wiring Example And Selection Of Circuit Breaker
Model
Power cable
(mm2)
Breaker
capacity (A)
Over current
protection switch (A)
Earth cable
(mm2)
UATYQ250 432 32 4 UATYQ350 640 40 6 UATYQ450 10 40 40 10 UATYQ550 10 50 50 10 UATYQ600 16 63 63 16 UATYQ700 25 80 80 25 UATYQ900 35 100 100 35
A main switch or other means for disconnection, having a contact separation in all poles, must be incorporated in fixed wiring in accordance with local and national legislation.
The unit is to be wired directly from an electrical distribution board either by a circuit breaker (preferred) or HRC fuse.
ü
Fix the power supply wiring to control module. Connect control wiring to control terminal block through the control
ü
box’s hole. Earth wiring must be connected.
ü
The power supply cord must be equivalent to H07RN-F which is the minimum requirement, and to be used in protective
ü
tube. There must be an all pole disconnection in the supply mains with a contact separation of at least 3mm.
ü
20
WARNING
n
Before working in this unit, isolate it from the power supply.
n
Electrical wiring to this unit and the remote controller shall be installed in accordance with the appropriate requirement of the local wiring code.
Observe the notes mentioned below when wiring to the terminal block. Precautions to be taken for power supply wiring. (Use a round crimp-style terminal for connection to the terminal block. In case it cannot be used due to unavoidable reasons, be sure
Round crimp-style terminal
Stranded wire
to observe the following instruction.)
CAUTION
When connecting the connection wires to the terminal block using a single core wire, be sure to perform curling. Problems with the work may cause heat and fires.
Excessive strip length may cause electrical shock or leakage.
Wrong
Stripping wire at terminal block
Strip wire end to this point.
Good
Pull the wire and make sure that it does not disconnect. Then fix the wire in place with a wire stop.ü
ENGLISH
WARNING
Transmission wire must be routed at least 50mm away from the power cable.
n
Transmission wire should be a shielded wire.
n
21
Arrangement of terminal blocks and components for controller are shown as below:
Control Module UATYQ250
A
5
6
8
7
10
Control Module UATYQ350/450/550
B
9
9
4
1
2
11
7
3
6
No. Item Description
Controller Main Board
1
EXV Controller Board
2
Capacitor
3
Contactor
4
Phase Protector
5
Relay
6
Terminal Block
7
Fuse
8
Transformer
9
Terminal Block Cover
10
Economizer Controller Board
11
5
8
1
7
10
4
(Bottom Layer) (Top Layer)
Control Module UATYQ600/700/900
C
8
6
7
5
2
7
9
1
3
11
4
11
WARNING
2
Unless the main supply switch is turned off,
4
the terminal block (TB1) will remain Live when the isolator is turned off.
10
4
7
Item 11 (Economizer Controller Board) shall be used together with the economizer kit which is provided separately as the accessory.
22
OPERATING RANGE
Ensure the operating temperature is within the allowable range, as stated in diagram below:
Cooling
52
50
43
40
30
20
10
0
Outdoor DB temperature (°C)
-10 10 20
14
19
Indoor WB temperature (°C)
23 30
20
18
10
0
-10
-15
Outdoor WB temperature (°C)
-20 10 30
Indoor DB temperature (°C)
Heating
15
CAUTION
The use of the air conditioner outside the range of working temperature and humidity can result in serious failure.
Refer Operating Range for unit with economizer option in part (E) (vi) in chapter “OPTIONAL ACCESSORY”.
20
27
DB = Dry Bulb WB = Wet Bulb
CONTROL OPERATION GUIDE
The unit is equipped with a controller main board, and a wired remote controller is connected to the controller main board. All the setting in the unit is preset by the manufacturer. It is not recommended to change the setting unless necessary or mentioned below.
a) Remote Controller Location The remote controller is located on a metal bracket behind the service panel. It is packed together with installation
man
ual.
UATYQ250 UATYQ350, 450, 550, 600, 700 & 900
ENGLISH
CONTROL
BOX
Remove
panel
CONTROL
BOX
b) LED Display (Controller Main Board) The LED will blink when power up the unit.
c) LCD Display (Remote Controller) During normal operations, the LCD displays compressor on/off status, mode, set temperature and so on. Refer to
Operating Manual for the details of operation guide. The LCD will display the main screen upon power-up. When malfunctioning occur, a pop-up message will appear on the LCD with backlight blinking and ‘beep’ sound.
d) Optional Configurations The controller main board can be used as the interface for thermostat control and BMS system.
(i) Thermostat control (TB_THM-I)
To use this control, set Dip Switch Setting: SW1-ON (default is OFF).
ü
Follow the method below for thermostat control inputs:
ü
ON
G Y1 Y2 W1 W2 Mode Operation
0 0 0 0 0 - Unit off
OFF
1 0 0 0 0 Fan Indoor fan on X 1 0 X X Cool 1 stage compressor X 1 1 X X Cool 2 stage compressor X 0 X 1 0 Heatpump/Heater 1 stage compressor X 0 X 1 1 Heatpump/Heater 2 stage compressor
Remark: X = Don’t care.
23
Refer table below for installation recommendations:
ü
Input Rated voltage Rated current Wire size
G Y1 Y2
W1 W2
When the controller main board is configured as thermostat control, the remote controller is used for monitoring
ü
24V AC 5mA AWG18~22
purpose only. Unit needs to be restarted (power off and on) whenever dip switch setting is changed.
ü
(ii) BMS control (TB_BMS-I)
To use this control, set Dip Switch Setting: SW3 - ON (default is OFF) and panel parameter G8 to ‘1’ (default is ‘0’).
ü
ON
G8 = Control Type
ü
0 = Panel 1 = BMS
OFF
1 2 3 4 5 6 7 8
2 = DEC
For TB_BMS-I, there are 3 control inputs:
ü
unit on/off; operating mode (cool-0/heat-1); and set point (4~20mA). Refer below table for installation recommendations:
ü
Input TB_BMS-I Rated voltage Rated current Wire size
On/O 24V AC 5mA
AWG18~22Operating mode 24V AC 5mA
Cool/Heat set point - 4~20mA
When the controller main board is configured as BMS control, the remote controller is used for monitoring
ü
purpose only. Unit needs to be restarted (power off and on) whenever dip switch setting is changed.
ü
(iii) Dry contact output (TB_BMS-O)
For TB_BMS-O, there are 4 monitoring outputs: error alarm; output1; output2; and defrost signal.
ü
Refer
ü
ü
table below for installation recommendations:
Input TB_BMS-O Rated voltage Rated current (A) Wire size
Alarm output (AL) 230V AC/125V AC/30V DC 1/3/3 Output1 (O1) 230V AC/125V AC/30V DC 2/3/3 Output2 (O2) 230V AC/125V AC/30V DC 3/3/3 Defrost signal (DFRT) 230V AC/125V AC/30V DC 4/3/3
AWG18~22
The output signals will vary depending on the configuration of controller main board, whether it is thermostat control or BMS con
trol.
(1) For thermostat control, the outputs are indicated as shown in the table below.
Thermostat input
(SW1-ON)
G Y1 Y2 W1 W2 (AL) (O1) (O2) (DFRT)
0000 0 X X X 0 0 X
1000 0 X X X 0 1 X X10X X X X X 1 0 X X11X X X X X 1 0 X X0X1 0 X X X 1 1 X X0X1 1 X X X 1 1 X XXXX X 1 X 1 X X X XXXX X X 1 X X X 1
ERROR DEFROST Alarm output Output1 Output2
Remark: X = Don’t care.
(2) For BMS control, the outputs are indicated as shown in the table below.
BMS input
(SW3-ON)
ON/OFF
00 XXXX00X 01 XXXX01X 10 XXXX10X 11 XXXX11X XX X1X1XXX XX XX1XXX1
OPERATING
MODE
COOL/HEAT
SET POINT
ERROR DEFROST
Alarm
output
(AL) (O1) (O2) (DFRT)
Output1 Output2
Remark: X = Don’t care.
Defrost
signal
Defrost
signal
24
The diagram below shows the position for terminal blocks in the controller main board which are used for thermostat control and BMS system. Beside that, the output pins for auxilliary electrical heater are shown as well.
Thermostat Control (TB_THM-l)
Connect to third party controller
BMS System (TB_BMS-l)
Connect to BMS System
(iv)
Auxilliary Electrical Heater Output (HTR1 and HTR2)
There are two output pins (HTR1 and HTR2) on controller main board, which are used to energize the heater
ü
inputs
(G, Y1, Y2, W1, W2)
Thermostat control
Supply
24V AC
Voltage
set
Heat
point
Cool/
Heat
Cool/
select
mode
off
on/
Unit
Dry Contact Outputs (TB_BMS-O)
Alarm
Output
1 (O1)
Output
2 (O2)
output
(AL)
Controller Main Board
Defrost
signal
(DFRT)
Heater Output (HTR1 and HTR2)
Connect to
heater
contactor
Connect to
heater
contactor
contactor. The contactor must be selected accordingly to avoid any safety issue(s). The heater shall be installed in accordance with local and national legislation. It must comply with EN60335-2-40.
ü
Thermal fuse(s) shall be installed on the heater to eliminate any danger or damage on the heater/unit. This is
ü
especially critical when there is any malfunction happen to controller main board or blower. The heater shall be in a safe location, whereby no risk of damage could be happen on the unit.
ü
Use non-flammable duct for the unit that is installed with heater
ü
Use different power supply for electrical heater and install a circuit breaker for each of the heater.
ü
Maximum temperature in the unit must not exceed 60°C. Temperature measurement shall be taken during the
ü
installation or commisioning in order to ensure the temperature not exceed this value. Select the proper safety device or thermal protector accordingly.
ü
The heater shall never be installed inside the unit. The recommended location for the heater is inside the supply
ü
duct, whereby the distance of the heater is sufficient to ensure the temperature inside the unit does not exceed 60°C.
(v) Economizer control
Ensure the economizer kit has been incorporated with rooftop unit before activate the economizer function in
ü
the controller main board. Else, error will occur. To activate economizer function, set Dip Switch Setting: SW4 - ON (default is OFF) in the controller main board
ü
and panel parameter G6 to ‘1’ (default is ‘0’).
ON
ENGLISH
G6 = Economizer control 0 = disable
OFF
12345 867
1 = enable.
In economizer controller board, there are 4 dip switches and 3 shunt jumpers which provide flexible selection
ü
based on different requirements:
– Dip Switch 1: Minimum fresh air opening setting in heating mode, where by the selection of different pins will
give different opening setting. SW1: 5%, SW2: 10%, SW3: 15%, SW4: 20%, SW5: 25%, SW6/7/8: no function, Default: 0% (no selection, all OFF).
– Dip Switch 2: Minimum fresh air opening setting in cooling mode, where by the selection of different pins will
give different opening setting. SW1: 0%, SW2: 5%, SW3: 15%, SW4: 20%, SW5: 25%, SW6/7/8: no function, Default: 10% (no selection, all OFF).
– Dip Switch 3: CO2 PPM level threshold value selection, where by the selection of different pins will give different
value setting. SW1: 25%, SW2: 50%, SW3: 75%, SW4: 100%, Default: 0% (no selection, all OFF).
– Dip Switch 4: Type of operation, which include the following selection:-
SW1: OFF = Differential temperature operation (default), ON = No function at this moment. SW2: OFF = Economizer mode (default), ON = Fresh air mode. SW3: OFF = Overcooled protection is activated (default), ON = Overcooled protection is not
activated.
25
Shunt jumper 1, 2 and 3: Minimum fresh air opening setting in fan mode, where by the selection of different pins will give different opening setting. Let name the shunt jumper 1 = JP1, shunt jumper 2 = JP2 and shunt jumper 3 = JP3; refer the table below for different fresh air opening selection:-
Fresh air opening (%) JP1 JP2 JP3
0 (default) OFF OFF OFF
10 OFF OFF ON 20 OFF ON OFF 30 OFF ON ON 40 ON OFF OFF 50 ON OFF ON 70 ON ON OFF 85 ON ON ON
Legend: OFF = Short pin 2 and pin 3 ON = Short pin 1 and pin 2
CAUTION
Dip Switch 1, 2 and 3 allow only 1 pin selection. Multiple pins selection will cause error and the operation will go back to default setting. While Dip Switch 4 allow multiple pins selection.
Location of dip switches and shunt jumpers
Indication on the economizer controller board:
in the economizer controller board:
Shunt jumper 2
Shunt jumper 1
Dip Switch 1
Dip Switch 2
There are two LEDs in economizer controller board, which are green LED and red LED. Green LED will blink when
ü
Shunt jumper 3
Dip Switch 4
Dip Switch 3
Indication for the
means of selection
for Dip Switch 1.
Indication for the
means of selection
for Dip Switch 2.
Indication for the means of selection for shunt
jumper 1, 2 and 3.
Indication for the means of selection for Dip Switch 3.
Indication for the means of selection for Dip Switch 4.
economizer controller board is powered-up. Red LED will blink when error(s) occur. Refer the table below for error codes and their meaning:-
Error Code
F0 Fresh air actuator faulty/ malfunction F1 Return air actuator faulty/ malfunction F2 Communication error F3 CO F4 CO2 sensor open F5 Fresh air RH sensor short F6 Fresh air RH sensor open F7 Return air RH sensor short F8 Return air RH sensor open F9 Activation of actuator protection FA Multiple pins selection in Dip Switch 1, 2 or 3
Fault
sensor short
2
The error codes will be shown on the seven segment display on the economizer controller board.
Seven segment display
26
When error(s) occur and the faults persist, please call your authorized local dealer/ serviceman for troubleshooting. However, all the errors occur in economizer controller board will not affect the normal operation of rooftop unit.
SERVICE AND MAINTENANCE
Note is valid for Turkey only: The lifetime of our products is ten (10) years
SERVICE OF THE FILTER
Remove any dust adhering to the filter by using a vacuum cleaner or wash in lukewarm water (below 40°C) with neutral
ü
cleaning detergent. Rinse the filter well and dry before placing it back onto the unit.
ü
Do not use gasoline, volatite substances or chemicals to clean the filter.
ü
Clean the filter at least once every 2 weeks. Or more frequently if necessary.
ü
Filter Position
The filters are mounted in front of the indoor heat exchanger. Unit shown in the diagram is UATYQ250. Other models shall follow the same method.
Remove filter cover for filter service. Alternatively, remove side panel for filter service.
For unit which is installed together with economizer kit, there is one additional filter which is mounted at the bottom side of rain hood. Unit shown in the diagram is UATYQ250 + economizer kit (field installed). Other models shall follow the same method.
ENGLISH
Rain hood (field installed)
Remove filter cover on the rain hood for filter service.
CAUTION
Ensure the filter is placed properly and the filter cover is fastened with screws tightly after the service to avoid water leaking. If necessary, weather-proof sealant shall be applied in order to ensure water-proof finishing on the filter cover and rain hood.
VACUUMING AND CHARGING
The rooftop package units are factory pre-charged with sufficient refrigerant. However, there may be a need for charge recovery during service and maintenance works. Therefore, some precautions must be taken to ensure optimum and trouble-free system operation:
(i) The system should be throughly vacuumed to ensure no incompressible gas and moisture in the system. (ii) Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the
vacuum pump or the unit.
(iii) The refrigerant should never be released directly into the environment. (iv) When charging R410A, ensure that only liquid is being withdrawn from the cylinder or can.
Dip-pipe
Invert cylinder without dip-pipe
Liquid withdrawal
27
Normally, the R410A cylinder or can is equipped with a dip-pipe for liquid withdrawal. However, if the dip-pipe is not available, invert the cylinder or can so as to withdraw liquid from the valve at the bottom.
CAUTION
R410A must be charged as liquid. Usually R410A cylinder is equipped with a dip-pipe for liquid withdrawal. If there is no
n
dip-pipe, the cylinder should be inverted so as to withdraw liquid R410A from the valve. Do not top-up when servicing leak, as this will reduce the unit performance. Vacuum the unit thoroughly and then charge the
n
unit with fresh R410A according to the amount recommended in the specification.
TROUBLESHOOTING
For any enquiries on spare part please contact your authorized dealer. If any malfunction of the air-conditioner unit is noted, check the following fault conditions and causes for some simple troubleshooting tips.
Problem Causes Action
Unit does not run.
Compressor does not operate in 3 min after unit has started.
Air flow is low.
Compressor operate continuously.
No cool air delivered during cooling cycle, or no hot air delivered during heating cycle.
On heating cycle, no air delivered (UATYQ250). Or, the delivered air is not warm enough (UATYQ350/450/550/ 600/700/900).
Power failure.
l
Fuse blown or circuit breaker
l
tripped. Power supply wiring phase incorrect.
l
Protection against frequent starting.l
Filter is filled with dust and dirt.
l
There are some obstacles at the air
l
inlet or outlet of the units.
Dirty air filter.
l
Temperature setting is too low (for
l
cooling). Temperature setting is too high (for
l
heating).
Temperature setting is too high (for
l
cooling). Temperature setting is too low (for
l
heating).
Unit is in defrosting cycle.l
Press the [ON/OFF] after
l
power restore. Replace fuse or reset
l
circuit breaker. Modify the wiring phase.
l
Wait for 3 min for the
l
compressor to start.
Clean the filter.
l
Remove obstacles.
l
Clean the air filter.
l
Reset the temperature.
l
Set the temperature
l
lower. Set the temperature
l
higher.
Wait for a while.
l
(It will be resumed after defrosting.)
If the fault persists, please call your authorized local dealer/serviceman.
28
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