Be sure to read the following safety cautions before conducting repair work.
After the repair work is complete, be sure to conduct a test operation to ensure that the equipment
operates normally, and explain the cautions for operating the product to the customer.
Caution ItemsThe caution items are classified into Warning and Caution. The Warning items are
especially important since death or serious injury can result if they are not followed closely. The
Caution items can also lead to serious accidents under some conditions if they are not
followed. Therefore, be sure to observe all the safety caution items described below.
PictogramsThis symbol indicates the item for which caution must be exercised.
The pictogram shows the item to which attention must be paid.
This symbol indicates the prohibited action.
The prohibited item or action is shown in the illustration or near the symbol.
This symbol indicates the action that must be taken, or the instruction.
The instruction is shown in the illustration or near the symbol.
1.1Warnings and Cautions Regarding Safety of Workers
Warning
Do not store the equipment in a room with fire sources (e.g. naked flames,
gas appliances, electric heaters).
Be sure to disconnect the power cable from the socket before
disassembling equipment for repair.
Working on equipment that is connected to the power supply may cause an
electrical shock.
If it is necessary to supply power to the equipment to conduct the repair or
inspecting the circuits, do not touch any electrically charged sections of the
equipment.
If refrigerant gas is discharged during repair work, do not touch the
discharged refrigerant gas.
Refrigerant gas may cause frostbite.
When disconnecting the suction or discharge pipe of the compressor at
the welded section, evacuate the refrigerant gas completely at a wellventilated place first.
If there is gas remaining inside the compressor, the refrigerant gas or
refrigerating machine oil discharges when the pipe is disconnected, and it may
cause injury.
If refrigerant gas leaks during repair work, ventilate the area.
Refrigerant gas may generate toxic gases when it contacts flames.
vii
Be sure to discharge the capacitor completely before conducting repair
work.
The step-up capacitor supplies high-voltage electricity to the electrical
components of the outdoor unit.
A charged capacitor may cause an electrical shock.
SiUS341615ESafety Cautions
Warning
Do not turn the air conditioner on or off by plugging in or unplugging the
power cable.
Plugging or unplugging the power cable to operate the equipment may cause
an electrical shock or fire.
Be sure to wear a safety helmet, gloves, and a safety belt when working
in a high place (more than 2 m (6.5 ft)).
Insufficient safety measures may cause a fall.
In case of R-32 and R-410A refrigerant models, be sure to use pipes, flare
nuts and tools intended for exclusive use with R-32 and R-410A
refrigerant.
The use of materials for R-22 refrigerant models may cause a serious accident,
such as damage to the refrigerant cycle or equipment failure.
Do not mix air or gas other than the specified refrigerant (R-32, R-410A,
R-22) in the refrigerant system.
If air enters the refrigerating system, excessively high pressure results, causing
equipment damage and injury.
Caution
Do not repair electrical components with wet hands.
Working on the equipment with wet hands may cause an electrical shock.
Do not clean the air conditioner with water.
Washing the unit with water may cause an electrical shock.
Be sure to provide an earth/grounding when repairing the equipment in a
humid or wet place, to avoid electrical shocks.
Be sure to turn off the power switch and unplug the power cable when
cleaning the equipment.
The internal fan rotates at a high speed, and may cause injury.
Be sure to conduct repair work with appropriate tools.
The use of inappropriate tools may cause injury.
viii
Safety CautionsSiUS341615E
Caution
Be sure to check that the refrigerating cycle section has cooled down
enough before conducting repair work.
Working on the unit when the refrigerating cycle section is hot may cause
burns.
Conduct welding work in a well-ventilated place.
Using a welder in an enclosed room may cause oxygen deficiency.
1.2Warnings and Cautions Regarding Safety of Users
Warning
Do not store the equipment in a room with fire sources (e.g. naked flames,
gas appliances, electric heaters).
Be sure to use parts listed in the service parts list of the applicable model
and appropriate tools to conduct repair work. Never attempt to modify the
equipment.
The use of inappropriate parts or tools may cause an electrical shock,
excessive heat generation or fire.
If the power cable and lead wires are scratched or have deteriorated, be
sure to replace them.
Damaged cable and wires may cause an electrical shock, excessive heat
generation or fire.
Do not use a joined power cable or extension cable, or share the same
power outlet with other electrical appliances, since it may cause an
electrical shock, excessive heat generation or fire.
Be sure to use an exclusive power circuit for the equipment, and follow
the local technical standards related to the electrical equipment, the
internal wiring regulations, and the instruction manual for installation
when conducting electrical work.
Insufficient power circuit capacity and improper electrical work may cause an
electrical shock or fire.
Be sure to use the specified cable for wiring between the indoor and
outdoor units.
Make the connections securely and route the cable properly so that there is no
force pulling the cable at the connection terminals.
Improper connections may cause excessive heat generation or fire.
ix
SiUS341615ESafety Cautions
Warning
When wiring between the indoor and outdoor units, make sure that the
terminal cover does not lift off or dismount because of the cable.
If the cover is not mounted properly, the terminal connection section may cause
an electrical shock, excessive heat generation or fire.
Do not damage or modify the power cable.
Damaged or modified power cables may cause an electrical shock or fire.
Placing heavy items on the power cable, or heating or pulling the power cable
may damage it.
Do not mix air or gas other than the specified refrigerant (R-32, R-410A,
R-22) in the refrigerant system.
If air enters the refrigerating system, excessively high pressure results, causing
equipment damage and injury.
If the refrigerant gas leaks, be sure to locate the leakage and repair it
before charging the refrigerant. After charging the refrigerant, make sure
that there is no leakage.
If the leakage cannot be located and the repair work must be stopped, be sure
to pump-down, and close the service valve, to prevent refrigerant gas from
leaking into the room. Refrigerant gas itself is harmless, but it may generate
toxic gases when it contacts flames, such as those from fan type and other
heaters, stoves and ranges.
When relocating the equipment, make sure that the new installation site
has sufficient strength to withstand the weight of the equipment.
If the installation site does not have sufficient strength or if the installation work
is not conducted securely, the equipment may fall and cause injury.
Check to make sure that the power cable plug is not dirty or loose, then
insert the plug into a power outlet securely.
If the plug is dusty or has a loose connection, it may cause an electrical shock
or fire.
When replacing the coin battery in the remote controller, be sure to
dispose of the old battery to prevent children from swallowing it.
If a child swallows the coin battery, see a doctor immediately.
Caution
Installation of a leakage breaker is necessary in some cases depending
on the conditions of the installation site, to prevent electrical shocks.
x
Safety CautionsSiUS341615E
Caution
Do not install the equipment in a place where there is a possibility of
combustible gas leaks.
If combustible gas leaks and remains around the unit, it may cause a fire.
Check to see if parts and wires are mounted and connected properly, and
if the connections at the soldered or crimped terminals are secure.
Improper installation and connections may cause excessive heat generation,
fire or an electrical shock.
If the installation platform or frame has corroded, replace it.
A corroded installation platform or frame may cause the unit to fall, resulting in
injury.
Check the earth/grounding, and repair it if the equipment is not properly
earthed/grounded.
Improper earth/grounding may cause an electrical shock.
Be sure to measure insulation resistance after the repair, and make sure
that the resistance is 1 MΩ or higher.
Faulty insulation may cause an electrical shock.
Be sure to check the drainage of the indoor unit after the repair.
Faulty drainage may cause water to enter the room and wet the furniture and
floor.
Do not tilt the unit when removing it.
The water inside the unit may spill and wet the furniture and floor.
xi
SiUS341615EIcons Used
2. Icons Used
The following icons are used to attract the attention of the reader to specific information.
IconType of
Information
WarningA Warning is used when there is danger of personal injury.
Warning
CautionA Caution is used when there is danger that the reader, through
Caution
NoteA Note provides information that is not indispensable, but may
Note:
ReferenceA Reference guides the reader to other places in this binder or
Description
incorrect manipulation, may damage equipment, loose data, get
an unexpected result or has to restart (part of) a procedure.
nevertheless be valuable to the reader, such as tips and tricks.
in this manual, where he/she will find additional information on a
specific topic.
xii
SiUS341615E
Part 1
General Information
1. Model Names of Indoor/Outdoor Units........................................................2
Note:1 For multiple connection, the outdoor unit multi connection piping kit (separately sold) is required.
Number
of units
Module
Outdoor Unit Multi Connection Piping Kit
BHFR22P100U
BHFR22P151U32403OOO
1
—
General Information6
Capacity RangeSiUS341615E
4. Capacity Range
4.1Combination Ratio
Combination ratio =
Type
Single outdoor units
Triple outdoor units130%
Total capacity index of the indoor units
Capacity index of the outdoor units
Min.
combination
ratio
50%200% ∗1130%
Types of connected indoor unitsType of connected air treatment equipments
When using
only FXDQ,
FXMQ-PB,
FXAQ
When using
only FXTQ,
or at least one
FXFQ07 or
FXFQ09
Max. combination ratio
Other indoor
unit models
200% ∗1
FXMQ-MF
When FXMQ-MF is only
connected
100%100% ∗2Double outdoor units160% ∗1
When FXMQ-MF and
indoor units are
connected
Notes: ∗1. If the operational capacity of indoor units is more than 130%, low airflow operation is enforced in all the
indoor units. Refer to the table below.
∗2. When outdoor-air processing units (FXMQ-MF) and standard indoor units are connected, the total
connection capacity of the outdoor-air processing units (FXMQ-MF) must not exceed 30% of the capacity
index of the outdoor units. And the connection ratio must not exceed 100%.
Indoor unit fan tap setting
Indoor units fan speed limitation related to connection capacity and outdoor air temperature for energy saving.
Default value = 0
Value [2-34]Indoor unit fan tap setting
0Fan speed is limited to L tap when indoor units capacity ≥ 130%.
1In heating mode, fan speed is limited to L tap when indoor units capacity ≥ 130%.
2Fan speed follows a setting of the remote controller (not limited by indoor units connection capacity).
3
4
5
Fan speed is limited to L tap when outdoor air temperature goes down to below 29.5°C (85.1°F). It returns to remote
controller setting when outdoor air temperature goes up to over 32.5°C (90.5 °F).
Fan speed is limited to L tap when outdoor air temperature goes down to below 23.5°C (74.3°F). It returns to remote
controller setting when outdoor air temperature goes up to over 26.5°C (79.7°F).
Fan speed is limited to L tap when outdoor air temperature goes down to below 19.3°C (66.7°F). It returns to remote
controller setting when outdoor air temperature goes up to over 22.3°C (72.1°F).
Because the system is an air heat exchange type, the fan is operated at 10-step rotation
speed by using the inverter.
Fully open during cooling operation.
PI control is applied to keep the outlet superheated degree of subcooling heat exchanger
constant.
Used to switch the operation mode between cooling and heating.
Used to return oil from the accumulator to the compressor.
In order to prevent the increase of high pressure when an error occurs, this switch is
activated at high pressure of 4.0 MPa (580 psi) or more to stop the compressor operation.
This valve opens at a pressure of 4.0 MPa (580 psi) for prevention of pressure increase,
thus resulting in no damage of functional parts due to the increase of pressure in
transportation or storage.
Used to detect discharge pipe temperature, make the temperature protection control of
compressor, and others.
This detects temperature of liquid pipe between the air heat exchanger and main
electronic expansion valve. Used to make judgements on the recover or discharge
refrigerants to the refrigerant regulator.
This detects temperature of liquid pipe between the main electronic expansion valve and
subcooling heat exchanger.
This detects temperature of gas pipe on the evaporation side of subcooling heat
exchanger. Used to exercise the constant control of superheated degree at the outlet of
subcooling heat exchanger.
Used to detect liquid pipe temperature of air heat exchanger.
9Refrigerant Circuit
SiUS341615ERefrigerant Circuit
(3)
Electronic
(17)
valve
expansion
(20)
Fan
(2)
Heat sink
Heat exchanger
M
(5)
(14)
Four way valve
sensor
High pressure
(8)
S1NPH
C: 3D085567A
Oil
separator
Filter
Check valve
(10)
S1PH
switch
High pressure
(15)
Filter
(7)
Solenoid valve
SV
M1C
Compressor
(1)
Capillary tube
(13)
(19)
(12)
Double tube
heat exchanger
Stop valve (With service port φ5/16 in. (7.9mm) flare connection)
pipe
Liquid
(18)
FilterFilter
valve
Electronic
expansion
(4)
Fusible
plug
valve
Pressure
regulating
(11)
Gas
pipe
S1NPL
sensor
Low pressure
(9)
(16)
Accumulator
port
Charge
tube
Capillary
SV
FilterFilter
(6)
valve
Solenoid
Refrigerant Circuit10
Refrigerant CircuitSiUS341615E
1.1.2RXYQ96/120TAYDU, RXYQ96/120TATJU
No. in
piping
diagram
(1)M1CInverter compressorInverter compressor is operated in multi-steps according to Te.
(2)M1F
(3)M2F
(4)Y1E
(5)Y2E
(6)Y1S
(7)Y2S
(8)Y3SSolenoid valve (Oil return)Used to control the amount of oil from the oil separator to the compressor.
(9)S1NPH High pressure sensorUsed to detect high pressure.
(10)S1NPL Low pressure sensorUsed to detect low pressure.
(11)S1PHHigh pressure switch
(12)—Pressure regulating valve
(13)—Subcooling heat exchangerUsed to subcooling liquid refrigerant from the electronic expansion valve.
(14)—Capillary tubeUsed to return the refrigerating oil separated through the oil separator to the compressor.
(15)R1TThermistor (Outdoor air)Used to detect outdoor air temperature, correct discharge pipe temperature, and others.
(16)R21TThermistor (Discharge pipe)
(17)R3TThermistor (Accumulator inlet) Used to detect gas pipe temperature at the accumulator inlet.
Because the system is an air heat exchange type, the fan is operated at 10-step rotation
speed by using the inverter.
Fully open during cooling operation.
PI control is applied to keep the outlet superheated degree of subcooling heat exchanger
constant.
Used to switch the operation mode between cooling and heating.
Used to return oil from the accumulator to the compressor.
In order to prevent the increase of high pressure when an error occurs, this switch is
activated at high pressure of 4.0 MPa (580 psi) or more to stop the compressor operation.
This valve opens at a pressure of 4.0 MPa (580 psi) for prevention of pressure increase,
thus resulting in no damage of functional parts due to the increase of pressure in
transportation or storage.
Used to detect discharge pipe temperature, make the temperature protection control of
compressor, and others.
This detects temperature of liquid pipe between the air heat exchanger and main
electronic expansion valve. Used to make judgements on the recover or discharge
refrigerants to the refrigerant regulator.
This detects temperature of liquid pipe between the main electronic expansion valve and
subcooling heat exchanger.
This detects temperature of gas pipe on the evaporation side of subcooling heat
exchanger. Used to exercise the constant control of superheated degree at the outlet of
subcooling heat exchanger.
Used to detect liquid pipe temperature of air heat exchanger.
Detects compressor surface temperature, this switch is activated at surface temperature
of 120°C (248°F) or more to stop the compressor operation.
11Refrigerant Circuit
SiUS341615ERefrigerant Circuit
(15)
C: 3D085598A
(4)
Electronic
(20)
(18)
valve
expansion
(21)
Fan
(2)
Heat sink
Electronic
(5)
Heat exchanger
M
Fan
(3)
valve
expansion
(6)
M
Four way valve
sensor
(9)
High pressure
S1NPH
Oil
separator
Filter
Check valve
Filter
(8)
Solenoid valve
SV
(14)
Capillary tube
valve
Pressure
regulating
S1NPL
sensor
Low pressure
(10)
S1PH
switch
High pressure
(11)
(16)
M1C
Compressor
(1)
(22)
(12)
port
Charge
FilterFilter
(13)
Double tube
heat exchanger
Stop valve (With service port φ5/16 in. (7.9mm) flare connection)
pipe
Liquid
FilterFilter
(19)
plug
Fusible
Accumulator
Gas
(17)
pipe
tube
Capillary
(7)
SV
valve
Solenoid
Refrigerant Circuit12
Refrigerant CircuitSiUS341615E
1.1.3RXYQ144/168TAYDU, RXYQ144/168TATJU
No. in
piping
diagram
(1)M1C
(2)M2C
(3)M1F
(4)M2F
(5)Y1E
(6)Y2E
(7)Y1S
(8)Y2S
(9)Y3SSolenoid valve (Oil return 1)
(10)Y4SSolenoid valve (Oil return 2)
(11)S1NPH High pressure sensorUsed to detect high pressure.
(12)S1NPL Low pressure sensorUsed to detect low pressure.
(13)S1PH
(14)S2PH
(15)—Pressure regulating valve
(16)—Subcooling heat exchangerUsed to subcooling liquid refrigerant from the electronic expansion valve.
(17)—
(18)—
(19)R1T
(20)R1T
(21)R21T
(22)R22T
(23)R3TThermistor (Accumulator inlet) Used to detect gas pipe temperature at the accumulator inlet.
(24)R4T
(25)R5T
(26)R6T
(27)R7T
Electric
symbol
NameFunction
Inverter compressorInverter compressor is operated in multi-steps according to Te.
Inverter fan
Electronic expansion valve
(Main)
Electronic expansion valve
(Injection)
Solenoid valve
(Four way valve)
Solenoid valve
(Accumulator oil return)
High pressure switch
(For M1C compressor)
High pressure switch
(For M2C compressor)
Capillary tubeUsed to return the refrigerating oil separated through the oil separator to the compressor.
Because the system is an air heat exchange type, the fan is operated at 10-step rotation
speed by using the inverter.
Fully open during cooling operation.
PI control is applied to keep the outlet superheated degree of subcooling heat exchanger
constant.
Used to switch the operation mode between cooling and heating.
Used to return oil from the accumulator to the compressor.
Used to control the amount of oil from the oil separator to the compressor.
In order to prevent the increase of high pressure when an error occurs, this switch is
activated at high pressure of 4.0 MPa (580 psi) or more to stop the compressor operation.
This valve opens at a pressure of 4.0 MPa (580 psi) for prevention of pressure increase,
thus resulting in no damage of functional parts due to the increase of pressure in
transportation or storage.
Used to detect outdoor air temperature, correct discharge pipe temperature, and others.
RXYQ144/168TATJU only
• Used for outdoor unit fan speed control.
• Used for inverter radiation fin temperature control.
• Used for pressure difference control.
Used to detect discharge pipe temperature, make the temperature protection control of
compressor, and others.
This detects temperature of liquid pipe between the air heat exchanger and main
electronic expansion valve. Used to make judgements on the recover or discharge
refrigerants to the refrigerant regulator.
This detects temperature of liquid pipe between the main electronic expansion valve and
subcooling heat exchanger.
This detects temperature of gas pipe on the evaporation side of subcooling heat
exchanger. Used to exercise the constant control of superheated degree at the outlet of
subcooling heat exchanger.
Used to detect liquid pipe temperature of air heat exchanger.
13Refrigerant Circuit
SiUS341615ERefrigerant Circuit
(19)
C: 3D085568A
(24)
(27)
(3)
switch
(20)*
Heat
exchanger
M
M
Fan
Fan
Check valve
sensor
High pressure
(11)
(4)
Four way valve
S1NPH
(13)
Filter
Oil
separator
(7)
(21)
S1PH
High pressure
(1)
(9)
M1C
Compressor
SV
valve
Solenoid
(17)
tube
Capillary
(18)
valve
Electronic
expansion
(26)
(5)
Heat sink
valve
Electronic
expansion
Fusible
(6)
plug
(15)
valve
Pressure
regulating
Check valve
(12)
Filter
S1NPH
sensor
Low pressure
Oil
(14)
switch
High pressure
separator
S2PH
(22)
FilterFilter
(10)
(2)
Solenoid
valve
SV
M2C
Compressor
tube
Capillary
∗ The radiation fin thermistor (20) is located near the electrical component box.
port
Charge
Filter
tube
Capillary
(16)
Double tube
heat exchanger
Stop valve (With service port φ5/16 in. (7.9mm) flare connection)
FilterFilter
(23)
Accumulator
SV
(8)
valve
Solenoid
Filter
(25)
pipe
Liquid
Gas
pipe
Refrigerant Circuit14
Refrigerant CircuitSiUS341615E
1.2Indoor Unit
Symbol
No. in piping
diagram
(1)
Electronic expansion
valve
Name
(2)Suction air thermistorR1TR1TR1T (∗1)Used for thermostat control.
(3)Liquid pipe thermistorR2TR2TR2T
(4)Gas pipe thermistorR3TR3TR3T
(5)Discharge air thermistor—R4T—Used for discharge air temperature control.
∗1. R1T is for remote controller thermistor or optional remote sensor.
FXFQ-T, FXFQ-P, FXHQ-M FXZQ-M
Except
FXMQ-PB,
FXMQ-PBFXTQ-TA
FXTQ-TA
Y1EY1EY1E
Function
Used for gas superheated degree control while
in cooling or subcooled degree control while in
heating.
Used for gas superheated degree control while
in cooling or subcooled degree control while in
heating.
Used for gas superheated degree control while
in cooling.
Gas piping
connection port
(4)
Indoor heat exchanger
Fan
(3)
FilterFilter
(2)
(1)
Liquid piping
connection port
C: 4D024460M
FXUQ-P, FXEQ-P, FXMQ-M, FXAQ-P, FXLQ-M,
FXNQ-M
Gas piping
connection port
(4)
Indoor heat exchanger
Fan
(3)
(2)
Liquid piping
connection port
Indoor heat exchanger
(3)
FilterFilter
FXDQ-M
Gas piping connection port
Liquid piping connection port
Fan
(2)
(1)
(3)
Filter
(4)
(1)
(4)
Filter
(2)
Fan
Gas piping
connection port
Liquid piping
connection port
C: 4D040157B
FilterFilter
(1)
C: 4D034245P
Indoor heat exchanger
C: 4D043864N
15Refrigerant Circuit
SiUS341615ERefrigerant Circuit
FXMQ-PB FXTQ-TA
Gas piping
(5)
(4)
connection port
Indoor heat exchanger
(3)
FilterFilter
Fan
(2)
(1)
Liquid piping
connection port
C: 4D034245P
(4)
(3)
(1)
C: 4D068194
Refrigerant Circuit16
Refrigerant CircuitSiUS341615E
1.3Outdoor-Air Processing Unit
Gas pipe
connection port
(5)
Heat exchanger
(7)
(6)
Filter
Capillary
tube
Solenoid
valve
Check
valve
Distributor
Fan
(4)
(1)
Filter
Electronic
expansion valve
No. in
piping
diagram
Electric
symbol
NameFunction
(1)Y1EElectronic expansion valve
(2)Y1SSolenoid valve
(3)—Capillary tube
(3)
(2)
Filter
Used to control the flow rate of refrigerant, and make the
SH control (∗1) while in cooling.
Used to bypass hot gas while in heating with thermostat
OFF. Closed while in cooling.
Used to reduce pressure from high to low in bypassing hot
gas.
(4)R1TSuction air thermistorUsed to turn ON or OFF the thermostat.
(5)R2TLiquid pipe thermistor
(6)R3TGas pipe thermistor
Used to control the opening degree of electronic expansion
valve under the SC control (∗2).
Used to control the opening degree of electronic expansion
valve under the SH control.
Used to control the electronic expansion valve opening and
(7)R4TDischarge air thermistor
thermostat ON/OFF so as to keep the discharge air
temperature at the set temperature.
Liquid pipe
connection port
C: 4D018650D
Note:∗1. SH control: Superheated control of heat exchanger outlet
∗2. SC control: Subcooling control of heat exchanger outlet
17Refrigerant Circuit
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