Daikin RKXYQ5T7Y1B Operation manuals

Installation and operation
manual
VRV IV compressor unit for indoor installation
RKXYQ5T7Y1B
Installation and operation manual
VRV IV compressor unit for indoor installation
English
Direktive z vsemi spremembami.
<A>
<B>
<C>
TÜV (NB1856)
12080901.T30
DAIKIN.TCF.030A17/06-2015
Direktiivid koos muudatustega.
Директиви, с техните изменения.
Direktyvose su papildymais.
Direktīvās un to papildinājumos.
Smernice, v platnom znení.
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Direktiver, med senere ændringer.
Direktiv, med företagna ändringar.
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deklaruje na własną i wyłączną odpowiedzialność, że modele klimatyzatorów, których dotyczy niniejsza deklaracja:
declară pe proprie răspundere că aparatele de aer condiţionat la care se referă această declaraţie:
z vso odgovornostjo izjavlja, da so modeli klimatskih naprav, na katere se izjava nanaša:
kinnitab oma täielikul vastutusel, et käesoleva deklaratsiooni alla kuuluvad kliimaseadmete mudelid:
декларира на своя отговорност, че моделите климатична инсталация, за които се отнася тази декларация:
visiška savo atsakomybe skelbia, kad oro kondicionavimo prietaisų modeliai, kuriems yra taikoma ši deklaracija:
ar pilnu atbildību apliecina, ka tālāk uzskaitīto modeļu gaisa kondicionētāji, uz kuriem attiecas šī deklarācija:
vyhlasuje na vlastnú zodpovednosť, že tieto klimatizačné modely, na ktoré sa vzťahuje toto vyhlásenie:
tamamen kendi sorumluluǧunda olmak üzere bu bildirinin ilgili olduǧu klima modellerinin aşaǧıdaki gibi olduǧunu beyan eder:
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megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó dokumentum(ok)nak, ha azokat előírás szerint használják:
spełniają wymogi następujących norm i innych dokumentów normalizacyjnych, pod warunkiem że używane są zgodnie z naszymi instrukcjami:
sunt în conformitate cu următorul (următoarele) standard(e) sau alt(e) document(e) normativ(e), cu condiţia ca acestea să fie utilizate în conformitate cu
instrucţiunile noastre:
skladni z naslednjimi standardi in drugimi normativi, pod pogojem, da se uporabljajo v skladu z našimi navodili:
on vastavuses järgmis(t)e standardi(te)ga või teiste normatiivsete dokumentidega, kui neid kasutatakse vastavalt meie juhenditele:
съответстват на следните стандарти или други нормативни документи, при условие, че се използват съгласно нашите инструкции:
atitinka žemiau nurodytus standartus ir (arba) kitus norminius dokumentus su sąlyga, kad yra naudojami pagal mūsų nurodymus:
tad, ja lietoti atbilstoši ražotāja norādījumiem, atbilst sekojošiem standartiem un citiem normatīviem dokumentiem:
sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i) normatívnym(i) dokumentom(ami), za predpokladu, že sa používajú v súlade snašim
návodom:
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ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki standartlar ve norm belirten belgelerle uyumludur:
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Directives, as amended.
Direktiven, gemäß Änderung.
010203040506070809
Deǧiştirilmiş halleriyle Yönetmelikler.
Direktiver, med foretatte endringer.
Direktiivejä, sellaisina kuin ne ovat muutettuina.
v platném znění.
Smjernice, kako je izmijenjeno.
irányelv(ek) és módosításaik rendelkezéseit.
z późniejszymi poprawkami.
Directivelor, cu amendamentele respective.
както е изложено в <A> и оценено положително от <B>
съгласно Сертификата<C>.
21Забележка*
Directives, telles que modifiées.
Richtlijnen, zoals geamendeerd.
Directivas, según lo enmendado.
Direttive, come da modifica.
Οδηγιών, όπως έχουν τροποποιηθεί.
Directivas, conforme alteração em.
Директив со всеми поправками.
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a(z) <A> alapján, a(z) <B> igazolta a megfelelést, a(z)
<C>tanúsítvány szerint.
kaip nustatyta <A> ir kaip teigiamai nuspręsta <B> pagal
Sertifikatą<C>.
kā norādīts <A> un atbilstoši <B> pozitīvajam vērtējumam
saskaņā ar sertifikātu<C>.
ako bolo uvedené v <A> a pozitívne zistené <B> vsúlade
s osvedčením<C>.
<A>’da belirtildiği gibi ve <C>Sertifikasına göre <B>
tarafından olumlu olarak değerlendirildiği gibi.
22Pastaba*
23Piezīmes*
24Poznámka*
25Not*
zgodnie z dokumentacją <A>, pozytywną
opinią <B> i Świadectwem<C>.
aşa cum este stabilit în <A> şi apreciat pozitiv de<B>
în conformitate cu Certificatul<C>.
kot je določeno v <A> in odobreno s strani <B>
vskladu scertifikatom<C>.
nagu on näidatud dokumendis <A> ja heaks kiidetud
<B> järgi vastavalt sertifikaadile<C>.
Daikin Europe N.V. je pooblaščen za sestavo datoteke s tehnično mapo.
Daikin Europe N.V. on volitatud koostama tehnilist dokumentatsiooni.
Daikin Europe N.V. е оторизирана да състави Акта за техническа конструкция.
Daikin Europe N.V. yra įgaliota sudaryti šį techninės konstrukcijos failą.
Daikin Europe N.V. ir autorizēts sastādīt tehnisko dokumentāciju.
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Daikin Europe N.V. Teknik Yapı Dosyasını derlemeye yetkilidir.
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Daikin Europe N.V. on valtuutettu laatimaan Teknisen asiakirjan.
Společnost Daikin Europe N.V. má oprávnění ke kompilaci souboru technické konstrukce.
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16Megjegyzés*
17Uwaga*
18Notă*
19Opomba*
20Märkus*
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Machinery 2006/42/EC
enligt <A> och godkänts av <B> enligt
Certifikatet<C>.
som det fremkommer i <A> og gjennom positiv
bedømmelse av <B> ifølge Sertifikat<C>.
jotka on esitetty asiakirjassa <A> ja jotka <B>
on hyväksynyt Sertifikaatin<C> mukaisesti.
jak bylo uvedeno v <A> a pozitivně zjištěno
<B> vsouladu sosvědčením<C>.
kako je izloženo u <A> i pozitivno ocijenjeno odstrane
<B> prema Certifikatu<C>.
Electromagnetic Compatibility 2004/108/EC
заявляет, исключительно под свою ответственность, что модели кондиционеров воздуха, к которым относится настоящее заявление:
erklærer under eneansvar, at klimaanlægmodellerne, som denne deklaration vedrører:
deklarerar i egenskap av huvudansvarig, att luftkonditioneringsmodellerna som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at de luftkondisjoneringsmodeller som berøres av denne deklarasjon, innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat ilmastointilaitteiden mallit:
prohlašuje ve své plné odpovědnosti, že modely klimatizace, k nimž se toto prohlášení vztahuje:
izjavljuje pod isključivo vlastitom odgovornošću da su modeli klima uređaja na koje se ova izjava odnosi:
teljes felelőssége tudatában kijelenti, hogy a klímaberendezés modellek, melyekre e nyilatkozat vonatkozik:
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estão em conformidade com a(s) seguinte(s) norma(s) ou outro(s) documento(s) normativo(s), desde que estes sejam utilizados de
acordo com as nossas instruções:
соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим инструкциям:
overholder følgende standard(er) eller andet/andre retningsgivende dokument(er), forudsat at disse anvendes i henhold til vore instrukser:
respektive utrustning är utförd i överensstämmelse med och följer följande standard(er) eller andra normgivande dokument, under förutsättning att
användning sker i överensstämmelse med våra instruktioner:
respektive utstyr er i overensstemmelse med følgende standard(er) eller andre normgivende dokument(er), under forutssetning av at disse brukes i
henhold til våre instrukser:
vastaavat seuraavien standardien ja muiden ohjeellisten dokumenttien vaatimuksia edellyttäen, että niitä käytetään ohjeidemme mukaisesti:
za předpokladu, že jsou využívány v souladu s našimi pokyny, odpovídají následujícím normám nebo normativním dokumentům:
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u skladu sa slijedećim standardom(ima) ili drugim normativnim dokumentom(ima), uz uvjet da se oni koriste u skladu s našim uputama:
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ob upoštevanju določb:
vastavalt nõuetele:
следвайки клаузите на:
laikantis nuostatų, pateikiamų:
ievērojot prasības, kas noteiktas:
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održiavajúc ustanovenia:
11Information*
12Merk*
13Huom*
14Poznámka*
15Napomena*
bunun koşullarına uygun olarak:
delineato nel <A> e giudicato positivamente da<B>
secondo il Certificato<C>.
όπως καθορίζεται στο <A> και κρίνεται θετικά
από το <B> σύμφωνα με το Πιστοποιητικό<C>.
tal como estabelecido em <A> e com o parecer positivo
de <B> de acordo com o Certificado<C>.
как указано в <A> и в соответствии сположительным
решением <B> согласно Свидетельству<C>.
som anført i <A> og positivt vurderet af <B> ihenhold til
Η Daikin Europe N.V. είναι εξουσιοδοτημένη να συντάξει τον Τεχνικό φάκελο κατασκευής.
A Daikin Europe N.V. está autorizada a compilar a documentação técnica de fabrico.
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Certifikat<C>.
Daikin Europe N.V. je ovlašten za izradu Datoteke o tehničkoj konstrukciji.
A Daikin Europe N.V. jogosult a műszaki konstrukciós dokumentáció összeállítására.
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Daikin Europe N.V. este autorizat să compileze Dosarul tehnic de construcţie.
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Shigeki Morita
Director
Ostend, 1st of September, 2015
Компания Daikin Europe N.V. уполномочена составить Комплект технической документации.
Daikin Europe N.V. er autoriseret til at udarbejde de tekniske konstruktionsdata.
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Daikin Europe N.V. har tillatelse til å kompilere den Tekniske konstruksjonsfilen.
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declares under its sole responsibility that the air conditioning models to which this declaration relates:
CE - DECLARATION-OF-CONFORMITY CE - DECLARACION-DE-CONFORMIDAD CE - DECLARAÇÃO-DE-CONFORMIDADE CE - ERKLÆRING OM-SAMSVAR CE - IZJAVA-O-USKLAĐENOSTI CE - IZJAVA O SKLADNOSTI CE - ATITIKTIES-DEKLARACIJA
CE - KONFORMITÄTSERKLÄRUNG CE - DICHIARAZIONE-DI-CONFORMITA CE - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ CE - ILMOITUS-YHDENMUKAISUUDESTA CE - MEGFELELŐSÉGI-NYILATKOZAT CE - VASTAVUSDEKLARATSIOON CE - ATBILSTĪBAS-DEKLARĀCIJA
CE - DECLARATION-DE-CONFORMITE CE - ΔHΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ CE - OVERENSSTEMMELSESERKLÆRING CE - PROHLÁŠENÍ-O-SHODĚ CE - DEKLARACJA-ZGODNOŚCI CE - ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ CE - VYHLÁSENIE-ZHODY
CE - CONFORMITEITSVERKLARING CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE CE - DECLARAŢIE-DE-CONFORMITATE CE - UYGUNLUK-BEYANI
erklärt auf seine alleinige Verantwortung daß die Modelle der Klimageräte für die diese Erklärung bestimmt ist:
Daikin Europe N.V.
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02
06Nota*
07Σημείωση*
08Nota*
09Примечание*
under iagttagelse af bestemmelserne i:
enligt villkoren i:
gitt i henhold til bestemmelsene i:
noudattaen määräyksiä:
za dodržení ustanovení předpisu:
prema odredbama:
követi a(z):
zgodnie z postanowieniami Dyrektyw:
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déclare sous sa seule responsabilité que les appareils d'air conditionné visés par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de airconditioning units waarop deze verklaring betrekking heeft:
declara baja su única responsabilidad que los modelos de aire acondicionado a los cuales hace referencia la declaración:
dichiara sotto sua responsabilità che i condizionatori modello a cui è riferita questa dichiarazione:
δηλώνει με αποκλειστική της ευθύνη ότι τα μοντέλα των κλιματιστικών συσκευών στα οποία αναφέρεται η παρούσα δήλωση:
declara sob sua exclusiva responsabilidade que os modelos de ar condicionado a que esta declaração se refere:
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RDXYQ5T7V1B*,
RKXYQ5T7Y1B*,
* = ,,1,2,3,…,9010203040506
are in conformity with the following standard(s) or other normative document(s), provided that these are used in accordance with our instructions:
der/den folgenden Norm(en) oder einem anderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Voraussetzung, daß sie gemäß
unseren Anweisungen eingesetzt werden:
sont conformes à la/aux norme(s) ou autre(s) document(s) normatif(s), pour autant qu'ils soient utilisés conformément à nos instructions:
conform de volgende norm(en) of één of meer andere bindende documenten zijn, op voorwaarde dat ze worden gebruikt overeenkomstig onze
instructies:
están en conformidad con la(s) siguiente(s) norma(s) u otro(s) documento(s) normativo(s), siempre que sean utilizados de acuerdo con nuestras
instrucciones:
sono conformi al(i) seguente(i) standard(s) o altro(i) documento(i) a carattere normativo, a patto che vengano usati in conformità alle nostre istruzioni:
είναι σύμφωνα με το(α) ακόλουθο(α) πρότυπο(α) ή άλλο έγγραφο(α) κανονισμών, υπό την προϋπόθεση ότι χρησιμοποιούνται
σύμφωνα με τις οδηγίες μας:
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following the provisions of:
gemäß den Vorschriften der:
conformément aux stipulations des:
EN60335-2-40,
overeenkomstig de bepalingen van:
010203040506070809
în urma prevederilor:
as set out in <A> and judged positively by <B>
according to the Certificate<C>.
wie in <A> aufgeführt und von <B> positiv
beurteilt gemäß Zertifikat<C>.
tel que défini dans <A> et évalué positivement par <B>
conformément au Certificat<C>.
zoals vermeld in <A> en positief beoordeeld door <B>
siguiendo las disposiciones de:
secondo le prescrizioni per:
με τήρηση των διατάξεων των:
de acordo com o previsto em:
в соответствии с положениями:
01Note*
02Hinweis*
03Remarque*
04Bemerk*
overeenkomstig Certificaat<C>.
10Bemærk*
como se establece en <A> y es valorado
positivamente por <B> de acuerdo con el
Certificado<C>.
Daikin Europe N.V. is authorised to compile the Technical Construction File.
Daikin Europe N.V. hat die Berechtigung die Technische Konstruktionsakte zusammenzustellen.
Daikin Europe N.V. est autorisé à compiler le Dossier de Construction Technique.
Daikin Europe N.V. is bevoegd om het Technisch Constructiedossier samen te stellen.
Daikin Europe N.V. está autorizado a compilar el Archivo de Construcción Técnica.
05Nota*
01**
Daikin Europe N.V. è autorizzata a redigere il File Tecnico di Costruzione.
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Table of Contents

Table of Contents
1 About the documentation 4
1.1 About this document.................................................................. 4
For the installer 4
2 About the box 4
2.1 Compressor unit ........................................................................ 4
2.1.1 To remove the accessories from the compressor unit 4
2.1.2 To remove the transportation stay .............................. 4
3 About the units and options 5
3.1 About the compressor unit and heat exchanger unit................. 5
3.2 System layout............................................................................ 5
4 Preparation 5
4.1 Preparing installation site .......................................................... 5
4.1.1 Installation site requirements of the compressor unit.. 5
4.2 Preparing refrigerant piping....................................................... 5
4.2.1 Refrigerant piping requirements.................................. 5
4.2.2 Refrigerant piping material.......................................... 5
4.2.3 To select the piping size ............................................. 6
4.2.4 To select refrigerant branch kits.................................. 6
4.3 Preparing electrical wiring ......................................................... 6
4.3.1 Safety device requirements ........................................ 6
5 Installation 7
5.1 Opening the units ...................................................................... 7
5.1.1 To open the compressor unit ...................................... 7
5.2 Mounting the compressor unit ................................................... 7
5.2.1 Guidelines when installing the compressor unit.......... 7
5.3 Connecting the refrigerant piping .............................................. 7
5.3.1 Using the stop valve and service port......................... 7
5.3.2 To remove the pinched pipes...................................... 8
5.3.3 To connect the refrigerant piping to the compressor
unit .............................................................................. 9
5.4 Checking the refrigerant piping ................................................. 10
5.4.1 About checking the refrigerant piping ......................... 10
5.4.2 Checking refrigerant piping: General guidelines......... 10
5.4.3 Checking refrigerant piping: Setup.............................. 10
5.4.4 To perform a leak test................................................. 11
5.4.5 To perform vacuum drying.......................................... 11
5.5 To insulate the refrigerant piping............................................... 11
5.6 Charging refrigerant .................................................................. 11
5.6.1 Precautions when charging refrigerant ....................... 11
5.6.2 To determine the additional refrigerant amount.......... 12
5.6.3 To charge refrigerant .................................................. 12
5.6.4 Error codes when charging refrigerant........................ 13
5.6.5 To fix the fluorinated greenhouse gases label ............ 13
5.7 Connecting the electrical wiring................................................. 13
5.7.1 Field wiring: Overview................................................. 13
5.7.2 Guidelines when connecting the electrical wiring ....... 14
5.7.3 To connect the electrical wiring on the compressor
unit .............................................................................. 14
5.8 Finishing the compressor unit installation ................................. 15
5.8.1 To finish the transmission wiring................................. 15
6 Configuration 15
6.1 Making field settings.................................................................. 15
6.1.1 About making field settings......................................... 15
6.1.2 To access the field setting components...................... 15
6.1.3 Field setting components............................................ 15
6.1.4 To access mode 1 or 2 ............................................... 16
6.1.5 To use mode 1 (and default situation) ........................ 16
6.1.6 To use mode 2............................................................ 17
6.1.7 Mode 1 (and default situation): Monitoring settings .... 17
6.1.8 Mode 2: Field settings.................................................. 18
6.1.9 To connect the PC configurator to the compressor
unit ............................................................................... 20
7 Commissioning 20
7.1 Precautions when commissioning .............................................. 20
7.2 Checklist before commissioning................................................. 20
7.3 Checklist during commissioning ................................................. 21
7.3.1 About test run............................................................... 21
7.3.2 To perform a test run (7-LEDs display)........................ 21
7.3.3 Correcting after abnormal completion of the test run... 22
7.3.4 Operating the unit ........................................................ 22
8 Troubleshooting 22
8.1 Solving problems based on error codes..................................... 22
8.1.1 Error codes: Overview ................................................. 22
9 Technical data 24
9.1 Piping diagram: Compressor unit and heat exchanger unit ....... 24
9.2 Wiring diagram: Compressor unit............................................... 24
For the user 25
10 About the system 25
10.1 System layout ............................................................................. 25
11 User interface 25 12 Operation 25
12.1 Operation range ......................................................................... 25
12.2 Operating the system ................................................................. 26
12.2.1 About operating the system ......................................... 26
12.2.2 About cooling, heating, fan only, and automatic
operation ...................................................................... 26
12.2.3 About the heating operation......................................... 26
12.2.4 To operate the system (WITHOUT cool/heat
changeover remote control switch) .............................. 26
12.2.5 To operate the system (WITH cool/heat changeover
remote control switch).................................................. 26
12.3 Using the dry program ................................................................ 27
12.3.1 About the dry program ................................................. 27
12.3.2 To use the dry program (WITHOUT cool/heat
changeover remote control switch) .............................. 27
12.3.3 To use the dry program (WITH cool/heat changeover
remote control switch).................................................. 27
12.4 Adjusting the air flow direction.................................................... 27
12.4.1 About the air flow flap .................................................. 27
12.5 Setting the master user interface ............................................... 27
12.5.1 About setting the master user interface ....................... 27
12.5.2 To designate the master user interface (VRV DX)....... 28
13 Maintenance and service 28
13.1 After-sales service and warranty ................................................ 28
13.1.1 Warranty period ........................................................... 28
13.1.2 Recommended maintenance and inspection............... 28
14 Troubleshooting 28
14.1 Error codes: Overview ................................................................ 29
14.2 Symptoms that are not air conditioner troubles .......................... 30
14.2.1 Symptom: The system does not operate ..................... 30
14.2.2 Symptom: Cool/Heat cannot be changed over ............ 30
14.2.3 Symptom: Fan operation is possible, but cooling and
heating do not work...................................................... 30
14.2.4 Symptom: The fan strength does not correspond to
the setting .................................................................... 30
14.2.5 Symptom: The fan direction does not correspond to
the setting .................................................................... 30
14.2.6 Symptom: White mist comes out of a unit (Indoor
unit) .............................................................................. 30
14.2.7 Symptom: White mist comes out of a unit (Indoor
unit, heat exchanger unit) ............................................ 30
RKXYQ5T7Y1B VRV IV compressor unit for indoor installation 4P408443-1 – 2015.07
Installation and operation manual
3

1 About the documentation

a
b
c
d
1×e1×f3×
i jhg
14.2.8 Symptom: The user interface display reads "U4" or "U5" and stops, but then restarts after a few minutes. 30
14.2.9 Symptom: Noise of air conditioners (Indoor unit, heat
exchanger unit) ........................................................... 30
14.2.10 Symptom: Noise of air conditioners (Indoor unit,
compressor unit, heat exchanger unit)........................ 31
14.2.11 Symptom: Noise of air conditioners (compressor
unit, heat exchanger unit) ........................................... 31
14.2.12 Symptom: Dust comes out of the heat exchanger
unit .............................................................................. 31
14.2.13 Symptom: The units can give off odours..................... 31
14.2.14 Symptom: The heat exchanger unit fan does not spin 31
14.2.15 Symptom: The display shows "88".............................. 31
14.2.16 Symptom: The compressor in the compressor unit
does not stop after a short heating operation ............. 31
14.2.17 Symptom: The inside of an compressor unit is warm
even when the unit has stopped ................................. 31
14.2.18 Symptom: Hot air can be felt when the indoor unit is
stopped ....................................................................... 31
15 Relocation 31 16 Disposal 31
1 About the documentation

1.1 About this document

Target audience
Authorised installers + end users
INFORMATION
This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons.
Documentation set
This document is part of a documentation set. The complete set consists of:
General safety precautions:
▪ Safety instructions that you must read before installing
▪ Format: Paper (in the accessory bag of the compressor unit)
Compressor unit installation and operation manual:
▪ Installation and operation instructions
▪ Format: Paper (in the accessory bag of the compressor unit)
Heat exchanger unit installation manual:
▪ Installation instructions
▪ Format: Paper (in the accessory bag of the heat exchanger
unit)
Installer and user reference guide:
▪ Preparation of the installation, technical specifications,
reference data,…
▪ Detailed step-by-step instructions and background information
for basic and advanced usage
▪ Format: Digital files on http://www.daikineurope.com/support-
and-manuals/product-information/
Latest revisions of the supplied documentation may be available on the regional Daikin website or via your dealer.
The original documentation is written in English. All other languages are translations.

For the installer

2 About the box

2.1 Compressor unit

2.1.1 To remove the accessories from the compressor unit

1 Remove the accessories (part 1).
2 Remove the service cover. See "5.1.1To open the compressor
unit"on page7.
3 Remove the accessories (part 2).
a General safety precautions b Compressor unit installation and operation manual c Fluorinated greenhouse gases label d Multilingual fluorinated greenhouse gases label e Screw (for shield of transmission wiring)
f Cable tie
g Gas piping accessory (circuit 1: to heat exchanger unit)
(Ø19.1mm)
h Liquid piping accessory (circuit 1: to heat exchanger unit)
(Ø12.7mm)
i Liquid piping accessory (circuit 2: to indoor units)
(Ø9.5mm)
j Gas piping accessory (circuit 2: to indoor units)
(Ø15.9mm)

2.1.2 To remove the transportation stay

NOTICE
If the unit is operated with the transportation stay attached, abnormal vibration or noise may be generated.
The transportation stay installed over the compressor leg for protecting the unit during transport must be removed. Proceed as shown in the figure and procedure below.
1 Slightly loosen the fixing nut (a). 2 Remove the transportation stay (b) as shown in the figure
below.
3 Tighten the fixing nut (a) again.
Installation and operation manual
4
VRV IV compressor unit for indoor installation
RKXYQ5T7Y1B
4P408443-1 – 2015.07
·
3
1
(10.1 N·m)
2
a
b
3 About the units and options
d d
c c
a
b
VRV DX VRV DX VRV DX EKEXV
AHU
d d
1 2
10
a
10
≥10500
10
(mm)
3D098835-1
b
t
Ø

3.1 About the compressor unit and heat exchanger unit

The compressor unit and heat exchanger unit are intended for indoor installation and aimed for air to air heat pump applications.
Specification RKXYQ5+RDXYQ5
Maximum capacity Heating 16kW
Cooling 14kW
Outside ambient design temperature
Ambient design temperature of compressor unit and heat exchanger unit
Heating –20~15.5°CWB Cooling –5~46°CDB
5~35°CDB
(26°CWB)

3 About the units and options

4 Preparation

4.1 Preparing installation site

4.1.1 Installation site requirements of the compressor unit

Service space. Mind the following requirements:
a Top view b Front view
NOTICE
This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

3.2 System layout

NOTICE
Design of the system must not be done at temperatures below –15°C.
1 In case of VRVDX indoor units 2 In case of VRVDX indoor units combined with an air
handling unit
a Heat exchanger unit b Compressor unit c Refrigerant piping d User interface (dedicated depending on indoor unit type)
VRVDX VRV direct expansion (DX) indoor unit
EKEXV Expansion valve kit
AHU Air handling unit
RKXYQ5T7Y1B VRV IV compressor unit for indoor installation 4P408443-1 – 2015.07

4.2 Preparing refrigerant piping

4.2.1 Refrigerant piping requirements

NOTICE
Refrigerant R410A requires strict cautions for keeping the system clean and dry. Foreign materials (including mineral oils or moisture) should be prevented from getting mixed into the system.
NOTICE
The piping and other pressure-containing parts shall be suitable for refrigerant. Use phosphoric acid deoxidised seamless copper for refrigerant.
▪ Foreign materials inside pipes (including oils for fabrication) must
be ≤30 mg/10 m.

4.2.2 Refrigerant piping material

Piping material: Phosphoric acid deoxidised seamless copper. ▪ Piping temper grade and thickness:
Outer diameter
(Ø)
6.4mm (1/4")
9.5mm (3/8")
12.7mm (1/2")
15.9mm (5/8") Annealed (O) ≥0.99mm
19.1mm (3/4") Half hard (1/2H) ≥0.80mm
(a) Depending on the applicable legislation and the unit's
Temper grade Thickness (t)
Annealed (O) ≥0.80mm
maximum working pressure (see "PS High" on the unit name plate), larger piping thickness might be required.
Installation and operation manual
(a)
5
4 Preparation
A
a
B
D
D
C
D
D
b
EKEXV
AHU
VRV DX
VRV DX
c
c

4.2.3 To select the piping size

Determine the proper size referring to following tables and reference figure (only for indication).
a Heat exchanger unit b Compressor unit c Refrigerant branch kit
VRVDX VRVDX indoor unit
EKEXV Expansion valve kit
AHU Air handling unit
A Piping between heat exchanger unit and compressor unit B Piping between compressor unit and (first) refrigerant
branch kit (=main pipe)
C Piping between refrigerant branch kits D Piping between refrigerant branch kit and indoor unit
In case the required pipe sizes (inch sizes) are not available, it is also allowed to use other diameters (mm sizes), taken the following into account:
▪ Select the pipe size nearest to the required size.
▪ Use the suitable adapters for the change-over from inch to mm
pipes (field supply).
▪ The additional refrigerant calculation has to be adjusted as
mentioned in "5.6.2 To determine the additional refrigerant
amount"on page12.
A: Piping between heat exchanger unit and compressor unit
Use the following diameters:
Compressor unit
capacity type (HP)
5 19.1 12.7
Piping outer diameter size (mm)
Gas pipe Liquid pipe
B: Piping between compressor unit and (first) refrigerant branch kit
If the equivalent pipe length between the heat exchanger unit and the furthest indoor unit is 90 m or more, it is recommended to increase the size (size-up) of the main gas pipe (between compressor unit and first refrigerant branch kit). If the recommended gas pipe (size-up) is not available, you must use the standard size (which might result in a small capacity decrease).
Compressor unit
capacity type (HP)
5 15.9 19.1 9.5
Piping outer diameter size (mm)
Gas pipe Liquid pipe
Standard Size-up
C: Piping between refrigerant branch kits
Use the following diameters:
Indoor unit capacity
index
<150 15.9 9.5
Piping outer diameter size (mm)
Gas pipe Liquid pipe
D: Piping between refrigerant branch kit and indoor unit
Use the same diameters as the connections (liquid, gas) on the indoor units. The diameters of the indoor units are as follows:
Indoor unit capacity
index
15~50 12.7 6.4
63~140 15.9 9.5
Piping outer diameter size (mm)
Gas pipe Liquid pipe

4.2.4 To select refrigerant branch kits

For piping example, refer to "4.2.3 To select the piping size" on
page6.
Refnet joint
When using refnet joints, choose from the following table in accordance with the capacity of the compressor unit. Example: Refnet joint c.
Compressor unit capacity type
(HP)
5 KHRQ22M20T
Refnet headers
When using refnet headers, choose from the following table in accordance with the capacity of the compressor unit.
Compressor unit capacity type
(HP)
5 KHRQ22M29H
INFORMATION
Maximum 8 branches can be connected to a header.
Refrigerant branch kit
Refrigerant branch kit

4.3 Preparing electrical wiring

4.3.1 Safety device requirements

NOTICE
When using residual current operated circuit breakers, be sure to use a high-speed type 300 mA rated residual operating current.
Power supply: Compressor unit
The power supply must be protected with the required safety devices, i.e. a main switch, a slow blow fuse on each phase and an earth leakage protector in accordance with the applicable legislation.
Selection and sizing of the wiring should be done in accordance with the applicable legislation based on the information mentioned in the table below.
Model Minimum circuit
ampacity
RKXYQ5 13.5A 16A
▪ Phase and frequency: 3N~50Hz
▪ Voltage: 380-415V
Transmission wiring
Transmission line section:
Transmission wiring Sheathed + shielded cable (2
Recommended
fuses
wires)
Vinyl cords
0.75~1.25mm²
Installation and operation manual
6
VRV IV compressor unit for indoor installation
RKXYQ5T7Y1B
4P408443-1 – 2015.07

5 Installation

2
3
1
a
480
516
≥666
426
≥640
(mm)
20 mm
1
2
3
4
Maximum wiring length
(= distance between compressor unit and furthest indoor unit)
Total wiring length
(= distance between compressor unit and all indoor units, and between compressor unit and heat exchanger unit)
If the total transmission wiring exceeds these limits, it may result in communication error.
300m
600m
5 Installation

5.1 Opening the units

5.1.1 To open the compressor unit

DANGER: RISK OF BURNING
DANGER: RISK OF ELECTROCUTION
1 Remove the service cover of the compressor unit. 2 If you want to make field settings, remove the inspection cover. 3 If you want to connect electrical wiring, remove the switch box
cover.
On a structure. Fix the unit securely with anchor bolts, nuts and
washers (field supply) to the structure. The foundation (steel beam frame or concrete) must be larger than the grey marked area.
Minimum foundation
a Anchor point (4×)
INFORMATION
The recommended height of the upper protruding part of the bolts is 20mm.

5.3 Connecting the refrigerant piping

5.2 Mounting the compressor unit

5.2.1 Guidelines when installing the compressor unit

Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise. If the vibration might be transmitted to the building, use a vibration-proof rubber (field supply).
You can install the compressor unit directly on the floor or on a structure.
On the floor. You do NOT have to fix the unit with anchor bolts.
DANGER: RISK OF BURNING

5.3.1 Using the stop valve and service port

To handle the stop valve
▪ Make sure to keep all stop valves open during operation.
▪ The stop valve is factory closed.
To open the stop valve
1 Remove the stop valve cover. 2 Insert a hexagon wrench into the stop valve and turn the stop
valve counterclockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now open.
To fully open the Ø19.1 stop valve, turn the hexagonal wrench until a torque between 27 and 33N•m is achieved.
Inadequate torque may cause leakage of refrigerant and breakage of the stop valve cap.
RKXYQ5T7Y1B VRV IV compressor unit for indoor installation 4P408443-1 – 2015.07
Installation and operation manual
7
5 Installation
c
d
a
b
p<p
>
e
B
A
C
a b
A
c d
B
C
C
C
D
D
c
d
b
a
C
C
bB
aA
dB
c
A
C
C
NOTICE
Pay attention that mentioned torque range is applicable for opening Ø19.1mm stop valves only.
To close the stop valve
1 Remove the stop valve cover. 2 Insert a hexagon wrench into the stop valve and turn the stop
valve clockwise.
3 When the stop valve cannot be turned any further, stop turning.
Result: The valve is now closed.
Closing direction:
To handle the stop valve cover
▪ The stop valve cover is sealed where indicated by the arrow. Take
care not to damage it.
▪ After handling the stop valve, make sure to tighten the stop valve
cover securely. For the tightening torque, refer to the table below.
▪ Check for refrigerant leaks after tightening the stop valve cover.
a Service port and service port cover b Stop valve c Field piping connection d Stop valve cover
2 Connect the vacuuming/recovery unit through a manifold to the
service port of all stop valves.
You have to recover gas and oil from all 4 pinched pipes. Depending on your available tools, use method 1 (manifold with refrigerant line splitters required) or method 2.
Manifold Connections Compressor unit
Method 1:
Connect to all service
ports at once.
Method 2:
First connect to the first 2 service ports.
To handle the service port
▪ Always use a charge hose equipped with a valve depressor pin,
since the service port is a Schrader type valve.
▪ After handling the service port, make sure to tighten the service
port cover securely. For the tightening torque, refer to the table below.
▪ Check for refrigerant leaks after tightening the service port cover.
Tightening torques
Stop valve
size (mm)
Ø9.5 5.4~6.6 4mm 13.5~16.5 11.5~13.9
Ø19.1 27.0~33.0 8mm 22.5~27.5
Tightening torque N•m (turn clockwise to close)
Shaft
Valve body Hexagonal
wrench
Cap (valve
lid)

5.3.2 To remove the pinched pipes

WARNING
Any gas or oil remaining inside the stop valve may blow off the pinched piping.
Failure to observe the instructions in procedure below properly may result in property damage or personal injury, which may be serious depending on the circumstances.
Use the following procedure to remove the pinched piping:
1 Remove the valve cover and make sure that the stop valves are
fully closed.
Service
port
Then connect to the
last 2 service ports.
a, b, c, d Service ports of stop valves
e Vacuuming/recovery unit
A, B, C Valves A, B and C
D Refrigerant line splitter
3 Recover gas and oil from the pinched piping by using a
recovery unit.
CAUTION
Do not vent gases into the atmosphere.
4 When all gas and oil is recovered from the pinched piping,
disconnect the charge hose and close the service ports.
5 Cut off the lower part of the gas and liquid stop valve pipes
along the black line. Use an appropriate tool (e.g. a pipe cutter, a pair of nippers).
Installation and operation manual
8
VRV IV compressor unit for indoor installation
RKXYQ5T7Y1B
4P408443-1 – 2015.07
5 Installation
b
a
a
a b c d
a1
c1
c2
c3
a2 a3
b1
b2
b3
d3 d1
d2
a
a
a
a
WARNING
Never remove the pinched piping by brazing.
Any gas or oil remaining inside the stop valve may blow off the pinched piping.
6 Wait until all oil is dripped out before continuing with the
connection of the field piping in case the recovery was not complete.

5.3.3 To connect the refrigerant piping to the compressor unit

NOTICE
▪ Be sure to use the supplied accessory pipes when
carrying out piping work in the field.
▪ Be sure that the field installed piping does not touch
other pipes, the bottom panel or side panel.
1 Remove the service cover. See "5.1.1To open the compressor
unit"on page7.
2 Choose a piping route (a or b).
NOTICE
Precautions when making knockout holes:
▪ Avoid damaging the casing.
▪ After making the knockout holes, we recommend you
remove the burrs and paint the edges and areas around the edges using repair paint to prevent rusting.
▪ When passing electrical wiring through the knockout
holes, wrap the wiring with protective tape to prevent damage.
4 Connect piping (by brazing) as follows:
a To the back b To the top
3 If you have chosen the piping route to the top:
a Cut the insulation (under the knockout hole). b Hit on the knockout hole, and remove it. c Remove the burrs. d Paint the edges and areas around the edges using repair
paint to prevent rusting.
a Liquid line (circuit 2: to indoor units) b Gas line (circuit 2: to indoor units) c Gas line (circuit 1: to heat exchanger unit) d Liquid line (circuit 1: to heat exchanger unit) 1 Pinched piping 2 Piping accessory 3 Field piping
5 Reattach the service cover. 6 Seal all gaps (example: a) to prevent small animals from
entering the system.
WARNING
Provide adequate measures to prevent that the unit can be used as a shelter by small animals. Small animals that make contact with electrical parts can cause malfunctions, smoke or fire.
RKXYQ5T7Y1B VRV IV compressor unit for indoor installation 4P408443-1 – 2015.07
Installation and operation manual
9
5 Installation
Refrigerant piping works are finished?
The indoor units, compressor unit and/or heat exchanger unit were already powered ON?
Use procedure:
"Method 2: After power ON".
Finish piping work.
Use procedure:
"Method 1: Before power ON (regular method)".
Yes
No
No
Yes
p<p
>
R410AN2
b c e
a
d
B
A
C
g h
A
f i
B
C
C
C
D
D
h
i
g
f
i
B
hA
C
C
C
C
f
B
gA

5.4 Checking the refrigerant piping

5.4.1 About checking the refrigerant piping

It is very important that all refrigerant piping work is done before the units (compressor unit, heat exchanger unit or indoor units) are powered on.
When the units are powered on, the expansion valves will initialise. This means that they will close. Leak test and vacuum drying of field piping, heat exchanger unit and indoor units is impossible when this happens.
Therefore, there will be explained 2 methods for initial installation, leak test and vacuum drying.
Method 1: Before power ON
If the system has not yet been powered on, no special action is required to perform the leak test and the vacuum drying.
Method 2: After power ON
If the system has already been powered on, activate setting [2‑21] (refer to "6.1.4 To access mode 1 or 2" on page16). This setting will open field expansion valves to guarantee a R410A piping pathway and make it possible to perform the leak test and the vacuum drying.
NOTICE
Make sure that the heat exchanger unit and all indoor units connected to the compressor unit are powered on.
NOTICE
Wait until the compressor unit has finished the initialisation to apply setting [2‑21].
Leak test and vacuum drying
Checking the refrigerant piping involves:
▪ Checking for any leakages in the refrigerant piping.
▪ Performing vacuum drying to remove all moisture, air or nitrogen
in the refrigerant piping.
If there is a possibility of moisture being present in the refrigerant piping (for example, water may have entered the piping), first carry out the vacuum drying procedure below until all moisture has been removed.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked. Therefore, make sure that all the compressor unit stop valves are firmly closed before performing leak test or vacuum drying.
Installation and operation manual
10
NOTICE
Make sure that all (field supplied) field piping valves are OPEN (not compressor unit stop valves!) before you start leak test and vacuuming.
For more information on the state of the valves, refer to
"5.4.3Checking refrigerant piping: Setup"on page10.

5.4.2 Checking refrigerant piping: General guidelines

Connect the vacuum pump through a manifold to the service port of all stop valves to increase efficiency (refer to "5.4.3 Checking
refrigerant piping: Setup"on page10).
NOTICE
Use a 2-stage vacuum pump with a non-return valve or a solenoid valve that can evacuate to a gauge pressure of –⁠100.7kPa (5Torr absolute).
NOTICE
Make sure the pump oil does not flow oppositely into the system while the pump is not working.
NOTICE
Do not purge the air with refrigerants. Use a vacuum pump to evacuate the installation.

5.4.3 Checking refrigerant piping: Setup

The system contains 2 refrigerant circuits: ▪ Circuit 1: Compressor unit → Heat exchanger unit ▪ Circuit 2: Compressor unit → Indoor units
You have to check both circuits (leak test, vacuuming drying). How to check depends on your available tools:
If you have a
manifold…
With refrigerant line splitters
You can check both circuits at once. To do so, connect the manifold via the splitters to both circuits, and check.
Without refrigerant line splitters
(takes twice as long)
You have to check the circuits separately. To do so:
▪ First connect the manifold to circuit 1,
and check.
▪ Then connect the manifold to circuit 2,
and check.
Possible connections:
Manifold Connections Compressor unit
Circuit 1 and 2
together
Only circuit 1
Only circuit 2
VRV IV compressor unit for indoor installation
Then
RKXYQ5T7Y1B
4P408443-1 – 2015.07
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