Daikin FXUQ71MV1, FXUQ71MAV1, FXUQ100MV1, FXUQ100MAV1, FXUQ125MV1 Installation manuals

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INSTALLATION MANUAL
SYSTEM Inverter Air Conditioners
English
Deutsch
MODELS
(Ceiling suspended Cassette type)
FXUQ71MV1 FXUQ71MAV1 FXUQ100MV1 FXUQ100MAV1 FXUQ125MV1 FXUQ125MAV1
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLATION SORGFÄLTIG DURCH. BEWAHREN SIE DIESE ANLEITUNG FÜR SPÄTERE BEZUGNAHME GRIFFBEREIT AUF.
LIRE SOIGNEUSEMENT CES INSTRUCTIONS AVANT L’INSTALLATION. CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE.
LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR. GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER ALGUNA DUDA.
PRIMA DELL’INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI. TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI.
ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ.
LEES DEZE INSTRUCTIES ZORGVULDIG DOOR VOOR INSTALLATIE. BEWAAR DEZE HAN­DLEINDING WAAR U HEM KUNT TERUGVINDEN VOOR LATERE NASLAG.
LEIA COM ATENÇÃO ESTAS INSTRUÇÕES ANTES DE REALIZAR A INSTALAÇÃO. MANTENHA ESTE MANUAL AO SEU ALCANCE PARA FUTURAS CONSULTAS.
ПЕРЕД НАЧАЛОМ МОНТАЖА ВНИМАТЕЛЬНО ОЗНАКОМЬТЕСЬ С ДАННЫМИ ИНСТРУКЦИЯМИ. СОХРАНИТЕ ДАННОЕ РУКОВОДСТВО В МЕСТЕ, УДОБНОМ ДЛЯ ОБРАЩЕНИЯ В БУДУЩЕМ.
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FXHQ32MAVE, FXHQ63MAVE, FXHQ100MAVE
FXKQ25MAVE, FXKQ32MAVE, FXKQ40MAVE, FXKQ63MAVE
FXAQ20MAVE, FXAQ25MAVE, FXAQ32MAVE, FXAQ40MAVE
FXAQ50MAVE, FXAQ63MAVE
FXUQ71MAV1, FXUQ100MAV1, FXUQ125MAV1
BEVQ71MAVE, BEVQ100MAVE, BEVQ125MAVE
FXLQ20MHV1, FXLQ25MHV1, FXLQ32MHV1, FXLQ40MHV1, FXLQ50MHV1,
FXMQ40MAVE, FXMQ50MAVE, FXMQ63MAVE, FXMQ80MAVE
FXMQ100MAVE, FXMQ125MAVE, FXMQ200MAVE, FXMQ250MAVE
FXLQ20MAVE, FXLQ25MAVE, FXLQ32MAVE, FXLQ40MAVE
FXLQ50MAVE, FXLQ63MAVE
FXNQ20MAVE, FXNQ25MAVE, FXNQ32MAVE, FXNQ40MAVE
FXNQ50MAVE, FXNQ63MAVE
DAIKIN.TCF.022E1/10-2007
TÜV Rheinlard EPS B.V.
0305020101
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-ku, Osaka, 530-8323 Japan
Low Voltage 2006/95/EC
Machinery Safety 98/37/EC
Electromagnetic Compatibility 2004/108/EC
FXKQ25MVE, FXKQ32MVE, FXKQ40MVE, FXKQ63MVE
FXAQ20MVE, FXAQ25MVE, FXAQ32MVE, FXAQ40MVE, FXAQ50MVE, FXAQ63MVE
FXUQ71MV1, FXUQ100MV1, FXUQ125MV1
BEVQ71MVE, BEVQ100MVE, BEVQ125MVE
FXMQ125MFV1, FXMQ200MFV1, FXMQ250MFV1
FXAQ20MHV1, FXAQ25MHV1, FXAQ32MHV1, FXAQ40MHV1, FXAQ50MHV1
BEVQ50MVE
Shinri Sada
Manager Quality Control Department
1st of May 2009
FXZQ20MVE, FXZQ25MVE, FXZQ32MVE, FXZQ40MVE, FXZQ50MVE
FXCQ20MVE, FXCQ25MVE, FXCQ32MVE, FXCQ40MVE, FXCQ50MVE, FXCQ63MVE, FXCQ80MVE, FXCQ125MVE
FXMQ40MVE, FXMQ50MVE, FXMQ63MVE, FXMQ80MVE, FXMQ100MVE, FXMQ125MVE, FXMQ200MVE, FXMQ250MVE
FXLQ20MVE, FXLQ25MVE, FXLQ32MVE, FXLQ40MVE, FXLQ50MVE, FXLQ63MVE
FXNQ20MVE, FXNQ25MVE, FXNQ32MVE, FXNQ40MVE, FXNQ50MVE, FXNQ63MVE
FXHQ32MVE, FXHQ63MVE, FXHQ100MVE
DAIKIN INDUSTRIES, LTD.
FXSQ20MVE, FXSQ25MVE, FXSQ32MVE, FXSQ40MVE, FXSQ50MVE, FXSQ63MVE, FXSQ80MVE, FXSQ100MVE, FXSQ125MVE
EN60335-2-40,
3P109591-1E
FXUQ71MV1 FXUQ100MV1 FXUQ125MV1
FXUQ71MAV1 FXUQ100MAV1 FXUQ125MAV1
VRV SYSTEM Inverter Air Conditioners Installation manual
CONTENTS
1. SAFETY PRECAUTIONS............................................... 1
2. BEFORE INSTALLATION .............................................. 2
3. SELECTING INSTALLATION SITE AND AIR FLOW
DIRECTION ..................................................................... 3
4. PREPARATIONS BEFORE INSTALLATION ................. 4
5. INDOOR UNIT INSTALLATION ..................................... 7
6. REFRIGERANT PIPING WORK .................................... 8
7. DRAIN PIPING WORK ................................................... 9
8. ELECTRIC WIRING WORK ......................................... 11
9. INSTALLATION OF CORNER COVER AND AIR
INTAKE GRILLE............................................................ 13
10. FIELD SETTINGS ........................................................ 14
11. TEST OPERATION ...................................................... 14

1. SAFETY PRECAUTIONS

Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning unit and be sure to install it correctly. After completing installation, conduct a trial operation to check for faults and explain to the customer how to operate the air con­ditioner and take care of it with the aid of the operation manual. Ask the customer to store the installation manual along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to the general public”.
Safety Precaution
This unit is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
Meaning of WARNING and CAUTION notices
WAR NIN G........Failure to follow these instructions prop-
erly may result in personal injury or loss of life.
CAUTION.........Failure to observe these instructions
properly may result in property damage or personal injury, which may be serious depending on the circumstances.
WARNING
Ask your dealer or qualified personnel to carry out installation work. Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage, electric shocks or fire.
• Install the air conditioner in accordance with the instructions in this installation manual. Improper installation may result in water leakage, electric shocks or fire.
• Consult your local dealer regarding what to do in case of refrigerant leakage. When the air conditioner is to be installed in a small room, it is necessary to take proper mea­sures so that the amount of any leaked refrigerant does not exceed the concentration limit in the event of a leakage. Otherwise, this may lead to an accident due to oxygen depletion.
• Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in the unit fall­ing, water leakage, electric shocks or fire.
• Install the air conditioner on a foundation strong enough to withstand the weight of the unit. A foundation of insufficient strength may result in the equip­ment falling and causing injury.
• Carry out the specified installation work after taking into account strong winds, typhoons or earthquakes. Failure to do so during installation work may result in the unit falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qual­ified personnel according to local laws and regulations and this installation manual. An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal connections or wires. Improper connections or securing of wires may result in abnormal heat build-up or fire.
• When wiring the power supply and connecting the remote controller wiring and transmission wiring, position the wires so that the control box lid can be securely fastened. Improper positioning of the control box lid may result in elec­tric shocks, fire or the terminals overheating.
• If refrigerant gas leaks during installation, ventilate the area immediately. Toxic gas may be produced if the refrigerant comes into con­tact with fire. After completing installation, check for refrigerant gas leakage.
• Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
• Be sure to switch off the unit before touching any electrical parts.
• Do not directly touch the refrigerant leaked from refrigerant piping connections. Frostbite may be caused.
• Be sure to earth the air conditioner. Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may result in elec­tric shocks or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.
• Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in elec­tric shocks or fire.
CAUTION
• While following the instructions in this installation manual, install drain piping to ensure proper drainage and insulate piping to prevent condensation. Improper drain piping may result in indoor water leakage and property damage.
• Install the indoor and outdoor units, power cord and con­necting wires at least 1 meter away from televisions or radios to prevent picture interference and noise. (Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps (inverter or rapid start types). Install the indoor unit as far away from fluorescent lamps as possible.
English 1
• Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen). Plastic parts will deteriorate, parts may fall off and water leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is pro­duced. Corroding of copper pipes or soldered parts may result in refrigerant leakage.
3. Near machinery emitting electromagnetic radiation. Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of the unit.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the air, or where vol­atile flammables such as paint thinner or gasoline are handled. Operating the unit in such conditions may result in fire.
• The air conditioner is not intended for use in a potentially explosive atmosphere.

2. BEFORE INSTALLATION

When moving the unit after removing it from the box, remove the corner covers and use the 4 hoisting hooks to move it. Do not apply force to the refrigerant piping, drain piping or resin parts.
• When moving the unit while removing it from the box, be sure to lift it by holding on to the four lifting lugs without exerting any pressure on other parts, especially swing flap, the refrigerant piping, drain piping, and other resin parts.
• Be sure to check the type of R410A refrigerant to be used before installing the unit. (Using an incorrect refrigerant will prevent normal operation of the unit.)
• Decide upon a line of transport.
• Leave the unit inside its packaging while moving, until reaching the installation site. Use a sling of soft material, where unpacking is unavoidable or protective plates together with a rope when lifting, to avoid damage or scratches to the unit.
• Refer to the installation manual of the outdoor unit for items not described in this manual.
• A separate BEV unit is required for this model. See the installation manual that comes with the BEV unit when doing the installation.
• Installation should only be carried out after checking in advance the type of refrigerant to be used. (Using the wrong refrigerant will prevent the unit from functioning properly.)
• Do not dispose of any parts necessary for installation until the installation is complete.
2-1 PRECAUTIONS
• Be sure to read this manual before installing the indoor unit.
• When selecting installation site, refer to the paper pattern.
• This unit is suitable for installation in a household, commer­cial and light industrial environment.
• Do not install or operate the unit in rooms mentioned below.
• Laden with mineral oil, or filled with oil vapor or spray like
in kitchens. (Plastic parts may deteriorate.)
• Where corrosive gas like sulfurous gas exists. (Copper
tubing and brazed spots may corrode.)
• Where volatile flammable gas like thinner or gasoline is
used.
• Where machines can generate electromagnetic waves.
(Control system may malfunction.)
• Where the air contains high levels of salt such as that near
the ocean and where voltage fluctuates greatly such as that in factories. Also in vehicles or vessels.
2-2 ACCESSORIES
Check the following accessories are included with the unit.
Name 1) Drain hose 2) Metal clamp
Quantity 1 pc. 1 pc. 8 pcs.
Shape
Name 4) Clamp
Quantity 6 pcs. 4 pcs. 1 each
Shape
Name Sealing pad 10) Elbow
Quantity 2 pcs. 1 pc. 1 pc.
8) Large
Shape
Name 12) Blocking pad
Quantity 2 pcs. 2 pcs. 2 pcs.
Shape
Name
Quantity 2 pcs.
Shape
9) Small
15)
Center retainer for blocking pad
5) Washer fixing plate
13) Retainer for
blocking pad
(Other)
• Operation manual
• Installation manual
3) Washers for locking hanger
Insulation for
fitting
6) For gas piping
7) For liquid piping
11) Paper pattern
for installation
Also used as
packing material
14)Retainer for
blocking pad
2-3 OPTIONAL ACCESSORIES
• The remote controller are required for this indoor unit.
• These are two types of remote controllers: wired and wire­less. Select a remote controller from Table 1 according to customer request and install in an appropriate place. (For installation, follow the Installation manual included with the remote controllers.)
Tabl e 1
Remote controller Wired type
Wireless type
NOTE
• If you wish to use a remote controller that is not listed in Table 1, select a suitable remote controller after consulting catalogs and technical materials.
Heat pump type Cooling only type
2 English
FOR THE FOLLOWING ITEMS, TAKE SPECIAL CARE DURING CONSTRUCTION AND CHECK AFTER INSTALLATION IS FINISHED.
1. Items to be checked after completion of work
Items to be checked
Are the indoor and out­door unit fixed firmly?
Is the gas leak test fin­ished?
Is the unit fully insulated? Condensate may drip. Does drainage flow
smoothly? Does the power supply
voltage correspond to that shown on the name plate?
Are wiring and piping cor­rect?
Is the unit safely grounded?
Is wiring size according to specifications?
Is something blocking the air outlet or inlet of either the indoor or outdoor units?
Are refrigerant piping length and additional refrigerant charge noted down?
Also review the “SAFETY PRECAUTIONS”
2. Items to be checked at time of delivery
Items to be checked Check Did you explain about operations while showing the
operation manual to your customer? Did you hand the operation manual over to your cus-
tomer?
3. Points for explanation about operations
If not properly done, what is likely to occur
The unit may drop, vibrate or make noise.
It may result in insufficient cooling.
Condensate may drip.
The unit may malfunction or the components burn out.
The unit may malfunction or the components burn out.
Risk of electric shock at electric leakage.
The unit may malfunction or the components burn out.
It may result in insufficient cooling.
The refrigerant charge in the system is not clear.
Check
• Where nothing blocks air passage.
• Where condensate can be properly drained.
• Where the ceiling is strong enough to bear the indoor unit weight.
• Where the false ceiling is not noticeably on an incline.
• Where sufficient clearance for maintenance and service can be ensured.
• Where there is no risk of flammable gas leakage.
• Where piping between indoor and outdoor units is possible within the allowable limit. (Refer to the installation manual for the outdoor and BEV units.)
[PRECAUTION]
If installing the wireless kit in a room with electronic fluorescent lighting (inverter or rapid start type), the remote controller’s transmission distance may be shortened. Indoor units should be installed as far away from fluorescent lighting as possible.
• Install the indoor and outdoor units, power supply wiring and connecting wiring at least 1 meter away from televisions or radios in order to prevent image interference or noise. (Depending on the radio waves, a distance of 1 meter may not be sufficient enough to eliminate the noise.)
[CAUTION]
Only use the included parts or parts which match the specifica­tions when installing the unit.
• Install the indoor unit no less than 2.5m above the floor. Where unavoidably lower, take what measures are neces­sary to keep hands out of the air outlet.
Space required for installation
Air discharge
1500
For installation
in high places.
2500
Floor
Air discharge
Air inlet
Obstruction
Air discharge
1000
1500
The items with WARNING and CAUTION marks in the operation manual are the items pertaining to possi­bilities for bodily injury and material damage in addition to the general usage of the product. Accordingly, it is necessary that you make a full explanation about the described contents and also ask your customers to read the operation manual.
2-4 NOTE TO THE INSTALLER
Be sure to instruct customers how to properly operate the unit (especially cleaning filters, operating different functions, and adjusting the temperature) by having them carry out operations themselves while looking at the manual.

3. SELECTING INSTALLATION SITE AND AIR FLOW DIRECTION

3-1 Select an installation site where the following
conditions are fulfilled and that meets your customer’s approval.
• In the upper space (including the back of the ceiling) of the indoor unit where there is no possible dripping of water from the refrigerant piping, drain piping, water pipinge, etc.
• Where optimum air distribution can be ensured.
Air inlet
1500
For installation
in high places.
Floor
∗∗ Space is required to attach/detach corner covers.
2500
Obstruction
1000
30∗∗
(length: mm)
3-2 Air flow direction
Select the air flow direction that best suits the unit’s location. 2-way and 3-way air flow must be set from the remote control­ler. For details, see “10. FIELD SETTINGS”.
NOTE
• Restrictions are placed on piping direction, therefore select flow direction from the below patterns.
[Air flow patterns] (Refer to Fig. 1)
(IIlustrations seen from ceiling) A, B, C and D indicate drain pans.
English 3
Air flow direction
C
BB
DD
A
4-way air discharge
C
3-way air discharge
D
C
3-way air discharge
A
Optional parts required (Back-to-back blocking pad kit)
C
D
2-way air discharge
C
A
2-way air discharge
Fig. 1
Refrigerant piping direction
To the rear (Straight piping)
To the right (Elbow required)
Upward running refrigerant piping are possible in all patterns.
3-3 Use suspension bolts for installation. Check
whether the ceiling is strong enough to support the weight of the unit or not. If there is a risk, reinforce the ceiling before installing the unit.
(Installation pitch is marked on the paper pattern for installa­tion. Refer to it to check for points requiring reinforcing.)

4. PREPARATIONS BEFORE INSTALLATION

Ceiling slab
Anchor
50-100
False ceiling
Suspension bolt
Long nut or turnbuckle
(length: mm)
Fig. 3
NOTE
• All the above parts are field supplied.
(Use either a M8-M10 size bolt) Use a hole-in anchor for existing ceilings, and a sunken insert, sunken anchor or other field supplied parts for new ceilings to reinforce the ceiling to bear the weight of the unit. Adjust clear­ance from the false ceiling before proceeding further.
3. Detach the air intake grille and corner covers from the indoor unit.
• Detach the air intake grille. (Refer to Fig. 4 and 5)
• Slide the locking knobs (×2) on the air intake grille inward
(direction of arrows) and lift upwards.
°
• Open the air intake grille to a 45
angle and detach from
the unit.
• Detach the corner covers.
Air intake grille
Cornercover (×4)
4-1 FOR 4-WAY AIR DISCHARGE
1. Relation of holes for indoor unit, suspension bolt posi­tion, piping and wiring. (Refer to Fig. 2)
(Illustrations seen from ceiling)
895
790∗∗∗
C
B
30180
83
33
163
A
Upward running drain
piping shown above
Drain hose connection (VP20)
Liquid piping
80 (147)
58 (125)
40 (107)
Gas piping
Fig. 2
Dimensions in ( ) for 100 and 125 models ∗∗∗ Suspension bolt pitch
2. Make holes for suspension bolts, refrigerant and drain piping, and wiring. (Refer to Fig. 3)
• Refer to the paper patten for the locations.
• Select the location for each of holes and open the holes in
the ceiling.
D
895
790∗∗∗
(length: mm)
Fig. 4
Hold the indoor unit by the hanger brackets when carrying.
Fig. 5
[TO CHANGE AIR FLOW RATE]
• When shipped from the factory, the shutters on air outlets C and D are closed so that air flow rate is the same in all four directions.
• Air flow rate can be changed by sliding the shutter.
(Refer to Fig. 6 and 7)
Shutter
Fig. 6
CAUTION
Be careful not to touch the heat exchanger fins.
4 English
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