DAHON ULTEGRA RD-6500 - TECHNICAL Service Instructions Manual

Page 1
SERVICE INSTRUCTIONS
SI-53Z0C
Before use, read these instructions carefully, and follow them for correct use.
Rear Derailleur
RD-6500
Specifications
1. Top adjustment
Stroke adjustment and cable securing
1
2
1 2
Guide pulley
Outer line of smallest sprocket
Top adjustment
screw
3. Low adjustment
Turn the low adjustment screw so that the guide pulley moves to a position directly in line with the largest sprocket.
1
1 2
2
Largest sprocket
Guide pulley
Low adjustment
screw
4. How to use the B-tension adjustment screw
Mount the chain on the smallest chainring and the largest sprocket, and turn the crank arm backward. Then turn the B-tension adjustment screw to adjust the guide pulley as close to the sprocket as possible but not so close that it touches. Next, set the chain to the smallest sprocket and repeat the above to make sure that the pulley does not touch the sprocket.
1
2
1 2
2
1
B-tension
adjustment
screw
Largest sprocket Smallest sprocket
5. SIS Adjustment (1) Operate the shifting lever to move the chain from
the top gear to the 2nd gear.
* If the chain will
not move to the 2nd gear, turn the outer casing adjustment barrel to increase the tension-----
(counter clockwise)
* If the chain moves
past the 2nd gear,
decrease the tension---
(clockwise)
3rd 2nd Top
Outer casing adjustment barrel
(2) Next with the chain on the 2nd gear, increase the
inner cable tension
while turning the crank arm
forward. Stop turning the outer casing adjustment barrel
just before the chain makes noise against
the 3rd gear.
This completes the adjustment.
Counter-clockwise
Clockwise
Outer casing adjustment barrel
In order to realize the best performance, we recommend that the following combination be used.
Note
• For smooth operation, always be sure to use the specified outer casing and the bottom bracket cable guide.
• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.
• The tension pulley has a mark which indicates the direction of rotation. The side with the arrow is the front side.
• Because the high cable resistance of a frame with internal cable routing would impair the SIS function, this type of frame should not be used.
• The end of the outer casing which has the aluminum cap should be at the derailleur side.
• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional bicycle dealer.
For the best SIS performance, periodically lubricate all power-transmission parts.
Sprockets
18 27
RD-6500 RD-6500-GS
SS GS
FC-6500 FC-6503
Cassette sprocket
Series
ULTEGRA
Shifting lever
ST-6500 / SL-7700/ SL-BS77
Rear derailleur
Type
Front chainwheel
Freehub
Bottom bracket cable guide
Chain
FH-6500
CS-6500
CN-HG92 / CN-7700
SM-SP17
Outer casing
SIS-SP40
27T
14T
Type SS GS
Total capacity 29T teeth or less
Largest sprocket 28T
Smallest sprocket 11T
22T
37T teeth or less
11T
Front chainwheel tooth difference
Chain length
GS type, SS type
Chain
90°
Guide pulley
Tension pulley
Right angle to the ground
Smallest sprocket Largest chainring
2. Connection and securing of the cable
Connect the cable to the rear derailleur and, after taking up the initial slack in the cable, re-secure to the rear derailleur as shown in the illustration.
Note:
Be sure that the cable is securely in the groove.
Groove
Pull
Tightening torque: 5 - 7 Nm
{44 - 60 in. lbs.}
Installation of the rear derailleur
When installing, be careful that deformation is not caused by the B-tension adjustment screw coming into contact with the dropout tab.
5 mm Allen key
B-tension adjustment screw
Bracket spindle tightening torque:
8 - 10 Nm {70 - 86 in. lbs.}
Dropout tab
One Holland Irvine CA 92618 U.S.A. Phone 949-951-5003
®
Industrieweg 24 NL-8071 CT Nunspeet Holland Phone 31-341-272222
77
Oimatsu-cho 3-cho Sakai Osaka
590-8577
Japan Phone
0722-23-3243
These service instructions are printed on recycled paper and can be recycled again
Please note: specifications are subject to change for improvement without notice. (English) ©Jun. 1997 by Shimano Inc. XBC SZK Printed in Japan.
4-mm cap
Plastic cap or 4-mm capAluminum cap
Derailleur side
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