Daewoo RC-1000, Rcs-1000, RCS-1000S, RCS-1000G Service Manual

Service Manual

VACCUM CLEANER

MODEL :

RC-1000

DAEWOO ELECTRONICS CO., LTD

http : //svc.dwe.co.kr

JULY. 2000

SPECIFICATIONS

Model RC-1000

Rated Voltage AC 230V

Frequency 50/60Hz

Input Watt Nor.900W (Max.1100W)

Weight(Body) 5.0Kg

Dimension(LXHXD) 160X666X118mm

Cord Length 5m

Power Control Handle ON/OFF

Hose Non-Current 0.5m

Main Brush

Nozzle

Crevice Tool

Upholstery nozzle

Dusting Brush

2

EXTERNAL VIEWS

2-1. ASSEMBLY AND PART NAMES

Handle Release Button

On/Off Switch

Handle

Cleanning Tool (Dusting brush)

Clranning Tool (Upholstery nozzle)

Cleanning Tool (Crevice nozzle)

Cord Rewind Button

Carrying k Handle

Hose

Dust Cover

Brush

3

DIAGRAM

1. WIRING DIAGRAM

MOTOR PCB Cordreel Switch

2. CIRCUIT DIAGRAM

250VAC 7.5A 85 C

THERMOSTAT

AC

230V 50Hz

ON/OFF SWITCH

AC 250V, 6A 85 C

MOTOR

230V 50/60Hz

CAPACITOR

0.15uF AC275V

4

TROUBLE SHOOTING GUIDE

TROUBLE CAUSE COUNTERMEASURE

SUCTION POWER DUST BAG(PAPER) OR FILTERS CHANGE IT WITH NEW ONE
IS WEAK IS FULL WITH DUST OR REMOVE THE DUST

CLOGGING OR TEAR IN HOSE REMOVE OBSCTACLE

OR REPLACE THE HOSE
(SEE 5-8)

DEFECTIVE MOTOR REPLACE THE MOTOR

(SEE 5-4)

CLEANER DOES BREAKING IN POWER CORD REPLACE THE POWER
NOT WORK (AT BLADE TIP OR ROOT OF PLUG) CORD (SEE 5-5)

BREAKING OF CONNECTIONS REPAIR (SEE 5-5)
OR POOR CONTACTS IN
CORD REEL ASSEMBLY

BREAKING OF CONNECTIONS REPAIR (SEE 5-7)
IN HANDLE ASSEMBLY

DEFECTIVE SWITCH REPLACE IT (SEE 5-7)
LOCATED IN HANDLE ASSEMBLY

DEFECTIVE PCB ASSEMBLY REPLACE IT (SEE 5-2, 6-2)

DEFECTIVE THERMOSTAT REPLACE IT (SEE 5-2, 6-2)
LOCATED IN PCB ASSEMBLY

DEFECTIVE MOTOR REPLACE IT (SEE 5-4)

THE HANDLE IS NOT
FIXED AUTOMATICALLY

DEFECTIVE HANDLE ASSEMBLY REPAIR (SEE 5-7)

5

TROUBLE SHOOTING GUIDE

TROUBLE CAUSE COUNTERMEASURE

MOTOR DOES NOT DEFECTIVE PCB ASSEMBLY REPLACE IT (SEE 5-2, 6-2)
STOP EVEN IF
SWITCH WORKS

POWER CORD IS BROKEN REEL SPRING REPLACE IT (SEE 5-5)
NOT WOUND UP OF CORD REEL

POWER CORD BROKE AWAY REPAIR (SEE 5-5)
FROM THE BOBBIN

BE CAREFUL WHEN BREAKING UP THE CORD REEL,
THE REELSPRING MAY SPRING OUT OF THE SPRING
COVER.

POWER CORD DOES ABRASION OF THE ROLLER REPLACE THE ROLLER
NOT STOP AT AN BRAKE OF CORD REEL BRAKE (SEE 5-5)

ARBITRARY
POSITION LEVER SPRING BROKE AWAY REPAIR (SEE 5-5)

FROM THE CORD REEL BRACKET

HARD FLOOR/CARPET
PEDAL DOES NOT
WORK PROPERLY

DEFECTIVE BRUSH ASSEMBLY REPAIR OR REPLACE IT

(SEE 5-9)

6

DISSAMBLING AND TREATMENT

1. CLEANER ASSEMBLY

1) UNSCREW THE 8 SCREWS(1) THEN LIFT THE BODY ASSEMBLY(2) UP FROM THE COVER ASSEMBLY(3).

2) CHECK THE CONNECTIONS BETWEEN THE PCB AND THE WIRES.

7

DISSAMBLING AND TREATMENT

2. PCB ASSEMBLY

1) TAKE THE PCB ASSEMBLY OUT OF THE COVER ASSEMBLY.

2) CHECK THE THERMOSTAT(2).

3) CHECK THE CONNECTIONS BETWEEN CONNECTOR(3) AND PCB BOARD(1).

8

3. BODY ASSEMBLY

DISSAMBLING AND TREATMENT

1) UNSCREW THE 3 SCREWS(6).

2) CHECK THE PARTS

9

DISSAMBLING AND TREATMENT

4. MOTOR ASSEMBLY

1) TAKE THE MOTOR ASSEMBLY OUT OF THE COVER ASSEMBLY.

2) CHECK THE MOTOR(1) (WHETHER THE MOTOR IS BURNT OUT OR NOT).

3) CHECK THE CONNECTIONS BETWEEN MOTOR(1) AND WIRE.

10

5. CORDREEL ASSEMBLY

DISSAMBLING AND TREATMENT

11

DISSAMBLING AND TREATMENT

1) TAKE THE CORD REEL OUT OF THE COVER ASSEMBLY.

2) UNSCREW THE SCREW(22).

3) SEPARATE THE BOBBIN(1) FROM THE BRACKET(10) AND CHECK THE CONTACTS BETWEEN THE Y TYPE TERMINALS(11) AND
THE RING TYPE TERMINALS(3, 4).

4) CHECK THE LEVER SPRING(20).

5) IF THE ROLLER BRAKE(18) IS WORN OUT AND SEPARATE THE LEVER(17) FROM THE BRACKET(10), THEN REPLACE THE ROLLER
BRAKE(18). AT THIS TIME, THE BOBBIN(1) IS ROTATED COUNTERCLOCKWISE DUE TO THE PRESERVED WINDING.

6) IF THE REEL SPRING(8) IS BROKEN, UNSCREW THE 2 SCREWS(9) AND REPLACE IT.

WHEN DISASSEMBLING, THE REEL SPRING MAY SPRING
OUT OF THE COVER.

7) UNSCREW THE SCREW (6) AND SEPARATE THE HOLDER TERMINAL(2) FROM THE BOBBIN(1).

8) CHECK THE CONNECTIONS BETWEEN THE POWER CORD(5) AND THE RING TERMINALS(3,4).

9) WHEN ASSEMBLING, MAKE THE RESERVED WINDING 5 REVOLUTIONS OF THE BOBBIN CLOCKWISE.

12

6. COVER ASSEMBLY

DISSAMBLING AND TREATMENT

1) UNSCREW THE 3 SCREWS(17) AND SEPARATE THE SOCKET(11) FROM THE COVER BODY(1).

2) CHECK THE TERMINAL(10).

13

DISSAMBLING AND TREATMENT

7. HANDLE ASSEMBLY

1) TAKE THE HANDLE ASSEMBLY OUT OF THE COVER ASSEMBLY.

2) UNSCREW THE 6 SCREWS(9) AND SEPARATE THE HANDLE R(19) FROM THE
HANDLE ASSEMBLY.

3) CHECK THE CONNECTIONS BETWEEN THE SWITCH AND THE WIRE(4).

4) CHECK THE SWITCH.

5) CHECK THE STOPPER HANDLE(5) AND SPRING(6).

14

8. HOSE ASSEMBLY

DISSAMBLING AND TREATMENT

1) TAKE THE HOSE ASSEMBLY OUT OF THE COVER ASSEMBLY.

2) CHECK THE HOSE(1).

15

DISSAMBLING AND TREATMENT

9. BRUSH ASSEMBLY

1) UNSCREW THE 6 SCREWS(17) AND SEPARATE THE COVER(16) FROM THE BODY(1).

2) CHECK THE PARTS

16

EXPLODED VIEW AND PARTS LIST

1. CLEANER ASSEMBLY

17

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 COVER ASSEMBLY 3621424200 ASSY 1
2 BODY ASSEMBLY 3620408700 ASSY 1
3 MOTOR ASSEMBLY 3962513000 ASSY(230V/50Hz, 1000W) 1
4 CORD REEL ASSEMBLY * 3629506960 ASSY(230V/50Hz) 1
¡¡ CORD REEL ASSEMBLY ** 3629506950 ASSY(230V/50Hz) 1
5 SCREW TAPPING 7171402012 T2S PAN 4X20 MFZN 8
6 HOSE ASSEMBLY 3623208200 ASSY 1
7 BRUSH ASSEMBLY 3629307200 ASSY 1
8 CREVICE NOZZLE 3628101100 PP 1

9 UPHOLSTERY NOZZLE 3628101200 PP 1
10 DUSTING BRUSH 3629307150 PP + PA 1
11 BELT ASSEMBLY 3626500450 ASSY 1
12 PCB 3624309650 ASSY(230V/50Hz) 1

NOTE - CORD POWER

- CORD POWER

*

: France, Germany, Spain etc.

**

: Only United Kingdom

18

2. PCB ASSEMBLY

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 PCB 362430950 ASSEMBLY

(230V/50Hz)

1
2 THERMOSTAT - NT-101, AC250V, 7.5A 1
3 CONNECTOR - MOLEX, 5282-NA Series 1
4 CAPACITOR -

0.15uF , X2, AC275V

19

1

EXPLODED VIEW AND PARTS LIST

3. BODY ASSEMBLY

NO PART NAME PART CODE SPECS. Q'YT

1 BODY 3620408000 ABS 1
2 GRILLE 3622400900 ABS 1
3 FILTER EXHAUST 3621906750 PE + PP FIBER 1
4 CASE MOTOR STICK 3621104200 PP 1
5 HOLDER HOSE 3623005400 PP 1
6 SCREW TAPPING 7121401411

20

T2S PAN 4×14 MFZN

3

4. MOTOR ASSEMBLY

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 MOTOR 3962513000 DMI, 230V/50Hz, 4.4A 1
2 PACKING MOTOR 3624006600 NR FORM 1
3 MOUNT MOTOR 3627901000 NR 1

21

EXPLODED VIEW AND PARTS LIST

5. CORD REEL ASSEMBLY

22

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 BOBBIN 3629200700
2 HOLDER TERMINAL 4565A36020
3 TERMINAL OB 4565A36034
4 TERMINAL OA 4565A36024
5 CORD POWER * 3621302550
¡¡ CORD POWER **(Plug) 3629100600
¡¡ CORD POWER **(Cable) 3621301700
6 SCREW TAPPING 7121401011
7 SHAFT REEL 3624901600
8 SPRING ASSEMBLY 3625102005
9 SCREW TAPPING 7121300811

10 BRACKET CR 3620602100
11 HARNESS 3622711200
12 SCREW TAPPING 7121400811
13 BUSHING CR 3620700200
14 SCREW TAPPING 7122401011
15 COVER CR BUTTON 3621423000

PP
PC
C2600P-1/2H T0.3
C2600P-1/2H T0.3

5.4m, H05VVH2-F
NT003AB,250V,13A

5.4m, H05VVH2-F
T2S PAN 4×10 MFZN
ABS
SUS301-EH+COVER, 3800mm
T2S PAN 3×8 MFZN
PP (Flammability 94-V0)
Y TER.+WIRE+HOUSING
T2S PAN 4×8 MFZN
POM
T2S TRS 4×10 MFZN
ABS

1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1

1
16 SCREW TAPPING 7121300811
17 LEVER CR 3623702300
18 STOPPER CR 4569C35082
19 FRAME STOPPER 4565A35070
20 SPRING LEVER 3625104300
21 SCREW TAPPING 7122401011
22 SCREW TAPPING 7121401411

NOTE - CORD POWER

- CORD POWER

*

: France, Germany, Spain etc.

**

: Only United Kingdom

T2S PAN 3×8 MFZN
ABS
NBR
POLY ACETAL(POM)
HSW3
T2S TRS 4×10 MFZN
T2S PAN 4×14 MFZN

1

1

1

1

1

1

1

23

EXPLODED VIEW AND PARTS LIST

6. COVER ASSEMBLY

24

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 COVER BODY 3621422900
2 HANDLE BODY UP 3622601800
3 HANDLE BODY DOWN 3622601900
4 SCREW TAPPING 7121401411
5 HOLDER PAPER BAG 3623005300
6 HOLDER SPRING 3625102700
7 GASKET 3622300600
8 PACKING SOCKET 3624006500

ABS
ABS
ABS
T2S PAN 4×14 MFZN
ABS
HSW3

NR,

5

NR

9 N/A - - ­10 N/A - - ­11 SOCKET 3629801100
12 BUTTON BRUSH 3626604600
13 SPRING BUTTON BRUSH 3625108000

ABS
ABS
HSW3

14 N/A - - ­15 N/A - - ­16 SHAFT BELT 3624901800
17 SCREW TAPPING 7121401411

SWRM MFZN
T2S PAN 4×14 MFZN

1
1
1
2
1
1
1
1

1
1
1

1

3
18 HANDLE ASSEMBLY 3622602250
19 PLATE HINGE 3624502100
20 SHAFT HINGE 3624901300
21 NUT HEX 7393600011
22 COVER BUTTON 3621423500
23 BUTTON STOPPER 3626604700
24 SPRING BUTTON 3625108300
25 COVER HINGE 3621423100
26 FILTER PRE 3621906600
27 COVER DUST 3621421300
28 BAG FILTER 3620203400

ASSY
SPC (PRESS)
SPC (PRESS)
M6
ABS
ABS
HSW3
ABS
PE, 5t
ABS

1.5 liter

1

1

1

1

1

1

1

1

1

1

1

25

EXPLODED VIEW AND PARTS LIST

7. HANDLE ASSEMBLY

NO PART NAME PART CODE SPECS. Q'YT

1 HANDLE LEFT 3622601600
2 CLAMP HANDLE 3621202400
3 SPRING CLAMP 3625108100
4 HARNESS 3622711450
5 STOPPER HANDLE 3625200600
6 SPRING STOPPER 3625108200
7 FRAME HANDLE 3622202100
8 HANDLE RIGHT 3622601700
9 SCREW TAPPING 7121401411

26

ABS
PC
HSW3
SWITCH(120V, 6A)+WIRE+HOSING
POM
HSW3
SPC (PRESS)
ABS
T2S PAN 4×14 MFZN

1
1
1
1
1
1
1
1
6

8. HOSE ASSEMBLY

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 HOSE 3623208300 PVC 1
2 ADAPTER HOSE 3629102300 ABS 1
3 PIPE HOSE 3624412000 ABS 1
4 GASKET HOSE 3622301000 EVA 1

27

EXPLODED VIEW AND PARTS LIST

9. BRUSH ASSEMBLY

28

EXPLODED VIEW AND PARTS LIST

NO PART NAME PART CODE SPECS. Q'YT

1 BODY BRUSH 3620408100
2 PICKER LITTER 3627000700
3 SWEEPER BRUSH 3629306900
4 SPRING SWEEPER 3625107900
5 PROTECTOR 3628301100
6 BRUSH DUCT 3629307000
7 NECK BRUSH 3628002200
8 RING PIPE 3624600400

9 PIPE BRUSH 3624412100
10 ROLLER-F BRUSH 3624704300
11 SHAFT ROLLER 3624900900
12 ROLLER BACK 3624704800
13 SHAFT BUTTON 3624901700
14 LEVER CAM 3623702400
15 BUTTON PEDAL 3626604900
16 COVER BRUSH 3621421200
17 SCREW TAPPING 7121401411

ABS
PA
ABS + BRUSH
HSW3
PVC
PP
PP
POM
ABS
PP + SBS
PA
PP + SBS
PRESS
PP
ABS
ABS
T2S PAN 4×14 MFZN

1
2
1
2
1
1
1
1
1
2
2
2
1
1
1
1
6

29

DAEWOO ELECTRONICS CO., LTD

686, AHYEON-DONG MAPO-GU
SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX : DWELEC K28177-8
CABLE : “DAEWOOELEC”
E-mail : [e-mail]
FAX : [phone]
TEL : [phone]