9. SET Disassemble/Assemble Method
9-1. Facts You Must Know When Disassembling/Assembling PDP SET
9-2. PCB Disassemble/Assemble
9-3. FRONT MASK & FILTER GLASS Disassemble/Assemble Method
10. Main PCB Trouble Diagnosis
10-1. VIDEO & JACK PCB Trouble Diagnosis
10-2. Sound Trouble Diagnosis
10-3. Key & IR Trouble Diagnosis
10-4. Remocone Trouble Diagnosis
11. TROUBLE SHOOTING
12. ASSEMBLY LIST
13. EXPLODED VIEW
14. Assemble Diagram
2
1.Safety Precautions
(1) When moving or laying down a PDP Set, at least two people must be working. Avoid any impact
towards the PDP Set.
(2) Do not leave the broken PDP Set on for a long time. To prevent any further damages, after check the
broken Sets condition, make sure to turn the power (AC) off.
(3) When opening the BACK COVER, turn off the power (AC) to prevent electric shock. When a PDP
is on, high voltage and high current exist inside the Set.
(4) When loosening screws, check the connecting position and type of the screw. Sort out the screws
and store them separately. Because screws holding PCB are working as electric circuit
GROUNDING, make sure to check if any screw is missing when assembling.
(5) If you open the BACK COVER, you will see a Panel Gas Exhaust Tube . If this part is damaged,
entire PDP PANEL must be replaced. Therefore, when working, be careful not to dama ge this part.
(6) A PDP Set contains different kind of connector cables. When connecting or disconnecting connector
cables, check the direction and position of the cable beforehand.
(7) When disconnecting connectors, unplug the connectors slowly with care. Especially when
connecting/disconnecting FFC (film) cables or FPC cables, do not unplug the connectors too much
instantaneously or strongly, and always handle the cables with care.
(8) Connectors are designed so that if the number of pins or the direction does not match, connectors will
not fit. When having problem in plugging the connectors, make sure to check their kind, position, and
direction.
3
2. Product Specification
2-1. DPD-42D1GMB Product Specification
1. GENERAL
1-1MODEL NO
1-2. CHASSIS NO
1-3. SCREEN SIZE
1-4. COUNTRY
1-5. RESOLUTION
1-6. REMOTE CONTROL
1-7. TUNING METHOD
2. ELECTRICAL
2-1. VIDEO INPUT
2-2. Component INPUT
2-3. PC INPUT
2-4. HDMI INPUT
2-5. TV INPUT
1) COLOR STANDARD
2) ANTENNA IN
3) RECEPTION CHANNEL
4) IF & SUBCARRIER
DPX-42D1NMSB
PASP42B3D3S0
42”(16:9)
South America
852(H) X 480(V)
DDR-2020C03
FS
2-7. SPEAKER OUTPUT
2-8. AUDIO OUTPUT
2-9. POWER REQUIREMENT
2-10. POWER CONSUMPTION
2-11. RS-232 /USB CONTROL
2-12. FUNCTIONS
1) SCALING
2) OSD
3) ETC
Component 2SETS, COMPOSITE 2SETS, PC 1 SET,
HDMI(DVI) 1 SET
10W(R) + 10W(L)
Audio Line Out 1 SET
AC 100V~240V, 50/60Hz
340W
RS-232 (FOR SYSTEM UPGRADE) ,
-. Panel used time: DATE/ HOUR/ MIN (PANEL USEDE TIME)
-. Panel Name: PDP_PI42_####_SD
(7) Reset
RESET TV.
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7. Adjusting Method
7-1. Adjusting WHITE BALANCE
(1) Input 5 STEP GRAY SCALE PATTERN to Video Input Terminal.
(2) Set the SCREEN MODE to NORMAL.
(3) Enter SERVICE MODE by inputting remote controllers [“1” => “MUTE” => “RECALL”=> “MUTE” BUTTON],
and then select “COLOR CONTROL” and check Default Values of SERVICE MODE Items.
(4) Attach WHITE BALANCE METER(FACTORY USE METER: CA-100) SENSOR to 80% Gray Scale part.
(5) Adjust WHITE BALANCE by varying R,G,B GAIN
-. Control R,G,B GAIN values so that the ranges are within Default Value10. If deviate from the range, classify the
SET disqualified.
-. Set color coordinate to x = 0.2800.01, y = 0.2900.01 and color temperature to above or equal to 10,000K.
(6) Attach WHITE BALANCE METERs SENSOR to 40% Gray Scale part.
(7) Adjust WHITE BALANCE by varying R,G,B BIAS-. Control R,G,B BIAS values so that the ranges are
within Default Value5. If deviate from the range, classify the SET disqualified.-. Set color coordinate to
x = 0.2800.01, y = 0.2900.01.
(8) Repeat above (4) ~ (7) until color coordinate is x=0.280, y=0.290. Attach WHITE BALANCE METERs SENSOR to
100% Gray Scale part. Control SUB CONTRAST so that LUMINANCE is above or equal to 140 Cd/m2.
(9) Press “Power” button and Exit SERVICE MODE.
(1) Turn On the PDP TV and Display Full white Pattern
(2) Check the Voltage Label
(3) Check the Voltage by using Multimeter each Test Point
(4) Adjust the each Voltage Very slowly, witted voltage at the label
Voltage Label
Test Point
Adjust Volume
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8. SOFTWARE UPGRADE Method
8-1. Preparation
(1) IBM PC with Serial Port (D-Sub 9 Type)
(with Windows98, Windows ME, Windows NT, Windows 2000, Windows XP)
(2) Update Cable (D-sub 9 pin mail to Phone Jack)
8-2. UPGRADE Method
(1) Check the com port is available. if com port is not available, you must install com port.
(2) Plug out power cable form PDP TV’s Power inlet.
(3) Connect phone jack to PDP TV’s upgrade port.
(4) Connect D-sub 9pin jack to computer com port.
(5) Run PC’s Flashexpress_nologo.exe
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SOFTWARE UPGRADE Method
(6) Select Upgrade folder by pressing button and Select firmware folder
(7) Select COM port and baud rate(1152000)
(8) Select WARE3.INF.
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