Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by SL 0525 Service AudioPrinted in The NetherlandsSubject to modification
Version 1.0
LASER PRODUCT
GB
3141 785 30400
Page 2
LOCATION OF PRINTED CIRCUIT BOARDS
L
TC
5D
TRO
ON
D
C
CDC KEY
BOARD
FRONT
BOARD
R
A
O
B
C
T
3
5D
P
D
M
R
A
O
B
MAINS BOARD
5D
C
TC
D
BO
1-2
AR
D
MAINS SOCKET
BOARD
TUNER BOARD
COMBI BOARD
USB PC
LINK
BOARD
VERSION VARIATIONS:
Type /Versions:MCM595
Features &
Board in used:
Aux in / CDR inx
Line Out
Video Out
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround
RDS
News
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Voltage Selectorx
ECO Power Standby (Clock Display Off)x
ECO6 Tuner Board - Systems Non-Cenelecx
ECO6 Tuner Board - Systems Cenelec
USB PC LINKx
/21
Page 3
SPECIFICATIONS
GENERAL:
Mains voltage : 110-127V/220-240V Switchable for /21
Measurement done directly at the connector on the board.
Output Resistance: < 100 ohm
Output Voltage (0dB, 1kHz): 0.5Vrms ± 1dB (unloaded)
Channel Unbalance: < ±1dB
Channel Separation (1kHz): > 60dB
Frequency Response (±3dB) : 20Hz-20kHz
Signal to Noise Ratio: > 76dBA
MP3-CD Bit Rate: 32-256 kbps
Sampling Frequencies: 32, 44.1, 48 kHz
USB:
Measurement done directly at the connector on the board.
Output Resistance: < 1.5 kohm
Output Voltage (0dB, 1kHz): 830mVrms ± 1.5dB
(R
= 33 kohm)
L
Channel Unbalance: < ±1dB
THD + Noise (0dB, 1kHz): < 0.35%
Channel Separation (0dB, 1kHz) : > 40dB
Frequency Response (±3dB): 50Hz-16kHz
Signal to Noise Ratio: > 75dBA
[....] Values indicated are for "ECO6 Cenelec Board" only.
AMPLIFIER:
Output power (4 ohm, 1kHz, 10% THD)
L & R: 2 x 150W RMS
Frequency response within -3dB: 60Hz-16kHz
MAX Sound: On / Off
Digital Sound Control (DSC) : Jazz / Rock / Pop / Optimal
Virtual Environment Control (VEC) : Cyber Hall / Concert /
Cinema / Off
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 ohm
CDR in (at 1kHz) : 1000mV at 600 ohm
Page 4
MEASUREMENT SETUP
Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette FeSBC420 4822 397 30071
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
F
WARNING
ATTENTION
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ...........4822 310 10671
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open.
Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
S
SF
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
Page 7
1-7
INFORMATION ABOUT LEAD-FREE SOLDERING
Philips CE is producing lead-free sets from 1.1.2005 onwards.
IDENTIFICATION:
Regardless of special logo (not always indicated) one must treat all sets from 1 Jan 2005 onwards, according next rules:
Example S/N:
Bottom line of typeplate gives a 14-digit S/N. Digit 5&6 is the year, digit 7&8 is the week number,
so in this case 2005 wk12
So from 0501 onwards = from 1 Jan 2005 onwards
Important note
: In fact also products of year 2004 must be treated in this way as long as
you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the
higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact
the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not
easy to store and to handle.
• Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 40
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around
− is reached and stabilized at the solder joint. Heating-time of the
solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400∞C otherwise wear-out of tips will rise drastically and flux-fluid
will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
• Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed
solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder
with new solder alloy (SAC305).
• Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at
external companies.
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profile of the specific BGA (for de-soldering always use the lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called 'dry-packaging' (sealed pack including a silica gel pack) to protect the IC against
moisture. After opening, dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
• For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts
will be available till the end of the service-period. For repair of such sets nothing changes.
• On our website www.atyourservice.ce.Philips.com
you find more information to:
∗
BGA-de-/soldering (+ baking instructions)
∗
Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the "magazine", chapter "workshop news".
For additional questions please contact your local repair-helpdesk.
SERVICE INSTRUCTION
1. Unplug the AC Power cord and connect a wire
between the two pins of the AC Power plug.
2. Set the AC Power switch to the "on" position (keep the
AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
AC Power plug and the metal shielding of the tuner or
the aerial connection on the set. The reading should be
larger than 4.5 Mohm (For U.S. it should be between
4.2 Mohm and 12 Mohm).
4. Switch "off" the set, and remove the wire between the
two pins of the AC Power plug.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to
the following points:
· Route the wire trees correctly and fix them with the
mounted cable clamps.
· Check the insulation of the AC Power lead for external
damage.
· Check the strain relief of the AC Power cord for proper
function.
· Check the electrical DC resistance between the AC Power
Plug and the secondary side (only for sets which have a AC
Power isolated power supply):
• Check the cabinet for defects, to avoid touching of any
inner parts by the customer.
Page 8
PREPARATIONS AND CONTROLS
MW
VOLTAGE
NOT FOR ALL-
VERSIONS
SELECTOR
110V-
127V
220V-
240V
Warning!
– Please note that the voltage selector
located at the rear of this system is
preset at 220V from the factory. For
countries that operate at 110V-127V,
please adjust to 110V-127V before you
switch on the system.
– Use only the supplied speakers.
The combination of the main unit and
speakers provides the best sound.
Using other speakers can damage the
unit and sound quality will be negatively
affected.
–Never make or change connections
with the power switched on.
– Connect the AC power cord to the
power outlet only after you have finished
hooking up everything.
–To avoid overheating of the system, a
safety circuit has been built in. Therefore,
your system may switch to Standby
mode automatically under extreme
conditions. If this happens, let the system
cool down before reusing it (not available for
all versions).
Step 1:Connecting FM/MW
antennas
– Place the MW loop antenna on a shelf or
attach it to a stand or wall.
– Extend the FM antenna and fix its ends to the
wall.
– Adjust the position of the antennas for
optimal reception.
–Position the antennas as far as possible from a
TV, VCR or other radiation source to prevent
unwanted noise.
– For better FM stereo reception, connect
external FM antenna.
Connections
Refer to page 3 - P5
Step 2:Connecting the
speakers
Connect the speaker wires to the SPEAKERS
terminals, right speaker to "R" and left speaker to
"L", coloured (marked) wire to "+" and black
(unmarked) wire to "-". Fully insert the
stripped por tion of the speaker wire into the
terminal as shown.
Notes:
– Ensure that the speaker cables are correctly
connected. Improper connections may damage the
system due to short-circuit.
– Do not connect more than one speaker to any
one pair of
+
/
-
speaker terminals.
Step 3:Connecting to PC
Use the supplied USB cable to connect the
system to your personal computer’s USB port.
After installing the USB PC LINK application
software onto your PC, you are able to playback
your music collection via the system (refer to
“USB PC Link”).
Step 4:Connecting the AC
power cord
"AUTO INSTALL – PRESS PLAY" may appear
on the display panel when the AC power cord is
plugged into the power outlet for the first time.
Press 38 on the main unit to store all available
radio stations or press
7
to exit
(refer to “Tuner Operations”).
Step 5:Inserting batteries
into the remote
control
1
3
2
1
Open the battery compar tment cover.
2
Insert two batteries type R06 or AA, following
the indications (+-) inside the compartment.
3
Close the cover.
Using the remote control to operate
the system
1
Aim the remote control directly at the remote
sensor (iR) on the main unit.
2
Select the source you wish to control by
pressing one of the source select keys on the
remote control (for example CD, TUNER).
3
Then select the desired function (for example
38 ,
O ,
P ).
CAUTION!
– Remove batteries if they are
exhausted or will not be used for a long
time.
– Do not use old and new or different
types of batteries in combination.
– Batteries contain chemical substances,
so they should be disposed of properly.
Connections
1-8
Page 9
PREPARATIONS AND CONTROLS
Functional Overview
Main unit and remote control
1
ECO POWER indicator
– Lights up when the system is in Eco Power
standby mode.
2
STANDBY ON B
– Switches to Eco Power standby mode or turns
on the system.
– *Switches to standby mode.
3
PLAY•PAUSE ≈38
– CD: star ts/pauses playback.
– USB PC LINK: star ts/pauses playback.
(only on the main unit)
– TUNER:*enters Plug & Play tuner installation
mode and/or starts preset radio station
installation.
4
STOP•DEMO 7
– Exits an operation.
– CD: stops playback or clears a programme.
– TUNER: *erases a preset radio station.
– USB PC LINK: stops playback.
(only on the main unit)
– *Tu r ns on/off the demonstration mode.
5
PREV O / NEXT P (-TITLE +)
– CD: selects a track.
– MP3-CD: select a title
– TUNER: selects a preset radio station.
– CLOCK: sets the minutes.
– USB PC LINK: selects a track from the playlist.
6
ALBUM•PLAYLSIT
– CD:*searches backward / forward.
– MP3-CD: select an album
– TUNER: tunes the radio frequency up / down.
– CLOCK: sets the hours.
– USB PC LINK: selects a playlist.
7
PROG (PROGRAM)
– CD: star ts or confirms track programming.
– TUNER: star ts *automatic/manual preset
programming.
– CLOCK: selects 12- or 24-hour clock display.
8
Display screen
9
Disc trays (1~5)
0
5 DISC DIRECT PLAY 1~5 (CD 1~5)
– Selects a disc tray to playback.
* = Press and hold the button for more than two seconds.
£
§
*
0
$
5
4
™
#
∞
6
¡
7
3
ª
º
%
^
⁄
•
2
3
4
5
6
7
9
8
1
∞
0
!
#
$
%
^
*
)
@
&
(
27
24
!
OPEN/CLOSE0 1~5
– Opens / closes the individual disc tray.
@
iR
–Point the remote control towards this sensor.
#
MAX SOUND (MAX ON/OFF)
–Turns on/ off the optimal mix of various sound
features.
$
MASTER VOLUME (VOL +-)
– Adjusts the volume level.
%
VEC/ REVERB
– Selects different type of ambience-based
equaliser settings (HALL, CINEMA, CONCERT,
CYBER).
^
DSC/ PRESET
– Selects different types of preset sound equaliser
settings (OPTIMAL, JAZZ, ROCK or POP).
• PRESET and REVERB environment sound modes
are only available when the optional software,
Philips Sound Agent 2 is activated during USB
PC Link application.
&
CLOCK•TIMER
– *Enters clock or timer setting mode.
– Switches to clock display mode.
*
CD / TUNER / AUX / USB PC LINK
– Selects the relevant active mode.
– CD: toggles between DISC 1~5.
– TUNER: toggles between FM and MW band.
– AUX: toggles between AUX and CDR mode.
– USB PC Link: Selects USB PC Link source.
(
Connect the USB cable between the system and
PC’s USB port.
)
n
– Plug in the headphones jack. The speakers
output will be cancelled.
Functional Overview
* = Press and hold the button for more than two seconds.
Control buttons available on the
remote control only
¡
REPEAT
– Repeats a track / disc / all programmed tracks.
™
SLEEP
– Sets the sleep timer function.
£
CLOCK
– *Enters clock setting mode.
– Switches to clock display mode.
SNOOZE
–Temporarily deactivate the wake up timer.
∞
DIM
– Selects different levels of brightness for display
panel.
§
B
– Switches to Eco Power standby mode.
– *Switches to standby mode.
DISPLAY
– Displays the album and title name for MP3 disc.
•
SHUFFLE
–Turns on / off the random play mode.
ª
TIMER ON/OFF
–Turns on / off timer function.
º
TIMER
– *Enters the timer setting mode.
– Displays the timer setting.
⁄
MUTE
– Mutes or restores the volume.
24
27
1-9
Page 10
1-10
USB PC Link
IMPORTANT!
–Make sure the mute setting on your
PC control panel is deactivated to ensure
you get the sound from your audio
system!
Quick setup guide
PC system requirement
–Windows 98SE/ME/2000/XP
– Intel Pentium MMX200 or higher
–CD-ROM drive
– USB port
– Free hard disk space: 80 MB for the
software
Software installation
1
Tu rn on your PC and insert the installer disc into
your PC’s CD-ROM drive.
2
The installation guide will appear automatically. If
it does not, go to the CD-ROM drive in
Windows Explorer and double click the
Setup.exe.
3
Select your desired language from the list.
4
Select Install Software.
5
Connect the USB cable to the PC and Audio
System and press the USB PC Link button on
the Audio set or the remote control.
6
Follow the instructions as prompted on the
screen to correctly install the USB PC Link
Driver, Philips Sound Agent 2 and
MusicMatch Jukebox software.
Notes:
–Minimum OS requirement for Philips Sound
Agent 2: Windows 2000 or XP.
– During installation, your previous MusicMatch
Jukebox software on your PC will be replaced.
Declarations
Windows and Pentium are trademarks of
Microsoft Corporation and Intel Corporation.
All other trademarks belong to their respective
owners.
USB PC Link sample track, music by Chemistry
(www.chemistryteam.com)
2
1
6
5
4
3
Using MusicMatch software
To create a music library
Add music files to My Music Library
Add files to My Library by dragging and
dropping audio tracks from anywhere in
Windows, into the My Library window.
You can also click Add Files in the Music
Center to add tracks.
1
Click the Add Files button on the Music
Library window.
2
Browse your computer to the folder where
audio files are stored. Check the box Also Add
Tracks from Subfolders to add all tracks in the
current folder, and all subfolders.
3
Click the Select All button to select all the files
in the current, and all subfolders.
4
Click Add.
Files will be added to My Library.
To create a “Playlist”
1
Drag and drop files, or folders with music files,
from anywhere on your computer or My
Library into the Playlist window. Your files will
begin to play. Or, you may click the Open button
on the Playlist window to browse for and add
music to the Playlist.
2
Click the Save button on the Playlist, or go to
the menu Options>Playlist>Save Playlist.
3
You will be prompted to name the Playlist. In
the Name field type the name you'd like to give
this Playlist.
4
Click the Save button. Now you can play all the
saved playlists with the audio system by pressing
S
or
T
buttons. Details operation, please
refer to Connecting to USB PC Link.
Note:
–It is not possible to create a playlist from the
system’s 5 CD changer. If you encounter any
problem using USB PC Link, please refer to the
FAQ (Frequently Asked Questions) stored in your
USB PC Link installer disc or visit
“www.audio.philips.com” for the latest update on
FAQ.
Connecting to USB PC Link
USB PC Link allows you to playback your music
collection from the PC via the powerful amplifier
and speakers of this system.
IMPORTANT!
Make sure the MUSICMATCH software
has been installed. Refer to the CD-ROM
sleeve for USB PC Link installation.
1
2
3
4
5
1
Tu rn on your computer and launch the
“MUSICMATCH JUKEBOX”.
The volume level of PC should not be put
into mute
.
2
Press USB PC LINK.
If the audio streaming is detected,
“CONNECTING” is displayed and the USB
indicator will be flashing.
If “ NO CONNECTION”is displayed, check the
connection between your PC and micro system
.
USB PC Link
Page 11
1-11
Notes:
– When the USB PC Link feature is activated,
Philips Sound Agent 2 will automatically be
launched (if it has been successfully installed under
OS Windows 2000/XP).
– The default setting for PRESET/REVERB is MP3/
Study Room respectively. You may select from the
list of different sound modes to suit your music and
environment preference. Alternatively, you may
select PRESET (Neutral mode) and REVERB (No
Environment mode) for the minimum sound effect.
3
Press à or á to select your favorite playlist,
and then press í or ë until the desired track
in the playlist is highlighted.
4
Press ÉÅ to start playback.
The track information will appear on the
display. The display only supports English
characters
.
During playback,
– Press SHUFFLE to play all available tracks in
the playlist in random order.
– Press REPEAT to repeat playback of all the
tracks in the playlist
.
5
To exit, select another active mode or
press Ç.
Philips Sound Agent 2
Philips Sound Agent 2 is a BONUS software
provided with Philips Audio system to enhance
the quality of MP3 Music playback via USB PC
Link.
1
Philips Sound Agent 2
will be automatically
launched if USB PC Link is selected.
2
Press DSC/PRESET or VEC/REVERB to
select different Preset or Reverb sound effect.
3
For more details about using Philips Sound
Agent 2 features on your PC, please refer to
the User Manual in the supplied CD-ROM or
the Help menu.
Notes:
– Philips Sound Agent 2 minimum OS requirement:
Windows 2000 or XP.
–Please refer to the CD-ROM sleeve for detailed
installation procedures, OR ‘Software installation’ in
this manual.
Enabling digital CD audio output
Before playing the CD through your PC’s
CD-ROM drive, it is necessary to configure your
PC’s hardware as follows:
For Windows ME / 2000 /XP
1
Enter the system control panel menu and
select:
“System ™ Hardware ™ Device Manager ™
CD-ROM drives ™ Action-Properties ™
Properties ”.
OR
For Windows 98SE
Enter the system control panel menu and select:
“MULTIMEDIA” and “CD MUSIC”.
2
Check the ‘Enable digital CD audio for this CD-
ROM device’ setting option is selected (enabled).
Notes:
–You may need to refer to your PC’s manual for
correct configuration.
–For the optimal playback effect of the CD/MP3-
CD, please use your Philips audio system.
USB PC Link
Page 12
1-12
Auto Installation of the Installer CD-ROM did
not install the Philips Sound Agent 2 onto my
PC.
When in USB PC LINK mode,
“NO CONNECTION” is displayed.
I want the minimum effect from the Philips
Sound Agent 2 sound mode when listening to
MP3 music streaming via USB PC Link.
Radio reception is poor.
“NO DISC” is displayed or the disc cannot
be played.
The system does not react when buttons are
pressed.
Sound cannot be heard or is of poor quality.
The remote control does not function
properly.
The timer is not working.
The system displays features automatically and
buttons start flashing.
Check that your PC’s Operating System is running on
Windows 2000/XP.
Check the connection between your PC and the
system and the inital setup required, see “Connections”
and “USB PC Link”.
Make sure the connected PC is turned on.
Select the PRESET - Neutral mode.
Select the REVERB - No environment mode.
If the signal is too weak, adjust the antenna or connect
an external antenna for better reception.
Increase the distance between the system and your TV
or VCR.
Insert a disc.
Load in the disc with label facing right.
Replace or clean the disc, see “Care and safety
information”.
Use a finalised CD-R(W) or a correct format disc.
Remove and reconnect the AC power cord and switch
on the system again.
Adjust the volume.
Disconnect the headphones.
Check that the speakers are connected correctly.
Check that the AC power cord is connected properly.
When in USB PC LINK mode, check that the PC’s
volume is not put into mute.
When playing CD from PC’s CD drive, refer to
“USB PC Link – Enable digital CD audio output“.
Select the source (CD or TUNER, for example) before
pressing the function button (ÉÅ, S ,
T).
Reduce the distance between the remote control and
the system.
Replace the battery.
Point the remote control directly toward the IR sensor.
Set the clock correctly.
Press TIMER ON / OFF to switch on the timer.
Press and hold DEMO STOP on the main unit to switch
off the demonstration mode.
Problem
Solution
Tr oubleshooting
WARNING
Under no circumstances should you try to repair the system yourself, as this will invalidate the
warranty. Do not open the system as there is a risk of electric shock.
If a fault occurs, first check the points listed below before taking the system for repair. If you
are unable to remedy a problem by following these hints, consult your dealer or Philips for
help.
The timer is not working.
The system displays features automatically and
buttons start flashing.
Set the clock correctly.
Press TIMER ON /OFF to switch on the timer.
Press and hold STOP DEMO on the main unit to switch
off the demonstration mode.
Problem
Solution
Tr oubleshooting
Refer to the FAQ (Frequently Asked Questions) on the supplied CD-ROM or visit our website
“www.audio.philips.com” for latest update on FAQ.
Page 13
DISMANTLING INSTRUCTIONS
Dismantling of the 5DTC Module
2-12-1
1) Loosen 4 screws and remove the Cover Top (pos 255) by
sliding it out towards the rear before lifting up.
-2 screws on the rear
-1 screw each on the left & right side
2) Loosen 3 screws each to remove the Panel Left (pos 253)
and Panel Right (pos 254). The Panels are remove by
sliding it towards the rear and outwards.
-1 screw on the side
-2 screws on the rear
3) Take a paper clip or any stiff wire diameter of 1mm-1.5mm.
Place the set in position and insert the paper clip or stiff
wire as shown in Figure 1.
Figure 1
4) To remove the Cover CD Orn (pos 111), you have to feel
and give a push in the correct direction (see Figure 1) and
correct position (see Figure 2) to release the catch of the
Cover CD Orn before removing it out.
5) Loosen 4 screws A (see Figure 3 and Figure 9) to remove
the 5DTC Module (pos 1103).
-2 screws on the front
-2 screws on the rear
Note : For information on the 'Emergency opening of the
trays' of the 5DTC Module, refer to Chapter 10
(Page 10-7).
Figure 3
Detaching the Front Panel assembly from the Bottom/Rear assembly
1) Remove 2 screws B (pos 282) as shown in Figure 4 from
the bottom of the Cabinet Front (pos 101).
2) Release the fixation of the Combi Board (pos 1102-1001)
to Bracket Combi (pos 252) by releasing the 2 catches C1
(see Figure 5) and pulling the Combi Board outwards as
shown in Figure 6.
3) Uncatch 2 catches C2 (see Figure 5) on the left & right
sides of the Cabinet Front (pos 101) and slides the Front
Panel assembly out towards the front.
Figure 2
Figure 4
Figure 6
Figure 5
Page 14
DISMANTLING INSTRUCTIONS
2-2
2-2
Dismantling of the Front Panel assembly
1) The Knob Volume (pos 136) can be remove by pulling it out
in the direction as shown in Figure 7.
2) Loosen 4 screws D (see Figure 8) to remove the Bracket
Top (pos 251) and CDC Key Board (pos 1105B).
3) Loosen 2 screws E (see Figure 8) to remove the Bracket
Combi (pos 252).
4) Loosen 9 screws F (see Figure 8) to remove the Front
Board (pos 1105A).
5) Loosen 3 screws G (see Figure 8) to remove the USB PC
LINK Board (pos 1106).
Figure 8
Figure 7
Dismantling of the Rear Panel assembly
1) Loosen 3 screws H and 2 catches C3 (see Figure 9)
to remove the Tuner Board assembly.
2) Loosen 1 screw K (see Figure 9) to free the Mains
Socket Board (pos 1102-1002B).
3) Loosen 4 screws J and 2 catches C4 (see Figure 9)
to remove the Cabinet Rear (pos 256) by sliding it
out towards the rear (see Figuer 10).
Note : Tuner Board assembly and Mains Socket
Board can also be remove together with the
Cabinet Rear.
4) Loosen 4 screws L (see Figure 9) to remove the Fan
(pos 1104) from the Cabinet Rear.
Figure 10
Figure 9
Page 15
DISMANTLING INSTRUCTIONS
2-32-3
Repair Hints & Service Positions
1) During repair it is possible to disconnect the ECO6 Tuner
board and/or 5DTC Module completely unless the fault is
suspected to be in that area. This will not affect the
performance of the rest of the set.
Service position A
Service position B
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.
Service position C
Page 16
3-13-1
SERVICE TEST PROGRAM
TUNER
TEST
TUNER
Button pressed?
Y
Display Tuner Version
"ccc"
TUNER
Button pressed?
Service frequencies are
copied to the RAM (see Table 1)
Tuner works normally except:
PROGRAM button
Disconnect
Mains cord ?
Y
Service Mode left
PRESET
10
11
Europe
"EUR"
1
87.5MHz
2
108MHz
3
531kHz
4
1602kHz
5
558kHz
6
1494kHz
7
87.5MHz
8
87.5MHz
9
87.5MHz
87.5MHz
98MHz
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the PROG and R buttons depressed while switching on the Mains supply, one
of the undermentioned features will be activated:
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. (/34) version.
N
N
N
East Europe
"EAS"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
QUARTZ
TEST
O
Button pressed?
Y
Display shows
32K
Output at (Front Board)
pin 19 of uP = 2048Hz
O
Button pressed?
Y
Display shows
12M
Output at (Front Board)
pin 19 of uP = 2,929.6875Hz
9
Button pressed?
Y
East Eur. Extended-band
"EAS"
65.81MHz
108MHz
74MHz
87.5MHz
531kHz
1602kHz
558kHz
1494kHz
98MHz
70.01MHz
65.81MHz
Table 1
N
N
N
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
** Choose
level
by pressing
R
R
Oversea
"OSE"
87.5MHz
108MHz
531/530kHz*
1602/1700kHz*
558/560kHz*
1494/1500kHz*
87.5/98MHz*
87.5MHz
87.5MHz
87.5MHz
98/87.5MHz*
To start service test program
™
hold
depressed while
plugging in the mains cord
Display shows the
ROM version
"S-Vyy"
(Main menu)
CD
Button pressed?
Y
Note : Disc should be available on the tray before entering the Service Test Mode.
STEP
DISPLAY
5DTC-Vnn
1
MP3CD’02
2
TI-Vnn
**3
TI BUS
**4
TI SLD I
**5
TI SLD O
**6
TI FOC
**7
& PROG
N
MESSAGE
OKAY
-
-
-
BUS OK
-
-
FOC OK
Error code
E1000
E1001
E1002
E1003
E1005
E1006
E1007
E1008
E1020
E1061
E1079
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
5DTC CONTROL &
MP3 CD MODULE
SERVICE PLAY MODE
(For MC-500 only)
TEST
(For MCM595 only)
ERROR
5DTC-ER
BUS ER
FOC ER
ACTION
Version of the 5DTC control software (nn = Version Number).
-
Indicates the module used.
-
Version of the MPEG software (nn = Version Number).
Communication test between the Main uP and CD Module
-
CD SLEDGE MOTOR is moved in.
-
CD SLEDGE MOTOR is moved out.
FOCUS SERVO Test.
Press 9 to exit
Error Description
Focus Error
Triggered when the focus cannot be found within a certain time when starting up the CD, or if the focus
is lost for more than a certain time during playing of CD.
Radial Error
Triggered when the radial servo is off-track for a certain time during playing of CD.
Sledge In Error
The sledge did not reach its inner position (inner-switch is still close) before approximately 6 seconds
have passed by. Inner-switch or sledge motor problem.
Sledge Out Error
The sledge did not come out of its inner position (inner-switch is still open) before approximately 250ms
have passed by. Inner-switch or sledge motor problem.
Jump Error
Triggered in normal play when the jump destination could not be found within a certain time.
Subcode Error
Triggered when a new subcode was missing for a certain time during playing of CD.
PLL Error
The Phase Lock Loop could not lock within a certain time.
Turntable Motor Error
Generated when the CD could not reached 75% of speed during start-up within a certain time. Disc
motor problem.
Focus Search Error
The focus point has not been found within a certain time.
The tray could not enter the inside position and is opening again. This can happen if the tray is blocked
such that it cannot go fully inside, or if the 5DTC control module is defective and never closes.
The tray could not reach the outside position and is stopped at its blocked position. This can happen if
the tray is blocked such that it cannot go fully outside, or if the 5DTC control module is defective and
never opens.
Table 2
Set is in Service PLAY Mode
Display shows "5DTC-Vnn" -
Version of 5DTC control software
(nn = Version Number).
DTC works as in normal operation.
In case of failures, error
codes according to Table 2
The Service Play Mode is intended
to detect and identify the failures
in the CD Mode.
In this mode the DTC works as in
normal operation. The electronics
will still function even when an error
is detected so that repair activities
can be carried out.
ECO
Button pressed?
Y
CD
Button pressed?
Y
will be displayed.
Figure 1Figure 2
ADC
TEST
N
N
ADC Test is used for checking the
ADC inputs to the microprocessor.
The display shows an ADC value
between 0 and 255 for an input
signal between 0 and 5V.
PLAY
Button pressed?
Y
Display shows "ADC1 Value"
for ADC 1
(Input Line - SA)
PLAY
Button pressed?
Y
Display shows "ADC2 Value"
for ADC 2
(Input Line - Option)
PLAY
Button pressed?
Y
Display shows "ADC3 Value"
for ADC 3
(Input Line - AmNtc)
9
Button pressed?
Y
TEST
EEPROM TESTA test pattern will be sent to the EEPROM.
TEST
DEMO TOGGLE
ROTARY
ENCODER TEST
MICRONAS
FIRMWARE
VERSION
LEAVE SERVICE
TEST PROGRAM
N
N
N
N
Activated with
R
9 to Exit
QEEPROM FORMAT
MAX SOUND
Rotary Volume
Knob
USB PC LINK
9 to Exit
Disconnect
mains cord
DISPLAY
TEST
VEC
Button pressed?
Y
Display shows Figure 1
and switch all LEDs on
(except ECO POWER LED)
VEC
Button pressed?
Y
Display shows Figure 2
and switch alternate LEDs on
(see Table 3)
9
Button pressed?
Y
LEDs
TUNER
AUX
USB PC LINK
MAX SOUND
USB Indicator
MC-M570
CD
OFF
ON
OFF
ON
OFF
ON
Table 3
N
N
N
MC-500
-
-
-
-
OFF
ON
Various
other Tests
ACTION
"PASS" is displayed if the uProcessor read back the test pattern
correctly, otherwise "FAIL" will be displayed.
Load default data. Display shows "NEW" for 1 second.
Caution! All presets from the customer will be lost!!
Pressing this button will toggle between DEMO ON and DEMO
OFF. The DEMO status will scroll once across the Display.
Display shows value for 2 seconds.
Values increases or decreases until Volume Maximum (0dB) or
Volume Minimum (VOL MUTE) is reached.
To read out the Firmware Version of IC UAC3553 on the USB
PC LINK Board.
Display shows "Vxxxx" (xxxx = Firmware Version number).
Micro 2003_MC-500 & MC-M570_Service Test Program (dd wk0242)
Page 17
SET BLOCK DIAGRAM
-6dB Track
MP3
D
A
M
+CD
5DTC
+12V_M
D
250mV
CDC
CONTROL
4-1
125mV
+12V_A
ECO6
A
FM (67.5 kHz)
AM (80% MOD)
TUNER
CONTROL
500mV
76dBA
16dB
SA BUFFER
+12V_A
A
TDA7468
+9.1V
+9.1V
+9V
REG
+12V_A
4-1
NOTE :
MAIN SIGNAL PATH
MEASUREMENTS ARE IN AUX MODE :
XX mV
YY dBA
ZZ dB
LEVELS AT MAX VOL
S/N AT 500mW Output
HEADROOM (1% THD) WRT TO LEVEL AT MAX VOL
AUX / CDR
USB
D
POWER
CONTROL
RDS
DECODER
TUNER
CONTROL
A
COMBI
-AMP
+AMP
POWER
AMPLIFIER
CLASS D
AMP_RELAY
TRAFO
FOR -/21 ONLY
VOLTAGE
SELECTOR
AMP_OFF
+12V_A
MAINS
CHOKE
(NOT USED FOR -/37)
L/R SPEAKER
2 X 100W
2 X 6 OHMS
L
N
10M
(ONLY FOR -/37)
LOW_POWER_SUPPLY
SOFTWARE CONTROL
INCREDIBLE
500mV / 1000mV
A
+12V_A
+C
830mV
ATTN.
-8.5dB
SOURCE SELECTOR
I2C DATA
I2C
I2C CLK
SURROUND
INTERFACE
500mV
VOL. 1VOL. 2
SIMPLE
HP_DET
MUTE_HP
AMP_OFF
AMP_MUTE
AMP_RELAY
IS FILTER
REGULATOR
LM317P
REGULATOR
LM317P
I2C DATA
I2C CLK
+D2
+D
D
NTC
PWDN
LPC
USB
A
USB
CONTROL
+5V6
+C
ECO POWER
LED
+5V6
SOURCE/USB/PC_LINK
MAX/VEC LEDS
SHIFT
REGISTER
uP
TMP88CU74YF
I2C DATA
+C
-33V
I2C CLK
IR EYE
COMBI
CONTROL
+D
+F
+5V6
+5V6_ECO
+C
+5V6
+12V_A
+12V_D
TREBLE
&
BASS
A
M62320FP
I2C SHIFT
REGISTER
+AMP
-AMP
D
CD_ON
HP_MUTE
+5V6
-33V
500mV
85dBA
16dB
LEFT/RIGHT
+12V_A
NJM4556AM
+5V6
MUTE
HEADPHONE
AMPLIFIER
+5V_CD
PWDN
NTC
2.50V
85dBA
3dB
39R 39R
HP_OUT
A
AMP_MUTE
FUSE
FUSE
1.90V
67dBA
3.0dB
ATTEN.
Rin = 3k
LEFT/RIGHT
5DTC
CONTROL
CONTROL
HP_DET
HP DET
HP_OUT
USB
+D
650mV
78dBA
3.2dB
HEADPHONE
EEPROM
D
SA IN
ADC
KEY SCAN
FTD
VOLUME
CONTROL
F1x
F2x
F1x
F2x
+D
F1
F2
-33V
FRONT
POWER SUPPLY
+D
FUSE
FUSE
+D2
F1
F2
LOW_POWER_CONTROL
+5V6_ECO
LPS
SMPS
Block Diagram_3139 119 35800 dd wk0313
Page 18
SET WIRING DIAGRAM
5-1
5-1
FRONT
(1105A)
FCS 1402
FCS 1401
FCS 1301
1302
1
8009
9P/180mm/AD
1
8008
19P/180mm/AD FOLD
1
1
FCT 1012
FCT 1026
FCT 1015
8003
15P/480mm/BD FOLD
1
FCS 1824
5DTC
(1103)
MP3
FAN
EHT 1401
1
2P/260mm
COMBI
(1102-1001)
EHT 1010
(1104)
1
## 8101
8007
4P/120mm/AD
TO BOTTOM PLATE
1
HP
1P/180 mm
1
1
FCT 1014
FCT 1022
BI 8100
CDC KEY
(1105B)
8100
2P/100mm
EHT 1336
LEGEND
EHS - EH SIDE ENTRY
FCT 1400
FCS 1703
FCS 1702
## 8101
FCT 1011
1
8303
10P/220mm
SUPPLY (MAINS)
FCT 1013
1
1
1005
1
8006
8P/100mm/BD
8004
8P/280mm/AD FOLD
1
8005
7P/220mm/AD
FCT 1120
1
AUX-IN
8010
1P/180 mm
FROM TUNER'S METAL STRIP
TO AUX'S METAL STRIP
ON REARCAB
Electrical parts list............................................................ 6-8
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
e
p ncr
S7S7
(10G)
d
1G
S1
S2
S3
S4
S5
S6
S7
S8
S9
S10
2G
j , p
m
B1
B2
B3
B4
B5
B6
B7
B8
B9
3G
a
h
k
b
f
g
c
e
r
n
d
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
-
-
-
-
-
-
4G
j , p
m
5G
a
h
k
b
f
g
c
e
r
n
d
-
-
-
-
-
-
-
-
-
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
-
-
-
-
-
-
6G
j , p
m
7G
a
h
k
b
f
g
c
e
r
n
d
-
-
-
-
-
-
-
-
-
-
a
h
j , p
k
b
f
m
g
c
e
r
n
d
col
Dp
-
-
-
-
-
-
-
-
8G
a
h
j , p
k
b
f
m
g
c
e
r
n
d
-
-
-
-
-
-
-
-
-
-
9G
j , p
m
B1
B2
B3
B4
B5
B6
B7
B8
B9
10G
a
h
k
b
f
g
c
e
r
n
d
-
S1
S2
S3
S4
S5
S6
S7
-
Page 20
FRONT BOARD - COMPONENT LAYOUT
6-2
6-2
This assembly drawing shows a summary of
all possible versions. For components used
in a specific version see schematic diagram
and respective parts list.
3139 113 3501 pt2 dd wk0251
Page 21
FRONT BOARD - CHIP LAYOUT
This assembly drawing shows a summary of
all possible versions. For components used
in a specific version see schematic diagram
and respective parts list.
6-36-3
3139 113 3501 pt2 dd wk0251
Page 22
FRONT BOARD - CIRCUIT DIAGRAM (Part 1)
12345678910111213
Front Board
Circuit Diagram (Part 1)
A
B
1u
VSSD
SA_IN
TUENABLE
VDDD
VREF
SYNC
RDCL
RDDA
QUAL
D
2409
SA
LedShStr
LedShData
LedShClk
LedEnable
-33V
TRAY_IIC_SCL
CD_PORE__uC_RESET
TRAY_IRQ
TUDATA
TUCLK
TUSTEREO
CD_RAB__uP_FRAME
MpOscShiftTu
100n
2415
D
3
10
16
2
1
47p
D
9457
D
3417
3416
+D
3404
C
1N4148
3405
220n
2407
470K
6401
3406
680K
33K
2406
D
D
E
F
2416
1n
+D
1K5
10K
3407
3408
2411
D
7403
SAA6581T
560p
2410
560p
15
4
8
7
9
MPX
SCOUT
CIN
TCON
MODE
57 Khz
BANDPASS
(8th ORDER)
CLOCKED
COMP
TEST
CTRL
G
H
D
I
2408
47p
D
5406
2u2
VSSA
OSC
&
CLK
OSCI14OSCO
13
3410
220K
4.9V
512
VDDA
POW SUPPL
&
RESET
RDS/RBDS
DEM
SIGNAL
QUALITY
DET
VSSA
611
3409
2K2
5405
AT-51
1234567891011
2412
1K
1K
1N4148
2461
D
6408
10K
3541
G9
P15
P16
P17
P18
P19
P20
P21
P22
P23
3523
1K
6410
1N4148
22u
2462
50V
50V 22u
FTD
2471
47n
50V2u2
10K
3418
3419
D
6-46-4
DC Voltages During Active Play.
2402
3517
3519
3521
3525
1K
1K
1K
1K
10K
ADC
100p
TU
6407
1N4148
6409
1N4148
3542
3514
1K
3516
1K
3518
1K
3520
1K
# 3544
10K
G10
10K
9422
100p
2403
3513
1K
3515
1K
3522
1K
3524
1K
3545
D
3527
470R
3458
1K
3460
1K
3462
1K
TURdsClk
TURdsDATA
3401
10K
3526
470R
3457
470R
3459
1K
3461
470R
-33V
4412
10K
2400
G2
# 3546
10K
MpOscShiftTu
Reset
100p
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
V24
V25
V26
V27
V28
V29
V30
V31
V32
V33
V34
V35
V36
VKK
-SCK1
SI1
1
D
FTD
3402
P14
3512
V23
SO1
9412
10K
100p
2401
G1
P11
P12
P13
1K
1K
3510
1K
3511
3509
V21
V20
V22
80k pull
down
8-Bit h. breakdown v.
out. port w. latchP9
PD
source open
drain 80k p.d.
5-Bit h. breakd. v.
out w. latch
8-Bit Input/Output
(tri-state)
P03
P04
P05
4
3
3463
4K7
D
9403
USB
9430
TU
P9
P10
1K
3506
3508
1K
1K
3507
V17
V18
V19
8-Bit h. break. v.
P0
P06
P07
7
# 2479
33p
2418
D
# 9402
TU
9404
D
9406
D
Note :
Values in Bracket are DC Voltages at Standby (Clock Mode).
Values in Square Bracket are DC Voltages at Low Power Standby.
Note : Some values may varies, see respective parts list for correct value.
P5
1K
3503
54555657585966061626364
V14
-RESET
#
P4
3502
1K
V13
CPU
sink o.
8-Bit I/O P2
sink o.drain
XTOUT
5403
32K768
2419
Options
P3
1K
3501
V12
ROMRAM
XTIN
22p
D
2456
2421
+D
Refer to Variant Table.
For Provision Only .
P2
P1
1K
3498
3500
1K
1K
3499
V9
V11
V10
P7P6
80k pull down80k pull down
P6-P9 source open drain
Program
Counter
drain
TEST
-STOP
-INT0
D
22p
D
2p2
D
+C
3420
2K7
3423
1K8
5407
2u2
G3
G2
G1
1K
1K
3496
1K
3497
V7
V8
8-Bit Input/Output
(tri state)
TC2
-INT1
D
3425
G4
3495
V6
-DV0
1K
8-Bit A/D
6K8
3426
1K
G6
G5
1K
3494
3493
V4
V5
80k pull down
Converter
P1
TC1
TC4
3464
1K
G7
3492
1K
V3
3-B. I/O P3
( tristate )
INT2
100n
2455
G9
G8
1K
3490
1K
3491
414243444546474849550515253
V1
V2
VAREF
VASS
AIN13
P5
4-Bit In/Output
(tri-state)
P4
8-Bit Input/Output
(tri-state)
-SCKO
INT4
SCL
1M
3438
D
7401
M24C02
1
E0
2
E1
3
E2
6
SCL
7
WC_
G10
1K
1K
3489
40
V0
VDD
39
38
37
36
AIN12
35
AIN11
34
AIN10
33
AIN7
32
AIN6
AIN5
31
30
AIN4
29
AIN3
28
AIN2
27
AIN1
26
AIN0
25
SCA
TMP88CU74YF
7400
3437
680K
4400
4.9V
VCC
Legend :
P6
P7
P8
1K
3504
1K
3505
V16
V15
8-Bit high breakdown voltage8-Bit high breakdown v.
output port with latchoutput port with latchout w. latch P8
VFT driver circuit (automatic display)
XIN
XOUT
VSS
8809
10 11 12 13 14 15 16 17 18 19220 21 22 23 24
D
5404
D
22p
D
22p
2420
7404
BC847B
IIC
ADC
CD
4.9V [4.9V]
4.9V [4.9V]
3474
470R
8
SDA
VSS
4
D
3439
5
3487
3485
3483
3481
3479
3477
3475
470R
3472
3470
3468
100R
3466
100R
+H
+C
1K
3486
1K
3484
1K
3482
1K
3480
1K
3478
1K
3476
+D
3473
470R
1K
3471
1K
3469
100R
3467
100R
3465
1M
D
3427
1K
-26.5V
(-26.9V)
D
1K
1K
1K
1K
1K
CD_SILD__uP_CLK
1K
3534
3403
1K8
1K8
TRAY_IIC_SDA_CD_SIDA
CD_SICL__uP_DATA
1K
1K
6K8
3428
1403
BJ897GNK
F2x
IIC_DATA
IIC_CLK
TUCE
TURdsDATA
VOLB
VOLA
NTC
KEY2
KEY1
KEY0
Options
+D
RC6
USB_SUSP
TURdsClk
USB_IIC_DATA
USB_IIC_CLK
USB_READY
USB_IRQ
Standby
PWDN
IIC_DATA
IIC_CLK
404256789
G10
RC6
SA
+C
+5V6
USB_SUSP
2324252627293303132333435363738
P1
G1G2G3G4G5G6G7G8G9
3539
3540
1K
2466
2n2
# 6402
1N4148
5411
# 4401
USB_IIC_DATA
USB_IIC_CLK
4402
4410
USB_READY
USB_IRQ
# 2465
10n
USB
47p
47p
2441
2440
2422
3421
1K
10n
7405
BC847B
D
Reset
4.6V [4.6V]
10K
D
9435
4411
4u7
USB
P13
P12
P11
P10P9P8P7P6P5P4P3P2
5408
2413
3
1
2
4u7
100n
3422
680K
TSOP4836ZC1
VS
OUT
GND
# 2483
2424
5
P14
7301
100n
USB
4.9V
10n
P15
2467
2443
2423
P19
P18
P17
P16
3538
100R
4u7 50V470n
D
4
4K7
3536
47p
2444
+C
3413
100K
3424
220K
D
3139 118 56320...8239 210 94032 for 3501 pt2 dd wk0251
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3501 pt2 dd wk0251
CDC KEY BOARD - CHIP LAYOUT
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
VARIANT TABLE
Model / Version
Item No.
3346
3347
3413
3403 / 35341K81K8
3406
3418
341910K
34231K81K81K8
3437
MC-500/22
MC-500/25
100K
33K15K15K33K
680K
MC-500/30
MC-500/33
MC-500/37
10K10K
10K10K
10K
10K
680K
MCM530/22
MCM595/21
MCM595/30
MCM595/37
100K100K
10K
CDC KEY BOARD - CIRCUIT DIAGRAM
1331 A2
1332 A2
1333 A3
1334 A3
1335 A3
1336 A1
3350 A2
3351 A2
123
Note : Some values may varies, see respective parts list for correct value.
A
1
2
1336
3350
1K2
EH-B
3352 A2
3353 A3
3351
1K8
1331
3354 A3
3352
2K7
1332
3353
4K7
1333
3354
10K
1334
3139 113 3501 pt2 dd wk0251
A
1335
3438
3439
1M2M22M2
1M
1M
1M
3452470R470R
354510K10K
354739K
4400
4403
4404
4408
X4406
X
X
X4407
XX
XX
XX
XX
6405XXX
6407
7408
7409
XX
XX
XX
B
D
3139 118 56320...8239 210 94042 for 3501 pt2 dd wk0251
123
X - Item in use.
B
Page 26
6-8
6-8
ELECTRICAL PARTS LIST - FRONT BOARD
MISCELLANEOUS
13014822 265 11183Flex Connector 4P
13029940 000 01244Headphone Socket
13039940 000 01241Rotary Encoder 24P
13049940 000 01243Tact Switch
13059940 000 01243Tact Switch
13069940 000 01243Tact Switch
13079940 000 01243Tact Switch
13089940 000 01243Tact Switch
13099940 000 01243Tact Switch
13109940 000 01243Tact Switch
13119940 000 01243Tact Switch
13129940 000 01243Tact Switch
13139940 000 01243Tact Switch
13149940 000 01243Tact Switch
13159940 000 01243Tact Switch
13169940 000 01243Tact Switch
13179940 000 01243Tact Switch
13189940 000 01243Tact Switch
13199940 000 01243Tact Switch
13209940 000 01243Tact Switch
13219940 000 01243Tact Switch
13229940 000 01243Tact Switch
13239940 000 01243Tact Switch
13249940 000 01243Tact Switch
13259940 000 01243Tact Switch
13269940 000 01243Tact Switch
13279940 000 01243Tact Switch
13289940 000 01243Tact Switch
13309940 000 01243Tact Switch
13319940 000 01243Tact Switch
13329940 000 01243Tact Switch
13339940 000 01243Tact Switch
13349940 000 01243Tact Switch
13359940 000 01243Tact Switch
14004822 265 11535Flex Connector 8P
14014822 265 11545Flex Connector 19P
14024822 265 11531Flex Connector 9P
14039940 000 01966FTD (HNA-10LS02T)
CAPACITORS
23025322 126 1158310nF 10% 50V
23035322 126 1158310nF 10% 50V
23044822 126 1449422nF 10% 25V
23054822 126 1449422nF 10% 25V
23062238 586 59812100nF 50V
23072020 552 94427100pF 5% 50V
23082020 552 94427100pF 5% 50V
Ω
23092020 552 94427100pF 5% 50V
23102020 552 94427100pF 5% 50V
24063198 017 410501µF 10V
24074822 126 13879220nF +80/-20% 16V
24084822 126 1178547pF 5% 50V/22
24094822 126 1178547pF 5% 50V/22
24104822 126 14249560pF 10% 50V /22
24114822 126 14249560pF 10% 50V /22
24124822 124 226522,2µF 20% 50V /22
24132238 586 59812100nF 50V
24152238 586 59812100nF 50V/22
24165322 126 115781nF 10% 50V/22
24182222 867 1533933pF 5% 50V
24194822 122 3376122pF 5% 50V
24204822 122 3376122pF 5% 50V
24214822 126 142232,2pF 50V
24225322 126 1158310nF 10% 50V
24233198 017 44740470nF 10V
24245322 126 1158310nF 10% 50V
24254822 124 8128647µF 20% 16V
24264822 124 120324,7µF 20% 50V
24274822 124 120324,7µF 20% 50V
24284822 124 120324,7µF 20% 50V
24294822 124 120324,7µF 20% 50V
24322020 552 94427100pF 5% 50V
24372238 586 59812100nF 50V
24384822 124 8128647µF 20% 16V
24394822 124 8128647µF 20% 16V
24552238 586 59812100nF 50V
24564822 122 3376122pF 5% 50V
24572020 552 94427100pF 5% 50V
24582020 552 94427100pF 5% 50V
24592238 586 59812100nF 50V
24602238 586 59812100nF 50V
24613198 028 5229022µF 20% 50V
24623198 028 5229022µF 20% 50V
24632238 586 59812100nF 50V
24642238 586 59812100nF 50V
24664822 126 142382,2nF 50V
24674822 124 120324,7µF 20% 50V
24682238 586 59812100nF 50V
24713198 017 3473047nF 16V/22
24732238 586 59812100nF 50V
24782238 586 59812100nF 50V
24822238 586 59812100nF 50V
RESISTORS
33004822 116 52231820Ω 5% 0,5W
33014822 117 1292547k 1% 0,063W
33044822 117 12968820Ω 5% 0,62W
33054822 117 12968820Ω 5% 0,62W
33064822 117 12968820Ω 5% 0,62W
33074822 117 12968820Ω 5% 0,62W
33084822 117 12968820Ω 5% 0,62W
33094822 117 12968820Ω 5% 0,62W
33104822 117 12968820Ω 5% 0,62W
33114822 117 12968820Ω 5% 0,62W
ELECTRICAL PARTS LIST - FRONT BOARD
33124822 117 12968820Ω 5% 0,62W
33134822 117 12968820Ω 5% 0,62W
33144822 117 12968820Ω 5% 0,62W
33154822 117 12968820Ω 5% 0,62W
33164822 051 3010310k 5% 0,062W
33174822 051 3010310k 5% 0,062W
33184822 051 302722k7 5% 0,062W
33194822 051 30221220Ω 5% 0,062W
33204822 051 30271270Ω 5% 0,062W
33214822 051 30391390Ω 5% 0,062W
33224822 051 30561560Ω 5% 0,062W
33234822 051 302722k7 5% 0,062W
33244822 051 30151150Ω 5% 0,062W
33254822 051 30221220Ω 5% 0,062W
33264822 116 83876270Ω 5% 0,5W
33284822 117 12968820Ω 5% 0,62W
33294822 051 30391390Ω 5% 0,062W
33304822 116 52226560Ω 5% 0,5W
33314822 116 52231820Ω 5% 0,5W
33324822 116 522071k2 5% 0,5W
33344822 116 522834k7 5% 0,5W
33354822 051 302722k7 5% 0,062W
33364822 051 30151150Ω 5% 0,062W
33374822 051 30221220Ω 5% 0,062W
33384822 116 83876270Ω 5% 0,5W
33394822 051 30391390Ω 5% 0,062W
33404822 051 30561560Ω 5% 0,062W
33414822 117 12968820Ω 5% 0,62W
33424822 117 118171k2 1% 1/16W
33434822 117 129031k8 1% 0,063W
33444822 051 302722k7 5% 0,062W
33454822 051 30151150Ω 5% 0,062W
33504822 117 118171k2 1% 1/16W
33514822 117 129031k8 1% 0,063W
33524822 051 302722k7 5% 0,062W
33534822 051 304724k7 5% 0,062W
33544822 051 3010310k 5% 0,062W
34044822 051 30684680k 5% 0,062W
34054822 051 30474470k 5% 0,062W
34064822 051 3015315k 5% 0,062W
34074822 051 301521k5 5% 0,062W /22
34084822 051 3010310k 5% 0,062W /22
34094822 051 302222k2 5% 0,062W /22
34104822 117 12891220k 1%/22
34134822 117 13632100k 1% 0,62W
34164822 051 301021k 5% 0,062W/22
34174822 051 301021k 5% 0,062W/22
34184822 050 2100310k 1% 0,6W/21/21M/37
34194822 051 3010310k 5% 0,062W /21/21M/37
34204822 051 302722k7 5% 0,062W
34214822 051 301021k 5% 0,062W
34224822 051 30684680k 5% 0,062W
34234822 116 522491k8 5% 0,5W
34244822 117 12891220k 1%
34254822 051 306826k8 5% 0,062W
34264822 051 301021k 5% 0,062W
34274822 051 301021k 5% 0,062W
34284822 051 306826k8 5% 0,062W
34294822 116 83872220Ω 5% 0,5W
34304822 052 10688
!
6Ω8 5% 0,33W
34314822 116 83872220Ω 5% 0,5W
!
34324822 052 10109
10Ω 5% 0,33W
34334822 116 5225722k 5% 0,5W
34383198 021 322502M2 5%
34404822 051 3010310k 5% 0,062W
34414822 051 3010310k 5% 0,062W
34424822 051 3010310k 5% 0,062W
34434822 051 301021k 5% 0,062W
34444822 051 301021k 5% 0,062W
34454822 051 301021k 5% 0,062W
34474822 051 3010310k 5% 0,062W
34484822 116 83872220Ω 5% 0,5W
34494822 116 83872220Ω 5% 0,5W
34504822 051 30471470Ω 5% 0,062W
34514822 051 30471470Ω 5% 0,062W
34524822 051 30471470Ω 5% 0,062W
34534822 116 83883470Ω 5% 0,5W
34544822 116 83883470Ω 5% 0,5W
34554822 051 30471470Ω 5% 0,062W
34564822 051 30471470Ω 5% 0,062W
34574822 051 30471470Ω 5% 0,062W
34584822 051 301021k 5% 0,062W
34594822 051 301021k 5% 0,062W
34604822 051 301021k 5% 0,062W
34614822 051 30471470Ω 5% 0,062W
34624822 051 301021k 5% 0,062W
34634822 051 304724k7 5% 0,062W
34644822 051 301021k 5% 0,062W
34654822 051 301021k 5% 0,062W
34664822 116 52175100Ω 5% 0,5W
34674822 116 52175100Ω 5% 0,5W
34684822 116 52175100Ω 5% 0,5W
34694822 116 52175100Ω 5% 0,5W
34704822 050 110021k 1% 0,4W
34714822 050 110021k 1% 0,4W
34724822 051 301021k 5% 0,062W
34734822 051 30471470Ω 5% 0,062W
34744822 051 30471470Ω 5% 0,062W
34754822 051 30471470Ω 5% 0,062W
34764822 051 301021k 5% 0,062W
34774822 051 301021k 5% 0,062W
34784822 051 301021k 5% 0,062W
34794822 051 301021k 5% 0,062W
34804822 051 301021k 5% 0,062W
Page 27
ELECTRICAL PARTS LIST - FRONT BOARD
RESISTORS
34814822 051 301021k 5% 0,062W
34824822 050 110021k 1% 0,4W
34834822 050 110021k 1% 0,4W
34844822 051 301021k 5% 0,062W
34854822 051 301021k 5% 0,062W
34864822 051 301021k 5% 0,062W
34874822 051 301021k 5% 0,062W
34894822 051 301021k 5% 0,062W
34904822 051 301021k 5% 0,062W
34914822 051 301021k 5% 0,062W
34924822 051 301021k 5% 0,062W
34934822 051 301021k 5% 0,062W
34944822 051 301021k 5% 0,062W
34954822 051 301021k 5% 0,062W
34964822 051 301021k 5% 0,062W
34974822 051 301021k 5% 0,062W
34984822 051 301021k 5% 0,062W
34994822 051 301021k 5% 0,062W
35004822 051 301021k 5% 0,062W
35014822 051 301021k 5% 0,062W
35024822 051 301021k 5% 0,062W
35034822 051 301021k 5% 0,062W
35044822 051 301021k 5% 0,062W
35054822 051 301021k 5% 0,062W
35064822 051 301021k 5% 0,062W
35074822 051 301021k 5% 0,062W
35084822 051 301021k 5% 0,062W
35094822 051 301021k 5% 0,062W
35104822 051 301021k 5% 0,062W
35114822 051 301021k 5% 0,062W
35124822 051 301021k 5% 0,062W
35134822 051 301021k 5% 0,062W
35144822 051 301021k 5% 0,062W
35154822 051 301021k 5% 0,062W
35164822 051 301021k 5% 0,062W
35174822 051 301021k 5% 0,062W
35184822 051 301021k 5% 0,062W
35194822 051 301021k 5% 0,062W
35204822 051 301021k 5% 0,062W
35214822 051 301021k 5% 0,062W
35224822 051 301021k 5% 0,062W
35234822 051 301021k 5% 0,062W
35244822 051 301021k 5% 0,062W
35254822 051 301021k 5% 0,062W
35264822 051 30471470Ω 5% 0,062W
35274822 051 30471470Ω 5% 0,062W
35284822 051 3010310k 5% 0,062W
35294822 051 3010310k 5% 0,062W
35304822 051 3010310k 5% 0,062W
35314822 051 3010310k 5% 0,062W
35324822 052 10688
!
6Ω8 5% 0,33W
6-9
!
35334822 052 10109
10Ω 5% 0,33W
35364822 051 304724k7 5% 0,062W
35374822 051 304724k7 5% 0,062W
35384822 116 52175100Ω 5% 0,5W
35394822 051 3010310k 5% 0,062W
35404822 051 301021k 5% 0,062W
35434822 051 301021k 5% 0,062W
43004822 051 300080Ω Jumper 0603
43014822 051 300080Ω Jumper 0603
43024822 051 300080Ω Jumper 0603
44004822 051 300080Ω Jumper 0603
44024822 051 300080Ω Jumper 0603
44034822 051 300080Ω Jumper 0603
44044822 051 300080Ω Jumper 0603
44104822 051 300080Ω Jumper 0603
44114822 051 300080Ω Jumper 0603
44204822 051 300080Ω Jumper 0603
44214822 051 300080Ω Jumper 0603
44224822 051 300080Ω Jumper 0603
44234822 051 300080Ω Jumper 0603
44244822 051 300080Ω Jumper 0603
44254822 051 300080Ω Jumper 0603
44264822 051 300080Ω Jumper 0603
44274822 051 300080Ω Jumper 0603
44284822 051 300080Ω Jumper 0603
44294822 051 300080Ω Jumper 0603
44304822 051 300080Ω Jumper 0603
44314822 051 300080Ω Jumper 0603
44324822 051 300080Ω Jumper 0603
44334822 051 300080Ω Jumper 0603
44344822 051 300080Ω Jumper 0603
44354822 051 300080Ω Jumper 0603
44364822 051 300080Ω Jumper 0603
44374822 051 300080Ω Jumper 0603
44384822 051 300080Ω Jumper 0603
44394822 051 300080Ω Jumper 0603
44404822 051 300080Ω Jumper 0603
44414822 051 300080Ω Jumper 0603
44424822 051 300080Ω Jumper 0603
44434822 051 300080Ω Jumper 0603
44444822 051 300080Ω Jumper 0603
44454822 051 300080Ω Jumper 0603
44464822 051 300080Ω Jumper 0603
44474822 051 300080Ω Jumper 0603
44484822 051 300080Ω Jumper 0603
44494822 051 300080Ω Jumper 0603
44504822 051 300080Ω Jumper 0603
44514822 051 300080Ω Jumper 0603
44524822 051 300080Ω Jumper 0603
44534822 051 300080Ω Jumper 0603
44544822 051 300080Ω Jumper 0603
Page 28
ELECTRICAL PARTS LIST - FRONT BOARD
RESISTORS
44554822 051 300080Ω Jumper 0603
44564822 051 300080Ω Jumper 0603
44574822 051 300080Ω Jumper 0603
44584822 051 300080Ω Jumper 0603
44594822 051 300080Ω Jumper 0603
44604822 051 300080Ω Jumper 0603
44614822 051 300080Ω Jumper 0603
44624822 051 300080Ω Jumper 0603
COILS & FILTERS
53003198 018 52280Coil 2,2µH 10%
53013198 018 52280Coil 2,2µH 10%
53023198 018 52280Coil 2,2µH 10%
54013198 018 54780Coil 4,7µH 10%
54023198 018 54780Coil 4,7µH 10%
54032422 543 01069RES XTL 32,768kHz
54049940 000 01973RES CER 12MHz
54054822 242 11033RES XTL 4,332MHz /22
54063198 018 52280Coil 2,2µH 10%/22
54073198 018 52280Coil 2,2µH 10%
54083198 018 54780Coil 4,7µH 10%
54093198 018 54780Coil 4,7µH 10%
54103198 018 54780Coil 4,7µH 10%
54113198 018 54780Coil 4,7µH 10%
6-10
74064822 130 60373BC857B
74079940 000 0196774HC4094D
Note : Only the parts mentioned in this list are normal
service spare parts.
Note:
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.
These assembly drawings show a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
TR 14 (600µ black dot) maximum at 01:15
TR 19 (fingerprint)
TR 10 (1000µ wedge)
Use CD-RW Printed Audio Disk . . . . . .7104 099 96611
TR 3 (Fingerprint)
TR 8 (600µ black dot) maximum at 01:00
• playback of all these tracks without audible disturbance
• jump forward/backward within a reasonable time
2. CLEAN THE LENS
CD DRIVE – LENS CLEANING
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be
done with a non-aggressive cleaning fluid.It is advised to
use “KODAK LENS CLEANER CAT 176 71 36”, available
in normal photo shops.
The actuator is a very precise mechanical component
and may not be damaged in order to guarantee its full
function. It is advised to clean the lens gently (don’t press
too hard) with a soft and clean cotton bud moistened with
the special lens cleaner.
The direction of cleaning must be in the way as indicated
in the picture below.
3. MEASURE THE EYE-PATTERN SIGNAL
EYE-PATTERN SIGNAL – JITTER MEASUREMENT
Measure the signal direct on resistor 3898 using an oscilloscope (see also chapter 10-9).
See below examples of the signal.Amplitude should read at
least 700mVpp using SBC444A.
good
bad
If the oscilloscope shows a signal like the ‘bad’ one, and/or
the amplitude decreases within 1minute - the CD drive has
to be replaced.
Sanyo
DA12T3
HF-Amplifier
D3
D2
D1
Drive detection
680R
3905
3903
3K3
BC847B
7877
47n
2818
1K5
3902
5
7
4
2
1
6
3
64
8
9
10
11
470R
3893
+3.3V
2K2
3908
10K
3923
BC847B
7878
BC847B
7876
4n7
2813
3896
100R
220u
2885
2881
560p
47n
2887
560R
3901
2883
470n
2817
4u7
3n3
2814
3898
220R
3895
27K
470n
2884
+3.3V
3909
820R
3907
100R
3920
33K
3897
2882
82p
3K3
3904
2K7
3899
3906
470R
+5V_HF
HFIN
VrefCD10
100p
28152816
22n
LDON
to 3826,3827
VREF GEN.
VDDA1
VRIN
VSSA1
ISLICE
LDON
D1
D2
D3
D4
HFIN
HFREF
IREF
CD_DA: 0V / CD_RW: 3V
Σ (A-D)
800mVpp
TB = 0.5µs/div
EYE-PATTERN
1,8V
1,2V
2,4V
2,6V
0,65V
Before touching the lens it is advised to clean
the surface of the lens by blowing clean air over
it in order to avoid that little particles make
scratches on the lens.
Service Hints
Page 36
10-210-2
4. MEASURE THE LASER CURRENT
CD DRIVE – LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on
resistor 3820.Typical value 170 - 190mV for CD-DA respectively 200 - 220mV for CD-RW.
5. MEASURE THE OFFSETS OF THE CD-DRIVE
CD DRIVE – OFFSET MEASUREMENT
Each photodiode of the CD-drive may have an offset.
This offset has to be compensated by the signal processor.A high offset of the CD-drive leads to poor playability
of some CDs (skipping tracks).
Start the Service Test Program - section „Focus Test“
without a CD.Focus sensitivity = CD-RW.
Use a DC Millivoltmeter for measurement.The offsets
can be measured direct on the connector.See drawing
below.
The values from diode A-D should read
0±10mV. Diodes E and F are less critical.
If one of the offsets is higher than ±10mV the CD drive
has to be replaced.
Sanyo DA12T3
CD Drive
A
A
F
C
B
E
C
D
E
VCC
B
VREF
F
D
9
10
11
12
13
14
15
16
1800
+5V_HF
VrefCD10
A
D
E
B
C
F
GND
8
E
D
A
B
C
F
Laser power control
(example for DA2x drive)
100n
2878
470n
2876
3821
1R
1K
3823
2880
33p
+5V
BC807-40
7879
3817
47R
3820
4R7
47R
3819
1n
2879
2877
47u
1
8
4
7811-A
LM358D
3
2
10K
3822
47R
3818
2841
100n
47n
2869
+5V_HF
LASER DIODE
U >250mV
->Laser damaged !
4,6V
3V
3,3V
3,9V
2V
0,17V
0,17V
Service Hints
The CD drive forms a compact building block with the CD Board.
The f
ollowing steps have to be done when replacing the CD mechanism:
1. Desolder disc and slide motor
2. Loosen 2x screw
1. Disconnect flexfoil from old CD drive
2. Put a paperclip over contacts of flexfoil to short-circuit the contacts (fig.1)
3. Remove old CD drive
4. Mount new CD drive to CD board
5. Solder disc and slide motor after fixing the drive to the board
5. Move slide outside
6. Remove paperclip from flexfoil
7. Connect flexfoil to new CD drive
8. Remove ESD-protection (solder joint) from laserunit (see picture below)
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN
CONNECTING A NEW CDM MECHANISM.THAT´S WHY, BESIDES THE SAFETY MEASURES LIKE
• SWITCH OFF POWER SUPPLY
• ESD PROTECTION
ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.
WARNING
fig.1
Attention: The laser diode of this CD drive is protected against ESD by a solder joint which shortcircuits the
laserdiode to ground.
For proper functionality of the CD drive this solder joint must be removed after connection the drive to
the set.
Page 37
10-310-3
Location of Printed Circuit Boards
5DTC Location of PCBs 2002 08 29
CD Board
Control
Board
Motor
Board
MP3 Board
8051
8052
8021
Wiring Diagram 5DTC Module
5DTC Wiring Diagram 2002 08 30
8001
8052
dig.out(optional)
8051
to / from
AF Board
to / from
CD-drive
1825
1820
1800
1824
1802
1801
1451
1823
Control Board
Motor Board
MP3 Board
CD Board
8021
The FFC-Cables are available as sparepart.
80013103 308 93090FFC CABLE 16Pin 80mm BDConnection from CD Board to CD Drive
80513103 308 93100FFC-CABLE 19Pin 90mm ADConnection from CD Board to MP3 Board
80523103 308 93120FFC CABLE 8Pin 80mm BDConnection from CD Board to Control Board
80213103 308 93110FFC-CABLE 16Pin 60mm ADConnection from Control Board to Motor Board
Page 38
10-410-4
The trays of the 5DTC are mechanically
locked.
To open tray 1, 2 and 3 move lever (pos 29) backwards
(e.g. with a screwdriver - see picture 2) to its endposition.
Release the locking mechanism and pull out the tray (see
picture 3).
To open tray 4 and 5 move lever (pos 29) forward to its
endposition (see picture 4).
Release snap as shown in picture 5 and pull tray out.
To remove a CD from Play Position perform following
steps:
1. Open tray 1 as described before.
2. Tear the tray out with speed (see picture 6).The tray can
be inserted aftewards without any alignment.
3. Move lever (pos 29) forward to its endposition (see picture 4).
4. Push lever (pos 31) forward (see picture 7).
5. Remove CD.
Emergency opening of the traysLocation of switches
Page 39
10-510-5
MP3 Version
MP3 Version
1820
15
17
13
16
1824
1824
8
7
10
9
11
CD_IIS_DATA
IIS_WCLK
IIS_SCLK
MP3-Decoder
Communication
Front-µP and MP3 module
RAB
41
RESET
SDA
µP_DATA
12
µP_CLK
11
14
µP_FRAME
SICL
3
2
4
µP_CLK
µP_FRAME
µP_DATA
µP_CLK
µP_FRAME
µP_DATA
SILD
6
SPDIF
Control Logic
Communication
DSP ↔ Signal Processor
WCLI
35
WCLK
28
SCLI
37
SCLK
29
SDI
36
DATA
27
CD_IIS_DATA
AU_IIS_DATA
AU_IIS_DATA
IIS_WCLK
IIS_SCLK
AU_IIS_DATA
IIS_WCLK
IIS_SCLK
1,5,12,14,18
19
CD_IIS_DATA
IIS_SCLK
IIS_WCLK
22
23
RN
RP
DIGITAL AUDIO
MP3 coded
Digital out
CD-DA coded
38
42
40
39
GND
+5V
GND
+5V
For DIGITAL OUT versions only
MP3 BOARD
DOBM
51
10
VCC
7803
7801
TCA0372
TMP87CA409A
V1
D1
D2
D3
D4
R1,R2
Micro Controller
SIGNAL PROCESSOR
CD10
SAA7324 (SAA7325)
TRAY
MOTOR
VDD
DIODES
PHOTO
INNER SWITCH
not on all versions
LASER &
MONITOR
DIODE
TURNTABLE
MOTOR
DISC
CD MECHANISM CD MAINBOARD
CONTROL BOARDMOTOR BOARD
TRAY_IRQ
I2C_SCL
ADDRESS3 SW
ADDRESS3 SW
CLOSE SW
CLOSE SW
ADDRESS2 SW
ADDRESS2 SW
LOAD SW
LOAD SW
ADDRESS1 SW
ADDRESS1 SW
UNLOAD SW
UNLOAD SW
HOLDER HEIGHT COLLECTOR
HOLDER HEIGHT COLLECTOR
OPEN SW
OPEN SW
HOME SW
HOME SW
I2C_SDA
OSC.
DISC SENSOR COLLECTOR
+5V
SWITCH
GND
GND
+5V
GND
GND
GND
7800
5,17,21,52,57
+5V22Vref
Vref
23
7811
63
8,13,15,16,28,29,30
4
19
16
17
RST
27
12
13
16
23
24
8
5
6
7
3
1
+3,3V
Blockdiagram 5DTC 2002-09-05
+5V
+5V
ST
+3,3V
+A (+12V)
7815
+5V
Vref
+3servo
+8V
7801
+12V
BLOCK DIAGRAM 5DTC
+5V
ST
28
V
REF
V
REF
+A
OPAMP
V
REF
+5V
SWITCH
FOCUS
MOTOR
RADIAL
MOTOR
SLEDGE
MOTOR
MOTOR
TURNTABLE
MOT1
SL
RA
FO
55
54
56
59
25
19
26
27
2
1
11
12
18
17
3
7802
MM1469PH
TTM-
TTM+
SLEDGEB-
SLEDGEB+
RADB-
RADB+
FOCB-
FOCB+
MOT2
60
10
LD ON
HF IN
64
V4
61
2
CD RW= 3V
CD DA= 0V
EQ-Selection
7876,7877
7811,7879
7878
LD
MON
A-D
A-C
FE
BA
CD
+A
OPAMP
+A
OPAMP
2
1801
TCA0372
15
14
21
26
5
8
7
6
1
3
2
7805
LIFT
MOTOR
Vref
Vref
Vref
7800
8M
1800
CST
4
6
5
9
7
8
13,15
Tray_IRQ
Tray_I2C_SCL
Tray_I2C_SDA
5
2,3
4
Tray_IRQ
µC_RESET
Tray_I2C_SCL
Tray_I2C_SDA
1
7
8
6
+A
7
9,10
8
Tray_IRQ
Pin 1..3 not used!
µC_RESET
Tray_I2C_SCL
Tray_I2C_SDA
11
5
4
6
7806
+5V
SWITCH
OPEN SW
UNLOAD SW
HOME SW
LOAD SW
CLOSE SW
ADDRESS3 SW
ADDRESS1 SW
ADDRESS2 SW
A
B
C
D
E
12
11
10
9
8
7
6
5
4
13
4
12
5
11
6
10
7
9
1
8
2
3
1802
Active low pass
Filter
LM358
7887
1
2
3
6
5
7
+5V
8
+
-
+
-
1824
3
2
1
CD LEFT
CD RIGHT
18
19
LN
LP
Analog Audio
+5V
+A
GND
Supply
1823
RAB
SDA
SCL
SILD
RESET
µC_RESET
Page 40
10-610-6
M1
TRACK
brakes
disc
FOCUS
SLIDE
SLIDE
M2
accelerates
disc
2838
470n
2K7
3856
15n
2834
100K
3859
3862
39K
8,13,29,30
3855
39K
+5V
15K
3861
820R
3851
15K
3841
LM358D
7811-B
5
6
7
3836
100K
3846
1K
15K
3919
3860
12K
33n
2852
100n
2839
33n
2840
5001
3852
220R
Vref
Driver
Mute
VccVcc
-
+
-
+
+
-
Level shift
3854
47K
10n
2853
Vref
10K
3918
3850
47K
10n
2833
Vref
15n
2832
820R
3847
3848
220R
+
-
Level shift
+
-
Level shift
24
26
27
17
18
1
2
11
12
7
5
6
14
25
9
10
23
16
15
19
20
3
4
+
-
Level shift
+
-
VREF
VREF
VREF
VREF
VREF
M
DISC
M
Vref
MM1469PH
2221
7802
+8V
2837
47n
2836
47u
F-
F+
TT+
SL
RA
FO
During speed up During brake
CH-A
CH-B
Sanyo DA12T3
Sanyo
DA12T3
CD Drive
LD
MON
FOCUS
A
HF-Amplifier
R2 (CD10)
R2
R1
D4
D3
D2
D1
D1 (CD10)
A
F-
F
C
B
GND
F+
D4 (CD10)
TRACK
R1 (CD10)
E
C
D
T-
T+
Mitsumi
E
D
MCD2
VCC
GND
D2 (CD10)
B
VREF
D3 (CD10)
E
B
D
F
A
C
Inner switch
detection
Drive detection
F
D
3810
10K
180p
2865
10K
3811
47K
3806
3910
+3servo
100n
2886
680R
3905
3903
3K3
2875
220p
3839
3837
3845
220p
2871
BC847B
7877
8
9
1
10
11
12
13
14
15
16
2
3
4
5
6
7
1800
+3.3V
2831
47u
3809
10K
47K
3805
47n
2818
+3.3V
1K5
3902
1n
2827
33
5058
35
282531
44
63
34
6162
5
17
5257
20 21
7
4
14
38
22 23
48
40
37
29
39
36
24
47
42
56
43
46
2
1
6
3
32
64
18 19
5960
12
13
54
41
45
5349
26
16
15
8
9
10
11
27
51
30
55
470R
39K
3801
3893
3849
3812
10K
+3.3V
2K2
3908
10K
3923
39K
3802
BC847B
7878
BC847B
7876
4n7
2813
3804
47K
3896
100R
180p
2864
220u
2885
2866
180p
2881
560p
47n
2887
2874
220p
150p
2860
560R
3901
3835
10K
3808
10K
2883
470n
2817
4u7
3n3
2814
3898
220R
3895
27K
3807
10K
27p
2828
8M467
CST
1810
4R7
3917
470n
2884
+3.3V
3909
100K
820R
3907
5002
150p
2861
100R
3920
2872
220p220p
2873
3803
47K
180p
2863
33K
3897
220p
2870
2882
82p
3K3
3904
3922
10K
2K7
3899
3906
470R
3834
4K7
M1SL
+5V_HF
+5V_HF
SILD
SICL
RAFOM2
VrefCD10
HFIN
PORE
VrefCD10
A
D
B
C
100n
2821
+3.3V
3833
120R
120R
3829
+3.3V
2825
1n5
1n5
2822
100p
28152816
22n
LD
ON
to 3826,3827
2K2
3814
2K2
3815
3816
2K2
3813
2K2
PHOTODIODES A..F
A
D
E
B
C
F
+A
LEFT
GND
GND A
GND
RIGHT
+5V
GND
Tray
_I2C_
SCL
Tray_IRQ
Tray_I2C_SDA
LEFT
RIGHT
Tray_I2C_SCL
Tray_IRQ
Tray_I2C_SCL
Tray_I2C_SDA
GND
+A
+A
GND
uC_RESET
Tray_IRQ
Tray_I2C_SCL
Tray_I2C_SDA
uC_RESET
Tray_IRQ
1823
2
3
4
5
6
7
8
1
1824
14
15
2
3
4
5
6
7
8
9
1824
1
10
11
12
13
+5V
INTERFACE
VERSATILE
DEMOD
EFM
PLL
DIG.
STAGES
OUTPUT
CONTROL
MOTOR
KILL
INTERF.
LOOPBACK
SER. DATA
INTERF.
VERSAT.
INTERFACE
SER. DATA
BITSTREAM DAC
TIMING
INTERFACE
MICROCONTROLLER
PROCESSOR
AUDIO
PROCESSING
PRE-
FUNCTION
CONTROL
SRAM
ADDR
INTERF.
EBU
DET.
PEAK
CORR.
ERROR
PROCESSOR
SUBCODE
END
FRONT
VREF GEN.
ADC
VSSD3
WCLI
WCLK
V1
V2|V3
V4
V5
VDDA1
VDDA2
VDDD1P
VDDD2C
VNEG
VPOS
VRIN
VSSA1
VSSA2
VSSD1
VSSD2
SBSY
SCL
SCLI
SCLK
SDA
SDI
SELPLL
SFSY
SILD
SL
STATUS
SUB
TEST1
TEST2
TEST3
ISLICE
KILL
LD
ON
LN
LP
MOTO1
MOTO2
R1
R2
RA
RAB
RCK
RESET
RN
RP
CL11|4
CL16
CRIN
CROUT
D1
D2
D3
D4
DATA
DOEMEF
FO
HFIN
HFREF
IREF
7800
SAA7325
CFLG
Signal Processor
5DTC CD BOARD
2826
47n
Motor Driver
+3servo
1K
3842
47u
2830
1K
3843
2829
47n
+3.3V
100R
3844
Vref
1K
3891
1K
3892
10u
2812
VrefCD10
B3V9
+5V
+5V
PDZ-3.9B
6877
150R
3881
BC847B
7875
10n
2853
3880
33R
+3.3V
+8V
2847
1u
7801
INOUT
2824
1u
L7805
+5V
+A
Laser power control
100n
2878
470n
2876
3821
1R
1K
3823
2880
33p
+5V
BC807-40
7879
47K
3825
3872
2K7
3827
8K2
3817
47R
3820
4R7
47R
3819
1n
2879
470K
3824
2877
47u
1
8
4
7811-A
LM358D
3
2
2K7
3828
10K
3822
47R
3818
3866
4R7
3826
220K
2841
100n
47n
2869
+3.3V
+5V_HF
LDON
From 7800
pin64
3,2V
ESD sensitive lines!
CD_DA: 0V / CD_RW: 3V
Σ (A-D)
U >250mV
->Laser damaged !
Analog Audio
3V
0V
Focus search
2V
+
-
1s
800mVpp
TB = 0.5µs/div
EYE-PATTERN
EVM
V
DC voltages measured in
PLAY MODE
with following conditions:
"+A" = 12V
"+5V" = 5V
...V
to / from
5DTC Control Board
to / from
MP3 Board
to / from
Audio / Combi Board
8V12V
4,9V
5V
1,8V
1,2V
4,6V
3V
1,7V
1,2V
1,2V
3,3V
3,9V
2V
0,17V
0,17V
2,4V
2,6V
0,65V
3,3V
2,9V
1,45V
1,65V
3V
0V
0V
3V
0V
0V
470R
3878
3890
470R
470R
3889
IIS_WCLK
IIS_SCLK
CD_IIS_DATA
470R(8x)
3916
3831
3832
AU IIS DATA
IIS_SCLK
IIS_WCLK
+3.3V
3888
10K
uC_RESET
uP_FRAME
uP_CLK
uP_DATA
uC_RESET
uP_FRAME
uP_CLK
uP_DATA
SICL
SDA
GND
GND
GND
+5V
+5V
AU_IIS_DATA
14
15
2
3
4
5
6
7
8
9
1820
1
10
11
12
13
20
21
16
17
18
19
CD10_RESET
SPDIF
GND
IIS_SCLK
GND
GND
IIS_WCLK
DSP_CLK
CD_IIS_DATA
DSP_DATA
DSP_FRAME
SPDIF_GND
SILD
RAB
SICL
SDA
AU_IIS_DATA
SPDIF
IIS_SCLK
IIS_WCLK
uP CLK
CD_IIS_DATA
uP DATA
uP FRAME
SILD
RAB
PORE
SPDIF
470R
3838
3911
100R
Digital MP3 Data
Digital Audio Data
SDA
5DTC CD Board MP3 Version 20040616
For sets with DIGITAL OUT only
33p
2820
2819
33p
For sets with
DIGITAL OUT only
RAB
Tray_I2C_SDA
2,4V
2,4V
2,4V
3V
6,1V
2,4V
680R
3877
22K
3879
4K7
3883
6
5
7
8
4
LM358DT
7810-B
2855
220u
3884
4K7
2849
120p
2844
120p
3875
18K
3868
18K
2850
120p
3926
100R
100R
100R
100R
2851
10u
3927
2
3
3865
180R
3928
2854
220u
3925
3874
33K
3873
33K
2848
100p
2843
100p
220R
3912
3876
18K
+8V
LEFT CHANNEL
RIGHT CHANNEL
3864
33K
3867
33K
Active Low Pass
LEFT
3V
680R
3870
22K
3840
1
LM358DT
7810-A
2845
120p
2846
10u
3871
180R
3869
18K
RIGHT
2823
220u
A
B
C
D
E
F
G
H
I
J
123456789101112131415
A
B
C
D
E
F
G
H
J
I
2314 5 6 7 8 9 101112131415
Page 41
10-710-7
12
3
4567
12
3
4567
A
B
C
D
E
A
B
C
D
E
5DTC CD Board Side A
This assembly drawing shows
a summary of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.
This assembly drawing shows
a summary of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.
This assembly drawing shows a summary
of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram
respectively partslist.
21345
21345
A
B
C
D
A
B
C
D
21345
21345
A
B
C
D
A
B
C
D
1460 B3
2459 D4
2460 D2
2462 D3
2464 C3
3453 B1
3456 B1
3457 D2
3458 D2
3459 C3
3460 C3
3461 C2
3464 C3
3466 A2
3469 C2
3471 D2
3478 B2
3485 C2
3486 C2
3488 C1
3489 C2
3491 B1
3492 B3
3493 C2
3494 A1
3495 A2
3497 B2
3498 D2
4451 C1
4453 C2
5450 D3
6450 C3
6451 D2
7452 C3
7453 C3
7455 D3
7456 C2
7460 C2
1451 B5
1455 A4
2450 C1
2451 B2
2452 C2
2453 C1
2454 B2
2455 D2
2457 A2
2458 A3
2461 D3
2463 A3
2465 D4
2466 A4
2467 B4
2468 C4
2469 B4
2472 D2
3450 C1
3451 B2
3452 C4
3454 D2
3455 A2
3465 C1
3467 A3
3468 A3
3470 D4
3472 A2
3473 D4
3474 A4
3475 D4
3476 D4
3477 B4
3479 A2
3481 C4
3482 B4
3483 C4
3484 B4
3487 C4
3490 B4
3496 B4
3499 C1
4450 A5
7451 B3
7458 D1
MP3 CD2002 stage .4, 050304
MP3 CD2002/CD03 Board SIDE A (mask version)MP3 CD2002/CD03 Board SIDE B (mask version)
Page 46
10-1210-12
121
Exploded view 5DTC mechanic - for orientation only
Page 47
10-13
10-13
PA RTSLIST 5DTC MODULE MP3CD Version
–––––––––––––––––––––––––––––––––––––––––––––––––––––
ELECTRICAL PARTSLIST 5DTC MODULE CD BOARD MP3CD Version
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.
Page 48
10-14
ELECTRICAL PARTSLIST 5DTC MODULE CONTROL BOARD
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.
Basically Class-D works by transforming the LF audio input
to a square wave signal with a fixed frequency and a
variable duty cycle.See simplified drawing below.
The amplitude of the square wave signal is equal to the
supply voltage of the amplifier.With the audio signal the
square wave signal is pulse-width modulated.
Compared to a conventional power amplfier the benefits of
the Class D amplifier are:
• higher effiency
• lower power dissipation
• smaller cooling fin
• smaller mains transformer
Disadvantage of this concept is:
• 500kHz square wave signal with high current requires a
shielding box to suppress radiation.
Required Circuitries:
• 500kHz square wave oscillator.
The oscillator frequency is created by 7312-3; it is a
dual-frequency oscillator with ceramic resonators 5300
and 5302, which resonate at 500kHz and 425kHz
respectively. The resonators are switched by transistors
7309 and 7316, controlled by the "OZ_SW" line from the
port expander 7406.
The reason for 2 frequencies is to avoid tuner
disturbances in the AM-band.
The oscillator signal is shaped to square wave with
7312-2, afterwards buffered and fed to the amplifier
modulators (ROZ to the right channel, LOZ to the left).
One channel gets inverted clock to balance supply
loading.
• Modulator
The modulator forms the pulse width modulated signal.
For each channel a seperate modulation is required.
• Power FETs
The FETs require drivers which supply the gates. One for
the high-side-FET and one for the low-side-FET.
Because of the different supply voltages also an
additional level shifter is necessary per driver.
• Output filter
The output filter is necessary to block the 500kHz square
wave signal from the speaker.
Refers to the left channel in schematic diagrams.
It consists of a series-mode coil 5101 and a capacity of
approx. 550nF (2116, 2134), which forms a Chebycheff
filter with 40kHz cut-off frequency at 6Ω load. For EMC
reasons both, the speaker output and the return ground
are fed through a common mode coil (5102).The filter is
further improved by splitting the output capacity into
2116 before and 2134 after the common mode coil.
All above mentioned circuitries are located inside the metal
shielding box.
LF Analog Audio Signal
Modulated Digital Audio Signal
+VL
-VL
+VL
0
0
-VL
t
Duty cycle 9:1
(DC value nearly +VL)
Amplitude pos. max.
Duty cycle 1:1
(DC value is zero)
Amplitude zero
Duty cycle 1:9
(DC value nearly -VL)
Amplitude neg. max.
Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D)
V1L+7,5V+AMPV1L+7,5V
V1L
-37V
+5V
-45V
-37V
-45V
-AMP-45V
OFF
ON
OFFON
Analog Pre-amp.
Modulator
Driver
Power-amp.
Level
shifter
Level
shifter
Square wave
Oscillator
analog audio signal
f= 20Hz ...20kHz
amplified analog audio signal
f= 20Hz ...20kHz
square wave
500kHz
duty cycle 1:1
square wave
500kHz
variable duty cycle
0V
5V
0V
5V
square wave
500kHz
variable duty cycle
-45V
+52V
square wave
500kHz
variable duty cycle
-45V
+45V
square wave
500kHz
variable duty cycle
-45V
-39V
output filter
Blockdiagram Class D 2002 04 05
Blockdiagram Class D
Power 2003 Module
(75 - 150W Class D)
Page 50
11-211-2
Functional Description:
Refers to the left channel in schematic diagrams.
The first stage of the modulator is an error integrator which
compares the input to the (24 dB amplified) output signal of
the power stage.The difference is leading to a current,
which loads the integrator 7122-A.The second stage
(7122-B) adds the 500kHz rectangular oscillator signal,
creates high gain and low distortion and is again
integrating.The output signal leads to a tr iangle wave form
(see oscillogram E).The DC value of this triangle signal is
floating, dependent on the amplitude of the analog input
signal.The next stage is a comparator, which compares the
integrated voltage with the internal switching levels - thus
creating a voltage controlled duty cycle.7122 C and D
improve the shape of the pulses.For details see
oscillograms A-F.
At pin 8 of IC7122 there is a square wave with the same
frequency and duty cycle as the desired output.
The next task is to feed this infor mation to the output FETs.
Both FETs are n-channel types, so they are modulated by
feeding the gate in respect to the source connection.
Inverters 74LV14 are used as drivers. The driver for the lowside FET (7121) is supplied by the negative supply -VL2
and a voltage +VL (generated by 7115 and 6113), which is
7.5V higher than -VL2.The digital signal is level-shifted by
7128 to the low side driver stage.3142, 6111 and 2126
together form a delay circuit for rising edges by approx.
100ns for the low side FET. 3154, 6109 and 2137 delay the
rising edge by 50ns for the high side FET.This to
compensate the switch-off delay of the FETs and ensures
that both FETs are not conducting at the same time.
The high-side FET (7109) is controlled by the inverted
signal taken from pin 2 of 7118, which is level-shifted by
transistor 7119.The driver for the high-side FET is supplied
by a floating voltage between the amplifier output -V1L and
+V1L, created by the charge pump 6110, 2114 regulated by
7114 and 6114 to a 7.5V higher level.The pump is
additionally supplied (via 3151) by +45V to ensure supply at
start-up (no signal). The last stage in the gate driver
consists of three gates in parallel for increased output
current for the capacitive load of the FET. For additional
increase of the switching speed push/pull transistors
7132/7111 are added.
Protection Circuits:
The amplifier is protected against low load impedance
(including short circuit). Current is sensed by shunts 3101,
3130 in both supplies. Overcurrent at the positive supply is
then sensed by 7104, the negative supply overcurrent
triggers 7117, which then also triggers 7104. The collector
current in turn triggers the monoflop 7122-5 and -6, giving a
"High" pulse at pin 10.This shuts off level-shifter 7128 and
blocks transistor 7129 and 7131, which draws current into
the emitter resistor 3134 of level-shifter 7119.It is now also
shut off. So, both FETs are shut off within approx.0,2 sec.
The monoflop can be reset by:
- switching mains off and on again
- pressing Standby button and afterwards any source button
- plugging headphone in for a short moment
When a headphone is used the amplifier is shut off.This is
done by pulling pin 13 of 7122 via signal line "AMP_OFF"
and transistor 7130 to high level.The line "AMP_OFF" is
controlled by the port expander 7406 which detects the
headphone via signal line "HP_DET".
The loudspeakers are protected against DC voltages
resulting e.g. from defective FETs.Voltages higher than ±2V
are detected by 7110 respectively 7112.The transistors
conduct and pull the "DC_PROT" line down, blocking
transistor 7243 which in turn disables speaker relay 1201.
Adjustments:
The gain of the class-D amplifier is 24dB, adjusted by the
feedback resistors 3155, 3136, 3149 and the input resistors
3139, 3340.The input reference voltage for 7122-A is
approx. half the supply, therefore 3144, 3148 are used for
offset compensation.This compensation has to be finetuned with trimpotentiometers 3306 and 3307 to obtain
<1mV DC output.
Service Hints:
The analog part of the Combi Board can be repaired
without opening the metal shielding box. In case of a ‘Class
D’ problem it is advised to disassemble the board first,
desolder the metal bottom cover of the shielding box and
assemble the board again.This takes a few minutes only.
T
o de-solder the metal bottom cover proceed as follows:
1)Remove top cover of shielding box to reduce heat flow
2)Do not use de-solder wick
3)Simply hold the board upright down as shown in picture 1.
Heat up solder joints and move tip of soldering iron slowly
along the edge of the metal frame.
Solder will flow along the soldering tip and rest on the
metal plate. A small amount will drop off.
A small gap will become visible as indication that the
solder connection is released.
When all solder joints are released the cover can be
removed by help of a screwdriver.Begin at the corner
indicated by an arrow → see picture 2.
T
o re-mount the metal bottom cover proceed as follows:
1)The solder connections are not distributed evenly.
Therefore the cover has to be mounted in that way that
the arrow indicator on the cover is positioned in line with
the arrow printed on the printed board → see picture 3.
put a screwdriver underneath
the plate and lift it
desolder 2
solder will rest
on the metal plate
desolder 1
Class-D Circuit Description (BASED ON POWER 2003 MODULE 75-150W CLASS D)
2)Press the metal cover smoothly down until the gap
between cover and printed board becomes a minimum.
This is important for proper shielding.
3)Heat up the residual solder on the metal cover. The solder
will flow back to the solder areas.If necessary apply
additional new solder.
4)Take care that all solder joints are re-soldered again.
Attention: Poor soldering of the metal shielding box results
in disturbance of the tuner.
In most cases the FETs 7109 and/or 7121 for the left
channel, respectively 7218 and/or 7231 for the right channel
will be defective.This can easily be checked with an
ordinary Ohm-meter.
L
EFT CHANNEL:
In case 7109
is defect replace following parts:
7109, 7111, 7132, 7105, 7119, 7104, 3101, 3103 and 2106
In case 7121
is defect replace following parts:
7121, 7113, 7133, 7118, 7117, 3129, 3130 and 2118
R
IGHT CHANNEL:
In case 7218
is defect replace following parts:
7218, 7221, 7244, 7209, 7228, 7208, 3205, 3209 and 2206
In case 7231
is defect replace following parts:
7231, 7210, 7245, 7235, 7227, 3241, 3243 and 2220
Attention: Do not forget to adjust the DC-offset after
replacing the FET!
If none of the FETs is defective the fault is most probably
located in the modulator.To check the operation - follow the
given signals.
General description of Oscilloscope setup:
The following signals are measured on condition:
AUX in = 500mV/1kHz, Volume = -28dB
Load = 2 x 6Ω
Measuring point
A can be found on circuit diagram 3.
All other measuring points are shown on circiut diagram
4
respectively 5.
Measuring point
A: Output pre-amplifier
Normal analog signal measured (1kHz- Timebase 1µs). If
this signal can´t be measured - the fault is outside the
shielding box.
Measuring point
B: Input Modulator
The 1kHz signal is not visible anymore.Reducing the
timebase to 1µs shows the oscillogram below.
Y-Deflection
CH1 = 20V/DIV
Ground Ch1 & Ch2
Y-Deflection
CH2 = 20V/DIV
Timebase = 1µs
Triggerlevel =-33,6V
Triggered on Ch1
press metal cover down
until gap is a minimum
align arrows
gap
Service Hints
pict. 1
pict. 2
pict. 3
Page 51
11-311-3
Measuring point
C:
The first stage of the modulator is an integrator.An
integrated rectangle results in a triangle.
Measuring point
D:
The oscillator signal (squarewave) is fed to the second
integrator (7122-B).
Measuring point
E:
The integrated rectangle results in a triangle. 7122-C works
as a comparator.7122-D improves the shape of the pulses.
Measuring point
F: Output modulator
In this pulse width modulated square wave the analog
Audio signal is included. Measurements with an analog
scope will show a jitter on the falling edge.
The modulator frequency is still fixed to 500kHz. Similar to a
frequency modulation - in this case the amplitude of the
analog audio signal varies the pulse width, the frequency
defines the speed.
Measuring point
G:
The low-side driver signal <G1> (Ch2) is the modulator
output level-shifted by transistor 7128.The high-side driver
signal <G2> (Ch1) is the inverted low-side driver signal
level-shifted by transistor 7119.
Service Hints
Measuring point H: gate-signal of the FETs
Ch1 = H1, CH2 = H2
Measuring point
I:
Digital output signal.
Measuring point
J:
The following three signals are measured after output filter
5101 with different timebases.
Measuring point
K:
After common mode coil 5102 - the audio signal is restored.
Service Hints
Page 52
11-411-4
SOURCE SELECTOR PARTOSCILLATOR & PRE-AMPLIFIER PARTAMPLIFIER PART LEFT CHANNEL
AMPLIFIER PART RIGHT CHANNEL
AUDIO FREQUENCY & LOGIC PART
Inputs:
AUX
Tape / USB / Sound Agent
Tuner
CD
Source Selector IC + sound processing
Data generation for spectrum analyzer
Digital Out (provisional only)
Overvoltage protection for:
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
This assembly drawing shows a summary of all possible versions.
For components used in a specific version see schematic diagram respectively partslist.
Mains Board
/ copperside view
Power2002 70W Class D - Mains Board stage.6 2003 10 02
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.