: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
DAEWOO ELECTRONICS CO., LTD.
http : //svc.dwe.co.krJul. 2002
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing
surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of
dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper
alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the
oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal performance standard should be performed on
each oven prior to release to the owner.
T ABLE OF CONTENTS
SAFETY AND PRECAUTIONS ........................................................................................................ 2
1. FOR SAFE OPERATION ............................................................................................................. 2
2. FOR SAFE SERVICE PROCEDURES ........................................................................................ 2
3. P.C.B LOCATION NO .................................................................................................................. 44
EXPLODED VIEW AND PARTS LIST ............................................................................................. 46
1. DOOR ASSEMBLY ...................................................................................................................... 46
2. CONTROL PANEL ASSEMBLY ................................................................................................... 46
3. TOTAL ASSEMBLY ...................................................................................................................... 46
1
SAFETY AND PRECAUTIONS
CAUTION
This Device is to be Serviced Only by Properly Qualified Service Personner. Consult the Service Manual for Proper
Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible
Exposure to Excessive Microwave Energy.
1. FOR SAFE OPERATION
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and
may cause serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE.
(Only a trained service personnel should make repairs.)
(1) A broken door hinge.
(2) A broken door viewing screen.
(3) A broken front panel, oven cavity.
(4) A loosened door lock.
(5)A broken door lock.
The door gasket plate and oven surface should be kept clean.
No greas,soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
The micrwave oven has concealead switches to make sure the power is turned off when the door is opened.
Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. FOR SAFE SERVICE PROCEDURES
1) If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the
oven.
2) If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing
the oven.
(a) inform the manufacturer, importer or assembler,
(b) repair the unit at no cost to the owner,
(c) attempt to ascertain the cause of the excessive leakage,
(d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
3) If the oven operates with the door open, the service person should tell the user not to operate the oven and contact
the manafacterer immediately.
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAY RADIATE FROM THE
MAGNETRON OR OTHER MICROWAVE GENERATING DEVICE IF IT IS IMPROPERLY USED OR CONNECTED.
ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS. WAVEGUIDE FLANGES AND GASKETS MUST BE
SECURE. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA WHILE THE DEVICE IS ENERGIZED.
2
SPECIFICATIONS
1) KOR-1A1G/H
MODELKOR-1A1G(H)0A/1AKOR-1A1G(H)2A/4A
POWER SUPPLY
POWER
CONSUMPTION
MICROWAVE ENERGY OUTPUT
MICROWAVE FREQUENCY
OUTSIDE DIMENSIONS (W X H X D)
CAVITY DIMENSIONS (W X H X D)
NET WEIGHT
TIMER
FUNCTION SELECTIONS
POWER SELECTIONS
CAVITY VOLUME
MICROWAVE
GRILL
COMBINATION
15.5 Kg ( 34.2 lbs.)16.0 Kg ( 35.31 lbs.)
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
2) KOR-1A4G/H
120V~60Hz, SINGLE PHASE WITH GROUNDING
1400W1500W
1000W1100W
2450MHz
539 x 300 x 406 mm (21.2 x 11.8 x 16.0 in.)
354 x 228 x 373 mm (13.9 x 9.0 x 14.7 in.)
99 min. 99 sec.
MICROWAVE
10 LEVELS
1.1 Cu.Ft.
MODELKOR-1A4G(H)0A and KOR-1A4H1A
POWER SUPPLY
POWER
CONSUMPTION
MICROWAVE ENERGY OUTPUT
MICROWAVE FREQUENCY
OUTSIDE DIMENSIONS (W X H X D)
CAVITY DIMENSIONS (W X H X D)
NET WEIGHT
TIMER
FUNCTION SELECTIONS
POWER SELECTIONS
CAVITY VOLUME
MICROWAVE
GRILL
COMBINATION
120V~60Hz, SINGLE PHASE WITH GROUNDING
1400W
1000W
2450MHz
539 x 300 x 435 mm (21.2 x 11.8 x 17.1 in.)
354 x 228 x 373 mm (13.9 x 9.0 x 14.7 in.)
APPROX. 16.5 Kg ( 35.41 lbs.)
99 min. 99 sec.
MICROWAVE
10 LEVELS
1.1 Cu.Ft.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
3
SPECIFICATIONS
3) KOR-1A7Q
MODELKOR-1A7Q0A and KOR-1A7Q9D
POWER SUPPLY
POWER
CONSUMPTION
MICROWAVE ENERGY OUTPUT
MICROWAVE FREQUENCY
OUTSIDE DIMENSIONS (W X H X D)
CAVITY DIMENSIONS (W X H X D)
NET WEIGHT
TIMER
FUNCTION SELECTIONS
POWER SELECTIONS
CAVITY VOLUME
MICROWAVE
GRILL
COMBINATION
120V~60Hz, SINGLE PHASE WITH GROUNDING
539 x 300 x 431 mm (21.2 x 11.8 x 16.9 in.)
354 x 228 x 373 mm (13.9 x 9.0 x 14.7 in.)
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
1400W
1000W
2450MHz
APPROX. 15.2 Kg ( 32.62 lbs.)
59 min. 99 sec.
MICROWAVE
10 LEVELS
1.1 Cu.Ft.
4
EXTERNAL VIEW
1. OUTER DIMENSION
1) KOR-1A1G(H)
2) KOR-1A4G(H)
5
EXTERNAL VIEW
3) KOR-1A7Q
6
2. FEATURE DIAGRAM
1) KOR-1A1G/H
EXTERNAL VIEW
1. DOOR SEAL
Door seal surfaces prevent microwave escaping from the oven cavity.
2. DOOR HOOK
When the door is closed, it will automatically lock shut. If the door is opened while oven operating, the magnetron tube will
immediately stop operating.
3. DOOR SCREEN
Allows viewing of food. Microwave cannot pass through perforations in screen.
4. SPATTER SHIELD
Protects the microwave outlet from splashes of cooking foods.
5. OVEN LAMP
Automatically turns on during oven operating.
6. SAFETY INTERLOCK SYSTEM
7. CONTROL PANEL
8. GLASS COOKING TRAY
Made of special heat resistant glass. The tray must always be in proper position before operating. Do not cook food
directly on the tray.
9. OVEN FRONT PLATE
10. DOOR OPENING BUTTON
To open the door, push the door opening button. When door is closed, it will automatically lock shut. It door is opened
while oven is operating, magentron tube will immediately stop operating.
11. ROLLER GUIDE
Supports the glass cooking tray.
7
EXTERNAL VIEW
2) KOR-1A4G/H and KOR-1A7Q
1. DOOR SEAL
Door seal maintains the microwave within the oven cavity and prevents microwave leakae.
2. DOOR HOOK
When the door is closed, it will automatically lock shut. If the door is opened while oven operating, magnetron tube will
immediately stop operating.
3. DOOR SCREEN
Allows viewing of food. Microwave cannot pass through perforations in screen.
4. SPATTER SHIELD
Protects the microwave outlet from splashes of cooking foods.
5. OVEN LAMP
Automatically turns on during oven operating.
6. SAFETY INTERLOCK SYSTEM
7. CONTROL PANEL
8. GLASS COOKING TRAY
Made of special heat resistant glass. The tray must always be in proper position before operating. Do not cook food
directly on the tray.
9. OVEN FRONT PLATE
11. ROLLER GUIDE
Supports the glass cooking tray.
8
3. Control panel
1) KOR-1A1G/KOR-1A4G
EXTERNAL VIEW
1. Time set pad - Used to set the cooking time and the present time.
2. Display - Cooking time, power level, indicators and present time are displayed.
3. One touch - Used to cook or reheat specific quantities of food.
4. Auto cook - Used to cook or reheat.
5. More - Used to add time to cooking.
6. Less - Used to remove time from cooking.
7. Auto Defrost - Used to defrost foods(for weight)
8. Power - Used to set power level.
9. Defrost - Used to defrost foods.(for time)
10. Kitchen Timer - Used as a minute timer, delay cooking, hold setting after cooking.
11. Clock - Used to set clock.
12. Stop/Clear - Used to stop the oven operation or to delete the cooking data.
13. Strat/Easy cook - Used to start the oven and also used to set a reheat time.
9
EXTERNAL VIEW
2) KOR-1A1H/KOR-1A4H
1. Time set pad - Used to set the cooking time and the present time.
2. Display - Cooking time, power level, indicators and present time are displayed.
3. One touch - Used to cook or reheat specific quantities of food.
4. More - Used to add time to cooking.
5. Less - Used to remove time from cooking.
6. Auto Defrost - Used to defrost foods(for weight)
7. Power - Used to set power level.
8. Defrost - Used to defrost foods.(for time)
9. Kitchen Timer - Used as a minute timer, delay cooking, hold setting after cooking.
10. Clock - Used to set clock.
11. Stop/Clear - Used to stop the oven operation or to delete the cooking data.
12. Strat/Easy cook - Used to start the oven and also used to set a reheat time.
10
3) KOR-1A7Q0A / KOR-1A7Q9D
EXTERNAL VIEW
1. Time set pad - Used to set the cooking time and the present time.
2. Display - Cooking time, power level, indicators and present time are displayed.
3. One touch - Used to cook or reheat specific quantities of food.
4. Quick cook - Used to cook or reheat.
5. More - Used to add time to cooking.
6. Less - Used to remove time from cooking.
7. Auto Defrost - Used to defrost foods(for weight)
8. Power - Used to set power level.
9. Clock A.Start - Used to set clock and also used to set a delayed auto start.
10. Stop/Clear - Used to stop the oven operation or to delete the cooking data.
11. Strat - Used to start the oven.
11
INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually,
cause oven failure.
3. Away from Radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder
and so on.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely
affected and breakdowns occur.
5. Power supply
Check your local power source.
This microwave oven requires a current of approximately 12 amperes, 120Volts, 60Hz ground outlet.
Power supply cord is about 0.8 meters long.
1. A short power-supply cord is provided to reduce the risks resulting from becoming entangled in or tripping over a longer cord.
2.Longer cord sets or extension cords are aviable and may be used if care is exercised in their use.
3. If a long cord or extension cord is used :
1) The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the
applicance.
2) The extension cord must be a grounding type 3-wire cord.
3) The longer cord should be arranged so that it will not drape over the counter top or tabletop where it can be pulled on by
children or tripped over unitentionally.
6. Examine the oven after unpacking for any damage such as:
A misaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.
12
OPERATIONS AND FUNCTIONS
1. Connect the main lead to an electrical outlet.
2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place
during cooking.
3. Close the door securely.
4. The oven door can be opened at any time during operation by touching the door release button on the control panel.
The oven will automatically shut off. To restart the oven, close the door and then touch Start.
5. Each time a pad is touched, a BEEP will sound to acknowledge the touch.
6. The oven automatically cook on full power unless set to a lower power level.
7. The display will show “ :0” when the oven is plugged in.
8. Time clock returns to the present time when the cooking time ends.
9. When the Stop/Clear pad is touched during the oven operation, the oven stops cooking and all information retained.
To erase all information (except the present time), touch the Stop/Clear pad once more. If the oven door is opened during
the oven operation, all information is retained.
10. If the Start pad is touched and the oven does not operate, check the area between the door and door is closed securely.
The oven will not start cooking under the door is completely closed or the program has been reset.
Make sure the oven is properly installed and plugged into the electrical outlet.
Wattage output chart
The power level is set by pressing the Power pad. The chart shows the display, the power level and the percentage of power.
Touch Power buttonPower level (Display)Approximate Percentage of power
OnceP-HI100 %
TwiceP-9090 %
3 timesP-8080 %
4 timesP-7070 %
5 timesP-6060 %
6 timesP-5050 %
7 timesP-4040 %
8 timesP-3030 %
9 timesP-2020 %
10 timesP-1010 %
11 timesP-000 %
13
DISASSEMBLY AND ASSEMBLY
Cautions to be observed when trouble shooting.
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment.
It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock
or possible danger from a short circuit.
You are asked to observe the following precautions carefully.
1. Always remove the power plug from the outlet before servicing.
2. Use an insulated scredriver and ware rubber gloves when servicing the high voltage side.
3. Discahrge the high voltage capacitor before touching any oven components or wiring.
(1) Check the earthed.
Do not operate on a two-wire extension cord.
The microwave oven is designed to be used with earthed.
It is imperative, therefore, to make sure it is grounded properly
before beginning repair work.
(2) Warning about the electric charge in the high voltage capacitor.
For about 30 seconds after the operation stopped and electric
charge remains in the high voltage capacitor.
When replacing or checking parts, short between oven chassis and
the negative high terminal of the high voltage capacitor, by using
a properly insulated screwdriver to discharge.
4. When the 12A fuse is blown out due to the operation of the monitor switch;
replace primary interlock switch, secondary interlock switch and interlock
monitor switch.
5. After repair or replacement of parts, make sure that the screws are properly
tightened, and all electrical connections are tightened.
6. Do not operate without cabinet.
SHORT
CAUTION
Service personnel should remove their watches whenever working close to or replacing the magnetron.
WARNING
When servicing th appliance, take care when touching or replacing high potential parts because of electrical shock or
exposing microwave. These parts are as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode.
14
1. To remove cabinet
1) Remove three screws on cabinet back.
2) Push the cabinet backward.
2. To remove door assembly
1) Remove screws which secure the stopper hinge top.
2) Remove the door assembly from top plate of cavity.
3) Reverse the above for reassembly.
DISASSEMBLY AND ASSEMBLY
NOTE
After replacing the door assembly, perform a check of correct alignment with the hinge and cavity front plate.
15
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
BARRIER - SCREEN * OPET TO 0.251
FRAME DOORABS XR - 401, H - 29381
STOPPER HINGE * T ASKOR - 121M0A1
DOOR PAINTING ASKOR - 1A1G0A1
BARRIER-SCREEN*IPE TO 0.11
GASKET DOORPP1
HOOKPOM1
SPRING HOOKPW11
1) Remove the gasket door from door plate.
2) Remove the barrier screen inner from door plate.
3) Remove the door frame from door plate.
4) Remove the stopper hinge top from door plate.
5) Remove the spring and the hook.
6) Remove the barrier screen outer from door frame.
7) Reverse the above steps for reassembly.
16
Caution :
need the
2) KOR-1A4G/H
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
DISASSEMBLY AND ASSEMBLY
REF NO.
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
PART CODE
3511711300
3513100730
3515101300
3517005910
3512204320
3511604700
3511604710
3515202900
3512603400
3512603300
7122401211
3517005800
3512301900
PART NAMEDESCRIPTIONQ’ TYREMARK
DOOR PAINTING ASKOR-1A1G0A1
HOOKPOM BLACK1
SPRING HOOKPW11
BARRIER-SCREEN * OGLASS T3.21
FRAME DOORABS XR-401 SB-1751
DECORATOR DOOR * TSTS304 T0.61
DECORATOR DOOR * USTS304 T0.61
STOPPER HINGE * T ASKOR-121M0A1
HANDLE DOOR * TSTS304 T0.6 HAIR LINE1
HANDLE DOOR * UABS XR-401 H-29381
SCREW TAPPINGT2S TRS 4*12 MFZN2
BARRIER-SCREEN * IPETP T0.11
GASKET DOORPP1
(1) Remove the gasket door from door plate.
(2) Remove the barrier screen inner from door plate.
(3) Remove the door frame from door plate.
(4) Remove the stopper hinge top from door plate.
(5) Remove the spring and the hook.
(6) Remove the barrier screen outer from door frame.
(7) Remove two screws holding the handle.
(8) Remove the handle from door frame.
(9) Reverse the above steps for reassembly.
17
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
DISASSEMBLY AND ASSEMBLY
3) KOR-1A7Q
REF NO.
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
A11
A12
A13
A14
A15
PART CODE
3511711300
3513100750
3515102000
3517005930
3512204370
3511604720
3511604730
3515202900
3512602600
3512602700
7122401211
3517005800
3512301900
3511609510
3511609310
PART NAMEDESCRIPTIONQ’ TYREMARK
DOOR PAINTING ASKOR-1A1G0A1
HOOKPOM1
SPRING HOOKPW11
BARRIER-SCREEN * OGLASS T3.21
FRAME DOORABS XR-401 SR-0320G1
DECORATOR DOOR * TSTS430 H/L 0.5T
DECORATOR DOOR * U1
STOPPER HINGE * T ASKOR-121M0A1
HANDLE DOOR * TSTS304 T0.6 HAIR LINE1
HANDLE DOOR * UABS XR-401 H-29381
SCREW TAPPINGT2S TRS 4*12 MFZN2
BARRIER-SCREEN * IPETP T0.11
GASKET DOORPP1
DECORATOR DOOR * L
DECORATOR DOOR * R
(1) Remove the gasket door from door plate.
(2) Remove the barrier screen inner from door plate.
(3) Remove the door frame from door plate.
(4) Remove the stopper hinge top from door plate.
(5) Remove the spring and the hook.
(6) Remove the barrier screen outer from door frame.
(7) Remove two screws holding the handle.
(8) Remove the handle from door frame.
(9) Reverse the above steps for reassembly.
STS430 H/L 0.5T
STS430 H/L T0.5
STS430 H/L T0.5
18
1
1
1
DISASSEMBLY AND ASSEMBLY
4. Method to reduce the gap between the door seal and the oven front surface.
1) To reduce gap located on part ‘ A’
Loosen two screws on stopper hinge top, and then
push the door to contact the door seal to oven front surface.
Tighten two screws.
2) To reduce gap located on part ‘ B’
Loosen two screws on stopper hinge under, and then
push the door to contact the door seal to oven front surface.
Tighten two screws.
NOTE
2
A small gap may be acceptable if the microwave leakage does not exceed 4mW/
cm
19
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
PKMPM SXV00 PCB ASKOR-130A0A11A1G(H)2A/-4A
B047122401211SCREW TAPPINGT2S TRS 4X12 MFZN4
B053513702800LEVER DOOR OPENABS XR-401 H-29381
B06441G430171BUTTON SPRINGSWP DIA 0.71
B073516907900BUTTON DOOR OPENABS AF-345, HFA-700HT1
1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly.
2) Remove the door open lever from thee control panel.
3) Remove four screws which secure the PCB assembly to control panel.
4) Disconnect membrane tail from theconnector of the PCB assembly.
5) Detach membrane from the control panel.
6) Remove door open button and button spring from the control panel.
7) Reverse the above steps for reassembly.
20
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
1) Remove a screw which secure the grounding ring
terminal of the H.V. diode and the capacitor holder.
2) Remove the H.V.diode from the capacitor holder.
3) Reverse the above steps for reassembly.
High voltage circuit wiring
7. To remove magnetron.
1) Remove a screw which secure the magnetron.
2) Remove the magnetron.
3) Reverse the above steps for reassembly.
NOTE
Never install the magnetron without the metallic gasket plate which is packed with each magnetron to prevent microwave
leakage. Whenever repair work is carried out on magnetron, check the microwave leakage. It shall not exceed 4mW/cm
for a fully assembled oven with door normally closed.
2
22
8. To remove wind guide assembly.
1) Remove a screw for earthing. (KOR-1A1G1A, KOR-1A7Q9D only)
2) Remove a screw which secure the wind guide assembly.
3) Draw forward the wind guide assembly.
4) Pull the fan from the motor shaft.
5) Remove two screws which secure the motor shaded pole.
6) Remove the motor shaded pole.
7) Reverse the above steps for reasembly.
DISASSEMBLY AND ASSEMBLY
9. To remove H.V. transformer.
1) Remove four screws holding the H.V.transformer.
2) Remove the H.V.transformer.
3) Reverse the above steps for reassembly.
23
INTERLOCK MECHANISM AND ADJUSTMENT
The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door
is opened during operation, and thus to perfectly prevent the danger resulting from the leakage of microwave.
1) KOR-1A1G/H 2) KOR-1A4G/H and KOR-1A7Q
(1) Primary interlock switch
When the door is closed, the hook locks the oven door. If the door is not closed properly, the oven will not operate.
When the door is closed, the hook pushes the button of the microswitch. Then the button of the primary interlock switch
bring it under ON condition.
(2) Secondary interlock switch and interlock monitor switch
When the door is closed, the hook pushes the lock lever downward. The lock lever presses the button of the interlock
monitor switch to bring it under NO condition and presses the button of the secondary interlock switch to bring it under ON
condition.
ADJUSTMENT
Interlock monitor switch
When the door is closed, the interlock monitor switch should be changed (NO condition) before other switches are closed.
When the door is opened, the interlock monitor switch should be changed (NC condition) after other switches are opened.
(3) Adjustment steps
a) Loosen the one mounting screw.
b) Adjust interlock switch assembly position.
c) Make sure that lock lever moves smothly after adjustment is completed.
d) Tighten completely one mounting screw.
NOTE
Microwave emission test should be performed after adjusting interlock mechanism.
If the microwave emission exceed 4mW/cm , readjust interlock mechanism.
2
24
TROUBLE SHOOTING GUIDE
Following the procedure below to check if the oven is defective or not.
1) Check grounding before trouble checking.
2) Be careful of the high voltage circuit.
3) Discharge the high voltage capacitor.
4) When checking the continuity of the switches, fuse or high voltage transformer, disconnect one lead wire from these parts
and check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
NOTE
When electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring and connected of the terminals and power cord before check the parts listed below.
(TROUBLE 1) Oven does not operate at all : any inputs can not be accepted.
CHECKRESULTCAUSEREMEDYCONDITION
Fuse blows
Check continuity of
interlock monitor switch
with door closed
Replace fus
Check continuity of primary
interlock switch contact
with door partially open
until interlock monitor switch
contact close
Check continuity of
primary winding of low
voltage transformer
Disconnect one side of the
lead wire connected form
high voltage transformer
to the high voltage capacitor
and operate the unit
e
Continuit
No Continuit
Continuity
infinit
0
or
Approx.
150~310
(normal)
Norma l
Fuse again
blows
e
Malfunction
y
y
e
of interlock
monitor
switch
Shorted contact
of primary
interlock switch.
Defective lo
voltage
transformer
Defective high
voltage capacitor
Defective high
voltage transformer
s
w
Replac
NOTE 1
Replac e
NOTE 1
Replac
Replace
Replace
e
25
TROUBLE SHOOTING GUIDE
CONDITION
Outlet has
proper voltage
Fuse does not
blow.
CHECKRESULTCAUSE
Check continuity of
magnetron
Check continuity of
power supply cord
Display do not
shown countdown
No
Continuit
No
Continuit
Normal
Defective
y
y
magnetron
Open power
supply cord
Defective touch
control circuit
Malfunction of
secondary
interlock switch
REMEDY
Replace
e
Replac
Replace
Replace
NOTE
All these switches must be replaced at the same time, please refer to “Interlock Mechanism And Adjustment”.
(TROUBLE 2) Display shows all figures selected, but oven does not start cooking, even thouh desired program and time are
set and start pad is tapped.
CONDITION
Turn table
motor, and
oven lamp d
not turn on
CHECKRESULTCAUSEREMEDY
Check continuity of
primary interlock switch
o
Check continuity o
f
secondary interlock switch
No
Continuity
No
Continuit
Malfunction
of primary
interlock switch
Malfunction
y
of secondar
Adjust or
Replace
Adjust or
Replace
interlock switch
Check D.C. voltage
being supplied to
RELAY (RY2) coil
0 V
Approx
15 VD
Defective
touch control
circuit
Fault
C
contacts of
Replace
Replac
e
RELAY
(RY2) or open
relay coil
26
(TROUBLE 3) No microwave oscillation even though fan motor rotates.
TROUBLE SHOOTING GUIDE
CONDITION
No microwave
oscillation
CHECKRESULT
Check continuity of high
voltage capacitor
terminals with wires
removed
Check continuity of high
voltage rectifier i
forward and backward
direction with DC
megger
Connect megger leads to
magnetron terminal and
magnetron bod
Check resistance of
primary and secondary
coil of high voltag e
transformer
n
y
Continuit
y
Continuity in
backwar
d
directio n
Continuit
y
0 Ω Or infnity
CAUSE
Defective
high voltag
transformer
Defective
high voltag
rectifier
Defectiv
e
magnetron
Defective
high voltag
transformer
REMED
Replace
Replace
Replace
Replace
Y
Check continuity of
magnetron with wires
remove
d
Check continuity of
filament terminal of hig
voltage transformer
Check D.C. voltage
being supplied to
RELAY (RY1) coil
No
Continuity
No
h
Continuit y
Defective
magnetron
Defectiv
e
high voltage
Replace
Replace
transformer
0 V
Defective
Replace
touch control
circui t
Appro
15 VDC
x
Faulty
contacts o
f
Replace
RELAY
(RY1) or open
relay coil
27
TROUBLE SHOOTING GUIDE
(TROUBLE 4) The following visual conditions indicate a profective touch control circuit or membrane switch assembly.
1. Incomplete segments,
1) Segments missing.
2) Partical segments missing.
3) Digit flickering other than normal display slight flickering.
4) “:0” does not display when power is on.
2. A distinct change in the display are not on when they should be.
3. One or more digits in the display are not on when they should be.
4. Display indicates a number different from one touched.
5. Specific numbers (for example 2 or 3) will not display when the panel is touched.
6. Display does not count down or up with time cooking or clock operation.
7. Oven is programmable and cooks normally but no display shows.
8. Display obviously jumps in time while counting down.
9. Display counts down noticeably too fast while cooking.
10. Display does not show the time of day when clear pad is touched.
11. Oven lamp and turntable motor do not stop although cooking is finished. Check if the RELAY 2 contacts close if they are
close, replace touch control circuit.
CONDITION
Display does
not sho
w
programming
at all, even if
keyboard is
touched.
CHECKRESULTCAUSEREMEDY
Check each pad for
continuity of the
membrane keyboard
for the following
keyboard check
procedur
e
Norma
Abnorma
l
l
Malfunction
of touch
control circuit
of control box
sub-assembly
Malfunction o
the membrane
keyboard
sub-assembly
f
Replac
control box
Replace th
membrane
Keyboard
e
e
NOTE
Before following the particular steps listed above in the trouble shooting guide for the membrane keyboard’s, failure, please
check for the continuity of each wire-harness between the membrane keyboard and P.C.B. assembly.
28
MEASUREMENT AND TEST
1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed
to the microwave as directed below.
PROCEDURE
1. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its
maximum microwave power setting with a load of 1005cc of potable water.
2. The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside
diameter of approximately 190mm.
3. The oven and the empty vessel are at ambient temperature prior to the start of the test. The initial temperature of the water is
102 (503.6). It is measured immediately before the water is added to the vessel. After addition of the water to the
vessel, the load is immediately placed on the center of the shelf, which is in the lowest normal position.
4. Microwave power is switched on.
5. Heating time should be exactly A seconds.
(Refer to table as following)
Heating time is measured while the
microwave generator is operating at full power.
The filament heat-up time for magnetron is not included.
6. The initial and final temperature of water is selected
so that the maximum difference between the ambient
and final water temperature is 5K.
7. The microwave power output P in watts is calculated
from the following formula :
P = 4187 X T
T is difference between initial and ending temperature.
t is the heating time.
The power measured should be B (Refer to SPECIFICATIONS) W10.0%.
CAUTION
1. Water load should be measured exactly to 1 liters.
2. Input power voltage should be exactly specified voltage (Refer to SPECIFICATIONS)
3. Ambient temperature should be 202 (683.6)
* Heating time for power output :
A(second)7064605652494744424038
B(W)600650700750800850900950100010501100
29
MEASUREMENT AND TEST
2. MICROWAVE RADIATION TEST
WARNING
1. Make sure to check the microwave leakage before and after repair of adjustment.
2. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy.
3. Do not place your hands into any suspected microwave radiation field unless the safe density level is known.
4. Care should be taken not to place the eyes in direct line with the source of microwave energy.
5. Slowly approch the unit under test until the radiometer readds an appreciable microwave leakage from the unit
under the test.
PROCEDURES
1. Prepare Microwave Energy Survey, 600cc glass
beaker, and glass thermometer 100(212 )
2. Pour 275cc15cc of tap water initially at 205
(689) in the 600cc glass breaker with an inside
diameter of approx. 95mm(3.5in.).
3. Place it at the center of the tray and set in a cavity.
4. Close the door and operate the oven.
5. Measure the leakage by using Microwave Energy Survey
Meter with dual ranes, set to 2450MHz.
1) Measured radiation leakage must not exceed the value
prescribed below. Leakage for a fully assembled oven with
door normally closed must be less than 4mW/cm .
2) When measuring the leakage, always use the 5cm(2 in.)
space cone with probe. Hold the probe perpendicular to
the cabinet and door. Place the space cone of the prove
on the door, cabinet, door seem, door viewing screen, the
exhaust air vents and the suction air vents.
3) Measuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the leakage of the cabinet door seem is
unknown, move the probe more slowly.
4) When measuring near a corner of the door, keep the probe perpendicular to the areas making sure the probe end at
the base of the cone does not get closer than 2 in. from any metal. If it does not, erroneous reading may result.
2
30
MEASUREMENT AND TEST
3. COMPONENT TEST PROCEDURE
High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle.
It is neither necessary nor advisable to attempt measurement of the high voltage.
Before touching any oven components or wiring, always unplug the oven from its power source and discharge the capacitor.
1. High voltage transformer
(1) Remove connections from the transformer terminals and check continuity.
(2) Normal readings should be as follows:
(1) Check continuity of capacitor with meter on the hightest OHM scale.
(2) A normal capacitor will show continuity for a short time, and then indicate 10M once the capacitor is charged.
(3) A shorted capacitor will show continuous continuity.
(4) An open capacitor will show constant 10M.
(5) Resistance between each terminal and chassis should be infinite.
3. High voltage diode
(1) Isolate the diode from the circuit by disconnecting the leads.
(2) With the ohmmeter set on the highest resistance scale measure the resistance across the diode terminals.
Reverse the meter leads and again observe the resistance reading.
Meter with 6V, 9V or higher voltage batteries should be used to check the front-back resistance of the diode,
otherwise an infinite resistance amy be read in both directions.
A normal diode’s resistance will be infinite in one direction and several hundred K in the other direction.
4. Magnetron
For complete magnetron diagnosis, refer to “ Measurement of the Microwave Power Output ".
Continuity checks can only indicate and open filament or a shorted magnetron.
To diagnose for an open filament or a shorted magnetron.
(1) Isolate magnetron from the circuit by disconnecting the leads.
(2) A continuity check across magnetron filament terminals should indicate 0.1 or less.
(3) A continuity check between each filament terminal and magnetron case should read open.
5. Fuse
If the fuse in the primary and monitor switch circuit is blown when the door is opened, check the primary and monitor
switch before replacing the blown fuse.
In case the fuse is blown by an improper switch operation, replace the defective switch and fuse at the same time.
Replace just the fuse if the switches operate normally.
31
WIRING DIAGRAM
1) KOR-1A1G(H)0A/KOR-1A4G(H)0A / KOR-1A7Q0A
32
2)KOR-1A1G(H)1A / KOR-1A4H1A / KOR-1A7Q9D
H.V.
TRANSFORMER
HIGH VOLTAGE
RD
WIRING DIAGRAM
MAGNETRON
CAPACITOR
H.V. DIODE
: OFF
]
DOOR : CLOSED
GY
COOK
R
L
WH
PRIMARY INTERLOCK
SWITCH(UPPER)
RD
THERMOSTAT
RELAY-1
CONTROL P.W.B. ASS'Y
1
RD
3
BK
BL
RELAY-2
SWITCH
GN
SECONDARY INTERLOCK
GN
2
RD
BK
BK
WH
NO
NC
LAMP
SWITCH
LL
NN
FUSE
FILTER ASS'Y
GM
FM
WH
WH
COM
CL
RD
WH
GN
WH
RD
NO
NC
INTERLOCK MONITOR SWITCH
COM
GY
CONDITION
[
CL : CAVITY LAMP
FM : FAN(BLOWER) MOTOR
GM : GEARED MOTOR
BL : BLUE
OR : ORANGE
GY : GRAY
GE : GREEN/YELLOW
WH : WHITE
RD : RED
BK : BLACK
GN : GREEN
BR : BROWN
NOTE :
BR(BK)
SINGLE PHASE ONLY
POWER SUPPLY :
GE(GN)
BL(WH)
33
WIRING DIAGRAM
3)KOR-1A1G(H)2A
HIGH VOLTAGE
MAGNETRON
H.V.
CAPACITOR
TRANSFORMER
RD
H.V. DIODE
RD
MGT THERMOSTAT
RL
3
BK
WH
PRIMARY INTERLOCK
SWITCH(UPPER)
RD
THERMOSTAT
OVEN
RD
RELAY-1
CONTROL P.W.B. ASS'Y
1
RD
BK
BK
FUSE
BL
RELAY-2
SWITCH
GN
GN
2
LIVE
RD
WH
SECONDARY INTERLOCK
NO
NC
COM
LAMP
SWITCH
GN
GM
SWITCH
MONITOR
INTERLOCK
FM
WH
RD
NEUTRAL
CL
GY
]
: OFF
CONDITION
[
DOOR : CLOSED
COOK
WH
WH
GM : GEARED MOTOR
FM : FAN(BLOWER) MOTOR
CL : CAVITY LAMP
GY
GY
GY : GRAY
BL : BLUE
GY
OR : ORANGE
RD : RED
GE : GREEN/YELLOW
WH : WHITE
BK : BLACK
GN : GREEN
BR : BROWN
NOTE :
SINGLE PHASE ONLY
POWER SUPPLY :
34
4)KOR-1A1G(H)4A
WIRING DIAGRAM
MAGNETRON
H.V.
CAPACITOR
HIGH VOLTAGE
TRANSFORMER
RD
H.V. DIODE
RD
MGT THERMOSTAT
RL
3
BK
WH
PRIMARY INTERLOCK
SWITCH(UPPER)
RD
OVEN
THERMOSTAT
RELAY-1
CONTROL P.W.B. ASS'Y
1
RD
BL
RELAY-2
GN
GN
2
RD
BK
BK
LIVE
FILTER ASS'Y
SWITCH
SECONDARY INTERLOCK
NO
NC
COM
LAMP
SWITCH
LL
NN
FUSE
GM
WH
WH
MONITOR
INTERLOCK
FM
WH
CL
RD
NEUTRAL
GN
GY
]
CONDITION
[
DOOR : CLOSED
COOK : OFF
WH
GM : GEARED MOTOR
FM : FAN(BLOWER) MOTOR
SWITCH
GY
GY
GY
CL : CAVITY LAMP
GY : GRAY
BL : BLUE
OR : ORANGE
RD : RED
NOTE :
GE : GREEN/YELLOW
WH : WHITE
BK : BLACK
GN : GREEN
BR : BROWN
BR(BK)
POWER SUPPLY :
SINGLE PHASE ONLY
GE(GN)
BL(WH)
35
PRINTED CIRCUIT BOARD
1. CIRCUIT CHECK PROCEDURE
1. Low voltage transformer check
The low voltage transformer is located on the P.C.B.
Measuring condition : Input voltage : 120V / Frequency : 60Hz
Terminal VoltageLOADNO LOAD
4 - 7AC 12.6AC 14.7V
NOTE
1. Refer to Circuit Diagram (point 4).
2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage.
3. The allowable tolerance of the secondary voltage is within 5% of normal voltage.
2. Voltage Check
- Key check point
+
-
NOCHECK POINTREMARK
1 IC 1 PIN 2, 21, 30, 34 -5VDC
2IC 1 PIN 35
T : 16.7ms(60Hz)
3IC 1 PIN 31 OR 32
T : 250 ns(4MHz)
- Check method
NOMEASURE POINTWAVE FORMREMEDYREMARK
1MP1
2MP2
DC - 5V0.25V
DC - 12V2.0V
+
-
+
-
Replace VL1, EC1NO LOAD
Replace EC2, D12,13,14NO LOAD
NOTE
Each measure point must be measured with GND points.
36
PRINTED CIRCUIT BOARD
Measure Point
37
PRINTED CIRCUIT BOARD
3. When there is no microwave oscillation
1) When touching START pad, oven lamp does not turn on.
Fan motor do not rotate, but cook indicator in display comes on.
* Cause : RELAY 2 does not operate. refer to Circuit Diagram (Point 3)
- Check method
POINT
STATE
RELAY 2 ON - 5V DC GND
RELAY 2 OFF GND - 12VDC
2) When touching START pad, oven lamp turns on.
Fan motor and turntable rotate and cook indicator in display comes on.
* Cause : RELAY 1 does not operate. refer to Circuit Diagram (Point 2)
- Check method
POINT
STATE
RELAY 1 ON - 5V DC GND
RELAY 1 OFF GND - 12VDC
4. When the door is opened during operation, the count down timer does not stop.
refer to Circuit Diagram (Point 1)
- Check method
POINT
STATE
AB
AB
AB
1) DOOR OPEN OPEN -5VDC
2) DOOR CLOSEDCLOSEGND
CHECK NOMETHODREMEDY
1Check the stage(ON, OFF) of the door open monitor switch
by resistance measurement.
5. When the digital clock does not operate properly.
refer to Circuit Diagram (Point5)
Replace secondary interlock switch.
POINTWAVE FORM
A
T : 16.67 ms (60Hz)
* If clock does not keep exact time, you must check resistor R15, 16 zener diodeZD1.
38
PRINTED CIRCUIT BOARD
2. P.C.B. CIRCUIT DIAGRAM
39
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
The low voltage transformer is located on the P.C.B.
Measuring condition : Input voltage : 120V / Frequency : 60Hz
Terminal VoltageLOADNO LOAD
3 - 5AC 12.6AC 14.7V
NOTE
1. Refer to Circuit Diagram (point 4).
2. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage.
3. The allowable tolerance of the secondary voltage is within ¡ ¾5% of normal voltage.
2. Voltage Check
- Key check point
NOCHECK POINTREMARK
1IC 1 PIN 7, 41, 42+5VDC
2 IC 1 PIN 23
T : 16.7ms(60Hz)
3IC 1 PIN 8 OR 9
T : 250 ns(4MHz)
- Check method
NOMEASURE POINTWAVE FORMREMEDYREMARK
1MP1
2MP2Replace EC2, D11,13,14NO LOAD
DC + 5V + 0.25V
DC + 12V + 2.0V
Replace VL1, EC1NO LOAD
NOTE
Each measure point must be measured with GND points.
41
PRINTED CIRCUIT BOARD (KOR-1A7Q)
MP1
MP2
Measure Point
42
3. When there is no microwave oscillation
1) When touching START pad, oven lamp does not turn on.
Fan motor do not rotate, but cook indicator in display comes on.
* Cause : RELAY 2 does not operate. refer to Circuit Diagram (Point 3)
- Check method
PRINTED CIRCUIT BOARD (KOR-1A7Q)
POINT
STATE
RELAY 2 ON+ 5V DCGND
RELAY 2 OFFGND+ 12VDC
2) When touching START pad, oven lamp turns on.
Fan motor and turntable rotate and cook indicator in display comes on.
* Cause : RELAY 1 does not operate. refer to Circuit Diagram (Point 2)
- Check method
POINT
STATE
RELAY 1 ON+ 5V DCGND
RELAY 1 OFFGND+ 12VDC
4. When the door is opened during operation, the count down timer does not stop.
refer to Circuit Diagram (Point 1)
- Check method
POINT
STATE
AB
AB
AB
1) DOOR OPENOPEN+5VDC
2) DOOR CLOSEDCLOSEGND
CHECK NOMETHODREMEDY
1Check the stage(ON, OFF) of the door open monitor switch
by resistance measurement.
5. When the digital clock does not operate properly.
refer to Circuit Diagram (Point5)
Replace secondary interlock switch.
POINTWAVE FORM
A
T : 16.67 ms (60Hz)
* If clock does not keep exact time, you must check resistor R21, 22 zener diodeZD2.
43
2 . P.C.B. CIRCUIT DIAGRAM
PRINTED CIRCUIT BOARD ( KOR-1A7Q)
44
✔ Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
EXPLODED VIEW AND PARTS LIST
REF.NO. PART CODEPART NAMEDESCRIPTION Q’TY REMARK
F303512716800 HARNESS MAIN KOR-1A1G0A 1 1A1G(H)0A
3512716810 HARNESS MAIN KOR-1A1G1A 1 1A1G(H)1A
3512718000 HARNESS MAIN KOR-1A1G2A 1 1A1G(H)2A
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
EXPLODED VIEW AND PARTS LIST
(2) KOR-1A4G/H
REF.NO PART CODE PART NAME DESCRIPTION Q'TY REMARK
A00 3511711220 DOOR AS KOR-14AG0A 1
B00 PKCPSWXQ00 CONTROL-PANEL AS KOR-1A4G0A 1
PKCPSWXR00 CONTROL-PANEL AS KOR-1A4H0A 1 1A4H0A/1A
F01 3510802500 CABINET PCM T0.6 1
F02 3516004100 SPECIAL SCREW T1 TRS LR4 POLE 4*10 SE MFZN 3
F03 3516110400 CAVITY AS KOR-1A1G0A 1
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
EXPLODED VIEW AND PARTS LIST
REF.NO PART CODE PART NAME DESCRIPTION Q'TY REMARK
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)