Page 1
Service Manual
Auto Washer
Model: DWF-176S
http : //svc.dwe.co.kr Feb. 2003
✔
Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
Page 2
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO
WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER
WASHING MACHINE
CCoonntteennttss
1. SPECIFICA TIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE....................................................................... 3
3. DIRECTIONS FOR INST ALLATION AND USE..................................................................... 4
INSTALLATION OF THE UNDER BASE COVER.......................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE........................................................................................ 5
HOW TO CLEAN THE FILTER....................................................................................................... 6
4. FEA TURE AND TECHNICAL EXPLANATION...................................................................... 8
FEATURE OF THE WASHING MACHINE ..................................................................................... 8
WATER CURRENT TO ADJUST THE UNBALANCED LOAD.......................................................8
FUNCTION FOR SOAK WASH...................................................................................................... 8
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH................................................ 8
FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE........................................................ 9
AUTOMATIC DRAINING TIME ADJUSTMENT ............................................................................. 9
AUTOMATIC UNBALANCE ADJUSTMENT ................................................................................ 10
CIRCULA TING-WATER COURSE AND LINT FILTER ................................................................ 10
LINT FILTER.................................................................................................................................. 11
RESIDUAL TIME DISPLAY...........................................................................................................11
DRAIN MOTOR............................................................................................................................. 11
GEAR MECHANISM ASS’Y ......................................................................................................... 12
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ................................................. 13
GEAR MECHANISM ASS’Y REPLACEMENT............................................................................. 13
MOTOR SYNCRONOUS AND VALVE REPLACEMENT............................................................ 15
6. THE REP AIR METHOD OF GEAR MECHANISM FOR CLUTCH
SPRING PROBLEM...........................................................................................................................16
THE STRUCTURE OF GEAR MECHANISM............................................................................... 16
HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 17
THE PROCESS OF DISASSEMBLE............................................................................................ 18
THE PROCESS OF ASSEMBLE.................................................................................................. 20
REPLACE THE CASE FIL TER ASSY.......................................................................................... 22
7. TROUBLE SHOOTING GUIDE............................................................................................ 23
CONCERNING WATER SUPPLY................................................................................................. 23
CONCERNING WASHING........................................................................................................... 24
CONCERNING DRAINING........................................................................................................... 25
CONCERNING SPINING..............................................................................................................26
CONCERNING OPERA TING....................................................................................................... 27
8. PRESENT ATION OF THE P.C.B ASS’Y.............................................................................. 28
APPENDIX
WIRING DIAGRAM....................................................................................................................... 29
PARTS DIAGRAM......................................................................................................................... 32
PARTS LIST .................................................................................................................................. 35
CIRCUIT DIAGRAM...................................................................................................................... 39
Page 3
1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM DWF-176S
1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE
2 POWER CONSUMPTION
3 MACHINE WEIGHT
4 DIMENSION (WXHXD)
5 WASHING COURSE
FULL AUTOMATIC 5 COURSE
(NORMAL, BLANKET, ECONOMY, SUIT, SOAK)
6 WATER CONSUMPTION
7 WATER LEVEL SELECTOR
8
OPERATING WATER PRESSURE 0.3kgf/cm
2
~8kgf/cm
2
(2.94 N/cm2~78.4N/cm2)
50Hz
9
60Hz
10 PULSA T OR 6 WINGS (Ø376mm)
1 1 WATER LEVEL CONTROL ELECTRONICAL SENSOR
12 GEAR MECHANISM ASS’Y HELICAL GEAR
13 LINT FIL TER O
14 SOFTENER INLET O
15 FUNCTION OF SOAK WASH O
16 ALARM SIGNAL O
17 RESIDUAL TIME DISPLAY O
18 AUTO. WATER SUPPLY O
19 FUNCTION OF RADICAL AND BUBBLE O
20 AUTO RE-FEED WATER O
21 AUTO POWER OFF O
50Hz
60Hz
430W
530W
598 X 956 X 643
NON-PUMP
PUMP
42Kg
43Kg
207 L
HIGH
MEDIUM +
MEDIUM
LOW +
LOW
SMALL +
SMALL
88 L
81 L
75 L
68 L
61 L
54 L
48 L
WASH : 125 - 140 RPM, SPIN : 640 - 675 RPM
WASH : 130 - 150 RPM, SPIN : 710 -140 RPM
REVOLUTION
PER MINUTE
NOTE
• In case of SMALL +, LOW+, MEDIUM+ water level, the LED of SMALL & LOW, LOW & MEDIUM, MEDIUM & HIGH are turned on respectively and simultaneously.
Page 4
2. STRUCTURE OF THE WASHING MACHINE
3
STRUCTURE
• GROUND WIRE
In case of 3-wire
power cord, ground
wire will not be
provided
• POWER CORD
• LINT FILTER
• COLD WATER TAP
After using the washer,
close the water tap
• DETERGENT CASE
• PULSATOR
• POWER SWITCH
• CONTROL PANEL
• BLEACH INLET
•
HOT WATER TAP
After using the washer, close the water tap.
In case of the single valve model,
there is no hot water valve.
• ADJUSTABLE LEG
• SOFTENER INLET
DRYTEN
HOSE DRAIN [FOR PUMP]
COVER UNDER [OPTION]
HOSE DRAIN CLAMP
WA TER TAP ADAPTER
HOSE DRAIN[FOR NONPUMP]
INLET HOSE
CONNECTOR INLET [OPTION]
Accessories
UP
The parts and features of your washer are illustrated on this page.
Become familiar with all parts and features before using your washer.
NOTE
• The drawing in this book may vary from your washer model. They are designed to show the different features of all models covered by this book, Y our model may not include all features.
361321880 3613213500
3611402711
Page 5
3. DIRECTIONS FOR INSTALLATION AND USE
4
DIRECTIONS
The openings must not
be obstructed by carpeting when the washing
machine is installed on a
carpeted floor.
INSTALLA TION OF THE UNDER BASE COVER [OPTION]
HOW TO INSTALL ON AN INCLINED PLACE
● The place where it would be exposed to
direct sunlight.
● The place nearby a heater or heat appliance.
● The place where it would be supposed
to be frozen in winter.
● The kitchen with coal gas and a damp
place like a bathroom.
NOTES
Install the washer on a horizontal
solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.
INSTALLING PLACE
Never install in these
2
Push the noise insulation plate
into the end, which decrease
the noise made by this washer.
1
The packing box
opened, there is a
noise insulation plate
at the bottom of the back
2
Check the Horizon
Status
Check the position of tub above
the center of the washer.
1
Horizon
Setting
After controlling the height
by turning the adjustable
leg, let the washer put
down to the ground.
Keep the machine body
more than 25cm apart from
the wall surface. It will
make easy cleaning the
drain filter which is equipped
at the back side of it. And if
it comes into contract vibration may occur.
10Cm
Page 6
5
CONNECTION
FOR ORDINARY TAP
6
Connect the inlet hose adapter
of the hose to the water inlet of
the washer by turning it clockwise to be fixed tightly.
• Please check the rubber packing
inside the inlet hose adapter of
the hose.
1
Pull down the collar
of the inlet hose to
separate it from the
water tap adapter.
2
Loosen the four
screws at the water
tap adapter, but don’t
loosen the screws until
they are separated from
the water tap adapter.
4
Remove the tape,
and screw connector
B into connect A tightly.
5
Connect the inlet
hose to the water tap
adapter by puling down
the collar of the hose end.
3
Connect the water tap
adapter to the water tap tighten the four screws evenly
while pushing up the adapter
so that the rubber packing
can stick to the water tap
tightly .
HOW TO CONNECT THE INLET HOSE
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.
FOR SCREW-SHAPED TAP
3
Insert the inlet hose adapter
into the water inlet of a washer
and turn it to be fixed.
• Assert the packing in the inlet
1
Connect the inlet
hose to the water tap
by screwing the connector D tightly.
2
Connect the connector-inlet supplied if
necessary .
Inlet Hose
Connector D
Rubber
Packing
Connector C
Connector
Inlet
Rubber
Packing
Connector D
Connector C
Hose
W
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TAPE
Connector B
Connector A
Page 7
6
CONVENIENCE
HOW TO CLEAN THE FILTER
4
Remove the dirt
from the inlet filter
with a brush.
1
Pull the
power plug
out before
cleaning it.
2
Turn off the
water supply
to the washer
and sperate the
inlet hose.
3
Pull the
inlet filter out.
CLEANING THE LINT FILTER
• This washer has two type of Lint Filter in order to increase lint filtering performance.
T ype I : It is assembled in the top area of Tub.
T ype II : It is assembled in the middle area of Tub.
CLEANING THE WATER INLET FILTER
• Clean the filter when water leaks from, the water inlet.
3
Return the filter as it was, and
insert the filter frame into the
slot.
1
Pull the Filter frame
upward.
2
Turn the lint filter
inside out, wash to
the lint off with water.
Filter Frame
Lint Filter
1
Pull the button with pressing
downward.
2
Open the Cover and get rid of
lint being the Inside of Filter
then close the Cocer.
3
Assemble the Lint Filter as it
was, by pushing toward wall
with fixing slot
Page 8
7
CONVENIENCE
CLEANING THE DRAIN FILTER
• In case “U” shape drain hose, this filter’s equipped at the back side of washer.
• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.
1
Put down the
remained water in the
hose. And put a container
under the filter to collect
water.
2
Turn the cap counter
clockwise.
3
Pull out the filter assembly off
the case of the main body.
6
Turn the cap clockwise tightly.
4
Clean the drain filter
removing the foreign
stuffs.
5
Put in the filter along the
guiding prominence of the
case. Please note the left
position of the filter adjusting
the groove to the guide rib.
FILTER
CONTAINER
CAP
SLIT
CASE
FILTER
CAP
CAP
FILTER
CAP
FILTER
CASE
GUIDE
RIB
SLIT
CAP
Page 9
4. FEATURE AND TECHNICAL EXPLANATION
8
FEATURE
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W
SINGAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
35 SEC. (About 29 Times)
FILL WASH STOP WASH STOP
• 30” 2’ 30” 2’
SOAK PROCESS MAIN PROCESS
60 Minute
FEATURE OF THE WASHING MACHINE
1 The first applying Radical Technology in the world....go beyond washing, sterilize your clothes and deodorize a
bad smell.(optional function)
2 The first air bubble washing system in the world.
3 Quiet washing through the innovational low-noise design.
4 The wash effectiveness is much more enhanced because of the air bubble washing system.
5 The laundry detergent dissolves well in water because of the air bubble washing system.
6 The adoption of the water currents to adjust the unbalanced load.
7 One-touch operation system.
W ATER CURRENT TO ADJUST THE UNBALANCED LOAD
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW
FUNCTION FOR SOAK W ASH
DISPLAY THE RESIDUAL TIME
When the SOAK WASH is selected, the total wash time increases because 60 minutes for soak process are added
to the time of main process.
PROGRESS
AUTOMATIC W ATER SUPPLY SYSTEM FOR BLANKET W ASH
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.
‘ ’ mark indicates the operation of the water currents to adjust the unbalanced load.
NOTES
Page 10
9
FEATURE
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point
2 In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the
rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Draining
Good draining The washer begins spin process after drainage.
condition
Bad draining Draininig time is prolonged.
No draining Program is stopped and gives the alarm.
Drain Time Movement of the Program
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
FUNCTIONAL PRINCIPLE OF BUBBLE W ASHING MACHINE
ACROSS SECTION
AUTOMATIC DRAINNING TIME ADJUSTMENT
This system adjusts the draining time automatically according to the draining condition.
Air bubble
Tub
Outer tub
Pulsator
Page 11
Contact of safety switch Lid closing
Lid opening
Contact lever A
Normal (ON)
Position of
unbalanced load (OFF)
AUTOMATIC UNBALANCE ADJUSTMENT
CIRCULATING-WATER COURSE AND LINT FILTER
The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the installation condition.
NOTES
Filter
Tub
Outer tub
Water
channel
Pulsator
Filter
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch
contact is “ON” position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch
due to the serious vibration, and the spin
process is interrupted.
3 In case that P.C.B. ASS’Y gets “OFF” signal
from the safety switch, spin process are
stopped and rinse process is started automatically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the
unbalance of the tub, the program is
stopped and the alarm is given.
CIRCULA TING-WATER
The washing and rinsing effects have been
improved by adopting the water system in
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing
or rinsing process, the water below the pulsator fans creates a water currents as shown
in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.
10
FEATURE
Page 12
11
FEATURE
Much lint may be obtained according to the kind of
clothes to be washed and some of the lint may also
sticks to the clothes.
To minimize this possibility a lint filter is provided on
the upper part of the tub to filter the wash water as it
is discharged from the water channel. It is good to
use the lint filter during washing.
HOW TO REPLACE LINT FILTER
1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICAT OR will light up .
STRUCTURE
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Bleach Inlet
Filter
Pulsator
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
LINT FILTER
RESIDUAL TIME DISPLAY
DRAIN MOTOR
Bleach
Inlet
Filter
Pulsator
Page 13
12
FEATURE
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.
Planetary gear
Sun gear
Internal gear
Pulsator
1 revolution
5 revolutions
Gear pulley
V-belt
Gear unit as
Motor
Motor
1800 r.p.m (60Hz)
1500 r.p.m (50Hz)
Gear Unit as
Directly
V.BELT
Tub
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
Pulsator
125-140r.p.m(60Hz)
130-150r.p.m(50Hz)
Spinner Pulley
710-740r.p.m(60Hz)
640-675r.p.m(50Hz)
GEAR MECHANISM ASS’Y
Page 14
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
13
DIRECTIONS
GEAR MECHANISM ASS’Y REPLACEMENT
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
Warning
1 Raise the top plate on the outer cabinet.
2 Loosen four screws mounting outer tub cover and
remove outer tub cover from the tub ass’y.
4 Loosen the pulsator mounting screw and remove the
pulsator.
3 Remove the cap pulsator from the pulsator assy by
using screw driver
5 Remove the special nut by using “T” type box
wrentch.
6 Remove the special washer.
GEAR MECHANISM ASSY REPLACEMENT
Page 15
14
DIRECTIONS
To assemble the gear mechanism ass’y, reverse the disassembly procedure.
NOTES
7 Remove the tub i assy.
q Remove four special bolt of gear mechanism assy by
using a box wrentch.
8 Lay the front of the washer on the floor.
9 Remove four special bolts of gear protect by using a
box wrentch and remove gear protect.
0 Remove the V-belt.
w Pull out the gear mechanism assy.
Page 16
15
DIRECTIONS
1 Lay the front of the washer on the floor.
2 Loosen two special screw of motor synchronous.
5 Turn the valve by using screw driver as shown in pic-
ture.
3 T ake out the wire of motor synchronous from the
braket.
4 Separate the motor synchronous from the base.
6 Remove the valve lid from the valve drain assy.
MOTOR SYNCHRONOUS AND V ALVE REPLACEMENT (NON PUMP MODEL)
Page 17
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
16
THE REPAIR
ALTERNATIVE TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE
Tool name Specification Q’ty
Fixing jig 1
Ratchet handle 1
Socket and extension bar socket : 10mm, 17mm per each
Some cotton yarn some
THE STRUCTURE OF GEAR MECHANISM
Page 18
17
THE REPAIR
NO. P AR TS NAME SPECIFICA TION CODE Q’TY
1 CLUTCH SPRING 1.5*1.5 36151 10000 1
2 CLUTCH BOSS PP 3619301300 1
3 GREASE beacon#325 3g
P ACKING PACKING THE CLUTCH BOSS ASS’Y1
METHOD BY USING VINYL P ACK
PROBLEM
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENL Y WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOL VE AND ONLY
THE PULSA T OR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSA T OR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPL Y THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.
THE CLUTCH BOSS ASSEMBLY
CLUTCH BOSS ASS’Y PART CORD : 3619301400
HOW TO CHECK THE CLUTCH SPRING PROBLEM
Page 19
18
THE REPAIR
No. Process Notice
Disassemble 1
1
2
3
4
Release screws marked 4-point
Remove the protector
Remove the v-belt
Loosen the fastening nut
Disassemble the spring
washer
Use wrench or driver
- ratchet handle
- extension bar
- socket : 10mm
Use fixing jig for pulley as
to see fig 1.
and 17mm-socket for nut
Take out plain washer if it has
THE PROCESS OF DISASSEMBLE
Page 20
19
THE REPAIR
No. Process Notice
Disassemble 2
5
6
7
8
Disassemble the pulley
Disassemble the clutch
boss assembly
Separate coupling from
clutch boss ass’y
Cleaning
Catch the boss and pull
upward with spiral rotate in
the clockwise direction
Clean the drum plate, coupling
surface and contact face
between drum plate and coupling
It is necessary to keep cotton
piece goods being dry and
clean
Page 21
20
THE REPAIR
No. Process Notice
Assemble 1
1
2
3
4
Assemble the coupling
Assemble the new clutch boss
ass’y
Assemble the pulley
Assemble the spring washer
Check the uneven face of coupling is assembled upward
- Push in the clutch boss ass’y
with rotating on the clockwise
direction.
-
After assembling, rotate on
the clockwise more 2~3 teeth
and pull out the pulley shaft
upward
If there was plain washer, you
have to assemble plain washer
the first and then assemble
spring washer
THE PROCESS OF ASSEMBLE
Page 22
21
THE REPAIR
No. Process Notice
Assemble 2
5
6
7
8
Assemble the fastening nut
Assemble the Belt
Assemble the protector
Final checking
- Use fixing jig and 17mm
socket wrench as if disassembling, as fastening torque
about 100~200kgf-cm.
- Check the end-play, up and
downward and check the
binding force, too much or
not on bi-direct of rotation.
Finally , check the interferance
depth both clutch tip and clutch
boss(3.5~4.5mm)
Clutch Tip
Drain
Valve
Synchronous
Motor
3.5~4.5
Page 23
22
THE REPAIR
1 Separate the back cover from
washing machine
4 Turn the case filter ass’y and sep-
arate it from the drain motor
7 Assemble the case filter ass’y
that purchased
0 Assemble the hose drain I to the
case filter with bond & clamp
2 Remove two screws
5 Separate the drain hose i from
the case filter ass’y
8 Tie up three screws
q Assemble the cavitation hose to
the case filter with bond & clamp
3 Remove three screws
6 Separate the cavitation hose from
the case filter ass’y
9 Tie up two screws
w Assemble the back cover to the
washing machine
REPLACE THE CASE FILTER ASS’Y
Page 24
7. TROUBLE SHOOTING GUIDE
23
TROUBLE SHOOTING
PROBLEM
WATER IS
NOT SUPPLIED.
CHECK POINT
Do you open the water
tap?
Is the filter of the water
inlet valve clogged with
dirt?
Is the water pressure
sufficient?
(0.3~8 kgf/cm
2
)
Does the water inlet
valve make operating
sound?
Is the connector or the
terminal connected
properly?
Is the output voltage of
the P.C.B normal?
CAUSE
Water inlet valve
is defective.
Improper connection of
the connector or the terminal.
P.C.B AS is defective.
Lead wire is defective.
SOLUTION
Change water inlet valve.
Open the water tap.
Clean the filter.
Increase the water pressure.
Connect the connector or
the terminal properly.
Change the P.C.B AS.
Change the lead wires.
NO
YES
NO
YES
NO
YES
YES
YES
YES
NO
NO
NO
NOTE : Open the water tap fully and measure
the flow rate.
From the upper results, you know that the flow rate more than
1 1.5l/min. is essential for water supply.
Flow
1 1.5 15.0 18.0 20.3 24.1 27.4
rate(l/min.)
Water pressure
0.3 0.4 0.5 0.6 0.8 1.0
(Kgf/cm
2
)
1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
NOTES
CONCERNING W ATER SUPPLY
Page 25
PROBLEM
WATER
SUPPL Y IS
NOT STOPPED.
CHECK POINT
Does the water supply
continue while the power
is turned off?
Does the water supply start
as soon as you press the
power switch?
Operate the washer after
setting the water level to
“HIGH”
Does the water supply
continue after the water
reaches to the “HIGH”
level?
Is the air tube of water
level switch kinked or
deformed?
CAUSE SOLUTION
Change the water inlet
valve.
The water inlet valve is
defective.
The triac of P.C.B is
defective.
Change the P.C.B ASS’Y.
Normal operation.
Change the air tube.Air tube is defective.
Change the pressure
switch.
Pressure switch is defective.
PROBLEM
THE PUL-
SA T OR DOES
NOT ROT ATE
EVEN IF THE
WATER IS
SUPPLED.
CHECK POINT
Does the motor operate after finishing water supply?
Does the motor make
operating sound?
Is the connection condition of capacitor terminal good?
Does pulsator rotate in
only one direction?
Is the motor coil disconnected?
Is the V-belt worn out?
The triac of P.C.B is
defective.
Motor is defective.
Improper connection
V-belt is defective.
Change the P.C.B
ASS’Y.
Normal
Change the motor.
Connect the terminal
properly .
Change the V-belt.
Change the motor.
CAUSE SOLUTION
YES
YES
YES
NO
NO
YES
YES
NO
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
YES
CONCERNING W ASHING
24
TROUBLE SHOOTING
Page 26
25
TROUBLE SHOOTING
PROBLEM
THE WASHER
DOES NOT
DRAIN.
CHECK POINT
Do you install the
drain hose properly?
Is the foreign matter
accumulated inside
the pump housing?
Is the output voltage of
the drain pump normal?
CAUSE SOLUTION
Install the drain hose
properly .
Remove the foreign matter from the pump housing
Change the Drain pump
Change the P.C.B ASS’Y.
Improper installation
Malfunction of drainage
by the foreign matter
Drain pump is defective
P.C.B ASS’Y is defective.
YES
NO
NO
NO
YES
YES
CONCERNING DRAINING
Page 27
26
TROUBLE SHOOTING
PROBLEM
THE WASHER
DOES NOT
SPIN.
CHECK POINT
Is the lid open?
Does the door switch
operate normally?
Does the safety switch
operate normally?
Does the pulsator rotate
while the tub does not
rotate?
Is the connector of
P.C.B ASS‘Y connected
properly?
Is the input
voltage of the drain
motor normal?
Is the V-belt worn out?
Is the input voltage of
motor normal?
Is the connection condition of capacitor terminal good?
CAUSE SOLUTION
Close the lid.
Change the door switch.
Change the safety
switch.
Connect the connector
properly .
Change P.C.B ASS’Y.
Change the drain motor.
Change the P.C.B ASS’Y.
Change the V-belt.
Change the motor.
Connect the terminal correctly .
Change the P.C.B ASS’Y.
Door switch is defective.
Safety switch is defective.
Improper connection of
the connector.
P.C.B. ASS’Y is defective.
Drain motor is defective.
P.C.B ASS’Y is defective.
V-belt is defective.
Motor is defective.
Improper connection.
P.C.B ASS’Y is defective.
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
NO
YES
YES
NO YES
CONCERNING SPINNING
Page 28
27
TROUBLE SHOOTING
NO
NO
NO
PROBLEM
THE INDICATOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER
BUTTON IS
PRESSED.
PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.
MOTOR
ROT ATES WHEN
ST AR T/HOLD
BUTTON IS NOT
PRESSED.
ABNORMAL
NOISE DURING
WASH
PROCESS.
CHECK POINT
Is the plug connect-ed
to electric outlet?
Is the condition of
power button good?
Is the connector of the
P.C.B. ASS’Y connected properly?
Is input voltage of the
transformer normal?
Do you press
ST ART/HOLD button?
Does the pressure switch
operate normally?
Check the output voltage
of P.C.B ASS’Y
Is the strange noise generated when the pulsator
rotates in TEST MODE
of P.C.B ASS’Y?
Is the V-belt worn out?
CAUSE SOLUTION
Connect the plug.
Change P.C.B ASS’Y.
Change Fuse
Connect the connector
properly .
Change P.C.B Ass’y
Change P.C.B ASS’Y.
Press ST AR T/HOLD button.
Replace P.C.B ASS’Y.
Change the pressure
switch.
Change P.C.B ASS’Y.
Remove the foreign matter.
Change the V-belt.
Power button is defective
Improper connection of
the connector.
Transformer is defective
P.C.B. ASS’Y is defective.
P.C.B ASS’Y is defective.
Pressure switch is defective.
P.C.B ASS’Y is defective
There is foreign matter
between pulsator and
tub.
V-belt is defective.
NO
YES
YES
YES
YES
NO
NO
YES
YES
Abnormal
YES
YES
NO
NO
Is Fuse opended?
CONCERNING OPERATION
Page 29
28
PCB ASS’Y
MESSAGE CAUSE SOLUTION
Improper installation of drain hose.
The drain hose is blocked up by foreign
matter.
Drain motor is inferior.
The water tap is closed.
The water inlet filter clogged.
It passes over the 60 minutes, yet it doesn’t
come to assigned water level.
Wash loads get uneven during spin.
Poor installation of the unit.
The lid is opened.
The safety switch is inferior.
The load sensing is inferior. After the load
sensing operates about 7 seconds, the
message is displayed during 0.5 second
and water level is always fixed ‘high’.
The water level sensing is inferior.
Install drain hose properly.
Remove foreign matter from drain hose.
Change drain motor.
Open the water tap.
Clean the water inlet filter.
Check whether or not is comes to the
assigned water level.
Re-set wash loads evenly.
Proper installation.
Close the lid.
Change the safety switch.
Change the P.C.B. ASS’Y.
Check the water level sensor and the
contact part of the connector.
CONCERNING ERROR MESSAGE
8. PRESENTATION OF THE P.C.B ASS’Y
Page 30
APPENDIX
29
PCB ASS’Y
WIRING DIAGRAM [NON PUMP]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH/RD
WH
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
YW
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
COLD
WATER
VALVE
HOT
WATER
VALVE
WATER
LEVEL
SENSOR
RADICAL
GENE-
RATOR
SAFETY
SWITCH
BL
WH/RD
WH/RD WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 31
30
WIRING DIAGRAM
[NON-PUMP, SINGLE VALVE]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
WATER
VALVE
WATER
LEVEL
SENSOR
RADICAL
GENE-
RATOR
SAFETY
SWITCH
BL
WH/RD
WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 32
31
WIRING DIAGRAM
[PUMP]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
BL/WH
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH
WH/RD
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
YW
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
HOT
WATER
VALVE
PUMP
MOTOR
COLD
WATER
VALVE
RADICAL
GENE-
RATOR
WATER
LEVEL
SENSOR
SAFETY
SWITCH
BL
WH/RD
WH/RD
WH/RD WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 33
32
WIRING DIAGRAM
PARTS DIAGRAM
Page 34
33
PARTS DIAGRAM
Page 35
34
PARTS DIAGRAM
Page 36
35
PARTS DIAGRAM
PARTS LIST
NO. PART NAME PARTCORD SPECIFICATION Q’TY NOTE
A01 PLATE T 3614519300 PP 1
A02
NOZZLE DETERGENT
3618102400 PP 1
A03 CASE DETERGENT 3611119600 PP 1
A04 DOOR B AS 361A100800 ABS 1
A05 DOOR F AS 361A100700 ABS 1
A06 SPRING 3615111210 DWF-850M, D=2.0 1
A07 HINGE DOOR 3612902400 POL YACETAL 1
A08 SWITCH SAFETY 3619006381 SF-030P, CU/T=9, #187
3619003171 SF-030A3, CU/T=14, #187 1
3619003191 SF-030A5, CU/T=14, #187
A09
SENSOR PRESSURE AS
3614802321 CDL-D04N 1
A10 CLAMP 4507D08150 MFZN HOSE ID=Ø7 1
A11 VALVE INLET(H) 3615403610 AC110-130V/60Hz 270°
1
3615403811 AC220-240V/50Hz 270°
3615402110 AC220V/60HZ 270°
A12 VALVE INLET(C) 3615403530 AC110-130V/60Hz 90° 1
3615403731 AC220-240V/50Hz 90°
3615402030 AC220V/60HZ 90°
A13 POWER CORD AS 3611302820 A-VCTFK 2X0.75 2.3M BK 1 T AIWAN
3611304610 N LFC-3R 3X0.752.3M GY AUSTRALIA
3611304710 F H05W 3X0.75 2.3M WH CHILE
3611304810 RW-300/500 3X0.75 2.3M CHINA
3611304910 VCTF 3X0.75 2.3M INDIA
3611305310 H05W-F 3X0.75 2.3M WH MALAYSIA
3611305410 H05W-F 3X0.75 2.3M BK SINGAPOLE
3611305810 H05W-F 3X0.75 2.3M GY SOUTH AFRICA
3611305610 F H05W 3X0.75 2.3M BK USSR
3611306030 H05W-F 3X0.75 2.3M GY ARGENTINA
3611305110 3X0.75 2.3M KOREA
A14
ASSY RADICAL GENERATOR
36100E2E00
100VSNH, 100-1 10, 806, L700
1
36100E2E11
220VSNH, 220/60, 1806, L=770
A15 PANEL B 3614277200 ABS 1
A16 SCREW TAPPING 7112503011 T1S TRS 5X30 MFZN 2
A17 HARNESS AS 3612789800
110V, NON PUMP, SINGLE VALVE
1
WITHOUT RADICAL FUNCTION
3612789810
110V, NON PUMP, SINGLE VALVE
WITH RAPICAL FUNCTION
3612789820
220V, NON PUMP, SINGLE VALVE
WITHOUT RAPICAL FUNCTION
3612789830
220V, NON PUMP, SINGLE VALVE
WITH RAPICAL FUNCTION
3612789840
220V, NON PUMP, DUAL VALVE
WITHOUT RAPICAL FUNCTION
3612789850
220V, NON PUMP, DUAL VALVE
WITH RAPICAL FUNCTION
3612789860
110V, PUMP, DUAL VALVE
WITHOUT RAPICAL FUNCTION
3612789870
110V, PUMP, DUAL VALVE
WITH RAPICAL FUNCTION
3612789880
220V, PUMP, DUAL VALVE
WITHOUT RAPICAL FUNCTION
3612789890
220V, PUMP, DUAL VALVE
WITH RAPICAL FUNCTION
A18 PANEL F 3614277100 ABS 1
A19
DECORA TOR PANEL F
3611625300 PC FILM/3M 1
✔ Caution
:
In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
Page 37
36
PARTS DIAGRAM
NO. PART NAME PARTCORD SPECIFICATION Q’TY NOTE
A20 PCB AS PRPSSWXC41 110V, PUMP, DUAL VALVE 1
WITH RADICAL FUNCTION
PRPSSWXC42 220V, PUMP, DUAL VAL VE
WITH RADICAL FUNCTION
PRPSSWXC43 110V, PUMP, DUAL V ALVE
WITHOUT RADICAL FUNCTION
PRPSSWXC44 220V, PUMP, DUAL VAL VE
WITHOUT RADICAL FUNCTION
PRPSSWXC45 110V, NON PUMP, DUAL V ALVE
WITH RADICAL FUNCTION
PRPSSWXC46 220V, NON PUMP, DUAL VAL VE
WITH RADICAL FUNCTION
PRPSSWXC47 110V, NON PUMP, DUAL V ALVE
WITHOUT RADICAL FUNCTION
PRPSSWXC48 220V, NON PUMP, DUAL VAL VE
WITHOUT RADICAL FUNCTION
PRPSSWXC49
1 10V, NON PUMP, SINGLE VALVE
WITH RADICAL FUNCTION
PRPSSWXC50
220V, NON PUMP, SINGLE VALVE
WITH RADICAL FUNCTION
PRPSSWXC51
1 10V, NON PUMP, SINGLE VALVE
WITHOUT RADICAL FUNCTION
PRPSSWXC40
220V, NON PUMP, SINGLE VALVE
WITHOUT RADICAL FUNCTION
A21 CAP REAR 3610902600 CR 1
B01 CLAMP 4501F06120 SWPA2 ZN8-C D34 1 NON PUMP
361 1202200 HSW3 PE-LD PUMP
B02 HOSE DRAIN O AS 3613213560 1089CTE, L=950MM 1 NON PUMP
3613218800 PE-LD/EVA, L=1600MM PUMP
B03 SCREW TAPPING 712240121 1 TRS 4X12 MFZN 4
B04 PLATE UPPER 3614514600 PP 1
B05 SUPPORTER TUB BL 3615302931 FRPP(5203G6) 1
B06 SCREW TAPPING 7112401211 T1 TRS 4X12 MFZN 8
B07 SUPPORTER TUB BR 3615302921 FRPP(5203G6) 1
B08 SUPPORTER TUB FR 3615302901 FRPP(5203G6) 1
B09 SUPPORTER TUB FL 3615302911 FRPP(5203G6) 1
B10 COVER B 361 1414010 372X508X0.4T SGCC 1
B1 1 ASSY CONDENSER 3618921500 54.0uF+60uH L=470 #250 1 110V/60Hz
3618921900 41.6uF+60uH L=470 #250 127V/60Hz
3618921000 13.5uF+60uH L=470 #250 220V/50HZ,60Hz
3618913740 11.4uF+60uH L=470 #250 240V/50Hz
B12 HANDEL CABINET 3612603300 PP 2
B13 CABINET AS 3610809501 PAINTING(0.6) 1
BASE U AS 3610388700 850M 1
B14 BASE U 3610388300 PP 1
B15 LEG ADJUST AS 3617702120 SCREW (4*14) 1
B16 LEG FIX 3617702300 THERMAL PLASTIC ELASTOM 3
B17 SCREW TAPPING 7112401211 T1 TRS 4X12 MFZN 12
B18 COVER UNDER 3611402711 PP-M/B 1
B19 COVER PUMP 3611405320 PP(B360F) 1
361 1405301 UL/CSA(466FWU, HFH-400)
B20 SCREW TAPPING 7112501611 T1 TRS 5X16 MFZN 2
B21 MOTOR SHADED POLE 3618957310 AC 110-127V/60Hz 1
3618957280 AC 220V/60Hz
3618957250 AC 220V/50Hz
3618957220 AC 240V/50Hz
B22 FILTER AS 3611901530 DWF-5591DPNF E-TYPE 1
✔ Caution
:
In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
Page 38
37
PARTS DIAGRAM
NO. PART NAME PARTCORD SPECIFICATION Q’TY NOTE
C01 SCREW TAPPING 712240161 1 T2S TRS 4X16 MFZN 4
C02 COVER TUB O 3611408500 PP 1
C03 CAP PULSATOR 3610910600 PP 1
C04 SPECIAL SCREW 3616003720 SUS 6X26.5 1
C05 PULSATOR AS 3619705800 PP DWF-850M 1
C06 SPECIAL NUT 4507D83080 SUS 304 1
C08 SUSPENSION AS 3619805600 SP=120, LD=606 2 WHITE
C09 SUSPENSION AS 3619805700 SP=111, LD=606 2 BLUE
C10 BALANCER AS 3616105500 850M 1
C1 1 TUB I 3618816200 SUS 1
C12 TUB U 3618816101 PP-M/B 1
C13 GUIDE FILTER AS 3612508300 850M 2
3612509800 MAGIC FILTER 1 3611905300 FILTER
C14 FLANGE TUB 3612701200 10KG, 3-FOOT 1
C15 FILTER AS 3610085520 PP 94’S(74X130X130) 2
C16 TUB O 3618802630 PP 1
C18 HOSE 4500D08210 ID=4.0 1
C19 VALVE DRAIN AS 3615408400 100M 1 ONLY NON PUMP
C20 HOSE DRAIN I AS 3613218500 LDPE+EVA L=219.5 1 NON PUMP
HOSE DRAIN I 3613212100 LDPE+EVA L=184 1 PUMP
C21 HOSE OVERFLOW 3613208901 PE-LD L=280mm 1 NON PUMP
C22 SPECIAL BOLT 7341601611 6B-16X16 MFZN 2
C23
HARNESS EARTHINNER
3612757010 L=560mm 1
C24 SPECIAL SCREW 3616006900 SCM24H 6.5X18 4
C25
MOTOR SYNCHRONOUS
3610070130 110-130V/50, 60HZ KD-DW11B 1
36100701 10 220-240V/50, 60HZ KD-DW22B
C26 BASE 3610387400 SECEN 2.0T 1
C27 SPECIAL SCREW 3616007000 SCM24H 6.5X24 12
C28 GEAR MECHANISM 3617307610 GM-1300-KS6P0 1
C29 BOLT HEX 7341801511 6B-1 8X15 MFZN 4
C31 BOLT HEX 7650802011 6B-1 8X20 PW(2X25) MFZN 2
C32 PULLEY MOTOR AS 3618401400 M-TYPE DS=10 DP=48.5 1 60 Hz
3618401420 M-TYPE DS=10 DP=53.0 50 Hz
C33 BODY BUBBLE AS 3610402902 98SERIES, HOSE L=780mm 1
C34 BELT V 3616590220 M20.5, AGING 1 60Hz
3616590230 M21, AGING 50Hz
C35 PROTECTOR GEAR 3618301300 SBHG 1.6T 1
C36 CUSHON DOWN 3611502700 POM 8mm 2
C37 MOTOR CONDENSER 3964221110 110-120V/60Hz W1D46CA012 1 110V/60Hz
3964821210 120-127V/60Hz W1D46JA012 120-127V/60Hz
396431 1310 220-240V/50Hz W1D46V A012-S 220-240V/50Hz
3964321 110 220V/60Hz W1D46UA012 220V/60Hz
✔ Caution
:
In this Service Manual, some parts can be changed for improving, their performance without notice in the
parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service
Information Center (http://svc.dwe.co.kr).
Page 39
CIRCUIT DIAGRAM
38
PARTS DIAGRAM
Page 40
686, AHYEON-DONG MAPO-GU SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
PRINTED DATE: Feb. 2003
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