DAEWOO DWF- 174W Service Manual

Service Manual
Auto Washer
Model: DWF- 174W
DAEWOO ELECTRONICS CO., LTD.
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
WASHING MACHINE
CCoonntteennttss
1. SPECIFICA TIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE....................................................................... 3
3. DIRECTIONS FOR INST ALLATION AND USE..................................................................... 4
INSTALLATION OF THE UNDER BASE COVER.......................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE........................................................................................ 5
HOW TO CLEAN THE FILTER....................................................................................................... 6
4. FEA TURE AND TECHNICAL EXPLANATION...................................................................... 7
FEATURE OF THE WASHING MACHINE ..................................................................................... 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD...................................................... 7
FUNCTION FOR SOAK WASH...................................................................................................... 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH................................................ 7
FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE........................................................ 8
AUTOMATIC DRAINING TIME ADJUSTMENT ............................................................................. 8
AUTOMATIC UNBALANCE ADJUSTMENT .................................................................................. 9
CIRCULA TING-WATER COURSE AND LINT FILTER .................................................................. 9
LINT FILTER.................................................................................................................................. 10
RESIDUAL TIME DISPLAY...........................................................................................................10
DRAIN MOTOR............................................................................................................................. 10
GEAR MECHANISM ASS’Y.......................................................................................................... 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ................................................. 12
GEAR MECHANISM ASS’Y REPLACEMENT............................................................................. 12
MOTOR SYNCRONOUS AND VALVE REPLACEMENT............................................................ 14
6. THE REP AIR METHOD OF GEAR MECHANISM FOR CLUTCH
SPRING PROBLEM...........................................................................................................................15
THE STRUCTURE OF GEAR MECHANISM............................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 16
THE PROCESS OF DISASSEMBLE............................................................................................ 17
THE PROCESS OF ASSEMBLE.................................................................................................. 19
REPLACE THE CASE FIL TER ASSY.......................................................................................... 21
7. TROUBLE SHOOTING GUIDE............................................................................................ 22
CONCERNING WATER SUPPLY................................................................................................. 22
CONCERNING WASHING........................................................................................................... 23
CONCERNING DRAINING........................................................................................................... 24
CONCERNING SPINING..............................................................................................................25
CONCERNING OPERA TING....................................................................................................... 26
8. PRESENT ATION OF THE P.C.B ASS’Y.............................................................................. 27
APPENDIX
WIRING DIAGRAM....................................................................................................................... 28
PARTS DIAGRAM......................................................................................................................... 31
PARTS LIST .................................................................................................................................. 34
CIRCUIT DIAGRAM...................................................................................................................... 38
1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM DWF-174M
1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE
2 POWER CONSUMPTION
3 MACHINE WEIGHT
4 DIMENSION (WXHXD)
5 WASHING COURSE
FULL AUTOMATIC 5 COURSE
(NORMAL, BLANKET, ECONOMY, SUIT, SOAK)
6 WATER CONSUMPTION
7 WATER LEVEL SELECTOR
8
OPERATING WATER PRESSURE 0.3kgf/cm
2
~8kgf/cm
2
(2.94 N/cm2~78.4N/cm2)
50Hz
9
60Hz 10 PULSA T OR 6 WINGS (Ø376mm) 1 1 WATER LEVEL CONTROL ELECTRONICAL SENSOR 12 GEAR MECHANISM ASS’Y HELICAL GEAR 13 LINT FIL TER O 14 SOFTENER INLET O 15 FUNCTION OF SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO. WATER SUPPLY O 19 FUNCTION OF RADICAL AND BUBBLE O 20 AUTO RE-FEED WATER O 21 AUTO POWER OFF O
50Hz 60Hz
430W 530W
598 X 956 X 643
NON-PUMP
PUMP
42Kg 43Kg
207 L
HIGH
MEDIUM
LOW
SMALL
88 L 75 L 61 L 48 L
WASH : 125 - 140 RPM, SPIN : 640 - 675 RPM
WASH : 130 - 150 RPM, SPIN : 710 -140 RPM
REVOLUTION
PER MINUTE
2. STRUCTURE OF THE WASHING MACHINE
GROUND WIRE In case of 3-wire
power cord, ground
wire will not be
provided
POWER CORD
LINT FILTER
COLD WATER TAP
After using the washer,
close the water tap
DETERGENT CASE
PULSATOR
POWER SWITCH
CONTROL PANEL
BLEACH INLET
HOT WATER TAP
After using the washer, close the water tap. In case of the single valve model, there is no hot water valve.
ADJUSTABLE LEG
SOFTENER INLET
W A
S H
S P
R A
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R I N
S E
R IN
S E
S P
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F U
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B L
A N K
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M A IN
M I N
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D W
F
­1 7
4 W
UP
The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer.
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NOTE
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• The drawing in this book may vary from your washer model. They are designed to show the different fea-
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tures of all models covered by this book, Y our model may not include all features.
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Accessories
DRYTEN
3611402711
HOSE DRAIN [FOR PUMP]
361321880 3613213500
COVER UNDER [OPTION]
HOSE DRAIN CLAMP
WA TER TAP ADAPTER
HOSE DRAIN[FOR NONPUMP]
INLET HOSE
CONNECTOR INLET [OPTION]
STRUCTURE
3
3. DIRECTIONS FOR INSTALLATION AND USE
4
DIRECTIONS
The openings must not be obstructed by carpet­ing when the washing machine is installed on a carpeted floor.
§
INSTALLA TION OF THE UNDER BASE COVER [OPTION]
§
HOW TO INSTALL ON AN INCLINED PLACE
¡ The place where it would be exposed to
direct sunlight.
¡ The place nearby a heater or heat appli-
ance.
¡ The place where it would be supposed
to be frozen in winter.
¡ The kitchen with coal gas and a damp
place like a bathroom.
NOTES
Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.
INSTALLING PLACE
NNeevveerr iinnssttaallll iinn tthheessee ppllaacceess
2
Push the noise insulation plate into the end, which decrease the noise made by this washer.
1
The packing box opened, there is a noise insulation plate at the bottom of the back
2
Check the Horizon Status
Check the position of tub above the center of the washer.
1
Horizon Setting
After controlling the height by turning the adjustable leg, let the washer put down to the ground.
Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibra­tion may occur.
10Cm
§
Inlet Hose
Connector D
Rubber Packing
Connector C
Connector
Inlet
Rubber Packing
Connector D
Connector C
Hose
W A S H
S P R A
Y
R I N S
E
R I N S E
S P I N
F U Z Z
Y
B L A N
K E T
E C O N
O M Y
S
U I T
D E
TER G
E N T
S O A K
C O N T R O
L
O N L Y S P I N
W A T
ER L EV
E
L
R E S
.
COU
RSE
P R
O C E S
S
S
T A
R T
H
O L D
P O W
E R
W
A S
H T E
M
P
.
H
O
T C
O
L
D
H I G H
MEDIU
M L O
W S M A L
L
R E S .
R E M A I N
M I N .
D W F-1
74 W
TAPE
Connector B
Connector A
HOW TO CONNECT THE INLET HOSE
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve. Do not over tighten : this could cause damage to couplings.
FOR ORDINARY TAP
Pull down the collar
1
of the inlet hose to separate it from the water tap adapter.
Remove the tape,
4
and screw connector B into connect A tightly.
Loosen the four
2
screws at the water tap adapter, but don’t loosen the screws until they are separated from the water tap adapter.
Connect the inlet
5
hose to the water tap adapter by puling down
Connect the water tap
3
adapter to the water tap tight­en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly .
Connect the inlet hose adapter
6
of the hose to the water inlet of the washer by turning it clock­wise to be fixed tightly.
• Please check the rubber packing inside the inlet hose adapter of the hose.
FOR SCREW-SHAPED TAP
Connect the inlet
1
hose to the water tap by screwing the con-
Connect the connec-
2
tor-inlet supplied if necessary .
Insert the inlet hose adapter
3
into the water inlet of a washer and turn it to be fixed.
nector D tightly.
• Assert the packing in the inlet
CONNECTION
5
6
CONVENIENCE
§
HOW TO CLEAN THE FILTER
4
Remove the dirt from the inlet filter with a brush.
1
Pull the power plug out before cleaning it.
2
Turn off the water supply to the washer and sperate the inlet hose.
3
Pull the inlet filter out.
CLEANING THE LINT FILTER
CLEANING THE WATER INLET FILTER
Clean the filter when water leaks from, the water inlet.
CLEANING THE DRAIN FILTER
In case U shape drain hose, this filters equipped at the back side of washer.
This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.
3
Return the filter as it was, and insert the filter frame into the slot.
1
Pull the Filter frame upward.
2
Turn the lint filter inside out, wash to the lint off with water.
1
Put down the remained water in the hose. And put a container under the filter to collect water.
2
Turn the cap counter clockwise.
3
Pull out the filter assembly off the case of the main body.
6
Turn the cap clockwise tightly.
4
Clean the drain filter removing the foreign
5
Put in the filter along the guiding prominence of the case. Please note the left position of the filter adjusting the groove to the guide rib.
FILTER
CONTAINER
CAP
SLIT
CASE
FILTER
CAP
CAP
FILTER
CAP
FILTER
CASE
GUIDE RIB
SLIT
CAP
Filter Frame
Lint Filter
4. FEATURE AND TECHNICAL EXPLANATION
7
FEATURE
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W SINGAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
35 SEC. (About 29 Times)
FILL WASH STOP WASH STOP
30 2’ 30 2
SOAK PROCESS MAIN PROCESS
60 Minute
FEATURE OF THE WASHING MACHINE
1 The first applying Radical Technology in the world....go beyond washing, sterilize your clothes and deodorize a
bad smell.(optional function)
2 The first air bubble washing system in the world. 3 Quiet washing through the innovational low-noise design. 4 The wash effectiveness is much more enhanced because of the air bubble washing system. 5 The laundry detergent dissolves well in water because of the air bubble washing system. 6 The adoption of the water currents to adjust the unbalanced load. 7 One-touch operation system.
W ATER CURRENT TO ADJUST THE UNBALANCED LOAD
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW
FUNCTION FOR SOAK W ASH
DISPLAY THE RESIDUAL TIME
When the SOAK WASH is selected, the total wash time increases because 60 minutes for soak process are added to the time of main process.
PROGRESS
AUTOMATIC W ATER SUPPL Y SYSTEM FOR BLANKET WASH
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after 2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select­ed water level is reached.
mark indicates the operation of the water currents to adjust the unbalanced load.
NOTES
8
FEATURE
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
OFF point
2 In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time. The time remembered by micom.
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Draining
Good draining The washer begins spin process after drainage.
condition
Bad draining Draininig time is prolonged. No draining Program is stopped and gives the alarm.
Drain Time Movement of the Program
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
FUNCTIONAL PRINCIPLE OF BUBBLE W ASHING MACHINE
ACROSS SECTION
AUTOMATIC DRAINNING TIME ADJUSTMENT
This system adjusts the draining time automatically according to the draining condition.
Air bubble
Tub Outer tub
Pulsator
9
FEATURE
AUTOMATIC UNBALANCE ADJUSTMENT
CIRCULATING-WATER COURSE AND LINT FILTER
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the instal­lation condition.
NOTES
Filter
Tub
Outer tub
Water channel
Pulsator
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch
contact is ON position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted.
3 In case that P.C.B. ASSY gets OFF signal
from the safety switch, spin process are stopped and rinse process is started auto­matically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the
unbalance of the tub, the program is stopped and the alarm is given.
CIRCULATING-WATER
The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the pulsator rotates during the washing or rinsing process, the water below the pul­sator fans creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40 L/min. water is circulated at the high water level, standard wash load and standard water currents.
Position of unbalanced load (OFF)
Contact of safety switch Lid closing
Lid opening
Contact lever A
Normal (ON)
10
FEATURE
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also sticks to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.
HOW TO REPLACE LINT FILTER
1 Pull the filter frame upward. 2 Turn the lint filter inside out, and wash the lint off with water. 3 Return the filter as it was, and fix the filter frame to the slot.
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process. When operation is finished, the TIME INDICAT OR will light up .
STRUCTURE
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve. 3 Therefore, rotation of pulley changed to the linear moving of wire. 4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds. 5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Bleach Inlet
Filter
Pulsator
Pull Loosen
Pulley Lever Inductive ring
Magnet
Coil of motor Magnet of motor
LINT FILTER
RESIDUAL TIME DISPLAY
DRAIN MOTOR
Bleach
Inlet
Filter
Pulsator
11
FEATURE
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.
Planetary gear
Sun gear
Internal gear
Pulsator
1 revolution
5 revolutions
Gear pulley
V-belt
Gear unit as
Motor
Motor 1800 r.p.m (60Hz) 1500 r.p.m (50Hz)
Gear Unit as
Directly
V.BELT
Tub
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
Pulsator
125-140r.p.m(60Hz) 130-150r.p.m(50Hz)
Spinner Pulley
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
GEAR MECHANISM ASS’Y
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
12
DIRECTIONS
GEAR MECHANISM ASSY REPLACEMENT
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
WWaarrnniinngg
1 Raise the top plate on the outer cabinet. 2 Loosen four screws mounting outer tub cover and
remove outer tub cover from the tub assy.
4 Loosen the pulsator mounting screw and remove the
pulsator.
3 Remove the cap pulsator from the pulsator assy by
using screw driver
5 Remove the special nut by using “T type box
wrentch.
6 Remove the special washer.
GEAR MECHANISM ASSY REPLACEMENT
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