DAEWOO DWF- 174W Service Manual

Page 1
Service Manual
Auto Washer
Model: DWF- 174W
DAEWOO ELECTRONICS CO., LTD.
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
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WASHING MACHINE
CCoonntteennttss
1. SPECIFICA TIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE....................................................................... 3
3. DIRECTIONS FOR INST ALLATION AND USE..................................................................... 4
INSTALLATION OF THE UNDER BASE COVER.......................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE........................................................................................ 5
HOW TO CLEAN THE FILTER....................................................................................................... 6
4. FEA TURE AND TECHNICAL EXPLANATION...................................................................... 7
FEATURE OF THE WASHING MACHINE ..................................................................................... 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD...................................................... 7
FUNCTION FOR SOAK WASH...................................................................................................... 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH................................................ 7
FUNCTION PRINCIPLE OF BUBBLE WASHING MACHINE........................................................ 8
AUTOMATIC DRAINING TIME ADJUSTMENT ............................................................................. 8
AUTOMATIC UNBALANCE ADJUSTMENT .................................................................................. 9
CIRCULA TING-WATER COURSE AND LINT FILTER .................................................................. 9
LINT FILTER.................................................................................................................................. 10
RESIDUAL TIME DISPLAY...........................................................................................................10
DRAIN MOTOR............................................................................................................................. 10
GEAR MECHANISM ASS’Y.......................................................................................................... 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT ................................................. 12
GEAR MECHANISM ASS’Y REPLACEMENT............................................................................. 12
MOTOR SYNCRONOUS AND VALVE REPLACEMENT............................................................ 14
6. THE REP AIR METHOD OF GEAR MECHANISM FOR CLUTCH
SPRING PROBLEM...........................................................................................................................15
THE STRUCTURE OF GEAR MECHANISM............................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM................................................................ 16
THE PROCESS OF DISASSEMBLE............................................................................................ 17
THE PROCESS OF ASSEMBLE.................................................................................................. 19
REPLACE THE CASE FIL TER ASSY.......................................................................................... 21
7. TROUBLE SHOOTING GUIDE............................................................................................ 22
CONCERNING WATER SUPPLY................................................................................................. 22
CONCERNING WASHING........................................................................................................... 23
CONCERNING DRAINING........................................................................................................... 24
CONCERNING SPINING..............................................................................................................25
CONCERNING OPERA TING....................................................................................................... 26
8. PRESENT ATION OF THE P.C.B ASS’Y.............................................................................. 27
APPENDIX
WIRING DIAGRAM....................................................................................................................... 28
PARTS DIAGRAM......................................................................................................................... 31
PARTS LIST .................................................................................................................................. 34
CIRCUIT DIAGRAM...................................................................................................................... 38
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1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM DWF-174M
1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOLTAGE AND CYCLE
2 POWER CONSUMPTION
3 MACHINE WEIGHT
4 DIMENSION (WXHXD)
5 WASHING COURSE
FULL AUTOMATIC 5 COURSE
(NORMAL, BLANKET, ECONOMY, SUIT, SOAK)
6 WATER CONSUMPTION
7 WATER LEVEL SELECTOR
8
OPERATING WATER PRESSURE 0.3kgf/cm
2
~8kgf/cm
2
(2.94 N/cm2~78.4N/cm2)
50Hz
9
60Hz 10 PULSA T OR 6 WINGS (Ø376mm) 1 1 WATER LEVEL CONTROL ELECTRONICAL SENSOR 12 GEAR MECHANISM ASS’Y HELICAL GEAR 13 LINT FIL TER O 14 SOFTENER INLET O 15 FUNCTION OF SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO. WATER SUPPLY O 19 FUNCTION OF RADICAL AND BUBBLE O 20 AUTO RE-FEED WATER O 21 AUTO POWER OFF O
50Hz 60Hz
430W 530W
598 X 956 X 643
NON-PUMP
PUMP
42Kg 43Kg
207 L
HIGH
MEDIUM
LOW
SMALL
88 L 75 L 61 L 48 L
WASH : 125 - 140 RPM, SPIN : 640 - 675 RPM
WASH : 130 - 150 RPM, SPIN : 710 -140 RPM
REVOLUTION
PER MINUTE
Page 4
2. STRUCTURE OF THE WASHING MACHINE
GROUND WIRE In case of 3-wire
power cord, ground
wire will not be
provided
POWER CORD
LINT FILTER
COLD WATER TAP
After using the washer,
close the water tap
DETERGENT CASE
PULSATOR
POWER SWITCH
CONTROL PANEL
BLEACH INLET
HOT WATER TAP
After using the washer, close the water tap. In case of the single valve model, there is no hot water valve.
ADJUSTABLE LEG
SOFTENER INLET
W A
S H
S P
R A
Y
R I N
S E
R IN
S E
S P
I N
F U
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B L
A N K
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O L
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S E
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W A
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M A IN
M I N
.
D W
F
­1 7
4 W
UP
The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer.
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NOTE
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• The drawing in this book may vary from your washer model. They are designed to show the different fea-
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tures of all models covered by this book, Y our model may not include all features.
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Accessories
DRYTEN
3611402711
HOSE DRAIN [FOR PUMP]
361321880 3613213500
COVER UNDER [OPTION]
HOSE DRAIN CLAMP
WA TER TAP ADAPTER
HOSE DRAIN[FOR NONPUMP]
INLET HOSE
CONNECTOR INLET [OPTION]
STRUCTURE
3
Page 5
3. DIRECTIONS FOR INSTALLATION AND USE
4
DIRECTIONS
The openings must not be obstructed by carpet­ing when the washing machine is installed on a carpeted floor.
§
INSTALLA TION OF THE UNDER BASE COVER [OPTION]
§
HOW TO INSTALL ON AN INCLINED PLACE
¡ The place where it would be exposed to
direct sunlight.
¡ The place nearby a heater or heat appli-
ance.
¡ The place where it would be supposed
to be frozen in winter.
¡ The kitchen with coal gas and a damp
place like a bathroom.
NOTES
Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.
INSTALLING PLACE
NNeevveerr iinnssttaallll iinn tthheessee ppllaacceess
2
Push the noise insulation plate into the end, which decrease the noise made by this washer.
1
The packing box opened, there is a noise insulation plate at the bottom of the back
2
Check the Horizon Status
Check the position of tub above the center of the washer.
1
Horizon Setting
After controlling the height by turning the adjustable leg, let the washer put down to the ground.
Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibra­tion may occur.
10Cm
Page 6
§
Inlet Hose
Connector D
Rubber Packing
Connector C
Connector
Inlet
Rubber Packing
Connector D
Connector C
Hose
W A S H
S P R A
Y
R I N S
E
R I N S E
S P I N
F U Z Z
Y
B L A N
K E T
E C O N
O M Y
S
U I T
D E
TER G
E N T
S O A K
C O N T R O
L
O N L Y S P I N
W A T
ER L EV
E
L
R E S
.
COU
RSE
P R
O C E S
S
S
T A
R T
H
O L D
P O W
E R
W
A S
H T E
M
P
.
H
O
T C
O
L
D
H I G H
MEDIU
M L O
W S M A L
L
R E S .
R E M A I N
M I N .
D W F-1
74 W
TAPE
Connector B
Connector A
HOW TO CONNECT THE INLET HOSE
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve. Do not over tighten : this could cause damage to couplings.
FOR ORDINARY TAP
Pull down the collar
1
of the inlet hose to separate it from the water tap adapter.
Remove the tape,
4
and screw connector B into connect A tightly.
Loosen the four
2
screws at the water tap adapter, but don’t loosen the screws until they are separated from the water tap adapter.
Connect the inlet
5
hose to the water tap adapter by puling down
Connect the water tap
3
adapter to the water tap tight­en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly .
Connect the inlet hose adapter
6
of the hose to the water inlet of the washer by turning it clock­wise to be fixed tightly.
• Please check the rubber packing inside the inlet hose adapter of the hose.
FOR SCREW-SHAPED TAP
Connect the inlet
1
hose to the water tap by screwing the con-
Connect the connec-
2
tor-inlet supplied if necessary .
Insert the inlet hose adapter
3
into the water inlet of a washer and turn it to be fixed.
nector D tightly.
• Assert the packing in the inlet
CONNECTION
5
Page 7
6
CONVENIENCE
§
HOW TO CLEAN THE FILTER
4
Remove the dirt from the inlet filter with a brush.
1
Pull the power plug out before cleaning it.
2
Turn off the water supply to the washer and sperate the inlet hose.
3
Pull the inlet filter out.
CLEANING THE LINT FILTER
CLEANING THE WATER INLET FILTER
Clean the filter when water leaks from, the water inlet.
CLEANING THE DRAIN FILTER
In case U shape drain hose, this filters equipped at the back side of washer.
This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.
3
Return the filter as it was, and insert the filter frame into the slot.
1
Pull the Filter frame upward.
2
Turn the lint filter inside out, wash to the lint off with water.
1
Put down the remained water in the hose. And put a container under the filter to collect water.
2
Turn the cap counter clockwise.
3
Pull out the filter assembly off the case of the main body.
6
Turn the cap clockwise tightly.
4
Clean the drain filter removing the foreign
5
Put in the filter along the guiding prominence of the case. Please note the left position of the filter adjusting the groove to the guide rib.
FILTER
CONTAINER
CAP
SLIT
CASE
FILTER
CAP
CAP
FILTER
CAP
FILTER
CASE
GUIDE RIB
SLIT
CAP
Filter Frame
Lint Filter
Page 8
4. FEATURE AND TECHNICAL EXPLANATION
7
FEATURE
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W SINGAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
35 SEC. (About 29 Times)
FILL WASH STOP WASH STOP
30 2’ 30 2
SOAK PROCESS MAIN PROCESS
60 Minute
FEATURE OF THE WASHING MACHINE
1 The first applying Radical Technology in the world....go beyond washing, sterilize your clothes and deodorize a
bad smell.(optional function)
2 The first air bubble washing system in the world. 3 Quiet washing through the innovational low-noise design. 4 The wash effectiveness is much more enhanced because of the air bubble washing system. 5 The laundry detergent dissolves well in water because of the air bubble washing system. 6 The adoption of the water currents to adjust the unbalanced load. 7 One-touch operation system.
W ATER CURRENT TO ADJUST THE UNBALANCED LOAD
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW
FUNCTION FOR SOAK W ASH
DISPLAY THE RESIDUAL TIME
When the SOAK WASH is selected, the total wash time increases because 60 minutes for soak process are added to the time of main process.
PROGRESS
AUTOMATIC W ATER SUPPL Y SYSTEM FOR BLANKET WASH
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after 2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select­ed water level is reached.
mark indicates the operation of the water currents to adjust the unbalanced load.
NOTES
Page 9
8
FEATURE
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
OFF point
2 In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time. The time remembered by micom.
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Draining
Good draining The washer begins spin process after drainage.
condition
Bad draining Draininig time is prolonged. No draining Program is stopped and gives the alarm.
Drain Time Movement of the Program
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
FUNCTIONAL PRINCIPLE OF BUBBLE W ASHING MACHINE
ACROSS SECTION
AUTOMATIC DRAINNING TIME ADJUSTMENT
This system adjusts the draining time automatically according to the draining condition.
Air bubble
Tub Outer tub
Pulsator
Page 10
9
FEATURE
AUTOMATIC UNBALANCE ADJUSTMENT
CIRCULATING-WATER COURSE AND LINT FILTER
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the instal­lation condition.
NOTES
Filter
Tub
Outer tub
Water channel
Pulsator
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch
contact is ON position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted.
3 In case that P.C.B. ASSY gets OFF signal
from the safety switch, spin process are stopped and rinse process is started auto­matically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the
unbalance of the tub, the program is stopped and the alarm is given.
CIRCULATING-WATER
The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the pulsator rotates during the washing or rinsing process, the water below the pul­sator fans creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40 L/min. water is circulated at the high water level, standard wash load and standard water currents.
Position of unbalanced load (OFF)
Contact of safety switch Lid closing
Lid opening
Contact lever A
Normal (ON)
Page 11
10
FEATURE
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also sticks to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.
HOW TO REPLACE LINT FILTER
1 Pull the filter frame upward. 2 Turn the lint filter inside out, and wash the lint off with water. 3 Return the filter as it was, and fix the filter frame to the slot.
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process. When operation is finished, the TIME INDICAT OR will light up .
STRUCTURE
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve. 3 Therefore, rotation of pulley changed to the linear moving of wire. 4 The wire pulls the brake lever of Gear Mechanism Assy within 5 seconds. 5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Bleach Inlet
Filter
Pulsator
Pull Loosen
Pulley Lever Inductive ring
Magnet
Coil of motor Magnet of motor
LINT FILTER
RESIDUAL TIME DISPLAY
DRAIN MOTOR
Bleach
Inlet
Filter
Pulsator
Page 12
11
FEATURE
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.
Planetary gear
Sun gear
Internal gear
Pulsator
1 revolution
5 revolutions
Gear pulley
V-belt
Gear unit as
Motor
Motor 1800 r.p.m (60Hz) 1500 r.p.m (50Hz)
Gear Unit as
Directly
V.BELT
Tub
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
Pulsator
125-140r.p.m(60Hz) 130-150r.p.m(50Hz)
Spinner Pulley
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
GEAR MECHANISM ASS’Y
Page 13
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
12
DIRECTIONS
GEAR MECHANISM ASSY REPLACEMENT
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
WWaarrnniinngg
1 Raise the top plate on the outer cabinet. 2 Loosen four screws mounting outer tub cover and
remove outer tub cover from the tub assy.
4 Loosen the pulsator mounting screw and remove the
pulsator.
3 Remove the cap pulsator from the pulsator assy by
using screw driver
5 Remove the special nut by using “T type box
wrentch.
6 Remove the special washer.
GEAR MECHANISM ASSY REPLACEMENT
Page 14
13
DIRECTIONS
To assemble the gear mechanism assy, reverse the disassembly procedure.
NOTES
7 Remove the tub i assy.
q Remove four special bolt of gear mechanism assy by
using a box wrentch.
8 Lay the front of the washer on the floor. 9 Remove four special bolts of gear protect by using a
box wrentch and remove gear protect.
0 Remove the V-belt.
w Pull out the gear mechanism assy.
Page 15
14
DIRECTIONS
1 Lay the front of the washer on the floor. 2 Loosen two special screw of motor synchronous.
5 Turn the valve by using screw driver as shown in pic-
ture.
3 Take out the wire of motor synchronous from the
braket.
4 Separate the motor synchronous from the base.
6 Remove the valve lid from the valve drain assy.
MOTOR SYNCHRONOUS AND V ALVE REPLACEMENT (NON PUMP MODEL)
Page 16
15
THE REPAIR
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
§ TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE §
Tool name Specification Q’ty
Fixing jig 1
Ratchet handle 1
Socket and extension bar socket : 10mm, 17mm per each
Some cotton yarn some
THE STRUCTURE OF GEAR MECHANISM
Page 17
16
THE REPAIR
NO. P AR TS NAME SPECIFICA TION CODE Q’TY
1 CLUTCH SPRING 1.5*1.5 36151 10000 1 2 CLUTCH BOSS PP 3619301300 1 3 GREASE beacon#325 3g
P ACKING P ACKING THE CLUTCH BOSS ASS’Y1 METHOD BY USING VINYL P ACK
PROBLEM
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENL Y WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS AND CAUSE SHORT OF SPIN PERFORMANCE.
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOL VE AND ONLY THE PULSA T OR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSA T OR. IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPL Y THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.
THE CLUTCH BOSS ASSEMBLY
CLUTCH BOSS ASSY PART CORD : 3619301400
HOW TO CHECK THE CLUTCH SPRING PROBLEM
Page 18
17
THE REPAIR
No. Process Notice
Disassemble 1
1
2
3
4
Release screws marked 4-point
Remove the protector
Remove the v-belt
Loosen the fastening nut
Disassemble the spring washer
Use wrench or driver
- ratchet handle
- extension bar
- socket : 10mm
Use fixing jig for pulley as to see fig 1. and 17mm-socket for nut
Take out plain washer if it has
THE PROCESS OF DISASSEMBLE
Page 19
18
THE REPAIR
No. Process Notice
Disassemble 2
5
6
7
8
Disassemble the pulley
Disassemble the clutch boss assembly
Separate coupling from clutch boss ass’y
Cleaning
Catch the boss and pull upward with spiral rotate in the clockwise direction
Clean the drum plate, coupling surface and contact face between drum plate and cou­pling
It is necessary to keep cotton piece goods being dry and clean
Page 20
19
THE REPAIR
No. Process Notice
Assemble 1
1
2
3
4
Assemble the coupling
Assemble the new clutch boss ass’y
Assemble the pulley
Assemble the spring washer
Check the uneven face of cou­pling is assembled upward
- Push in the clutch boss ass’y with rotating on the clockwise direction.
-
After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward
If there was plain washer, you have to assemble plain washer the first and then assemble spring washer
THE PROCESS OF ASSEMBLE
Page 21
20
THE REPAIR
No. Process Notice
Assemble 2
5
6
7
8
Assemble the fastening nut
Assemble the Belt
Assemble the protector
Final checking
- Use fixing jig and 17mm socket wrench as if disas­sembling, as fastening torque about 100~200kgf-cm.
- Check the end-play, up and downward and check the binding force, too much or not on bi-direct of rotation.
Finally , check the distance between brake lever and con­trol bolt. (2~3mm) Also, check the interferance depth both clutch tip and clutch boss(3.5~4.5mm)
Clutch Tip
Drain Valve
Synchronous
Motor
3.5~4.5
keep distance 2~3mm
Page 22
21
THE REPAIR
1 Separate the back cover from
washing machine
4 Turn the case filter assy and sep-
arate it from the drain motor
7 Assemble the case filter ass’y
that purchased
0 Assemble the hose drain I to the
case filter with bond & clamp
2 Remove two screws
5 Separate the drain hose i from
the case filter ass’y
8 Tie up three screws
q Assemble the cavitation hose to
the case filter with bond & clamp
3 Remove three screws
6 Separate the cavitation hose from
the case filter ass’y
9 Tie up two screws
w Assemble the back cover to the
washing machine
REPLACE THE CASE FILTER ASS’Y
Page 23
22
TROUBLE SHOOTING
7. TROUBLE SHOOTING GUIDE
PROBLEM
WATER IS
NOT SUPPLIED.
CHECK POINT
Do you open the water
tap?
Is the filter of the water
inlet valve clogged with
dirt?
Is the water pressure sufficient? (0.3~8 kgf/cm
2
)
Does the water inlet valve make operating sound?
Is the connector or the terminal connected properly?
Is the output voltage of the P.C.B normal?
CAUSE
Water inlet valve is defective.
Improper connection of the connector or the ter­minal.
P.C.B AS is defective.
Lead wire is defective.
SOLUTION
Change water inlet valve.
Open the water tap.
Clean the filter.
Increase the water pres­sure.
Connect the connector or the terminal properly.
Change the P.C.B AS.
Change the lead wires.
NO
YES
NO
YES
NO
YES
YES
YES
YES
NO
NO
NO
NOTE : Open the water tap fully and measure
the flow rate.
From the upper results, you know that the flow rate more than 1 1.5l/min. is essential for water supply.
Flow
1 1.5 15.0 18.0 20.3 24.1 27.4
rate(l/min.) Water pressure
0.3 0.4 0.5 0.6 0.8 1.0
(Kgf/cm
2
)
1. When replace the P.C.B. ASSY do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
NOTES
CONCERNING W ATER SUPPL Y
Page 24
23
TROUBLE SHOOTING
PROBLEM
WATER
SUPPL Y IS
NOT STOPPED.
CHECK POINT
Does the water supply continue while the power is turned off?
Does the water supply start as soon as you press the power switch?
Operate the washer after setting the water level to HIGH
Does the water supply continue after the water reaches to the HIGH level?
Is the air tube of water level switch kinked or deformed?
CAUSE SOLUTION
Change the water inlet valve.
The water inlet valve is defective.
The triac of P.C.B is defective.
Change the P.C.B ASS’Y.
Normal operation.
Change the air tube.Air tube is defective. Change the pressure
switch.
Pressure switch is defec­tive.
PROBLEM
THE PUL-
SA T OR DOES
NOT ROT ATE EVEN IF THE
WATER IS
SUPPLED.
CHECK POINT
Does the motor operate after fin­ishing water supply?
Does the motor make operating sound?
Is the connection condi­tion of capacitor termi­nal good?
Does pulsator rotate in only one direction?
Is the motor coil dis­connected?
Is the V-belt worn out?
The triac of P.C.B is defective.
Motor is defective.
Improper connection
V-belt is defective.
Change the P.C.B ASSY.
Normal
Change the motor.
Connect the terminal properly .
Change the V-belt.
Change the motor.
CAUSE SOLUTION
YES
YES
YES
NO
NO
YES
YES
NO
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO
YES
CONCERNING W ASHING
Page 25
24
TROUBLE SHOOTING
PROBLEM
THE WASHER
DOES NOT
DRAIN.
CHECK POINT
Do you install the drain hose proper­ly?
Is the foreign matter accumulated inside the pump housing?
Is the output voltage of the drain pump nor­mal?
CAUSE SOLUTION
Install the drain hose properly .
Remove the foreign mat­ter from the pump hous­ing
Change the Drain pump
Change the P.C.B ASS’Y.
Improper installation
Malfunction of drainage by the foreign matter
Drain pump is defective
P.C.B ASSY is defective.
YES
NO
NO
NO
YES
YES
CONCERNING DRAINING
Page 26
25
TROUBLE SHOOTING
PROBLEM
THE WASHER
DOES NOT
SPIN.
CHECK POINT
Is the lid open?
Does the door switch operate normally?
Does the safety switch operate normally?
Does the pulsator rotate while the tub does not rotate?
Is the connector of P.C.B ASSY connected properly?
Is the input voltage of the drain motor normal?
Is the V-belt worn out?
Is the input voltage of motor normal?
Is the connection condi­tion of capacitor termi­nal good?
CAUSE SOLUTION
Close the lid.
Change the door switch.
Change the safety switch.
Connect the connector properly .
Change P.C.B ASSY.
Change the drain motor.
Change the P.C.B ASS’Y.
Change the V-belt.
Change the motor.
Connect the terminal cor­rectly .
Change the P.C.B ASS’Y.
Door switch is defective.
Safety switch is defec­tive.
Improper connection of the connector.
P.C.B. ASSY is defec­tive.
Drain motor is defective.
P.C.B ASSY is defective.
V-belt is defective.
Motor is defective.
Improper connection.
P.C.B ASSY is defective.
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
NO
YES
YES
NO YES
CONCERNING SPINNING
Page 27
26
TROUBLE SHOOTING
NO
NO
NO
PROBLEM
THE INDICATOR
LAMPS(L.E.D)
DO NOT LIGHT
UP WHEN THE
POWER
BUTTON IS
PRESSED.
PROGRESS
LAMPS(LED)
DO NOT LIGHT
UP.
MOTOR
ROT ATES WHEN
ST AR T/HOLD
BUTTON IS NOT
PRESSED.
ABNORMAL
NOISE DURING
WASH
PROCESS.
CHECK POINT
Is the plug connect-ed to electric outlet?
Is the condition of power button good?
Is the connector of the P.C.B. ASSY connect­ed properly?
Is input voltage of the transformer normal?
Do you press ST ART/HOLD button?
Does the pressure switch operate normally?
Check the output voltage of P.C.B ASS’Y
Is the strange noise gen­erated when the pulsator rotates in TEST MODE of P.C.B ASS’Y?
Is the V-belt worn out?
CAUSE SOLUTION
Connect the plug.
Change P.C.B ASSY.
Change Fuse
Connect the connector properly .
Change P.C.BAss’y
Change P.C.B ASSY.
Press ST AR T/HOLD but­ton.
Replace P.C.B ASSY.
Change the pressure switch.
Change P.C.B ASSY.
Remove the foreign mat­ter.
Change the V-belt.
Power button is defective
Improper connection of the connector.
Transformer is defective
P.C.B. ASSY is defec­tive.
P.C.B ASSY is defective.
Pressure switch is defec­tive.
P.C.B ASS’Y is defective
There is foreign matter between pulsator and tub.
V-belt is defective.
NO
YES
YES
YES
YES
NO
NO
YES
YES
Abnormal
YES
YES
NO
NO
Is Fuse opended?
CONCERNING OPERATION
Page 28
27
PCB ASS’Y
8. PRESENTATION OF THE P.C.B ASS’Y
MESSAGE CAUSE SOLUTION
Improper installation of drain hose.
The drain hose is blocked up by foreign matter.
Drain motor is inferior.
The water tap is closed.
The water inlet filter clogged.
It passes over the 60 minutes, yet it doesn’t come to assigned water level.
Wash loads get uneven during spin.
Poor installation of the unit.
The lid is opened.
The safety switch is inferior.
The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 0.5 second and water level is always fixed high’.
The water level sensing is inferior.
Install drain hose properly.
Remove foreign matter from drain hose.
Change drain motor.
Open the water tap.
Clean the water inlet filter.
Check whether or not is comes to the assigned water level.
Re-set wash loads evenly.
Proper installation.
Close the lid.
Change the safety switch.
Change the P.C.B. ASS’Y.
Check the water level sensor and the contact part of the connector.
CONCERNING ERROR MESSAGE
Page 29
28
WIRING DIAGRAM
APPENDIX
§
WIRING DIAGRAM [NON PUMP]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH/RD
WH
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
YW
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
COLD
WATER
VALVE
HOT
WATER
VALVE
WATER
LEVEL
SENSOR
RADICAL
GENE-
RATOR
SAFETY
SWITCH
BL
WH/RD
WH/RD WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 30
29
WIRING DIAGRAM
§
[NON-PUMP, SINGLE V ALVE]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
WATER
VALVE
WATER
LEVEL
SENSOR
RADICAL
GENE-
RATOR
SAFETY
SWITCH
BL
WH/RD
WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 31
30
WIRING DIAGRAM
§
[PUMP]
WIRING DIAGRAM
F-PCB M-PCB
SYMBOL
FUSE A
FUSE B
250V/8A
600mA
250V/5A
315mA
RATING(V)
110-127V 220-240V
* RATING: REFER TO
RATING PLATE
AC SOURCE
BK or BR
WH or BL
GN or GN/YW
FUSE A
BL/YW
BL/WH
WH
BK
BL
WH/RD
WH/RD
WH/RD
WH
WH/RD
RD/BL
YW/BK
GN/WH
BK/WH
BRBR
YW
PK
VT
VT
BL
VT
MOTOR
DRAIN
MOTOR
HOT
WATER
VALVE
PUMP
MOTOR
COLD
WATER
VALVE
RADICAL
GENE-
RATOR
WATER
LEVEL
SENSOR
SAFETY
SWITCH
BL
WH/RD
WH/RD
WH/RD WH/RD WH/RD WH/BK
WH/RD
FUSE B
COND-
ENSOR
BR
Page 32
31
PARTS DIAGRAM
§
PARTS DIAGRAM
Page 33
32
PARTS DIAGRAM
Page 34
33
PARTS DIAGRAM
Page 35
Caution:
§
PARTS LIST
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO. PART NAME PARTCORD SPECIFICATION Q
A01 PLATE T 3614519300 PP 1 A02 A03 CASE DETERGENT 3611119600 PP 1 A04 DOOR B AS 3611798900 ABS 1 A05 DOOR F AS 3611799000 ABS 1 A06 SPRING 3615111210 DWF-850M, D=2.0 1 A07 HINGE DOOR 3612902400 POL YACETAL 1 A08 SWITCH SAFETY 3619006381 SF-030P, CU/T=9, #187
A09 A10 CLAMP 4507D08150 MFZN HOSE ID=Ø7 1
A11 VALVE INLET(H) 3615403610 AC110-130V/60Hz 270°
A12 VALVE INLET(C) 3615403530 AC110-130V/60Hz 90° 1
A13 POWER CORD AS 3611302820 A-VCTFK 2X0.75 2.3M BK 1 T AIWAN
A14 A15 PANEL B 3614237900 3614237900 ABS 1 A16 SCREW TAPPING 7112503011 T1S TRS 5X30 MFZN 2 A17 HARNESS AS 3612789800
A18 PANEL F 3614237800 ABS 1 A19 DECORATOR PANEL F 3611620700 PC FILM/3M 1
NOZZLE DETERGENT
SENSOR PRESSURE AS
ASSY RADICAL GENERATOR
3618102400 PP 1
3619003171 SF-030A3, CU/T=14, #187 1 3619003191 SF-030A5, CU/T=14, #187 3614802320 CDL-D04N 1
3615403811 AC220-240V/50Hz 270° 3615402110 AC220V/60HZ 270°
3615403731 AC220-240V/50Hz 90° 3615402030 AC220V/60HZ 90°
3611304610 N LFC-3R 3X0.752.3M GY AUSTRALIA 3611304710 F H05W 3X0.75 2.3M WH CHILE 3611304810 RW-300/500 3X0.75 2.3M CHINA 3611304910 VCTF 3X0.75 2.3M INDIA 3611305310 H05W-F 3X0.75 2.3M WH MALAYSIA 3611305410 H05W-F 3X0.75 2.3M BK SINGAPOLE 3611305810 H05W-F 3X0.75 2.3M GY SOUTH AFRICA 3611305610 F H05W 3X0.75 2.3M BK USSR 3611306030 H05W-F 3X0.75 2.3M GY ARGENTINA
3611305110 3X0.75 2.3M KOREA
36100E2E00
3612789810 3612789820 3612789830 3612789840 3612789850 3612789860 3612789870 3612789880 3612789890
100VSNH, 100-1 10, 806, L700
1 10V, NON PUMP, SINGLE VALVE 1 10V, NON PUMP, SINGLE VALVE 220V, NON PUMP, SINGLE VALVE 220V, NON PUMP, SINGLE VALVE 220V, NON PUMP, DUAL VALVE 220V, NON PUMP, DUAL VALVE 1 10V, PUMP, DUAL VALVE 1 10V, PUMP, DUAL VALVE 220V, PUMP, DUAL VALVE 220V, PUMP, DUAL VALVE
¡¡
TY NOTE
1
1
1
WITHOUT RADICAL FUNCTION WITH RAPICAL FUNCTION WITHOUT RAPICAL FUNCTION WITH RAPICAL FUNCTION WITHOUT RAPICAL FUNCTION WITH RAPICAL FUNCTION WITHOUT RAPICAL FUNCTION WITH RAPICAL FUNCTION WITHOUT RAPICAL FUNCTION WITH RAPICAL FUNCTION
34
PARTS DIAGRAM
Page 36
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO. PART NAME PARTCORD SPECIFICATION
A20 PCB AS PRPSSWXC19 110V, PUMP, DUAL VALVE 1
PRPSSWXC20 220V, PUMP, DUAL VA LVE PRPSSWXC21 110V, PUMP , DUAL VAL VE PRPSSWXC22 220V, PUMP, DUAL VA LVE PRPSSWXC15 110V, NON PUMP , DUAL VAL VE PRPSSWXC16 220V, NON PUMP, DUAL VA LVE PRPSSWXC17 110V, NON PUMP , DUAL VAL VE PRPSSWXC18 220V, NON PUMP, DUAL VA LVE PRPSSWXC1 1 PRPSSWXC12 PRPSSWXC13 PRPSSWXC14
110V, NON PUMP, SINGLE VALVE 220V, NON PUMP, SINGLE VALVE 110V, NON PUMP, SINGLE VALVE 220V, NON PUMP, SINGLE VALVE
Q
¡¡
TY
WITH RADICAL FUNCTION WITH RADICAL FUNCTION WITHOUT RADICAL FUNCTION WITHOUT RADICAL FUNCTION WITH RADICAL FUNCTION WITH RADICAL FUNCTION WITHOUT RADICAL FUNCTION WITHOUT RADICAL FUNCTION WITH RADICAL FUNCTION WITH RADICAL FUNCTION WITHOUT RADICAL FUNCTION WITHOUT RADICAL FUNCTION
NOTE
A21 CAP REAR 3610902600 CR 1 B01 CLAMP 4501F06120 SWPA2 ZN8-C D34 1 NON PUMP
361 1202200 HSW3 PE-LD PUMP
B02 HOSE DRAIN O AS 3613213560 1089CTE, L=950MM 1 NON PUMP
3613218800 PE-LD/EVA, L=1600MM PUMP B03 SCREW TAPPING 712240121 1 TRS 4X12 MFZN 4 B04 PLATE UPPER 3614519400 PP 1 B05 SUPPORTER TUB BL 3615302931 FRPP(5203G6) 1 B06 SCREW TAPPING 7112401211 T1 TRS 4X12 MFZN 8 B07 SUPPORTER TUB BR 3615302921 FRPP(5203G6) 1 B08 SUPPORTER TUB FR 3615302901 FRPP(5203G6) 1 B09 SUPPORTER TUB FL 3615302911 FRPP(5203G6) 1 B10 COVER B 361 1414010 372X508X0.4T SGCC 1 B1 1 ASSY CONDENSER 3618921500 54.0uF+60uH L=470 #250 1 110V/60Hz
3618921900 41.6uF+60uH L=470 #250 127V/60Hz
3618921000 13.5uF+60uH L=470 #250 220V/50HZ,60Hz
3618913740 11.4uF+60uH L=470 #250 240V/50Hz B12 HANDEL CABINET 3612603300 PP 2 B13 CABINET AS 3610809501 P AINTING(0.6) 1
BASE U AS 3610388700 850M 1 B14 BASE U 3610388300 PP 1 B15 LEG ADJUST AS 3617702120 SCREW (4*14) 1 B16 LEG FIX 3617702300 THERMAL PLASTIC ELASTOM 3 B17 SCREW TAPPING 7112401211 T1 TRS 4X12 MFZN 12 B18 COVER UNDER 3611402711 PP-M/B 1 B19 COVER PUMP 3611405320 PP(B360F) 1
361 1405301 UL/CSA(466FWU, HFH-400) B20 SCREW TAPPING 7112501611 T1 TRS 5X16 MFZN 2 B21 MOTOR SHADED POLE 3618957310 AC 110-127V/60Hz 1
3618957280 AC 220V/60Hz
3618957250 AC 220V/50Hz
3618957220 AC 240V/50Hz B22 FILTER AS 3611901530 DWF-5591DPNF E-TYPE 1
35
Page 37
36
NO. PART NAME PARTCORD SPECIFICATION Q
¡¡
TY NOTE
C01 SCREW TAPPING 7122401611 T2S TRS 4X16 MFZN 4 C02 COVER TUB O 3611408500 PP 1 C03 CAP PULSATOR 3610910600 PP 1 C04 SPECIAL SCREW 3616003720 SUS 6X26.5 1 C05 PULSATOR AS 3619705800 PP DWF-850M 1 C06 SPECIAL NUT 4507D83080 SUS 304 1 C08 SUSPENSION AS 3619805600 SP=120, LD=606 2 WHITE C09 SUSPENSION AS 3619805700 SP=111, LD=606 2 BLUE C10 BALANCER AS 3616105500 850M 1
C1 1 TUB I 3618816200 SUS 1 C12 TUB U 3618816101 PP-M/B 1 C13 GUIDE FILTER AS 3612508300 850M 2
3612508400 850M 1 C14 FLANGE TUB 3612701200 10KG, 3-FOOT 1 C15 FILTER AS 3610085520 PP 94S(74X130X130) 2 C16 TUB O 3618802630 PP 1 C18 HOSE 4500D08210 ID=4.0 1 C19 VALVE DRAIN AS 3615408400 100M 1 ONLY NON PUMP C20 HOSE DRAIN I AS 3613218500 LDPE+EVA L=219.5 1 NON PUMP
HOSE DRAIN I 3613212100 LDPE+EVA L=184 1 PUMP C21 HOSE OVERFLOW 3613208901 PE-LD L=280mm 1 NON PUMP C22 SPECIAL BOLT 7341601611 6B-16X16 MFZN 2 C23
HARNESS EARTHINNER
3612757010 L=560mm 1 C24 SPECIAL SCREW 3616006900 SCM24H 6.5X18 4 C25
MOTOR SYNCHRONOUS
450ED45120 1 10-130V/50, 60HZ L=450 1
3966010220 220-240V/50, 60HZ L=450 C26 BASE 3610387400 SECEN 2.0T 1 C27 SPECIAL SCREW 3616007000 SCM24H 6.5X24 12 C28 GEAR MECHANISM 3617307610 GM-1300-KS6P0 1 C29 BOLT HEX 7341801511 6B-1 8X15 MFZN 4 C31 BOLT HEX 7650802011 6B-1 8X20 PW(2X25) MFZN 2 C32 PULLEY MOTOR AS 3618432000 M-TYPE DS=10 DP=48.5 1 60 Hz
3618431900 M-TYPE DS=10 DP=53.0 50 Hz C33 BODY BUBBLE AS 3610402902 98SERIES, HOSE L=780mm 1 C34 BELT V 3616590220 M20.5, AGING 1 60Hz
3616590230 M21, AGING 50Hz C35 PROTECTOR GEAR 3618301300 SBHG 1.6T 1 C36 CUSHON DOWN 3611502700 POM 8mm 2 C37 MOTOR CONDENSER 3964221111 110-120V/60Hz W1S46CA012 1 110V/60Hz
3964821210 120-127V/60Hz W1D46JA012 120-127V/60Hz
396431 1311 220-240V/50Hz W1D46VA012-S 220-240V/50Hz
3964321 110 220V/60Hz W1D46UA012 220V/60Hz
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
Page 38
§
CIRCUIT DIAGRAM[NON PUMP, SINGLE V ALVE
PARTS DIAGRAM
37
Page 39
§
CIRCUIT DIAGRAM[NON PUMP, DUAL V ALVE]
38
CIRCUIT DIAGRAM
Page 40
§
CIRCUIT DIAGRAM[PUMP, DUAL V ALVE]
CIRCUIT DIAGRAM
39
Page 41
S/M NO. :
DAEWOO ELECTRONICS CO., L TD.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC FAX: 82-32-510-7628 TEL: 82-32-510-7630
http://www.dwe. daewoo.co.kr
PRINTED DATE: Feb.2001
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