Daewoo DWF-1094, DWF-8094, DWF-7094 Service Manual
WASHING MACHINE
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1. SPECIFICA TIONS................................................................................................................... 2
2. STRUCTURE OF THE WASHING MACHINE....................................................................... 3
3. DIRECTIONS FOR INST ALLATION AND USE
INSTALLATION OF THE UNDER BASE COVER.......................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .............................................................................. 4
HOW TO CONNECT THE INLET HOSE........................................................................................ 5
HOW TO CLEAN THE FILTER....................................................................................................... 6
4. FEA TURE AND TECHNICAL EXPLANATION
FEATURE OF THE WASHING MACHINE ..................................................................................... 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD...................................................... 7
FUNCTION FOR SOAK WASH...................................................................................................... 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH................................................ 7
PULSATOR SYSTEM ..................................................................................................................... 8
AUTOMATIC DRAINING TIME ADJUSTMENT ............................................................................. 8
AUTOMATIC UNBALANCE ADJUSTMENT .................................................................................. 9
CIRCULA TING-WATER COURSE AND LINT FILTER .................................................................. 9
LINT FILTER.................................................................................................................................. 10
RESIDUAL TIME DISPLAY.......................................................................................................... ..10
DRAIN MOTOR............................................................................................................................. 10
GEAR MECHANISM ASS’Y...........................................................................................................11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
GEAR MECHANISM ASS’Y REPLACEMENT..............................................................................12
MOTOR SYNCRONOUS AND VALVE REPLACEMENT.............................................................14
6. THE REP AIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
THE STRUCTURE OF GEAR MECHANISM................................................................................15
HOW TO CHECK THE CLUTCH SPRING PROBLEM.................................................................16
THE PROCESS OF DISASSEMBLE.............................................................................................17
THE PROCESS OF ASSEMBLE...................................................................................................19
REPLACE THE CASE FIL TER ASS’Y..........................................................................................21
7. TECHNICAL POINT
VALVE DRAIN ASS’Y AND GEAR MECHANISM........................................................................ 22
REPLACING PROCESS OF SYNCHRONOUS MOTOR WIRE................................................. 22
PULLEY MOTOR ASS’Y............................................................................................................... 23
SWITCH SAFETY ASS’Y...............................................................................................................24
SENSOR PRESSURE ASS’Y........................................................................................................24
8. TROUBLE SHOOTING GUIDE
CONCERNING WATER SUPPLY..................................................................................................25
CONCERNING WASHING........................................................................................................... 26
CONCERNING DRAINING........................................................................................................... 27
CONCERNING SPINNING........................................................................................................... 28
CONCERNING OPERA TION....................................................................................................... 29
9. PRESENT ATION OF THE P.C.B ASS’Y.............................................................................. 30
APPENDIX
WIRING DIAGRAM....................................................................................................................... 31
PARTS DIAGRAM......................................................................................................................... 37
PARTS LIST ..................................................................................................................................41
CIRCUIT DIAGRAM...................................................................................................................... 48
1. SPECIFICATIONS
2
SPECIFICATIONS
NO. ITEM DWF-7094 DWF-8094 DWF-1094
1 POWER SOURCE AVAILABLE IN ALL LOCAL AC VOL TAGE AND CYCLE
2
POWER CONSUMPTION
3
MACHINE NON-PUMP
WEIGHT PUMP
4 DIMENSION (WXHXD)
5 WASHING COURSE
FULL AUTOMA TIC 6 COURSE
(FUZZY, MEMORY, BLANKET, SUIT, HEAVY, ECONOMY)
6
WATER CONSUMPTION
7
WATER LEVEL SELECTOR
8
OPERATING W ATER PRESSURE
0.3kgf/cm2~8kgf/cm
2
(2.94 N/cm2~78.4N/cm2)
60Hz
9 50Hz
SUIT COURSE
10 PULSAT OR 6 WINGS (Ø406mm)
11
WATER LEVEL CONTROL
ELECTRONICAL SENSOR
12 ANTI NOISE PLATE O
13
GEAR MECHANISM ASS’Y
HELICAL GEAR
14 LINT FILTER O
15 SOFTENER INLET O
16
FUNCTION FOR SOAK WASH
O
17 ALARM SIGNAL O
18
RESIDUAL TIME DISPLAY
O
19
AUTO. WATER SUPPLY
O
20 NEW WATER FLOW WATER FLOW FOR ADJUST THE UNBALANCED LOAD
21
FUNCTION FOR BUBBLE
O
22
AUTO RE-FEED WATER
O
23 AUTO POWER OFF O
50Hz
400W
60Hz
430W
50Hz
400W
60Hz
430W
50Hz
480W
60Hz
550W
42.5Kg (GROSS : 48Kg)
43.5Kg (GROSS : 49Kg)
610mm X 965mm X 655mm
44.5Kg (GROSS : 50Kg)
45.5Kg (GROSS : 51Kg)
610mm X 980mm X 655mm
49Kg (GROSS : 56Kg)
50Kg (GROSS : 57Kg)
630mm X 980mm X 670mm
NORMAL 190L
HIGH(68L), MEDIUM(57L)
LOW(46L), SMALL(35L)
E.SMALL(28L)
NORMAL 215L
HIGH(79L), MEDIUM(64L)
LOW(51L), SMALL(40L)
E.SMALL(31L)
NORMAL 250L
HIGH(93L),
¢‚(85L)
MEDIUM(77L), ¢‚(70L)
LOW(63L), ¢‚(50L)
E.SMALL(40L)
WASH : 1 15~125, SPIN : 740~760
WASH : 1 10~115, SPIN : 660~670
WASH : 60 (60Hz), 50 (50Hz)
6 WINGS (Ø376mm)
SPUR GEAR
WASH : 125~140, SPIN : 675~695
WASH : 120~130, SPIN : 630~640
WASH : 65 (60Hz), 55 (50Hz)
REVOLUTION
PER MINUTE
2. STRUCTURE OF THE WASHING MACHINE
3
STRUCTURE
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• BLEACH INLET
• HOT WATER TAP
• POWER SWITCH
• CONTROL PANEL
• PULSATOR
• ADJUSTABLE LEGS
• GROUND WIRE
In case of 3-wire power cord
ground wire will not be provided.
• COLD WATER TAP
After using the washer,
close the water tap
and turn off the power.
• POWER CORD
• DETERGENT CASE
• HOOK HOLE
• LINT FILTER
• HOSE DRAIN
After using the washer, close the water
tap and turn off the power. In case of
the single valve model, There is no
hot water valve.
DRYTEN
HOSE DRAIN O AS [NON-PUMP]
COVER UNDER [OPTION]
HOSE DRAIN O AS [PUMP]
WA TER TAP ADAPTER
HOSE DRAIN CLAMP
INLET HOSE
CONNECTOR INLET [OPTION]
Accessories
UP
The parts and features of your washer are illustrated on this page.
Be come familiar with all parts and features before using your washer.
NOTE
• The drawing in this book may vary from, your washer model. They are designed to show the different features of all models covered by this book, Your model may not include all features.
• Page references are included next to same features.
Refer to those pages for more information about the features.
3. DIRECTIONS FOR INSTALLATION AND USE
4
DIRECTIONS
The openings must not
be obstructed by carpeting when the washing
machine is installed on a
carpeted floor.
§§
è
Installation Of The Under Base Cover [Option]
§§
è
How To Install On An Inclined Place
¡ The place where it would be exposed to
direct sunlight.
¡ The place nearby a heater or heat appli-
ance.
¡ The place where it would be supposed
to be frozen in winter.
¡ The kitchen with coal gas and a damp
place like a bathroom.
NOTES
Install the washer on a horizontal
solid floor. If the washer is installed
on an unsuitable floor, it could make
considerable noise and vibration.
Installing Place
NNeevveerr iinnssttaallll iinn tthheessee ppllaacceess
2
Push the noise insulation plate
into the end, which decrease
the noise made by this washer.
1
The packing box
opened, there is a
noise insulation plate
at the bottom of the back
(DWF-7094, 8094) or front
(DWF-1094).
2
Check the Horizon
Status
Check the position of tub above
the center of the washer.
1
Horizon
Setting
After controlling the height
by turning the adjustable
leg, let the washer put
down to the ground.
Keep the machine body
more than 25cm apart from
the wall surface. It will
make easy cleaning the
drain filter which is equipped
at the back side of it. And if
it comes into contract vibration may occur.
10Cm
5
CONNECTION
FOR ORDINARY TAP
6
Connect the inlet hose adapter
of the hose to the water inlet of
the washer by turning it clockwise to be fixed tightly.
• Please check the rubber packing
inside the inlet hose adapter of
the hose.
1
Pull down the collar
of the inlet hose to
separate it from the
water tap adapter.
2
Loosen the four
screws at the water
tap adapter, but don’t
loosen the screws until
they are separated from
the water tap adapter.
4
Remove the tape,
and screw connector
B into connect A tightly.
5
Connect the inlet
hose to the water tap
adapter by puling down
the collar of the hose end.
3
Connect the water tap
adapter to the water tap tighten the four screws evenly
while pushing up the adapter
so that the rubber packing
can stick to the water tap
tightly.
§§
è
How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.
FOR SCREW-SHAPED T AP
3
Insert the inlet hose adapter
into the water inlet of a washer
and turn it to be fixed.
• Assert the packing in the inlet
1
Connect the inlet
hose to the water tap
by screwing the connector D tightly.
2
Connect the connector-inlet supplied if
necessary.
Inlet Hose
Connector D
Rubber
Packing
Connector C
Connector
Inlet
Rubber
Packing
Connector D
Connector C
Hose
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TAPE
Connector B
Connector A
§§
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How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water.
In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet
valve.
Do not over tighten : this could cause damage to couplings.
6
CONVENIENCE
§§
è
How To Clean The Filter
4
Remove the dirt
from the inlet filter
with a brush.
1
Pull the
power plug
out before
cleaning it.
2
Turn of f the
water supply
to the washer
and sperate the
3
Pull the
inlet filter out.
CLEANING THE LINT FILTER
CLEANING THE WATER INLET FILTER
• Clean the filter when water leaks from, the water inlet.
CLEANING THE DRAIN FILTER
• In case “U” shape drain hose, this filter’s equipped at the cack side of washer.
• This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc ...
• If the drain filter is not cleaned at proper time (every 10 times of use), Drain problem could be caused.
3
Return the filter as it was, and
insert the filter frame into the
slot.
1
Pull the Filter frame
upward.
2
Turn the lint filter
inside out, wash to
the lint off with water.
1
Put down the
remained water in the
hose. And put a container
under the filter to collect
water.
2
Turn the cap counter
clockwise.
3
Pull out the filter assembly off
the case of the main body.
6
Turn the cap clockwise tightly.
4
Clean the drain filter
removing the foreign
stuffs.
5
Put in the filter along the
guiding prominence of the
case. Please note the left
position of the filter adjusting
the groove to the guide rib.
FILTER
CONTAINER
CAP
SLIT
CASE
FILTER
CAP
CAP
FILTER
CAP
FILTER
CASE
GUIDE
RIB
SLIT
CAP
Filter Frame
Lint Filter
4. FEATURE AND TECHNICAL EXPLANATION
7
EXPLANATION
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W
SINGAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
35 SEC. (About 29 Times)
FILL WASH STOP WASH STOP
• 2’ 28’ 2’ 28’
SOAK PROCESS MAIN PROCESS
60 Minute
Feature of the Washing Machine
1 The first air bubble washing system in the world.
2 Quiet washing through the innovational low-noise design.
3 The wash effectiveness is much more enhanced because of the air bubble washing system.
4 The laundry detergent dissolves well in water because of the air bubble washing system.
5 The adoption of the water currents to adjust the unbalanced load.
6 One-touch operation system.
Water Current to Adjust the Unbalanced Load
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35
seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalnced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLOW
Function for Soak Wash
DISPLAY THE RESIDUAL TIME
When the SOAK WASH is selected, the total wash time increases because 60 minutes for soak process are added
to the time of main process.
PROGRESS
Automatic Water Supply System For Blanket Wash
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after
30 seconds, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.
‘ ’ mark indicates the operation of the water currents to adjust the unbalanced load.
NOTES
8
EXPLANATION
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point
2 In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time.
The time remembered by micom.
Asymmetrically designed pulsator
makes the cyclone water fow, which get
rid of the washing dead zone to
increase the washing effect and reduce
the entanglement of laundry.
Draining
Good draining The washer begins spin process after drainage.
condition
Bad draining Draininig time is prolonged.
No draining Program is stopped and gives the alarm.
Drain Time Movement of the Program
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
Pulsator System
When the pulsator is rotated C.W or C.C.W at a high speed, it makes the cyclone water flow from the asymmetrically
designed pulsator as shown below.
Automatic Drainning time Adjustment
This system adjusts the draining time automatically according to the draining condition.
9
EXPLANATION
Automatic Unbalance Adjustment
Circulating-Water Course and Lint Filter
The alarm finished when you close the lid after opening
it. Check the unbalance of the wash load and the installation condition.
NOTES
Filter
Tub
Outer tub
Water
channel
Pulsator
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1 When the lid is closed, the safety switch
contact is “ON” position.
2 In case that wash loads get uneven during
spin, the outer tub hits the safety switch
due to the serious vibration, and the spin
process is interrupted.
3 In case that P.C.B. ASS’Y gets “OFF” signal
from the safety switch, spin process are
stopped and rinse process is started automatically by P.C.B. ASS’Y.
4 If the safety switch is operated due to the
unbalance of the tub, the program is
stopped and the alarm is given.
CIRCULATING-WATER
The washing and rinsing effects have been
improved by adopting the water system in
which water in the tub is circulated in a
designed pattern.
When the pulsator rotates during the washing
or rinsing process, the water below the pulsator vanes creates a water currents as shown
in figure.
The water is then discharged from the upper
part of the tub through the water channel.
About 40 L/min. water is circulated at the ‘high’
water level, standard wash load and standard
water currents.
Position of
unbalanced load (OFF)
Contact of safety switch Lid closing
Lid opening
Contact lever A
Normal (ON)
10
EXPLANATION
Much lint may be obtained according to the kind of
clothes to be washed and some of the lint may also
sticks to the clothes.
To minimize this possibility a lint filter is provided on
the upper part of the tub to filter the wash water as it
is discharged from the water channel. It is good to
use the lint filter during washing.
HOW TO REPLACE LINT FILTER
1 Pull the filter frame upward.
2 Turn the lint filter inside out, and wash the lint off with water.
3 Return the filter as it was, and fix the filter frame to the slot.
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be
counted down according to process.
When operation is finished, the TIME INDICATOR will light up .
STRUCTURE
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and
revolves the pulley by gear assembly for reducing.
2 When the pulley is rotated, the pulley winds the wire to open the drain valve.
3 Therefore, rotation of pulley changed to the linear moving of wire.
4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds.
5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever.
6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Bleach Inlet
Filter
Pulsator
Pull
Loosen
Pulley
Lever
Inductive ring
Magnet
Coil of motor
Magnet of motor
Lint Filter
Residual Time Display
Drain Motor
Bleach
Inlet
Filter
Pulsator
11
EXPLANATION
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small
sized clothes.
Planetary gear
Sun gear
Internal gear
Pulsator
1 revolution
5 revolutions
Gear pulley
V-belt
Gear unit as
Motor
Motor
1490 r.p.m
(50Hz)
Gear Unit as
Directly
1/5
Tub
640 r.p.m
Pulsator
128 r.p.m
Gear Pulley
640 r.p.m
Gear Mechanism Ass’y
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
12
DIRECTIONS
Gear Mechanism Ass’y Replacement
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET .
WWaarrnniinngg
1 Raise the top plate on the outer cabinet.
2 Loosen four screws mounting outer tub cover and
remove outer tub cover from the tub ass’y.
4 Loosen the pulsator mounting screw and remove the
pulsator.
3 Remove the cap pulsator from the pulsator assy by
using screw driver
5 Remove the special nut by using “T” type box wrentch.
6 Remove the special washer.
GEAR MECHANISM ASSY REPLACEMENT
1313
DIRECTIONS
To assemble the gear mechanism ass’y, reverse the disassembly procedure.
NOTES
7 Remove the tub i assy.
q Remove four special bolt of gear mechanism assy by
using a box wrentch.
8 Lay the front of the washer on the floor.
9 Remove four special bolts of gear protect by using a box
wrentch and remove gear protect.
0 Remove the V-belt.
wPull out the gear mechanism assy.
14
DIRECTIONS
1 Lay the front of the washer on the floor.
2 Loosen two special screw of motor synchronous.
5 Turn the valve by using screw driver as shown in picture.
3 Take out the wire of motor synchronous from the braket.
4 Separate the motor synchronous from the base.
6 Remove the valve lid from the valve drain assy.
MOTOR SYNCHRONOUS AND V ALVE REPLACEMENT (NON PUMP MODEL)
15
THE REPAIR
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
¡¡
‹
TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE
¡¡
‹
Tool name Specification Q’ty
Fixing jig 1
Ratchet handle 1
Socket and extension bar socket : 10mm, 17mm per each
Some cotton yarn some
The Structure Of Gear Mechanism
16
THE REPAIR
NO. P AR TS NAME SPECIFICATION CODE Q’TY
1 CLUTCH SPRING 1.5*1.5 36151 10000 1
2 CLUTCH BOSS PP 3619301300 1
3 GREASE beacon#325 3g
P ACKING P ACKING THE CLUTCH BOSS ASS’Y 1
METHOD BY USING VINYL PACK
1) THE LAUNDARY IS IN THE SPIN TUB UNEVENLY WHEN JUST STARTING SPIN PROCESS.
2) THEREFORE, IT CAUSE THE SERIOUS NOISE AND VIBRATION WHEN WASHING AND SPINNING
PROCESS OR SUPPLING WATER IRREGULARY WHEN SPINNING PROCESS
AND CAUSE SHORT OF SPIN PERFORMANCE.
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONL Y
THE PULSAT OR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR.
IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR, THIS IS ALSO
CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR
MECHANISM ASSEMBLEY. PLEASE REFER TO FOLLOWING FIG.
PROBLEM
CHECKING METHOD
THE CLUTCH BOSS ASSEMBLY
CLUTCH BOSS ASS’Y P AR T CORD : 3619301400
How To Check The Clutch Spring Problem
17
THE REPAIR
No. Process Notice
Disassemble 1
1
2
3
4
Release screws marked 4-point
Remove the protector
Remove the v-belt
Loosen the fastening nut
Disassemble the spring washer
Use wrench or driver
- ratchet handle
- extension bar
- socket : 10mm
Use fixing jig for pulley as to
see fig 1.
and 17mm-socket for nut
Take out plain washer if it has
The Process Of Disassemble
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